INJECTION PUMP SPECIFICATION ©

FULL LOAD RPM: 1500 CUSTOMER PART #: 3934419 MODEL NO.:DB4627-5430

GOV. REGULATION: 3-5 % CUSTOMER'S NAME: SUPERSEDES:
ENGINE: 6BT5.9G6 CUMMINS ENGINE COMPANY EDITION NO.: 9
APPLICATION: GENERATOR DATED: 01-13-04

NOTE: THIS SPECIFICATION DEVELOPED WITH ISO LONG INLET STUD

ALL SPEEDS ARE IN ENGINE RPM UNLESS OTHERWISE NOTED.
USE LATEST REVISION FOR ALL REFERENCED DOCUMENTS.
TEST STAND: ISO 4008: PUMP SETTINGS: FOLLOWING PUMP SERVICE
1. CALIBRATING HIGH PRESSURE PIPES...SAE J1418/ISO 4093: 1. ROLLER-TO-ROLLER DIMENSION: 1.975" ± .0015"
.063" (1.6 mm) I.D. X 25" (635 mm) LONG. (50.14 mm ± 0.04 mm)
2. CALIBRATING INJECTORS... SAE J968/ISO 7440: MAXIMUM ECCENTRICITY: .004" (0.10 mm) T.I.R.
0.6 mm ORIFICE PLATE NOP: 3000 PSI (207 bar). 2. ADJUST SPEED DROOP PER S.B. 97R, THEN TURN SPEED DROOP
3. CALIBRATION FLUID...SAE J967/ISO 4113 (REF. S.B. 201): ADJUSTING CAP ASSEMBLY 3.5 TURNS CLOCKWISE.
a. TEMPERATURE AT INLET 110°-115°F (43°-46°C) 3. GOVERNOR LINKAGE GAP: .125" TO .145" (3.2-3.7 mm)
b. SUPPLY PRESSURE (S.B. 334): 4.5-5.5 PSI. (USE KIT #23093 S.B. 95).
(31-38 kPa) AT PUMP INLET. 4. 1000 RPM (WOT): OPERATE PUMP FOR 10 MINUTES TO BRING
4. CAM MOVEMENT READ-OUT DEVICE: #23745. TO OPERATING TEMPERATURE AND CLEAR AIR FROM SYSTEM.
5. 400 RPM (WOT):
PUMP INSTALLATION: IT-105 a. CHECK SHUT-OFF: 4 mm³/STROKE MAX.
ROTATION-C-* LEVER ANGLES (REF.) b. CHECK FOR MINIMUM TRANSFER PUMP LIFT OF 18" HG.
NAME PLATE-L-SIDE** THOT MIN.(∠B) 6° (60 kPa)
#1 CYL.-7-O'CLOCK** THOT MAX.(∠C) 12° 6. 1500 RPM (WOT):
a. SET TRANSFER PUMP PRESSURE FOR 74 -76 PSI.
THROTTLE-L-SIDE** S.O. (∠ E) 33° (510-530 kPa)(SUPPLY SET PER TEST STAND NOTE 3B).
TIMING MARK 56° ± 1/2° S.O. (∠ F) 21° b. ADJUST RETURN OIL TO 200-750 CC/MIN. RECHECK TRANSFER
E.S.O. (12V E.T.R.) PUMP PRESSURE.
c. CHECK HOUSING PRESSURE FOR 4.0-8.5 PSI,(28-59 kPa).
* VIEWED FROM DRIVE END ** VIEWED FROM TRANSFER PUMP END
7. 500 RPM (WOT): SET ADVANCE TRIMMER SCREW: 2.3°-2.7°.
PUMP OPERATING SPEED...HALF...ENGINE SPEED 8. 1100 RPM (L.I.): IF FUEL DELIVERY IS LESS THAN 10 mm³/STROKE,
MECHANICALLY TIMED TO CAM (PER S.B. 177) AS SET PER S.B. 97R, ADJUST LOW IDLE SCREW TO OBTAIN 10-22
mm³/STROKE. IF FUEL LEVEL IS ABOVE 10 mm³/STROKE, DO NOT
PUMP CALIBRATION CHECKS: AS RECEIVED FOR SERVICE ADJUST LOW IDLE SCREW.
9. 1500 RPM (WOT): SET ROLLER-TO-ROLLER FUEL DELIVERY:
(REF. SL-222)(REF. S.B. 97R FOR SPEED DROOP) 118.5-119.5 mm³/STROKE.
1. 1000 RPM (WOT): OPERATE PUMP FOR 10 MINUTES TO BRING TO 10. 1800 RPM (ADJ.): ADJUST THROTTLE LEVER FOR 38-40
OPERATING TEMPERATURE AND CLEAR AIR FROM SYSTEM. mm³/STROKE. SET LLA FOR 5.75°-6.25° WITH LLA ADJUSTING
2. TURN SPEED DROOP ADJUSTING CAP ASSEMBLY COUNTER- SCREW.
CLOCKWISE UNTIL IT STOPS, THEN TURN IT 3.5 TURNS 11. 1625 RPM (WOT): ADJUST HIGH IDLE SCREW TO OBTAIN
CLOCKWISE. 10-22 mm³/STROKE.
3. 1625 RPM (WOT): RESET HIGH IDLE SCREW IF NECESSARY TO 12. CHECK POINTS:
OBTAIN 10-22 mm³/STROKE.
4. CHECK POINTS: (SEQUENCE MUST BE FOLLOWED AS LISTED) THROTTLE T.P.
RPM POSITION mm³/STROKE ADVANCE PRESSURE
THROTTLE
RPM POSITION mm³/STROKE ADVANCE a. 150 WOT 39 MIN. 0.5° MAX. 10 MIN.
b. 1100 L.I. 10-22 --- ---
a. 150 WOT 38 MIN. 0.5 ° MAX. c. 1500 WOT 117.5-120.5 2.5° - 3.5° ---
b. 1500 WOT 117-121 2.5° - 3.5° d. 1500 L.I. --- 8.0°- 9.0° ---
c. 1500 L.I. --- 8.0°-9.0° e. 1500 WOT* 4 MAX. --- ---
d. 1500 WOT* 4 MAX. --- f. 1500 WOT** 4 MAX. --- ---
e. 1625 WOT 25 MAX. --- g. 1625 WOT 25 MAX. --- ---
f. 1675 WOT 4 MAX. --- h. 1675 WOT 4 MAX. --- 125 MAX.
* E.S.O. DE-ENERGIZED * E.S.O. DE-ENERGIZED
** E.S.O. ENERGIZED AND SHUT-OFF LEVER IN OFF POSITION
13. SPECIAL NOTES:
a. TORQUE ALL FASTENERS PER S.B. 106.
b. LOCK DRIVE SHAFT PER S.B. 460.
c. ASSEMBLE DRIVE COMPONENTS PER S.B. 438.
d. SEAL FASTENERS PER S.B. 134R.
e. 1800 RPM: (APPLICATION IN THE FIELD)
TO CONVERT TURN HI IDLE SCREW OUT 3 TURNS. TURN
SPEED DROOP CLOCKWISE 3 TURNS. THIS SUPPLIES AN
ADEQUATE STARTING POINT.

