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f4 F Instruction-Manual
f4 F Instruction-Manual
F4-F
F4-F
02/98
Table of Contents
2. Connection...............................................................................GB 8
2.1 Summary.........................................................................................GB 8
2.2 Terminal X2 .....................................................................................GB 9
2.3 Parameter Interface .....................................................................GB 11
2.4 Connection X4 Incremental Encoder .........................................GB 12
2.5 Connection X5 Option .................................................................GB 13
5. Drive-Mode .............................................................................GB 36
5.1 Adjustment Possibilities .............................................................GB 36
5.2 Condition ......................................................................................GB 36
5.3 Display and Keyboard .................................................................GB 36
5.4 Set Value Display / Set Value Presetting ...................................GB 36
5.5 Rotation Presetting ......................................................................GB 37
5.6 Start / Stop / RUN .........................................................................GB 37
7. Start-up...................................................................................GB 40
8. Short Manual..........................................................................GB 42
9. Password ...............................................................................GB 43
GB - 3
1. Operating Specifications
This manual
– is valid for the frequency inverter KEB COMBIVERT F4-F
– must be made available to every user
Before working with this unit you must familiarize yourself with
it. Pay special attention to the safety and warning guides. Make
sure to read ‘Technical Documentation Part 1’!
Danger
Warning Used when the life or health of the user is exposed to danger or
when considerable damage to property can occur.
Caution
Must be observed!
Attention Special instructions for a safe and trouble-free operation.
GB - 4
1. Operating Specifications
1.4 Connection Instructions A trouble-free and safe operation of the frequency inverter is only
guaranteed when the following connection instructions are
observed.
When deviated from, malfunctions and damages may occur in
isolated cases.
GB - 5
1. Operating Specifications
GB - 6
1. Operating Specifications
1.6 Interference Protection of The frequency inverter KEB COMBIVERT transmits waves of high
Electric Systems frequency. To reduce arising interference pulses, that may effect
electric systems in the vicinity of the frequency inverter, do the
following:
1.7 Interference Protection of The control and power inputs of the frequency inverter
the Frequency Inverter are protected against interferences.
For more operational reliability and additional
protection against malfunctions following these
measures:
GB - 7
2. Connection
2.1 Summary
Housing Sizes
D-E
Optional Operator
EN /R
TE
R
F
ST
AR
T
with 9-pole Sub-D Socket
ST
O
P
FU ED
N
SP
C
.
E
Parameter Interface
see page GB 11
X2
Terminal
connection
Control Terminal
X5
9-pole Sub-D Socket
OPTION
X4
15-pole Sub-D Socket
connection
Incremental Encoder
ST
AR
T
FU ED
G-L
N
SP
C
.
E
Parameter Interface
see page GB 11
X5
9-pole Sub-D Socket
OPTION
X4
15-pole Sub-D Socket
connection
Incremental Encoder
X2
Terminal
connection
Control Terminals
GB - 8
2. Connection
2.2. Terminal X2
1 2 3 4 5 6 7 8 9 10 11 23
ST RST F R I1 I2 I3 D1 D2 Uout 0V
........ Ext.
Volt.
23 Ext. Volt. External power supply of control card + 24 (+/- 25%) external voltage input
Ground: 0V (terminal X2.11)
(dependent on power circuit /
refer to Instruction Manual Part 2)
GB - 9
2. Connection
2.2. Terminal X2
12 13 14 15 16 17 18 19
CRF COM REF1 REF1 REF2 REF2 A1 A2
+ – + –
1) 20 21 22
RLA RLB RLC
-10V…+10V -10V…+10V
setpoint programm-
source able analog
input
e.g.: PLC (CP.36 !) Isolation between terminals for digital signals (X2.1
- X2.11, X2.23) and terminals for analog signals
Ri = 40 kΩ (REF1 / REF2) (X2.12 - X2.19).
real differential input
13 COM Mass for analog I/Os Lies on the same potential as the supply voltage
for incremental encoder ( sub-D-socket X4 )
GB - 10
2. Connection
2.3. Parameter Interface An operator is a necessary accessory for local operation of the
Operator inverter COMBIVERT F4. To prevent maloperation, the inverter
only optional must be brought into the nOp status (control release terminal X2.1)
before it is connected/disconnected.
Operation / error
display
Normal: LED on
Error: LED blinks
Operator Panel
Interface-Operator
Part No. 00.F4.010-1009
An isolated interface RS232/RS485 is additionally integrated into
the Interface Operator.
PE-Connection RS232/RS485
GB - 11
2. Connection
2.4 Connection X4 The incremental encoder of the motor is connected onto the 15-pole
Incremental Encoder sub-D-socket.
Signal PIN-No.
+14...+18 V 1) 11
5 4 3 2 1
10 9 8 7 6 ~ +5,2 V 12
15 14 13 12 11
GND 13
A+ 8
The 14...18 V supply voltage (PIN 11) at A- 3
X4 can be loaded with maximal 85 mA. B+ 9
Alternatively the +5,2 V supply voltage B- 4
can be loaded with 250 mA. N+ 15
N- 14
shield housing
1)
dependent on power
circuit
Input Wiring
A+
B+
ca.
