IOM DOC 01 Compressor

112514.20.
12
49083157
Revision A
Feb. 2015
Contact Cooled Rotary Screw Air Compressor

R55-75 VSD EXPORT
Product Information
EN Product Information
Save These Instructions

112514.20.12
EN
Contents
ABOUT THIS MANUAL ......................................................3 OPERATING INSTRUCTIONS (KT-VA-09B Controller) ...9
SAFETY................ ................................................................3 Product information ................................................ 9
Electrical performance ............................................ 9
RECEIPT / HANDLING ... ...................................................3
Basic operation panel ............................................. 9
Receipt........................................................................3
Mechanical dimension diagram.............................. 10
Unpacking and Handling ...............................................3
Electrical diagram................................................. 12
Long Term Storage.......................................................3
Description of terminals ........................................ 13
INSTALLATION .................................................................. 4
Operations and displays .................................... 14
Location in Plant ..........................................................4
Flowchart of operation interfaces .......................... 14
Discharge and Condensate Piping ..................................4
How to operate on LC display interface.................. 15
General Electrical .........................................................5
Initialized interface ............................................... 17
Watercooled ................................................................5
Main page .......................................................... 17
Cooling Water Piping..................................................5
Menu page .......................................................... 18
Venting the water system...........................................5
Parameter browsing ............................................. 19
Draining the water system..........................................6
Maintenance folder............................................... 20
Adjusting the aftercooler trim valve.............................6
Parameter setting ................................................ 21
Water quality recommendations..................................6
Integrated Dryer ..........................................................6 Current time ........................................................ 22
Environmental Limits ....................................................6 Warning/alarm indications .................................... 22
Folder Options (Variable Speed) ..............................23
GENERAL INFORMATION .................................................7
Compressor maintenance ..................................... 23
Integrated Dryer Operation ...........................................7
Parameter lists and description ........................ 24
OPERATING INSTRUCTIONS FOR VARIABLE SPEED DRIVE Control modes ................................................... 31
(VSD) .................. ...............................................................8
Control modes .................................................... 31
Basic Operation............................................................8
Fan motor control ................................................ 31
Prior to starting .........................................................8
Compressor working status and fault status..... 32
Initial check sequence ................................................8
Working status..................................................... 32
Start sequence ..........................................................8
Warning status .................................................... 33
Stop sequence...........................................................8
Fault shutdown .................................................... 33
Warm up mode..........................................................8
Compressor maintenance.................................. 36
Blower control ...........................................................8
NOTICES AND DISCLAIMERS . . . . . . . . . . . . 35
Emergency stopping ..................................................8
Restarting after emergency stopping ...........................8 WARRANTY . . . . . . . . . . . . . . . . . . . . 35
24875171 Rev A 2
112514.20.12
EN
ABOUT THIS MANUAL

The purpose of this manual is to provide site planning, installation and operation guidelines for the compressor.
For supporting documentation refer to Table 1.
Table 1: Product Manuals
Part/Document Number by Region

PublicaPublication Product
Americas EMEA * Asia Pacific
Product Safety Information Manual All 80446313 80446156 80446321
Product Maintenance Manual All 80446354 80446248 80446362

R37-45 kW 80448095
R55-75 VSD 24875171
Product Parts Information Manual
R132-160 kW Single-Stage 80446057
R90-160 kW Two-Stage 80446065
* Europe, Middle East and Africa
Product specification sheets and reference drawings are also available.
SAFETY
Locate, read, understand and follow all Danger, Warning, Caution, and this manual, ask your supervisor or contact any Ingersoll Rand office or
Operating Instructions on the product and in all Manuals. Failure to qualified Ingersoll Rand distributor.
comply with safety precautions described in the manuals supplied with
the product, this manual or any of the labels and tags attached to the
product may result in death, serious injury or property damage.
Check that all labels, tags and data (name) plates are in place and legible.
It is your responsibility to make this information available to others.
If you have any questions about safety or procedures not included in
RECEIPT / HANDLING
Receipt Unpacking and Handling

