INJECTION PUMP SPECIFICATION ©

FULL LOAD RPM: 1500 CUSTOMER PART #: 3919111 MODEL NO.: DB4627-4949
GOV. REGULATION: 3-5 % CUSTOMER'S NAME: SUPERSEDES:
ENGINE: 6BT5.9G1 CUMMINS ENGINE COMPANY EDITION NO.: 10
APPLICATION: GENERATOR DATED: 01-13-04

NOTE: THIS SPECIFICATION DEVELOPED WITH ISO INLET STUD.

ALL SPEEDS ARE IN ENGINE RPM UNLESS OTHERWISE NOTED.
USE LATEST REVISION FOR ALL REFERENCED DOCUMENTS.
TEST STAND: ISO 4008: PUMP SETTINGS: FOLLOWING PUMP SERVICE
1. CALIBRATING HIGH PRESSURE PIPES...SAE J1418/ISO 4093: 1. ROLLER-TO-ROLLER DIMENSION: 1.9640" ± .0015"
.063" (1.6 mm) I.D. X 25" (635 mm) LONG. (49.89 mm ± 0.04 mm)
2. CALIBRATING INJECTORS... SAE J968/ISO 7440: MAXIMUM ECCENTRICITY: .004" (0.10 mm) T.I.R.
0.6 mm ORIFICE PLATE NOP: 3000 PSI (207 bar). 2. ADJUST SPEED DROOP PER S.B. 97R, THEN TURN SPEED DROOP
3. CALIBRATION FLUID...SAE J967/ISO 4113 (REF. S.B. 201): ADJUSTING CAP ASSEMBLY 6.5 TURNS CLOCKWISE.
a. TEMPERATURE AT INLET 110°-115°F (43°-46°C) 3. GOVERNOR LINKAGE GAP: .125" TO .145" (3.2-3.7 mm)
b. SUPPLY PRESSURE (S.B. 334): 4.5-5.5 PSI. (USE KIT #23093 S.B. 95).
(31-38 kPa) AT PUMP INLET. 4. 1000 RPM (WOT): OPERATE PUMP FOR 10 MINUTES TO BRING
4. CAM MOVEMENT READ-OUT DEVICE: #23745. TO OPERATING TEMPERATURE AND CLEAR AIR FROM SYSTEM.
5. 400 RPM (WOT):
PUMP INSTALLATION: IT-006 a. CHECK SHUT-OFF: 4 mm³/STROKE MAX.
ROTATION-C-* LEVER ANGLES (REF.) b. CHECK FOR MINIMUM TRANSFER PUMP LIFT OF 18" HG.
NAME PLATE-L-SIDE** THOT MIN.(∠B) 24° (60 kPa)
#1 CYL.-7-O'CLOCK** THOT MAX.(∠C) 12° 6. 1500 RPM (WOT):
THROTTLE-L-SIDE** S.O. (∠ E) 35° a. SET TRANSFER PUMP PRESSURE FOR 73-75 PSI.
TIMING MARK 57° ± 1/2° S.O. (∠ F) 45° (503-517 kPa)(SUPPLY SET PER TEST STAND NOTE 3B).
b. ADJUST RETURN OIL TO 200-500 CC/MIN. RECHECK TRANSFER
* VIEWED FROM DRIVE END ** VIEWED FROM TRANSFER PUMP END PUMP PRESSURE.
c. CHECK HOUSING PRESSURE FOR 4-8.5 PSI,(28-59 kPa).
PUMP OPERATING SPEED...HALF...ENGINE SPEED 7. 600 RPM (WOT): SET ADVANCE TRIMMER SCREW: 4.5°-5.5°.
MECHANICALLY TIMED TO CAD (PER S.B. 177) 8. 1100 RPM (L.I.): IF FUEL DELIVERY IS LESS THAN 10 mm³/STROKE,
AS SET PER S.B. 97R, ADJUST LOW IDLE SCREW TO OBTAIN 10-22
PUMP ACCESSORIES: mm³/STROKE. IF FUEL LEVEL IS ABOVE 10 mm³/STROKE, DO NOT
1. SPEED ADVANCE ADJUST LOW IDLE SCREW.
2. E.S.O.(12V E.T.R.) 9. 1500 RPM (WOT): SET ROLLER-TO-ROLLER FUEL DELIVERY:
3. SPEED DROOP 89.5-92.5 mm³/STROKE.
4. LOW VISC. FUEL COMPONENTS (T.P.) 10. 1625 RPM (WOT): ADJUST HIGH IDLE SCREW TO OBTAIN
5. LOCKED DRIVE SHAFT 10-22 mm³/STROKE.
6. GOVERNOR DAMPER 11. CHECK POINTS:
PUMP CALIBRATION CHECKS: AS RECEIVED FOR SERVICE THROTTLE T.P.
(REF. SL-222)(REF.S.B. 97R FOR SPEED DROOP) RPM POSITION mm³/STROKE ADVANCE PRESSURE
1. 1000 RPM (WOT): OPERATE PUMP FOR 10 MINUTES TO BRING TO a. 150 WOT 32 MIN. 0.25 MAX. 10 MIN.
OPERATING TEMPERATURE AND CLEAR AIR FROM SYSTEM. b. 1100 L.I. 10-22 --- ---
2. TURN SPEED DROOP ADJUSTING CAP ASSEMBLY COUNTER- c. 1200 WOT --- 5.5°-6.5° ---
CLOCKWISE UNTIL IT STOPS, THEN TURN IT 6.5 TURNS d. 1500 WOT 89.5-92.5 --- ---
CLOCKWISE. e. 1500 WOT* 4 MAX. --- ---
3. 1625 RPM (WOT): RESET HIGH IDLE SCREW IF NECESSARY TO f. 1500 WOT** 4 MAX. --- ---
OBTAIN 10-22 mm³/STROKE. g. 1625 WOT 25 MAX. --- ---
4. CHECK POINTS: (SEQUENCE MUST BE FOLLOWED AS LISTED) h. 1675 WOT 4 MAX. --- 125 MAX.
THROTTLE * E.S.O. DE-ENERGIZED
RPM POSITION mm³/STROKE ADVANCE ** E.S.O. ENERGIZED AND SHUT-OFF LEVER IN OFF POSITION
a. 150 WOT 31 MIN. 0.5 MAX.
b. 1200 WOT --- 5.5°-6.5° 12. SPECIAL NOTES:
c. 1500 WOT 89-93 --- a. TORQUE ALL FASTENERS PER S.B. 106.
d. 1500 WOT* 4 MAX. --- b. LOCK DRIVE SHAFT PER S.B. 460.
e. 1625 WOT 25 MAX. --- c. ASSEMBLE DRIVE COMPONENTS PER S.B. 438.
f. 1675 WOT 4 MAX. --- d. SEAL FASTENERS PER S.B. 134R.
* E.S.O. DE-ENERGIZED