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DB4627-5430 EDITION 9 DATED 01/13/2004 PAGE 2 OF 4
DESCRIPTION QTY P/N HOUSING & DRIVE GROUP P/N QTY DESCRIPTION
(63610)
DRIVESHAFT 1 30498 26359 1 BEARING, NEEDLE
NUT, HEX 1 26346 36534 1 SEAL, DRIVE SHAFT
WASHER, SPRING LOCK 1 10534 30804 1 SEAL, TEFLON LIP
KEY, WOODRUFF 1 30387
SCREW ASSY, VENT 1 21660
OR 21661-21665
27606 1 WASHER, SEALING
GASKET, TIMING WINDOW CVR 1 27603
22601 1 SCREW, BUTTON HD CAP
COVER, TIMING WINDOW 1 23107
SCREW, HEX HEAD 2 21194
SLEEVE, THROTTLE STOP 1 24364 12259 1 SCREW, PAN HEAD
10464 1 WASHER, SEALING
HOUSING ASSY, PUMP 1 34656
11331 2 SCREW, HEX HEAD
SEAL, RECT SECTION 1 26470
SCREW, RIVET 2 24419
28749 1 BEARING, THRUST
NAMEPLATE 1 10394 26358 1 WASHER, THRUST
28381 1 WASHER, DRSFT SPRING
26361 1 RING, RETAINING
KEY PLATE, DRSFT LOCK 1 28389
17438 1 SEAL, O-RING
SCREW, DR SFT LOCKING 1 29011 32884 1 SEAL, O-RING
33985 1 SCREW, LLA ORIFICE
NOTES:

DESCRIPTION QTY P/N HEAD & ROTOR GROUP P/N QTY DESCRIPTION
(62149)
34334 1 H&R ASSY, HYD 6 CYL
SCREW, LEAF SPR ADJ 2 15619
11046 2 PLUNGER, ROTOR
USE 11047-11050 (STD)
SHOE, CAM ROLLER 4 20119 OR 11052-11055 (O/S)
OR 20120 (-.015) OR
20124 (-.005) AS REQ'D
REF. S.B.332 20250 2 PLUNGER, ROTOR
USE 20251-20254 (STD)
OR 20256-20259 (O/S)
AS IND. ON ROTOR S.B.60R
12216 1 SCREW, HEAD PLUG
SPRING, LEAF 2 29363 11438 1 SCREW, SET

ROLLER, CAM 4 11141 20727 6 CONNECTOR, FUEL LINE

RING, CAM 1 21686

27601 1 SEAL, O-RING
29710 1 SCREW, SKT HEAD CAP
29384 1 PLATE, SINTERED LOCK
30949 1 VALVE, DELIVERY
SEAL, O-RING 1 27245 OR 30950 (O/S) AS REQ'D
REF S.B. 143B
FILTER, HD LCTING SCR 1 24565 20127 1 SCREW, RETAINING
SPRING, DLVY VALVE 1 20129 17049 2 PISTON, ACCUMULATOR
17050 2 SCREW, ACC PSTN RET
STOP, DELIVERY VALVE 1 20128 17188 2 SPRING, ACCUMULATOR
NOTES:

DESCRIPTION QTY P/N TRANSFER PUMP GROUP P/N QTY DESCRIPTION

(61281)
32859 1 RETAINER, ROTOR
SEAL, TRANSFER PUMP 1 27608 22988 1 LINER, TRANSFER PUMP
20803 4 BLADE, TRANSFER PUMP
OR 20804 REF. S.B. 304
RETAINER, ROTOR 1 19870
19906 1 RING, LINER LOCATING
32548 1 RGLTR ASSY, PORTING
SPRING, TP BLADE 2 15699
ROLL PIN 1 19837
SEAL, TP RGLTR SLEEVE 1 19844

23915 1 SPRING, REGULATING

PISTON, REGULATING 1 19895

PLUG, END PLATE ADJ 1 32642

FILTER, INLET 1 28986 33128 1 CAP, TP END

NOTES:

INDENTED ITEMS INCLUDED

DB4627-5430 EDITION 9 DATED 01/13/2004 PAGE 3 OF 4
DESCRIPTION QTY P/N GOVERNOR GROUP P/N QTY DESCRIPTION
(63423)
SPRING, SPEED DROOP 1 13558 20240 1 ROD ASSY-CONTROL
RED STRIPE
ARM ASSY, GOVERNOR 1 29060 13554 1 PIN, CONTROL SPRING

SHAFT, GOVERNOR ARM 1 12214 27606 1 WASHER, SEALING

SEAL, O-RING 2 31332 12966 1 SEAL, O-RING

NUT, PIVOT SFT RTNR 2 12288 36556 1 CAP, ADJUSTING

SPRING, DAMPER 1 20475 20355 1 CAP, DROOP CTRL LOCK

PISTON ASSY, DAMPER 1 16572

27599 1 GUIDE, CONTROL ROD
18121 1 BARREL ASSY, DAMPER
21895 1 ARM ASSY, MTR VALVE
SLEEVE, GOVERNOR THRUST 1 36498 34808 1 VALVE, METERING
* SEE NOTE
26427 1 SHIM, MTR VALVE SPRG
WASHER, THRUST 1 23856 20359 1 SPRING, MTR VALVE