150 Ω
A-
B-
GB - 12
2. Connection
3- Output signals:
3.1- Rectangular Two square-wave pulses that are electrically by
90°
Signal out of phase and their inverse signals
(TTL-push-pull signals / RS422-conform)
2...5 V
A+ 0V
A-
B+
B-
A-
B+
B-
GB - 13
3. Operation
3.1 Keyboard When KEB COMBIVERT F4 is started, the value of parameter CP.1
is displayed (actual speed display).
Use the function-key FUNC.
to change between
SPEED
parameter value and
parameter number. STOP
START
With UP ( ) and
DOWN ( ) the
•
parameter number, •
or with changeable •
parameters, the FUNC.
value is increased/ SPEED
decreased.
STOP
START
Error
ENTER
F/R
Use the ENTER key to reset the error message in the actual display.
In the status display (CP.2) the error will still be shown.
To reset the error yourself, remove the cause of the error and do a
reset on terminal X2.2, or a power-on-reset.
GB - 14
3. Operation
Due to the calculation / measuring accuracies, tolerances with the current and torque displays as well as with the
switching levels and limitations, must be taken into consideration. The given tolerances (see parameter description)
refer to the respective maximum values with the dimensioning KEB COMBIVERT: Motor = 1:1.
Dependent on the data from the motor manufacturer, larger tolerances at the torque displays are possible,
due to the usual variations in the machine parameters and temperature drifts.
GB - 15
4. Parameter Description
Locking CP-Parameters
Parameter
enabled
FUNC.
SPEED START
START
1)
ENTER
Password
F/R
Parameter
locked
STOP
1) Wrong password !
Repeat entry.
Enabling CP-Parameters
Parameter
locked
FUNC.
SPEED START
START
1)
ENTER
F/R
Password
Parameter
enabled
STOP
1) Wrong password !
Repeat entry.
GB - 16
4. Parameter Description
Example:
Status Display
GB - 17
4. Parameter Description
GB - 18
4. Parameter Description
ed
S pe d
t ye
Se pla
d i s
t [s]
acceleration time
n [rpm]
1000
800
∆n speed change
∆t acceleration time for ∆ n
∆n
300 ∆t
∆t CP.7 = x 1000 rpm
∆n
0 t [s]
0,5 1 1,5 2
CP.7
Example:
The drive should accelerate from 300 rpm to 800 rpm in 1 s.
∆ n = 800 rpm - 300 rpm = 500 rpm
∆t = 1s
∆t 1s
CP.7 = x 1000 rpm = x 1000 rpm = 2 s
∆n 500 rpm
GB - 19
4. Parameter Description
n [rpm]
1000
∆t
800
∆n speed change
∆t deceleration for ∆ n
∆n
300 ∆t
CP.8 = x 1000 rpm
∆n
0 t [s]
0,5 1 1,5 2
CP.8
Example:
The drive should decelerate from 800 rpm to 300 rpm in 1 s.
∆ n = 800 rpm - 300 rpm = 500 rpm
∆t = 1s
∆t 1s
CP.8 = x 1000 rpm = x 1000 rpm = 2 s
∆n 500 rpm
M [Nm]
CP.9
Analog Limiting
Terminals X2.16 / X2.17
! only when CP.36 = 5 !
U [V]
(REF 2)
0 +10
GB - 20
4. Parameter Description
Torque
[Nm]
maximum torque
torque limit
(CP.9)
Speed
n1 n2 [rpm]
Urated Urated
n1 = 0,6 x nfn x n2 = 0,86 x nfn x
CP.30 CP.30
GB - 21
4. Parameter Description
Analog setpoint
[rpm]
CP.10
Analoge setpoint presetting: REF
1
terminals X2.14 + X2.15
U [V]
0 +10
(REF 1) ! see also parameter CP.36 !
Function:
• I1 or I2 active ⇒ The drive runs with an adjusted jogging
speed.
- The original direction of rotation, speed, acceleration and
decleration times do not have a function!
- ACC and DEC times only have limited functions (see the
following table)!
- If the jogging speed entered is too high, the adjusted value is
internally limited onto the maximum permissible motor speed!
- The software limit switches (see CP.35) remain active!
• I1 and I2 not active ⇒ The drive runs with the analog reference
speed.
GB - 22
4. Parameter Description
GB - 23
4. Parameter Description
GB - 24
4. Parameter Description
2) 1)
nmax
„forward“
40 % 3)
-4 V +7 V
-10 V +10 V
70 %
nmax
„reverse“
Examples:
GB - 25
4. Parameter Description
Analog Signal
Preset
Analog Setpoint
CP.17
0,5 x CP.17
Analog Signal
Effective
Analog Setpoint
CP.17
0,5 x CP.17
GB - 26
4. Parameter Description
2 Actual torque -2 • MN … +2 • MN ^
= -10V … +10V
((speed controller)
6 Set torque -2 • MN … +2 • MN ^
= -10V … +10V
GB - 27
4. Parameter Description
The parameter CP.19 speicifies the gain of the analog output signal
on output A1 (terminal X2.18).