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DB4627-4949 EDITION 10 DATED 01/13/2004 PAGE 2 OF 4
DESCRIPTION QTY P/N HOUSING & DRIVE GROUP P/N QTY DESCRIPTION
(63672)
BEARING, NEEDLE 1 26359 36534 1 SEAL, DRIVE SHAFT
30804 1 SEAL, TEFLON LIP
NUT, HEX 1 26346
22601 1 SCREW, BUTTON HD CAP
WASHER, SPRING LOCK 1 10534
DRIVESHAFT 1 30498 27606 1 WASHER, SEALING
KEY, WOODRUFF 1 30387
21660 1 SCREW ASSY, VENT
HOUSING ASSY, PUMP 1 32429 OR 21661-21665

SEAL, RECT SECTION 1 26470 12259 1 SCREW, PAN HEAD

10464 1 WASHER, SEALING
KEY PLATE, DRSFT LOCK 1 28389

SCREW, DR SFT LOCKING 1 29011 11331 2 SCREW, HEX HEAD

28749 1 BEARING, THRUST
GASKET, TIMING WINDOW CVR 1 27603
26358 1 WASHER, THRUST
COVER, TIMING WINDOW 1 23107 28381 1 WASHER, DRSFT SPRING
SCREW, RIVET 2 24419 26361 1 RING, RETAINING
NAMEPLATE 1 10394