Before signing the delivery receipt, inspect for damage and missing parts. If The compressor will normally be delivered with a polyethylene or other
damage or missing parts are apparent, make the appropriate notation on the cover. If a knife has to be used to remove this cover, ensure that the
delivery receipt, then sign the receipt. Immediately contact the carrier for an exterior paintwork of the compressor is not damaged.
inspection.
Incorporated within the base of the compressor are slots to enable a fork
All material shall be held in the receiving location for the carrier’s inspection. lift truck to move the compressor. Ensure truck forks are fully engaged on
both sides. Alternatively a special lifting frame can be used to enable a
Delivery receipts that have been signed without a notation of damage or
crane or hoist to move the compressor. Use only marked lifting points.
missing parts are considered to be delivered “clear.” Subsequent claims
are then considered to be concealed damage claims. Settle damage claims Once the packaging and pallet are discarded and the compressor is in its
directly with the transportation company. final position, remove the yellow painted transit brackets from the resilient
mounts and store for future use or discard.
If you discover damage after receiving the compressor (concealed damage),
the carrier shall be notified within 15 days of receipt and an inspection shall For Variable Speed Drive (VSD)
be requested by telephone with confirmation in writing. On concealed (3) brackets at the separator tank
damage claims, the burden of establishing that the compressor was
damaged in transit reverts back to the claimant. (1) bracket from the air end support.
Read the compressor nameplate to verify it is the model ordered, and read (1) bracket from the air end support.
the motor nameplate to verify it is compatible with your electrical conditions.
For Fixed Speed (FS)
Make sure electrical enclosures and components are appropriate for (3) brackets at the separator tank
the installation environment.
(1) bracket from the air end support.
(1) bracket from the motor mounting bracket.
Long Term Storage

If the product will not be commissioned within six months of receipt, it
should be prepared for long term storage. Please contact Ingersoll Rand
for details.
3 24875171 Rev A
112514.20.12
EN
INSTALLATION
Location in Plant
Figure 1: Typical Air System
Key Discharge piping should be at least as large as the discharge connection

