Spec. No. BM33-1.3.1
PT BADAK MAINTENANCE
PAINT SPECIFICATION
 
SPECIFICATION NO. 01
Atmospheric Pollution
1. Surface preparation to Sa 2.5 / NACE 2 /
SSPC-SP-10
2. 1 coat Inorganic Zinc Primer to 65 microns
DFT
3. 1 coat High Solids Epoxy to 125 microns
DFT
4. 1 coat Acrylic Aliphatic Polyurethane to
50 microns DFT
Total coating thickness 240 microns DFT
SPECIFICATION NO. 03A
Non Stainless Steel Temperature 80-200°C
1. Surface preparation to Sa 2.5 / NACE 2 /
SSPC-SP-10
2. 1 Coat Inorganic Zinc Silicate to 65
microns DFT
3. 1 Coat Silicon Acrylic Aluminum color to
100 microns DFT
Total coating thickness 165 microns DFT
SPECIFICATION NO. 04
Steel Temperature > 200°C
1. Surface preparation to Sa 2.5 / NACE 2 /
SSPC-SP-10
2. 2 coats Silicon Aluminum to 80 microns
DFT
Total coating thickness 80 microns DFT
SPECIFICATION NO. 06
Steel Under Cold Insulation
1. Clean with high pressure water
2. Surface preparation to Sa 2.5 / NACE 2 /
SSPC-SP-10
3. 1 coat Zinc Rich Primer to 65 microns DFT
4. 1 coat High Solids Epoxy to 200 microns
DFT
Total coating thickness 265 microns DFT
RM / IMP  1
Rev. 10
January 2008
Page. 1 / 5
SPECIFICATION NO. 02
Steel Temperature < 80°C
1. Wash down with fresh water
2. Surface preparation to Sa 2.5 / NACE 2 /
SSPC-SP-10
3. 1 coat High Solids Epoxy to 125 microns
DFT
4. 1 coat Acrylic Aliphatic Polyurethane to
50 microns DFT
Total coating thickness 175 microns DFT
SPECIFICATION NO. 03B
Stainless Steel Temperature 80-200°C
1. Surface preparation to Sa 2 / NACE 3 /
SSPC-SP-6
2. 2 coats Silicon Aluminum to 100 microns
DFT
Total coating thickness 100 microns DFT
SPECIFICATION NO. 05
Demin Water Submersion
1. Surface preparation to Sa 2.5 / NACE 2 /
SSPC-SP-10
2. 1 Coat Inorganic Zinc Primer to 65 microns
DFT
3. 2 Coats Epoxy Phenolic Amine to 350
microns DFT
Total coating thickness 415 microns DFT
SPECIFICATION NO. 07
Sweating Lines & Low Temperature Steel
1. Wash down with fresh water and apply anti
fungus solution
2. Wet abrasive blast to Sa 2.5 / NACE 2 /
SSPC-SP-10 (add inhibitor solution)
3. 2 coats High Solids Epoxy to 200 microns
DFT
Total coating thickness 200 microns DFT
 
Spec. No. BM33-1.3.1
PT BADAK MAINTENANCE Rev. 10
January 2008
PAINT SPECIFICATION
  Page. 2 / 5
 
SPECIFICATION NO. 08 SPECIFICATION NO. 09
Exterior Pump Casing, MCC & Instrument Water Submersion, Diluted Acid and Caustic/Oil
Spillage
1. Wash down with fresh water
2. Remove rust, grease and other 1. Wash down with high pressure water
contaminants with cleaner or ARMEX 2. Surface preparation to Sa 2.5 / NACE 2 /
3. 1 coat Inhibitive Epoxy Primer to 50 SSPC-SP-10
microns DFT 3. 1 coat Non Inhibitive Epoxy Primer to 75
4. 2 coats Acrylic Aliphatic Polyurethane to microns DFT
90 microns DFT 4. 2 coats High Built Epoxy to 325 microns
DFT
Total coating thickness 140 microns DFT
Total coating thickness 400 microns DFT

SPECIFICATION NO. 10 SPECIFICATION NO. 11

Sea Water Low Stream Sea Water High Stream

1. Surface preparation to Sa 2.5 / NACE 2 / 1. Surface preparation to Sa 2.5 / NACE 2 /

SSPC-SP-10 SSPC-SP-10
2. 2 coats Coal-Tar Epoxy to 400 microns 2. 3 coats Flake Reinforced Polyester Epoxy
DFT Resin to 1500 microns DFT