21194 2 SCREW, HEX HEAD

NOTES:

DESCRIPTION QTY P/N HEAD & ROTOR GROUP P/N QTY DESCRIPTION
(60153)
32014 1 H&R ASSY, HYD 6 CYL
SCREW, LEAF SPR ADJ 2 15619
11046 2 PLUNGER, ROTOR
USE 11047-11050 (STD)
SHOE, CAM ROLLER 4 20120 OR 11052-11055 (O/S)
OR 20119 (-.010) OR
20118 (-.020) AS REQ'D
PER S.B.332 20250 2 PLUNGER, ROTOR
USE 20251-20254 (STD)
OR 20256-20259 (O/S)
AS IND. ON ROTOR S.B.60R
12216 1 SCREW, HEAD PLUG
SPRING, LEAF 2 29363 11438 1 SCREW, SET

ROLLER, CAM 4 11141 20727 6 CONNECTOR, FUEL LINE

RING, CAM 1 21686

27601 1 SEAL, O-RING
29710 1 SCREW, SKT HEAD CAP
29384 1 PLATE, SINTERED LOCK
21217 1 VALVE, DELIVERY
SEAL, O-RING 1 27245 OR 21218 (O/S) AS REQ'D
REF S.B. 143B

SPRING, DLVY VALVE 1 20129 20127 1 SCREW, RETAINING

STOP, DELIVERY VALVE 1 20128

NOTES:

DESCRIPTION QTY P/N TRANSFER PUMP GROUP P/N QTY DESCRIPTION

(60010)
20530 2 RETAINER, ROTOR
SEAL, TRANSFER PUMP 1 27608
22988 1 LINER, TRANSFER PUMP
20803 4 BLADE, TRANSFER PUMP
OR 20804 REF. S.B. 304
20528 1 RING, ROTOR RETAINER

28987 1 REGULATOR ASSY, TP

SPRING, TP BLADE 2 15699
ROLL PIN 1 19837
SEAL, TP RGLTR SLEEVE 1 19844

23915 1 SPRING, REGULATING

PISTON, REGULATING 1 19895

PLUG ASSY, END PL ADJ 1 15228

FILTER, INLET 1 28986 33128 1 CAP, TP END

NOTES:

INDENTED ITEMS INCLUDED

DB4627-4949 EDITION 10 DATED 01/13/2004 PAGE 3 OF 4
DESCRIPTION QTY P/N GOVERNOR GROUP P/N QTY DESCRIPTION
(63360)
SPRING, SPEED DROOP 1 13558 20240 1 ROD ASSY-CONTROL
RED STRIPE
ARM ASSY, GOVERNOR 1 29060 13554 1 PIN, CONTROL SPRING

SHAFT, GOVERNOR ARM 1 12214 27606 1 WASHER, SEALING

SEAL, O-RING 2 31332 12966 1 SEAL, O-RING

NUT, PIVOT SFT RTNR 2 12288 36556 1 CAP, ADJUSTING

SPRING, DAMPER 1 20475 20355 1 CAP, DROOP CTRL LOCK

PISTON ASSY, DAMPER 1 16572

27599 1 GUIDE, CONTROL ROD
18121 1 BARREL ASSY, DAMPER
21895 1 ARM ASSY, MTR VALVE
SLEEVE, GOVERNOR THRUST 1 36498 11563 1 VALVE, METERING
* SEE NOTE
26427 1 SHIM, MTR VALVE SPRG
WASHER, THRUST 1 23856 20359 1 SPRING, MTR VALVE

WEIGHT, GOVERNOR 6 29135 29136 3 CLIP, RETAINING

REF. S.B. 370
RETAINER ASSY, GOV WT 1 19893 19894 3 RETAINER, CUSHION
19873 6 CUSHION, GOV WT RNTR
NOTES: * O.S. METERING VALVE AND ARM ASSY 22249 REF. S.B.336

