FOR APPROVAL

A 10.08.2016 H.S.LEE J.H.CHOI S.J.PARK FOR APPROVAL

Rev Date Prepared Checked Approved Details of Revision
Owner

VIETNAM ELECTRICITY

Owner’s Engineer

POWER ENGINEERING
POWER ENGINEERING
CONSULTING JOINT STOCK
CONSULTING JSCOMPANY 3
COMPANY 4

Contractor

Sub-Supplier
FECON CORPORATION

Project Project Code

VT4E
VINH TAN 4 EXTENSION THERMAL POWER PLANT UAS Code
DD09
Date Unit Code
Name Title
(DD.MM.YYYY) P3
KKS Code
Prepared 10.08.2016 H.S.LEE
ZEN
Checked 10.08.2016 J.H.CHOI METHOD STATEMENT FOR Reg. No.
GROUTING OF SONIC PIPE 040008
Approved 10.08.2016 S.J.PARK FOR BORED PILE Rev.
Dept. Civil A
Document No. Page-No.
VT4E-DD09-P3ZEN-040008 9 Pages
EVNGENCO3/VTTPM Vinh Tan 4 Extension Thermal Power Plant
DMPP Consortium

CONTENT
1. PREFACE………………………………………………………………………………..2

2. RESPONSIBILITIES………………..………………………………………………….2

3. PROCEDURE AND SEQUENCE…………… ………………………………………. 2

4. QUALITY CONTROL……………….…………………………………………………5

5. ENVIRONMENT, HEALTH AND SAFETY………… …….………………………..5

6. ATTACHMENT: EQUIPMENT CERTIFICATE

DOC.NO.VT4E-DD09-P3ZEN-040008 Rev. A 1 of 9
 EVNGENCO3/VTTPM Vinh Tan 4 Extension Thermal Power Plant
DMPP Consortium

1.0 PREFACE

The purpose of this Method Statement is to describe the methodology involved in grout for sonic pipe and to
details out the steps to be taken in meeting the technical standard and EHS requirements of Vinh Tan 4
Extension Thermal.

 Plant Project: Vinh Tan 4 Extension Thermal Power Plant

 Company/Owner: Power Generation Corporation 3

Vinh Tan Thermal Power Project

Management Board

 Contractor: DMPP Consortium

2.0 RESPONSIBILITIES

• It is overall responsibility of Project Manager to organize resources prior to perform construction activities
as per project specification in compliance with the quality, schedule & safety requirements.

• EHS Manager will ensure in coordination with Site Engineer that all measure/construction taken shall be
maintained till completion of job.

• It is the responsibility of Construction Manager/Site Engineer that construction activities are executed
according to the relevant project specification in compliance with the quality, schedule & safety
requirements.

• DMPP will ensure that all works are performed safely according to the attachment.

• The relevant DMPP Supervisor will ensure that the work is carried out in accordance with this method
statement and project specification.

• The QC Inspector will ensure that the work is executed according to the requirements of quality dossier are
fulfilled.

3.0 PROCEDURE AND SEQUENCE

3.1. Sketch of execution steps

STEP 1: CLEANING AND DETERMINING LENGTH OF PIPE

STEP 2: PILE BOTTOM MORTAR PUMPING

STEP 3: CLEANING OF EQUIPMENT, REMOVAL OF PUMP HEAD, CLEANING OF PUMB

DOC.NO.VT4E-DD09-P3ZEN-040008 Rev. A 2 of 9
EVNGENCO3/VTTPM Vinh Tan 4 Extension Thermal Power Plant
DMPP Consortium

SKETCH OF EXECUTION STEPS

TO DRILL BORED PILES

Ultrasonic test (by Step 1: cleaning pipes by

others) Compressed air

Check mortar mixing

Check cleaning pipes

Step2: Pile bottom mortar

pumping
(mortar mixing and pump
operating )

Step 3: Cleaning of
equipment, removal of
pump head (from 2-4 h),
cleaning of pump

Finish

3.2. Work Preparation

a. Equipment
- High pressure specialized water pump and high pressure water pipes, flexible hose including
spraying head
- Air compressor, compressed air leading pipes
- Electrical hoist and pipe hanging stand

(Air compressor)
b. High pressure mortar pumping equipment
- Mortar mixing station and containing tank
- Pressure mortar pump (18 atm)

DOC.NO.VT4E-DD09-P3ZEN-040008 Rev. A 3 of 9
 EVNGENCO3/VTTPM Vinh Tan 4 Extension Thermal Power Plant
DMPP Consortium

