Yaşar Doğu 1 Gear Box Repair Report

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AYDINLI MAH. BEYOĞLU SAN. SİT. B.

BLK NO 1 TEL : +90 216 446 12 15


TUZLA - İSTANBUL +90 216 446 37 29
FAX : +90 216 446 37 30
E-MAIL : esereng@superonline.com

YAŞAR DOĞU 1
OFF SHORE SUPPLY VESSEL

IMO : 7522071
MMSI : 271002101
CALL SIGN : TCAG6
FLAG : TURKISH
GRT : 699
DWT : 954 T.
LOA : 53,35 M.
B : 11,94 M.
YEAR OF B.: 1977
DRAFT : 3,2 M.
AYDINLI MAH. BEYOĞLU SAN. SİT. B. BLK NO 1 TEL : +90 216 446 12 15
TUZLA - İSTANBUL +90 216 446 37 29
FAX : +90 216 446 37 30
E-MAIL : esereng@superonline.com

ENGINE
MWM TBD 441 V 12

GEAR BOX
LOHMAN & STOLTERFOHT

TYPE AND FAB. NO. : GUD 450/1295


POWER : 1500 PS.
REV. INLET : 900 RPM.
REV. OUTPUT : 300 RPM
RATE :3:1
WEIGHT : 2700 KG.
AYDINLI MAH. BEYOĞLU SAN. SİT. B. BLK NO 1 TEL : +90 216 446 12 15
TUZLA - İSTANBUL +90 216 446 37 29
FAX : +90 216 446 37 30
E-MAIL : esereng@superonline.com

STB MAIN ENGINE GEAR BOX


AYDINLI MAH. BEYOĞLU SAN. SİT. B. BLK NO 1 TEL : +90 216 446 12 15
TUZLA - İSTANBUL +90 216 446 37 29
FAX : +90 216 446 37 30
E-MAIL : esereng@superonline.com

M/TUG YAŞAR DOĞU I 25,03,2019

THE REASON OF DISMANTLING GEAR BOX ;

The starboard main engine's gear box was disassembled as it did not engage and

did not release when partially engaged.

DAMAGES FOUND AFTER OPENED UP AND INSPECTION ;

1- Lubricating oil was very dirty and colour was black,

2- There were some metal particulars inside crancase which it came from clutch.

3- Friction disc were worned out both surface complately

4- Some of the steel plates discs worned out.

5- Springs of discs were lost tension

6- Some of the ball bearings need to replace.

7- Clutch case colour has been changed to black due to thermal stress.

8- Lubricating oil strainer was blocked with sludge and metal particulars.

9- Due to the excessive heat caused by the friction in the clutch, the lubricating oil burned and
caused the oil to become dirty.

10- Carbon residues and metal particles in oil caused scratches in bearings.

11- Carbon residues and metal particles in oil have also damaged hydraulic slide valves
AYDINLI MAH. BEYOĞLU SAN. SİT. B. BLK NO 1 TEL : +90 216 446 12 15
TUZLA - İSTANBUL +90 216 446 37 29
FAX : +90 216 446 37 30
E-MAIL : esereng@superonline.com

M/TUG YAŞAR DOĞU I 25.03.2019

The following parts have been renewed in the clutch.

1- Steel plate disc ( thickness : 6 mm. ) WAS NOT RENEWED


2- Steel plate disc (thickness : 9 mm. ) WAS NOT RENEWED.
3- Friction disc (thickness : 8 mm. ) renewed
4- Steel plate disc (thickness : 9 mm. ) renewed.
5- Friction disc (thickness : 8 mm. ) renewed
6- Steel plate disc (thickness : 9 mm. ) renewed.
7- Friction disc (thickness : 8 mm. ) renewed
8- Steel plate disc (thickness : 9 mm. ) renewed.
9- Friction disc (thickness : 8 mm. ) renewed
10- Steel plate disc (thickness : 9 mm. ) renewed.
11- Friction disc (thickness : 8 mm. ) renewed
12- Steel plate disc (thickness : 9 mm. ) renewed.
13- Friction disc (thickness : 8 mm. ) renewed
14- Steel plate disc (thickness : 9 mm. ) renewed.
15- Friction disc (thickness : 8 mm. ) renewed
16- Steel plate disc (thickness : 9 mm. ) renewed.
17- Friction disc (thickness : 8 mm. ) renewed
18- Steel plate disc (thickness : 9 mm. ) renewed.
19- Friction disc (thickness : 8 mm. ) renewed
20- Steel plate disc (thickness : 9 mm. ) renewed.
21- Friction disc (thickness : 7.5 mm. ) WAS NOT RENEWED
22- Steel plate disc (thickness : 9 mm. ) renewed.
AYDINLI MAH. BEYOĞLU SAN. SİT. B. BLK NO 1 TEL : +90 216 446 12 15
TUZLA - İSTANBUL +90 216 446 37 29
FAX : +90 216 446 37 30
E-MAIL : esereng@superonline.com

M/TUG YAŞAR DOĞU I 25.03.2019

The following parts have been renewed in the clutch.

Spring tensioner fabricated and renewed (6 pcs )

24 mm. 24 mm.

7.8 mm 14 mm 14 mm

Springs ( 6 pcs ) are not renewed

82.5 mm

8 mm 14 mm
AYDINLI MAH. BEYOĞLU SAN. SİT. B. BLK NO 1 TEL : +90 216 446 12 15
TUZLA - İSTANBUL +90 216 446 37 29
FAX : +90 216 446 37 30
E-MAIL : esereng@superonline.com

YAŞAR DOĞU I 25,03,2019

The clutches were full of sludge, so the disc's were unable to move freely.

The interior of clutch was completely cleaned. friction disc and steel discs were

collected by renewing and clearences adjusted.


AYDINLI MAH. BEYOĞLU SAN. SİT. B. BLK NO 1 TEL : +90 216 446 12 15
TUZLA - İSTANBUL +90 216 446 37 29
FAX : +90 216 446 37 30
E-MAIL : esereng@superonline.com

YAŞAR DOĞU I 25,03,2019

All gears, bearings, tightening bolts, filters, pumps, valves, shafts inspected.
AYDINLI MAH. BEYOĞLU SAN. SİT. B. BLK NO 1 TEL : +90 216 446 12 15
TUZLA - İSTANBUL +90 216 446 37 29
FAX : +90 216 446 37 30
E-MAIL : esereng@superonline.com

YAŞAR DOĞU I 25,03,2019

22324 E.S (FAG)

22230 O-W33
NU 328 E

NU 1038
AYDINLI MAH. BEYOĞLU SAN. SİT. B. BLK NO 1 TEL : +90 216 446 12 15
TUZLA - İSTANBUL +90 216 446 37 29
FAX : +90 216 446 37 30
E-MAIL : esereng@superonline.com

YAŞAR DOĞU I 25,03,2019

ALL FRICTION DISC WERE DAMAGED

FRICTION DISCS AND STEEL DISCS

REPLACES WITH NEW SPARE WHICH WERE ONBOARD.

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