of the compressor. All piping and fittings should be suitably rated for the
1. Compressor
discharge pressure. Discharge piping should not exert any unresolved
2. Air Receiver Dry Tank moments or force on the compressor.
3. Air Dryer It is good practice to install line filters (4).
4. Compressed Air Filters Include a vent or drain trap (6) to vent the discharge pipework downstream
from the minimum pressure check valve located on the separator tank and
5. System Demand Points upstream of the first system isolation valve (7).
6. Vent/Drain Trap This compressor has an internal discharge check valve. An external check
7. Isolation Valve valve is not required. An isolation valve (7) is required within 1 m (36 in) of
the compressor discharge.
8. Air Receiver (“Wet Tank”)
NOTICE
The compressor can be installed on any level floor capable of supporting it.
A dry, well ventilated area where the atmosphere is as clean as possible is
There should be no plastic or PVC piping attached to this compressor
recommended. or used for any lines down stream with exception of condensate
removal lines .
The area selected for the location of the compressor should be free of
dust, chemicals, metal filings, paint fumes and overspray. NOTICE
Hard surfaces may reflect noise with an apparent increase in the decibel level. When The discharged air contains a very small percentage of
sound transmission is important, a sheet of rubber or cork can be installed beneath compressor coolant and care should be taken to ensure that
the compressor to reduce noise. Flexible piping may be required. downstream equipment is compatible .
See the general arrangement drawing for minimum space requirements When two rotary compressors are operated in parallel, provide an isolation
for normal operation and maintenance. vaIve (7) and drain trap (6) for each compressor before the common
receiver. Ensure the discharge piping is arranged to prevent water from being
Minimum space in front of the control panel door as required by national or
forced into the non-operating compressor.
local codes shall be maintained.
Ambient temperatures higher than 46° C (115° F) shall be avoided, as well A wet tank (8) is recommended in cases where the air dryer is a
as areas of high humidity. regenerative desiccant type to prevent short cycling the compressor during
the purging cycle when plant air demand is slow.
The built-in aftercooler reduces the discharge air temperature below the dew
NOTICE point (for most ambient conditions). Therefore, considerable water vapor is
condensed. To remove this condensation, each compressor with a built-in
A minimum of 1 m (3 .3 ft) all around the compressor is recommended
aftercooler is furnished with a combination condensate separator/trap.
If headroom is restricted, then the exhaust should be ducted or
deflected away from the compressor . A dripleg assembly and isolation valve should be mounted near the
compressor discharge. A drain line should be connected to the condensate
Screw type compressors should not be installed in air systems with
drain in the base.
reciprocating compressors without means of isolation such as a
common receiver tank It is recommended that both types of compressor
be piped to a common receiver tank using individual air lines .
NOTICE
The compressor is shipped with the shipping restraints in place The drain line shall slope downward from the base to work properly.
Ensure that these are removed to allow free movement of the drive For ease of inspection of the automatic drain trap operation, the drain
assembly during operation . Each restraint is painted yellow . piping should include an open funnel. The drain line must have a
minimum inside diameter of 8 mm (5/16 in).
Discharge and Condensate Piping NOTICE
See Figure 1. For low volume systems that may not include an air receiver tank (2),
compressor response time may need adjusting . Contact your local
It is essential when installing a new compressor (1) to review the total air Ingersoll Rand service provider .
system. This is to ensure a safe and effective total system.
NOTICE
One item which should be considered is liquid carryover. Installation of air
dryers (3) is always good practice since, when properly selected and installed,
Do not use the compressor to support the discharge pipe .
they can reduce any liquid carryover to zero.
An air receiver tank (2) is recommended to ensure that the total
system volume is sufficient.
24875171 Rev A 4
112514.20.12
EN
Electrical • Watercooled
A qualified electrician shall perform all electrical installations and service. Cooling Water Piping
The compressor shall be properly grounded / earthed in compliance with all
applicable standards and regulations (local, state, country, federal, etc.). NOTICE
Installation of this compressor shall be in compliance with all applicable Water piping to and from the compressor package shall be at least
standards and regulations (local, state, country, federal, etc.). as large as the package connection size Do not undersize the water