CP.19 = 2
Gain Output A1 Adjustment Range: -20…+20 +10 V CP.19 = 1
Resolution: 0,01
Factory setting: 1 CP.19 = 0,5
- n,I,M +n,I,U,M
-10 V
Calculation example:
for gain 1
the following is valid: -n +n
±(2 • nfn) ^
= ±10 V
GB - 28
4. Parameter Description
GB - 29
4. Parameter Description
GB - 30
4. Parameter Description
The basic settings of the inverter correspond to the size of the unit
and the respective motor (see table on page GB 35). If the motor
data in CP.25...30 are changed, then CP.31 must be activated once.
Load motor dependent This re-adjusts the current controller, torque curve and torque limit.
parameter With this the torque limit is set at the value, that is maximally possible
in the speed range (dependent on inverter rated current).
GB - 31
4. Parameter Description
0 = open-loop (U/f-curve)
1 = closed-loop (field-oriented control)
The voltage increase for the lower speed range is adjusted with
the boost, which results in a higher torque in the lower range.
During closed-loop operation this parameter does not have a
Boost function!
Adjustment Range: 0…25 %
Resolution: 0,1 %
Factory setting: 2 %
UA [%]
100
CP.33
f [Hz]
CP.28
GB - 32
4. Parameter Description
GB - 33
4. Parameter Description
In CP.36 you can adjust on which parameter the 2nd analog input
REF2 should work (X2.16 / X2.17). During open-loop operation
values 2; 3; 4 and 5 do not have a function !
Aux Function
Adjustment range: 0…5
Resolution: 1
Factory setting: 0
n [rpm]
Factor 1 or CP.10
(see table)
U [V]
(REF 2)
0 +10
0 no function
GB - 34
4. Parameter Description
GB - 35
5. Drive-Mode
Setvalue input :
0 – max. 6 000 rpm
Hold the SPEED-key pressed down Hold the SPEED-key pressed down
and decrease the indicated setvalue and increase the indicated setvalue
with the STOP-key. with the START-key.
GB - 36
5. Drive-Mode
START
START START
ENTER FUNC. ENTER FUNC.
F/R SPEED STOP F/R SPEED
STOP STOP
press
1 x "STOP"
press STOP press
1x START
1x
"START" "STOP"
START
ENTER FUNC.
F/R SPEED
STOP
Status "Run"
The drive runs with a
preset speed
GB - 37
6. Fault Diagnosis
Ladeshunt fault Occurs when the input voltage is too low after startup
or the ladeshunt fault didn't switch. (Monitoring with
ladeshunt relais not possible with all unit sizes).
GB - 38
6. Fault Diagnosis
- PTC - triggering (PTC = positive temperature coefficient) - Let motor cool down
- PTC - line defective (PTC = positive temperature coeffi- - Check PTC - line
cient)
- Signal on terminal X2.3 and/or X2.4 missing - Check wiring at the inputs
! Only when Parameter CP.35 = 0 !
GB - 39
7. Startup
Start
Is the
dir. of rotation of NO
the motor (forward) Exchange motor phases
correct
?
YES
Is the
sign of the actual NO
speed display Exchange encoder tracks
(Par. CP.1) (Parameter CP.34)
positive
?
YES
Actual
speed (CP.1) = set NO Possible causes:: encoder defective, inter-
face defective, EMC-problems, cut-off
speed (CP.6)
frequency of the encoder is too small
minus slip
?
YES
GB - 40
7. Startup
After the inital startup do the adjustments for closed-loop operation as follows:
1. Swtich off control release (terminal X2.1) Inverter in status "noP"
2. Select closed-loop operation Parameter CP.32
3. Adjust speed controller See adjustment tips below
Problem: Very long transient process Problem: Speed overshoot too high
Solution: Increase P-fraction(CP.12); eventually reduce Solution: Increase P-fraction (CP.12); eventually
I-fraction (CP.13) reduce I-fraction (CP.13)
Problem: Sustained oscillation during constant run Problem: Transient too slow / remaining system
deviation
Solution: Decrease P-fraction (CP.12)
Solution: Increase I-fraction (CP.13)
Problem: Overshoot too long Problem: Sustained oscillation with high amplitude
GB - 41
8. Short Manual
GB - 42
9. Password
1)
ENTER
Password
F/R
Parameter
locked
STOP
1) Password not correct!
Repeat entry,
GB - 43
Notes
GB - 44
Karl E. Brinkmann GmbH
Försterweg 36-38 • D-32683 Barntrup
fon: +49 5263 401-0 • fax: +49 5263 401-116
net: www.keb.de • mail: info@keb.de