- Set of sampling and testing equipment

- Leading piping system and pressure resistant connector
All Machines using must be have safety and calibration certificates
3.3. Staffing

a. Execution staff
- Directly executing technical staff: 02 people
b. Water and compressed air cleaning team
- A team of workers consisting of 3-5 people
c. Pile bottom mortar pumping team
- A group of workers for mortar mixing and testing activities comprising of 3-4 people
- A group of workers for operation of pump, repair of execution machinery & equipment: 2 people
- A group of workers for connection & installation of pipes as well as cleaning of equipment: 4
people
3.4. Working procedure:

a. Cleaning of pipes with air compressor

- To direct air hose to pipe bottom to blow out water and sediment from pipe (pressure of 4 to 6 atm
is used)
- To finish pile bottom cleaning process and to start pile bottom mortar pumping process.
b. Mortar pumping

1. Preparation of mortar
- Mortar consists Portland cement, PC sr 40 Ha Tien cement, SIKA Intraplast Z- HV and plastiment
96 additives as well as water
- To mix mortar with mixer (100kg cement + 34,7 litres water + 0,8 kg Intraplast Z- HV and 400 ml
plastiment 96). The water must be tested before making the design mixing (using the same water
for concrete work). The time for mixing mortar within five minutes and execute duration for one
times around fifteen minutes . the trial mix will be proceed before start permanent work.
- Mortar sample is taken in standard form 5 x 5 x 5 cm, at least 9 sample sets per working day
Strength of mortar sample after compression reaches grade 30 Mpa , according to ASTM C39
2. Mortar pumping process
- To direct pumping hose to the bottom of ultrasonic pipe, to pump mortar to fill the pipe to level of
pile cut, pumping pipe is taken up gradually till pumping work finished.

3.5. Acceptance process for pile bottom mortar pumping

- Acceptance of pile bottom blowing and washing with water in combination with compressed air
- To carry out acceptance of pile bottom mortar pumping work.

DOC.NO.VT4E-DD09-P3ZEN-040008 Rev. A 4 of 9
EVNGENCO3/VTTPM Vinh Tan 4 Extension Thermal Power Plant
DMPP Consortium

4.0 QUALITY CONTROL

The Site Inspection and Test Plan (ITP) for this work summarizes various characteristics to be checked. The
concerned Site Engineer/Foreman will be responsible to ensure stage wise compliance for these operation and
the Site QA/QC Engineer/Inspector will carry-out quality control checks and report the inspection results.

5.0 ENVIRONMENT, HEALTH AND SAFETY (EHS)

5.1 Responsibilities and Instructions

• PM/EHSS Officer shall ensure that all work is undertaken in accordance with the specified work scope.
• Safety training should be conducted to all personnel assigned at site prior to commence any work.
• All personnel should know the locations of fire extinguishers, communications, manual alarms & ESD
points.
• All personnel should be aware of assembly points, escape routes, emergency contact numbers.
• Carry-out daily tool box and safety talks.
• Personal Protective Equipment (PPE) shall be worn at all times.
• Good housekeeping shall be observed in work areas.
• Construction wastes shall be segregated and disposed to an approved dump yard area.
• Permit to work shall be obtained appropriately for the type of work and location.
• Adequate lighting equipments when working night time.
•Ensure all workers and equipments working overtime are properly accounted and obtained
permit/approval from DMPP EHS Manager prior to carry-on works.
•Periodic refresher trainings, toll box talk and audit shall be conducted.
5.2 Safety ( PPE )
• Personal Protective Equipment (PPE) will be issued to all workers such as safety shoes, hard hat, working
gloves, earplug, safety goggles, reflective vest and safety harness for workers who will be assigned in
elevated places 1.8m and above.
• Wearing of the basic PPE will be enforced fully.
• All new recruits will undergo proper orientation and safety induction before they could deployed at site
for work.

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 EVNGENCO3/VTTPM Vinh Tan 4 Extension Thermal Power Plant
DMPP Consortium

5.3 Job Safety Analysis

JOB SAFETY ANALYSIS

Vinh Tan 4 Extension Thermal Power Plant
Project
(Developing a habit of analyzing methods to identify hazards & unsafe practices than developing solutions that
control, minimize or eliminating hazards.

1List of All Job

List of All Known Hazards How to Eliminate Hazards
Steps

A.1a Must provide sufficient lightings on the entire

A.1 Working operation may cause injury to
personnel due to poor visibility of the area
working area
A.1b All equipments/tools must be fitted with
appropriate safety device and ensure all lights are
operational not obscured by dirt & mud
A.1c Supervisor and safety personnel must always be
present for the entire working operation.
A.1d All workers must be wearing reflective vest

A.1e Ambulance car and designated Nurse must be on stand by for the
entire working operation.
A. Working Operation
During A.1f Must use and connect 3 core codes electric wires
Night Time with separate distribution panel (must pass arrangement of ECLB).

A.2a Daily check of the equipments prior to start of work.