The compressor shall have its own isolator situated adjacent to it. The fuse piping .
protecting the circuit and the compressor shall be selected in accordance
with recognized code requirements on the basis of the data provided in the Isolation valves with side drains should be installed on both the inlet and
specification sheet. outlet lines. To maintain cooler cleanliness and reliability, it is important to
install a strainer of 2 mm mesh size on the inlet line. Strainers are
Feeder cables shall be sized to ensure that the circuit is balanced and not
available from Ingersoll Rand.
overloaded by other electrical equipment. The length of wiring from a
suitable electrical feed point is critical as voltage drops may impair the For sea water applications (sea water option only) a zinc anode is not
performance of the compressor. recommended as it will deteriorate the copper oxide film on the 70/30
copper-nickel alloy tubes in contact with sea water. To minimize galvanic
corrosion and provide the greatest corrosion protection to the coolers, it is
NOTICE strongly recommended that a section of iron pipe (>300 mm length) be
connected as close as possible to the air compressor package water inlet
For VSD, cable sizes may vary considerably so the line reactor is
connection. The iron pipe will act as the sacrificial anode for the copper-
equipped with copper bus connections These connections can accept
nickel tubes and therefore shall be considered a regular maintenance and
bolts between 6 mm and 12 mm .
replacement item. For this reason, the section of iron pipe should be
installed so that it can be easily replaced (e.g. with a union joint.).
Feeder cable connections to incoming terminals L1-L2-L3 shall be tight
and clean. The air compressor has a normally closed solenoid valve that is fitted
to the water outlet side within the package. The valve is wired into the
The applied voltage shall be compatible with the compressor data plate air compressor control circuit and closes when the compressor stops.
ratings.
Carefully inspect the water system before installing the air compressor
The control circuit transformer has different voltage tappings. Ensure that package. Ensure that the piping is free of scale and deposits that may restrict
these are set for the specific applied voltage prior to starting. water flow to the air compressor package. If water cleanliness is poor,
Remove the blind plate to cut a hole for incoming power connection. If it filtration installed on the water inlet pipe line is recommended.
is necessary to make a hole in the control box in a different location, care Proper operation of the compressor requires that the cooling water flow
should be taken to not allow metal shavings to enter the starter and other be provided at a maximum supply temperature of 46° C (115° F). See
electrical components within the box. If another hole is used, the original the compressor engineering data sheets for cooling water flow rates.
hole shall be blocked off.
Water temperature and pressure gauges should be installed in the water
The feeder cable shall be suitably glanded in to the starter box to maintain piping for use in any fault finding of the water system. Water pressure should
proper ingress protection. Fixed speed starter boxes are rated for NEMA 4 ideally be between 3 and 5 bar (43.5 and 72.5 psi) but shall not be above 10
/IP65, and variable speed drive starter boxes are rated for NEMA12/IP54. bar (145 psi).
For variable speed drive starter boxes, the feeder cable shall be glanded
to ensure that dirty air does not by-pass the filters. Water cleanliness is also extremely important. Cleaning of coolers as a
result of fouling is a customer responsibility. Therefore, it is highly
On completion of electrical installation, check that the blower or fan motor recommended that proper water quality shall meet the requirements listed
rotation is correct. in WATER QUALITY RECOMMENDATIONS later in this section.
Variable speed drive compressors are designed for use, where the electricity
Venting the water system
supply is separated from nearby residential and commercial areas. If the
compressor is to be used in a light industrial, residential or commercial Air should be vented from the water side of the system to avoid poor
environment where the local supply network is shared, further radio performance and water hammer. Since the air compressor uses different type
frequency (RF) screening measures may be required. Consult your local heat exchangers depending on your selection of “fresh water cooled” or
distributor/supplier for details of the optional RF filter. “harsh water cooled” system, the venting procedure is different. Be sure to
use the correct procedure below.
Variable speed drive compressors have an anti-condensation heater and
thermostat in the electrical box. This circuit can be connected to an Fresh water coolers (brazed plate heat exchangers):
independent electrical supply of either 110 V or 230 V single phase,