DESCRIPTION QTY P/N LINKAGE GROUP P/N QTY DESCRIPTION

(60012)

SCREW, LEVER ADJUST 2 21646 12234 1 SHAFT ASSY, SHUTOFF

NUT, HEX 2 12174

SPACER, GOV SPRING 1 15306

SEAL, O-RING 2 17438
WASHER, SPACER 2 14408 14966 1 CAM ASSY, SHUTOFF
SHAFT ASSY, THROTTLE 1 29366 12221 1 LEVER, THROTTLE FORK
NUT, HEX 1 12174 12169 1 SCREW, HEX HEAD
SCREW, HEX HEAD 1 12972 12174 1 NUT, HEX

18021 1 HOOK ASSY, GOV LKGE

12360 1 SCREW, HEX HEAD
12362 1 LOCK WASHER, SHPRF
18020 1 HOOK, GOV LINKAGE

12358 1 LINK ASSY, ADJUSTING

11919 1 SPRING, GOVERNOR LINK

NOTES:

DESCRIPTION QTY P/N AUTOMATIC ADVANCE GROUP P/N QTY DESCRIPTION

(60013)
SCREW, REED VALVE 2 19834
SEAL, O-RING 1 26126 21361 1 PLUG, PISTON HOLE
SEAL, O-RING 1 29280
RING, PISTON SEAL 1 18967 22773 1 VALVE, REED
SEAL, RECT SECTION 1 29281

29280 1 SEAL, O-RING

PISTON, ADVANCE 1 20262 20276 1 SPRING, ADVANCE

0-6 DEG. ADVANCE WHITE-BLUE
SEAL, O-RING 1 29282
14940 1 GUIDE, ADV ADJ SPRING
PLUG, PISTON HOLE 1 15744
27602 1 SEAL, O-RING
SCREW, ADV ADJUSTING 1 14544
SEAL, O-RING 1 17438
26787 1 SCREW ASSY, HD LCTING
NUT, HEX LOCK 1 13807

PIN, ADVANCE CAM 1 21147

SEAL, O-RING 1 27610
PLUG, HEX SOCKET 1 23056

NOTES:

INDENTED ITEMS INCLUDED

DB4627-4949 EDITION 10 DATED 01/13/2004 PAGE 4 OF 4
DESCRIPTION QTY P/N COVER GROUP P/N QTY DESCRIPTION
(60017)

28973 1 RGLTR ASSY, HSG PRESS

27607 1 SEAL, O-RING

SCREW, BUTTON HD CAP 3 22351 14760 2 NUT, HEX LOCK
28388 1 TERMINAL, ESO
12049 2 WASHER, INTL TOOTH
STRAP, TERM GROUNDING 1 20951
12500 2 WASHER, FIBER
WASHER, INTL TOOTH 1 18493
30789 1 CAP, COVER SCREW
NUT, HEX 2 12519

WASHER, PLAIN 2 18501

30788 1 CUP, COVER SCREW

SEAL, RECTANGULAR SECTION 1 27244 21898 1 COVER, GOV CONTROL

26214 1 SOLENOID, 12V ETR

2-23190 TUBE, INSULATE

NOTES: INSTALL GROUNDING STRAP ON LEFT SIDE VIEWING TRANSFER PUMP REF. S.B. 108

FOR SERVICE USE ONLY FOR ENGINEERING USE ONLY

APPLICABLE SERVICE ASSEMBLIES DATE CHANGE NO. EDITION
GASKET KIT 33702 09/03/1991 20439 1
ESO MOUNTING AND GROUNDING KIT 26431 09/03/1991 20941 1
THROTTLE SHAFT BUSHING REPLACEMENT 17776 02/08/1992 21371 2
06/03/1992 20981 3
11/03/1992 21161 4
04/20/1993 18797 5
10/21/1993 21753 6
04/25/1997 24778 7
07/31/2003 27563 8
10/23/2003 26277 9
01/13/2004 28511 10

INDENTED ITEMS INCLUDED