A.2 Generator (Diesel) equipment oil leakage
during operation.
A.2b Regular check &monitoring of the equipment prior to use.
A.2c Provide secondary containment protection under
the equipment to prevent contamination of soil by oil
spillage

A.3a Diesel/chemical shall be stored in secondary containment & MSDS

A.3 Oil/chemical storage
requirement shall be communicated with all concerned

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EVNGENCO3/VTTPM Vinh Tan 4 Extension Thermal Power Plant
DMPP Consortium

JOB SAFETY ANALYSIS

Vinh Tan 4 Extension Thermal Power Plant Project

(Developing a habit of analyzing methods to identify hazards & unsafe practices than developing solutions that
control, minimize or eliminating hazards.

List of All Job

List of All Known Hazards How to Eliminate Hazards
Steps

B. Transportation B.1a Stricture of nearby workers or falling by
and carriers as a result of not implementing
Delivery of measure to prohibit workers from approaching.
Equipment B.1b Overturning of equipment due to not
placing on stable and firm ground.
B.1c Crash/traffic accident
C. Heavy Lifting C.1 Crushing may cause fatal injury or
Works permanent disability
C.2 Defective lifting equipment leading to
mechanical failure
C.3 Improper positioning of crane
D. Unloading D.1 Struck down by things and materials
Equipment and
Materials
D.2 Squeezed by the sling
D.3 Squeezed by the materials
D.4 Crane fall accidentally
B.1a Set measures to prohibit workers from entering the site and
control nearby workers by dispatching a guidance.
B.1b Check ground condition prior to setting of equipment.
B.1c Check the access road before passing the area
B.1d Designate a signalman when moving the equipment
C.1a Prepare a lifting plan
C.1b Use only a qualified and certified operators. Signalman should
be in-place.
C.1c No standing beneath the lifting areas.
C.1d Ensure loads are fixed with sling belt correctly.
C.1e All lifting equipment must be in good condition.
C.1f Experienced lifting supervisor at all times.
C.1g Provide barricades to stop unauthorized entry.
C.1g Use the lifting tools must attached monthly inspection tag.
C.1h All lifting tools must attached identification tag (include serial
number, certification number, inspection date and
due date) for visual identification.
C.1i Provide safe entrance and exit access road for the labors.
C.2a Use only qualified and certified operators. Signalman should be
be in place.
C.2b Always check the equipment prior to start any work.
C.3a Use only qualified and certified operators. Signalman should be
be in place.
D.1a Make sure the sling is tied/bided correctly and tightened.
D.1b Check the lifting devices (slings, shackles, etc) for proper
use and safety.
D.2a Use hand gloves when tightening the slings.
D.2 b Tighten the slings before carrying-out lifting.
D.3a Use wooden sleepers as support of the materials on the ground.
D.4a Use the proper device and equipment,

DOC.NO.VT4E-DD09-P3ZEN-040008 Rev. A 7 of 9
 EVNGENCO3/VTTPM Vinh Tan 4 Extension Thermal Power Plant
DMPP Consortium

JOB SAFETY ANALYSIS

Vinh Tan 4 Extension Thermal Power Plant Project

(Developing a habit of analyzing methods to identify hazards & unsafe practices than developing solutions that
control, minimize or eliminating hazards.

List of All Job

List of All Known Hazards
Steps
E. Equipment and E.1 Collision between machines. Overturning
Material Preparation may cause death or permanent disability.
E.2 Unnecessary movements of equipments
towards a person that causes injury and
damage to materials.
E.3 Equipment oil leakage during operation
How to Eliminate Hazards
if suitable with the crane capacity.
D.4b All lifting tools must attached identification tag (include serial
number, certification number, inspection date and due date)
for visual identification.
D.4c Provide safe entrance and exit access road for the labors
passing.
E.1a Always keep the site clear of any obstructions.
E.1b Tool-box talks on a daily basis.
E.1c Adequate warning signboards.
E.1d Checklist on all vehicles must be provided everyday.
E.1e Appoint signalman.
E.2a Provide a signalman and must wear appropriate vest.
E.2b Heavy machinery should have backward movement warning
light and beacon.
E.2c Equipment used to clear the site should be controlled and
sited by a banks man.
E.2d Provide safe entrance and exit for the workers going to the area.
E.2e All vehicles entering on the site must turn-on their headlights
day and night time
E.2f Separate entrance/exit for vehicles.
E.3a Daily check of the equipment prior to start of work.
E.3b If oil leakage, must remove the oil and contaminated soil
immediately.

6.0 ATTACHMENT: EQUIPMENT CERTIFICATE

DOC.NO.VT4E-DD09-P3ZEN-040008 Rev. A 8 of 9
EVNGENCO3/VTTPM Vinh Tan 4 Extension Thermal Power Plant
DMPP Consortium

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