dependent on the country of installation. The supply shall be suitably fused 1. Disconnect the water stop valve in the water outlet line of the
and an independent isolator installed adjacent to the compressor. Verify that compressor.
the thermostat is adjusted to 29˚ C (85˚ F). This shall be done in accordance
2. Open the inlet water valve(s) to allow the water to flow to the
with recognized codes. It is good practice, and sometimes mandatory, to
compressor.
display suitable signs warning that the compressor has two separate electrical
supplies which both shall be isolated before any work is attempted. 3. Allow all the air to escape from the system and observe water at the
water outlet port.
For Variable speed drive compressors, the heater circuit can also be supplied
from the 110 V tapping of the control transformer and connected as shown 4. Connect the water stop valve.
on the schematic wiring diagram furnished separately from this manual.
Harsh water coolers (shell and tube heat exchangers):
NOTICE 1. Locate the water system vent cocks on top of the aftercooler and oil
cooler.
Main and fan motor insulation shall be tested by a qualified electrician
prior to initial start-up or following an extended shutdown period in cold 2. Open the water valve(s) allowing water to flow to the package.
and damp conditions . 3. Open the vent cocks and allow all air to escape from the system.
When water is observed at the vent cocks, close them.
5 24875171 Rev A
112514.20.12
EN
Draining the water system 3. If the temperature is too high, open the valve 1/4 turn and wait
one minute. If the temperature is too low, close the valve 1/4
Should it become necessary to completely drain the water system, use the turn and wait one minute. Repeat the incremental movements
following procedures specific to the water cooled option you have. until the desired temperature is reached.
Fresh water coolers (brazed plate heat exchangers): 4. Put a “Warning − Do Not Adjust” label on the valve or fit a lock.
1. Disconnect the inlet water line from the connection located at the Water quality recommendations
rear of the compressor.
Water quality is often overlooked when the cooling system of a watercooled air
2. Disconnect the water stop valve in the water outlet line of the compressor is examined. Water quality determines how effective the heat
compressor. transfer rate, as well as the flow rate, will remain during the life of the
3. Allow the system to completely drain. Harsh compressor. It should be noted that the quality of water used in any cooling
system does not remain constant during the operation of the system.
water coolers (shell & tube heat exchangers): Evaporation, corrosion, chemical and temperature changes, aeration, scale and
biological formations affect the water makeup. Most problems in a cooling
1. Disconnect the inlet and discharge water lines from the system first appear as a reduction in the heat transfer rate, then in a reduced
connections located at the rear of the compressor. flow rate or increased pressure drop, and finally with damage to the system.
2. Locate the aftercooler and oil cooler. Remove the drain plugs Scale: Scale formation inhibits effective heat transfer, yet it does help prevent
located at the bottom of the coolers. corrosion. Therefore, a thin uniform coating of calcium carbonate is acceptable
on the inner surface. Perhaps the largest contributor to scale formation is the
3. Open the vent ports in the top of the aftercooler and oil cooler.
precipitation of calcium carbonate out of the water. This is dependent on
4. Allow the system to completely drain. temperature and pH level. The higher the pH value, the greater the chance of
scale formation. Scale can be controlled with water treatment.
Adjusting the aftercooler trim valve
Corrosion: In contrast to scale formation is the problem of corrosion.
See the piping and instrumentation diagram provided separately from Chlorides cause problems because of their size and conductivity. Low pH
this manual. The coolers are piped in a “parallel” water flow arrangement levels promote corrosion, as well as high levels of dissolved oxygen.
with a manual trim valve controlling the flow through the aftercooler. The
aftercooler trim valve is factory set and should not need adjusting but if Fouling: Biological and organic substances (slime) can also cause
disturbed use following procedure. problems, but in elevated temperature environments such as cooling
processes they are not a major concern. If they create problems with
1. Close valve fully clockwise and then open two full turns. clogging, commercial shock treatments are available.
2. With the compressor running loaded observe the package To ensure good operation life and performance of the compressor cooling
discharge temperature on the controller display. It should be system, the recommended acceptable ranges for different water constituents
approximately 8° C (15° F) above the water inlet temperature. are included below:
Table 2: Acceptable Limits for Cooling Water Constituents
ACCEPTABLE MAXIMUM LIMITS