Total coating thickness 400 microns DFT Total coating thickness 1500 microns DFT

SPECIFICATION NO. 12 SPECIFICATION NO. 13A

Sea Water Tide Aesthetic Concrete Floor for Light Traffic

1. Surface preparation to Sa 2.5 / NACE 2 /
SSPC-SP-10
2. Coats Epoxy Resin Silica Filler for tidal or
splash zone to 4000 microns DFT
Total coating thickness 4000 microns DFT
1. Repair the hole, crack and fill with
resurfaces paint or cement
2. Clean and prepare the surface with Blastrac
(dust extracting shot blasting machine) or
similar equipment
3. Coat 100% High Build Epoxy Non-
Pigmented Primer to 150 microns DFT
4. Coat 100% High Build Epoxy Non-Skid
Topcoat to 350 microns DFT

Total coating thickness 500 microns DFT

RM / IMP  2
 
 
Spec. No. BM33-1.3.1
PT BADAK MAINTENANCE Rev. 10
January 2008
PAINT SPECIFICATION
  Page. 3 / 5
 
SPECIFICATION NO. 13B SPECIFICATION NO. 14
Resurfaces of Concrete Floor or Concrete Floor Interior Plaster Wall
for Medium to Heavy Traffic
1. Rinse with water
1. Clean and prepare surface with Blastrac 2. Remove all loose chalky, peeling and flaking
(dust extracting shot blasting machine) or material or old paint
similar equipment 3. Apply wall filler to fill holes and cracks (if
2. Coat 100% High Build Epoxy Non- necessary)
Pigmented Primer to 150 microns DFT 4. Apply Acrylic Undercoat to 10 sqm per liter
3. Coat 100% High Build Epoxy Mortar coverage
(minimum compressive strength of 14,500 5. 2 coats Acrylic Resin Topcoat to 10 sqm
psi) to 4000 microns DFT per liter coverage

Total coating thickness 4150 microns DFT

SPECIFICATION NO. 15 SPECIFICATION NO. 16

Exterior Plaster Wall & Woodwork Interior Woodwork

1. Remove all loose chalky, peeling
2. Apply cement filler to fill holes & cracks if
necessary
3. Apply Acrylic Undercoat to 10 sqm per liter
coverage
4. 2 coats Gloss Acrylic to 10 sqm per liter
coverage
1. Rinse with liquid detergent and clean with
warm water
2. Remove all loose chalky, peeling and flaking
material or old paint
3. Apply Timber Putty or Wood Sealer to fill
holes & cracks
4. 2 coats Alkyd Gloss Enamel to 10 sqm per
liter coverage

SPECIFICATION NO. 17 SPECIFICATION NO. 18

Galvanized Steel & Aluminum Pressurized Bottle

1. Rinse with a degreaser and flush with water
2. Remove rust and peeled off coating
3. 1 coat Chrom Metal Primer or Galvanized
Iron Primer or Metal Etch Primer to 35
microns DFT
4. 2 coats High Gloss Alkyd Enamel or
Rustguard Roof Paint to 60 microns DFT
Total coating thickness 95 microns DFT
1. Surface preparation to Sa 2.5 / NACE 2 /
SSPC-SP-10
2. 1 coat High Solid Epoxy Self Primer to 75
microns DFT
3. 1 coat Enamel Topcoat DEPNAKER
reference colors to 35 microns DFT
Total coating thickness 110 microns DFT

RM / IMP  3
 
 
Spec. No. BM33-1.3.1
PT BADAK MAINTENANCE Rev. 10
January 2008
PAINT SPECIFICATION
  Page. 4 / 5
 
SPECIFICATION NO. 19 SPECIFICATION NO. 20
Sulfuric Acid Tank Interior Aboveground FRP Piping and Aluminized /
Fibre / Zinc Roof of Building
1. Surface preparation to Sa 2.5 / NACE 2 /
SSPC-SP-10 1. Water wash and brush off to remove
2. Water wash and clean with solvent, toluene chalking and dirt
or xylene 2. Sand back to a smooth clean surface
3. 1 coat Primer suitable for Flake Reinforced 3. Apply 2 coats Borosilicate Ceramic
Polyester / Vinylester / Novolac Epoxy Resin Elastomeric coating / Ceramic Based
to 400 microns DFT Copolymer to 200 microns DFT
4. 3 coats Mica Flake–Reinforced
Polyester/Vinylester/Novolac Epoxy Resin Total coating thickness 200 microns DFT
to 1500 microns DFT