WEIGHT, GOVERNOR 6 29135 29136 3 CLIP, RETAINING

REF. S.B. 370
RETAINER ASSY, GOV WT 1 19893 19894 3 RETAINER, CUSHION
19873 6 CUSHION, GOV WT RNTR
NOTES: * O.S. METERING VALVE AND ARM ASSEMBLY 35865 REFERENCE S.B. 336

DESCRIPTION QTY P/N LINKAGE GROUP P/N QTY DESCRIPTION

(60012)

SCREW, LEVER ADJUST 2 21646 12234 1 SHAFT ASSY, SHUTOFF

NUT, HEX 2 12174

SPACER, GOV SPRING 1 15306

SEAL, O-RING 2 17438
WASHER, SPACER 2 14408 14966 1 CAM ASSY, SHUTOFF
SHAFT ASSY, THROTTLE 1 29366 12221 1 LEVER, THROTTLE FORK
NUT, HEX 1 12174 12169 1 SCREW, HEX HEAD
SCREW, HEX HEAD 1 12972 12174 1 NUT, HEX

18021 1 HOOK ASSY, GOV LKGE

12360 1 SCREW, HEX HEAD
12362 1 LOCK WASHER, SHPRF
18020 1 HOOK, GOV LINKAGE

12358 1 LINK ASSY, ADJUSTING

11919 1 SPRING, GOVERNOR LINK

NOTES:

DESCRIPTION QTY P/N AUTOMATIC ADVANCE GROUP P/N QTY DESCRIPTION

(62599)
SEAL, O RING 1 32948
PLUG, ADVANCE 1 34637 34633 1 SEAL, RECT SECTION
PISTON, LLA 1 34031
PLUG, SPEED ADV ADJ 1 33905
SPRING, LLA 1 34285
SEAL, O-RING 1 33613
SCREW, SPRING ADJ 1 33614
33012 4 SCREW, SOCKET HD CAP
SEAL, O RING 1 32948

CAP, LLA 1 35109 34805 1 COVER, POWER SIDE

VALVE, CHECK 1 21146 30206 1 SEAL, RECT SECTION

PISTON, ADVANCE 1 33586

19834 1 SCREW, REED VALVE
SEAT, SPRING 1 23197
SPRING, LLA INNER SVO 1 34778
VALVE, SERVO ADVANCE 1 32818
27602 2 SEAL, O-RING
PIN, ADVANCE CAM 1 21147
SEAL, O-RING 1 27610
PLUG, HEX SOCKET 1 23056 22238 1 SCREW, HEAD LOCATING
0.02

NOTES:

INDENTED ITEMS INCLUDED

DB4627-5430 EDITION 9 DATED 01/13/2004 PAGE 4 OF 4
DESCRIPTION QTY P/N COVER GROUP P/N QTY DESCRIPTION
(60017)

28973 1 RGLTR ASSY, HSG PRESS

27607 1 SEAL, O-RING

SCREW, BUTTON HD CAP 3 22351 14760 2 NUT, HEX LOCK
28388 1 TERMINAL, ESO
12049 2 WASHER, INTL TOOTH
STRAP, TERM GROUNDING 1 20951
12500 2 WASHER, FIBER
WASHER, INTL TOOTH 1 18493
30789 1 CAP, COVER SCREW
NUT, HEX 2 12519

WASHER, PLAIN 2 18501

30788 1 CUP, COVER SCREW

SEAL, RECTANGULAR SECTION 1 27244 21898 1 COVER, GOV CONTROL

26214 1 SOLENOID, 12V ETR

2-23190 TUBE, INSULATE

NOTES: INSTALL GROUNDING STRAP ON LEFT SIDE VIEWING TRANSFER PUMP REFERENCE S.B. 108

FOR SERVICE USE ONLY FOR ENGINEERING USE ONLY

APPLICABLE SERVICE ASSEMBLIES DATE CHANGE NO. EDITION
THROTTLE SHAFT BUSHING REPLACEMENT 17776 12/04/1998 25090 1
ESO MOUNTING AND GROUNDING KIT 26431 01/05/2000 26352 2
GASKET KIT 33702 02/09/2000 26663 3
08/18/2000 26221 4
03/13/2001 27003 5
06/15/2001 27403 6
07/31/2003 27563 7
10/23/2003 26277 8
01/13/2004 28511 9

INDENTED ITEMS INCLUDED