Substance Test Interval Fresh Water (Brazed Plate Heat Dirty Water / Sea Water (Shell & Tube
Exchanger Heat Exchanger)
Langelier Index (LI) Monthly 0 to 1 -0.5 to 2.5
Ammonia [NH3], ppm Monthly <1 <2
Ammonium [NH4-1], ppm Monthly <2 <5
Chlorides [Cl-], ppm Monthly <80 <1000
Copper [Cu], ppm Monthly <0.01 <0.5
Dissolved Oxygen (DO) [O2], ppm Weekly <0.1 <3
Iron + Manganese [Fe + Mn], ppm Monthly <0.3 <2
Nitrate [NO3-], ppm Monthly <100 <125
Oil & Grease, ppm Monthly <5 <5
Silicon Dioxide (silica) [SiO2], ppm Monthly <30 <100
Sulfates [SO4-2], ppm Monthly <70 <250
Integrated Dryer Environmental Limits

Do not connect condensate drains common to other pressurized drain lines The standard compressor package is designed for the following conditions:
in a closed circuit. Make sure the outflow from the condensate drains is Indoors only
unimpeded. Connect the condensate piping in such a way to ensure that
sound levels are kept to a minimum during drainage. Area not considered to be a high dust area.
Ensure that all condensate is disposed of in a responsible manner, in Ambient temperature range 2 to 46o C (35-115o F)
compliance with all applicable standards and regulations (local, state, Ingersoll Rand offers the following options for fixed speed compressors that
country, federal, etc.). extend the environmental limits:
The ambient air around the dryer and compressor shall not contain solid or Outdoor modification
gaseous contaminants. All compressed and condensed gases can generate
acids or chemical products which may damage the compressor or Low ambient option (-23 to 46o C / -15 to 115o F) at sea level
components inside the dryer. Take particular care with sulphur, ammonia, High ambient option (2 to 55o C / 35 to 131o F) at sea level)
chlorine and installations in marine environments.
 High dust air filter
High dust package filter
24875171 Rev A 6
112514.20.12
GENERAL INFORMATION
The compressor is an electric motor driven, contact cooled screw compressor, 109° C (228° F).
complete with all necessary components piped, wired and baseplate
mounted. It is a totally self contained air compressor package. Effective coolant filtration is provided by the use of a screw on, heavy duty
coolant filter.
The standard compressor is designed to operate in an ambient range of 2°
C to 46° C (35° F to 115° F). The standard maximum temperature of 46° C NOTICE
(115° F) is applicable up to an elevation of 1000 m (3280 ft) above sea
level. Above this altitude, significant reductions in ambient temperature are Standard air compressors are factory filled with compressor coolant
required if a standard motor is to be used. It is recommended to perform a coolant analysis every 2000 hours or
3 months to monitor condition and determine when to change the
The compressor is managed by the onboard electronic controller. coolant If an analysis is not performed, the recommended coolant
The controller and drive system operate together to vary the speed change interval is 8000 hours or two years, whichever comes first .
of the compressor to deliver compressed air at the target pressure.
For compressors supplied with optional food grade coolant, it is
For fixed speed (FS) models, the capacity is automatically controlled via recommended to perform a coolant analysis every 500 hours or
‘ON-OFF LINE’. The compressor will operate to maintain a set discharge line every month to monitor condition and determine when to change the
pressure and is provided with an auto restart system for use in plants coolant If an analysis is not performed, the recommended coolant
where air demand varies widely. change intervals is 2000 hours or six months, when utilizing the food
grade filter supplied with the compressor . For compressors running
Panel instrumentation is provided to indicate the compressor operating
food grade coolant without the food grade filter, the change interval
conditions and general status.
should be 1000 hours or three months, whichever comes first .
The air/coolant mixture discharges from the compressor into the separation
system. This system removes all but a few ppm of the coolant from the NOTICE
discharge air. The coolant is returned to the cooling system and the air passes
to the aftercooler and out of the compressor through the moisture separator.
Fixed speed compressors should not be connected to variable speed
drives . Please contact your local Ingersoll Rand representative before
Air is pulled into the compressor by the cooling blower and through the inverter duty conversion .
coolant cooler and aftercooler.
CAUTION
By cooling the discharge air, much of the water vapor naturally contained in
the air is condensed and is drained from the built-in moisture separator and For fixed speed models, the compressor may not reach its normal
drain. operating temperature during periods of low demand . Sustained
operation at low demand can result in the buildup of condensate in
The coolant system consists of a sump, cooler, thermostatic valve and a
the coolant If this situation occurs, the lubricating characteristics of
filter. When the compressor is operating, coolant is forced by air pressure
the coolant can be impaired, which may lead to damage of the
from the separator tank to the thermostatic element. The position of the
compressor .
element (a direct result of coolant temperature) will determine whether the
coolant circulates through the cooler, bypasses the cooler, or mixes the two The compressor should be allowed ample loading time .
paths together to maintain an optimum compressor discharge temperature.
• Integrated Dryer Operation
This temperature is controlled to preclude the possibility of water vapor
condensing. By injecting coolant at a sufficiently high temperature, the In the default mode, the dryer is non-cycling. The stop button must
discharge air coolant mixture temperature will be kept above the dew point. be pressed to shut of the dryer.
For variable speed drive models, the system is enhanced by a control logic In the energy efficient mode, the dryer may run up to 6 minutes before
that varies the cooling blower speed dependent on the intake and discharge it shuts of automatically during the Start/Stop mode of the compressor
temperatures and hence controls the injection temperature even closer while package. Note the dryer could be of for an extended period if the
saving blower motor energy. compressor needs to come back on right away.
The compressor is provided with a temperature sensor which will shut the NOTICE
compressor down in case of excessive temperature. This setting is typically
If ISO Class 4 dew point standards are critical to your application,