Total coating thickness 1900 microns DFT

SPECIFICATION NO. 21 SPECIFICATION NO. 22

Flange, Bolt and Small Fittings Road Marking

1. Brush off & clean with cleaner solution and 1. Remove all loose chalky, peeling and flaking
degreaser material
2. 1 coat High Solids Epoxy to 125 microns 2. 1 coat Aliphatic Polyurethane to 35
DFT microns DFT

Total coating thickness 125 microns DFT Total coating thickness 35 microns DFT

SPECIFICATION NO. 23 SPECIFICATION NO. 24

Crane & Heavy Equipment Exterior Sea Water Valve Interior

1. Rinse with liquid detergent and clean with
warm water
2. Remove all loose chalky, peeling and flaking
paint
3. Remove grease with degreaser
4. 2 coats Decorative Exterior Polyurethane
Finish to 100 microns DFT
1. Surface preparation to Sa 2.5 / NACE 2 /
SSPC-SP-10
2. Clean with degreaser or methyl ethyl keton
3. Apply surface conditioner
4. Apply Durable & Abrasion Resistant Hi
Build Elastomeric Polymer to rebuild metal
loss and resurface

Total coating thickness 100 microns DFT

SPECIFICATION NO. 25 SPECIFICATION NO. 26

MDEA Low Temperature MDEA High Temperature

1. Surface preparation to Sa 2.5 / NACE 2 / 1. Surface preparation to Sa 2.5 / NACE 2 /

SSPC-SP-10 SSPC-SP-10
2. Apply BELZONA Supermetal 1111 to 2. Clean with degreaser
rebuild metal loss 3. Apply build up welding to rebuild metal loss
3. Apply BELZONA Ceramic S-Metal 1321 to 4. Apply BELZONA Ceramic S-Metal 1321 to
resurface resurface

RM / IMP  4
 
 
Spec. No. BM33-1.3.1
PT BADAK MAINTENANCE Rev. 10
January 2008
PAINT SPECIFICATION
  Page. 5 / 5
 
SPECIFICATION NO. 27 SPECIFICATION NO. 28
Fungus & Algae Growth Prevention Passive Fire Protection

1. Spray with 2% Algaecide solution for min.
18 hours soaked time
2. Clean & brush off dirt, algae and soot with
pressurized fresh water
3. Spray with 1% Algaecide solution
1. Surface preparation to Sa 2.5 / NACE 2 /
SSPC-SP-10
2. 1 coat Inhibitive Epoxy Primer to 50
microns DFT
3. Install metal mesh reinforcement if
necessary
4. Apply Epoxy Intumescent Fireproofing
halfway through
5. Install non metal mesh (carbon fiber/glass
fiber mesh) reinforcement
6. Apply Epoxy Intumescent Fireproofing
until total thickness of 6.9 mm (1 hour) or
10.4 mm (1 ½ hour)

SPECIFICATION NO. 29 SPECIFICATION NO. 30

Metal Loss on Sea Water Service Equipment Steam & Steam Condensate

1. Surface preparation to Sa 2.5 / NACE 2 / 1. Surface preparation to Sa 2.5 / NACE 2 /

SSPC-SP-10 SSPC-SP-10
2. Apply Machinable Ceramic Steel 2. Clean with degreaser
Reinforced / Metallic Polymer to rebuild 3. Apply build up welding to rebuild metal loss
metal loss 4. Apply High Temperature Metallic Polymer
3. Apply Erosion-Corrosion Resistant / Ceramic Metal to resurface
Ceramic Steel Reinforced / Metallic
Polymer to resurface

SPECIFICATION NO. 31
Underground Metallic Piping

1. Surface preparation to Sa 2.5 / NACE 2 /

SSPC-SP-10
2. Apply suitable Primer Coating as
recommended by polyethylene wrapping
tape manufacturer
3. Manually or machine wrap using 2 inch wide
minimum Primary Anti Corrosion
Polyethylene Wrap / Tape Coating for 1
layer minimum (spiral wrapping with
minimum 50% overlap)
4. Manually or machine wrap using 2 inch wide
minimum Mechanical Protection
Polyethylene Wrap / Tape Coating for 1
layer minimum (spiral wrapping with
minimum 50% overlap)

 
 
 

RM / IMP  5