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Strength of Material Exp 4 Rockwell Hardness Test
Strength of Material Exp 4 Rockwell Hardness Test
Strength of Material Exp 4 Rockwell Hardness Test
Title of Experiment:
Student Name:
17/02/2022
24/02/2022
Contents
Interodusion: ............................................................................................................ 1
Objective: .................................................................................................................. 1
Theory: ...................................................................................................................... 2
Difference between vickers and brinell and rockwell hardness test ............... 2
Procedure: ................................................................................................................ 4
Table :........................................................................................................................ 5
Calculation: .............................................................................................................. 6
Conclusion: ............................................................................................................... 7
Interodusion:
Our Rockwell Hardness Testing Service determines the hardness of the material
as well as its strength.
Using a sphere indentor a minor load is applied to the sample material, followed by
the application of a major load, which causes an indentation.
The depth of penetration by the indentor with the major load is compared to the
depth of penetration by the indentor with the minor load, which determines the
hardness of the material. The smaller the indentation created, the greater the hardness
of the material.
Rockwell hardness and other hardness testing methods are available at ITA Labs and
cater for a wide range of materials with different hardness values e.g. polymers,
alloys and ceramics.
Objective:
To observe hardness relations among given material samples by determining their
Rockwell hardness values.
To determine the Rockwell hardness number of the given steel and aluminum alloys
samples.
1
Theory:
Hardness is the property of the material which represents the material’s resistance to
abrasion, scratching and cutting. In all hardness tests, a defined force is mechanically
applied on the sample surface for about 15 seconds. The indentor, which transmits
the load to the sample, varies in size and shape for different tests. Common indentors
are made of diamond or hardened steel.
Rockwell hardness testing gives the reading of hardness number directly on a dial.
In principle, this testing is similar to Brinell hardness testing. It differs only in
diameter and material of the indentor and the applied force. Although, there are many
scales having different combinations of load and size of the indentor, commonly ‘C’
scale is used and hardness is presented as HRC. Here the indentor has a diamond
cone at the tip and applied force is150 kgf.
Soft materials are often tested in ‘B’ scale with a 1.6 mm diameter steel indentor at
60 kgf.
2
Equipment and Tools:
1. Rockwell hardness tester.
2. Diamond indenter.
3. Steel ball indenter of diameter 1/10” or Steel ball indenter of diameter 1/10”
or 1.6 mm. 1.6 mm.
4. Test samples.
3
Procedure:
1. Clean the sample surface and place it on the special anvil of the machine.
2. Turn the capstan wheel to elevate the sample and make it contact with the indenter.
3. Further turn the wheel to force the Further turn the wheel to force the sample
surface sample surface against the tester till the needle o against the tester till the
needle on the small gauge reaches the red point. This ensures that the minor load
of 10 kg has been applied on the sample surface.
4. Set the pointer and dial gauge in appropriate positions based on the scale to be
used.
5. Push the lever forward to apply the selected major load.
6. As soon as the pointer in the dial gauge comes to rest, the load lever is to be
reversed in order to release the major load.
7. Read the Rockwell hardness number (R C or R B) from the appropriate scale.
4
Table :
5
Calculation:
ℎ
HRC = 66.8 HRC =100−
0.002mm
ℎ ℎ
66.8 =100− 100−66.8=
0.002mm 0.002mm
ℎ
33.2 h= 0.0664 mm
0.002mm
ℎ
HRB = 77.3 HRB =100−
0.002mm
ℎ ℎ
77.3 =130− 130−77.3=
0.002mm 0.002mm
ℎ
52.7 h= 0.1054 mm
0.002mm
6
Conclusion:
Most materials are tested before being accepted for processing and before being put
into service to determine whether or not they fulfill the appropriate criteria. Hardness
is one of these tests. The most essential quality of a material is its hardness, which
hardness. The Rockwell hardness testing method is the most straightforward and
Result:
7
8
9