run the compressor in unload mode (fixed speed) or idle mode
(variable speed) for one minute at startup to allow the dryer to reach
the required dew point before the compressor begins providing
compressed air .
7 24875171 Rev A
112514.20.12
EN
OPERATING INSTRUCTIONS FOR VARIABLE SPEED DRIVE (VSD)

Basic Operation Stop sequence
The compressor can be stopped by a local or remote stop, a shutdown due
NOTICE
to a trip, or an emergency stop. All of the above conditions will cause the
compressor to stop immediately, except the local or remote stop. A local or
The language and compressors of measure displayed on the controller
remote stop will open the blowdown valve and the compressor will run for
will be preset before leaving the factory. If these are required to be
up to 10 seconds or until the pressure in the separator tank falls to 2.4 bar
changed, contact your local Ingersoll Rand service provider.
(35 psi) before stopping. The compressor will stop if the system pressure
reaches the automatic stop or immediate stop pressure setpoints. However,
Prior to starting if the compressor stops for this reason, it will automatically restart when
Check that the coolant level is at least visible in the center of the sight glass the system pressure falls below the target pressure.
and add coolant if necessary. Refer to the maintenance procedures for
setting the correct level. NOTICE
Ensure that the discharge air isolation valve is open. Switch on the main If the compressor has to be stopped in an emergency depress the
electrical isolation switch. The control panel will illuminate, indicating that emergency stop button located underneath the instrument panel.
the line and control voltages are available.
The contrast of the SG controller display may be adjusted by turning the Warm up mode
small screw which is on the right hand side of the controller when A warm up cycle occurs when the compressor’s airend discharge temperature
accessed through the starter cabinet door. doesn’t reach the required warm up temperature (82°C/180°F) for two
consecutive operational cycles. On a warm up cycle, instead of stopping, the
Initial check sequence
compressor will continue to run with the blowdown valve open.
The controller will perform an initial check sequence if the compressor
receives initial power to the controller or has experienced an trip reset. While blower will operate at minimum speed. The compressor will run like this
the initial check sequence occurs, the controller will display a “Checking
Machine” message. display the message “Warm Up Mode”. If the pressure falls during this
time period, the compressor will return to normal operation.
During the initial check sequence, the controller will check the control system
for proper operation. During this time, if any items are found inoperative, a Blower control
trip will occur and the compressor will not start.
The blower speed varies in some conditions to assist in controlling the
After completion of the initial check sequence, the controller will then display aftercooler approach temperature and the coolant injection temperature. The
“READY TO START’. This process should be completed within 10 seconds. blower motor has its own variable speed drive and will ramp up and down as
the compressor starts and stops.
Start sequence
The compressor will initially start by the operator pressing the local start Emergency stopping
button or receiving a remote start command. The compressor will start If the compressor has to be stopped in an emergency press the emergency
loaded and will ramp up the motor speed to its minimum speed. Once the stop button located underneath the instrument panel.
minimum speed has been achieved, the compressor will begin to control
pressure by using its speed regulation. When the system pressure reaches This will over-ride the normal unload/stop button and will immediately stop
the target pressure, the compressor will start to slow. If the system the compressor.
pressure rises to the immediate stop pressure setpoint the compressor will
Restarting after emergency stopping
stop. If the system pressure rises to the auto stop setpoint and the
compressor is at minimum speed, the compressor will stop.
malfunction, identify and correct the fault before attempting to restart.
NOTICE
compressor can be operated safely before restarting.
Refer to the PRIOR TO STARTING and START SEQUENCE instructions earlier
of rotation of the dryer condenser fan. If the fan is not rotating in the in this section before restarting the compressor.
direction indicated by the rotation arrow decal, reverse two of the
wires at the main power supply or at the contactor in the package
starter box. Perform the proper stop sequence and lockout/tagout
the main electrical supply before making changes to the wiring.
80446347 Rev C 8
112514.20.12
1、Product information
1.1 Electrical features
Working power：AC24V(-5%/+15%),30W。
Working ambient temperature：0-50℃。
1.2 Basic operation panel
Thank you for using

Ingersoll-Rand Air Compressor
KT-VA-09B
CPN:24859472 Ver: 24859480-V100
1、 Start：press it to start compressor when in main screen.

Used for “confirm” key when in special running mode.
2、、Chinese 、English.
3、 Stop：press this key in any page to stop air compressor.
4、 LC interface function key：to perform a respective operation depending on

hint displayed in the interface
5、 Parameter setting key：scroll up or down to change the set parameter
6、 Power indicator lamp：it is lighting when controller power supply is normal
7、 Run indicator lamp：it is lighting when compressor is operating normally
8、 Communication indicator lamp：it is lighting when system has remote communication
9、 alarm indicator lamp：it is flashing when system gives out a warning; it is lighting when
a major fault occurs.
Note：The above picture shows the initialized page, which includes the following：
Controller model “KT-VA-09B” 、 P/N“CPN:24859472” 、 software part number and version
“Ver:24859480-V1999”.
9
112514.20.12
1.3 Controller ports

·Power input terminal：
101-103: 101-102 AC24V input，103 grounding
：
·D/I digital quantitative signal input port（17 points in total）
303-311, 201-206：201 is a COM port，DC24V power is connected from an outside electric source
through 301、302.
·A/I Analog quantitative signal input port（13 routes in total）：
701-709：3 route PT100 temperature sensor input port
1001-1009：3 route PT100 temperature sensor input port
710-715：3 route 4-20mA pressure sensor input port
1010-1015：3 route4-20mA pressure sensor input port
401-402：1route PTC signal
·D/O digital quantitative signal output：
501-506：10A 220V。507 is a COM port
601-612：8A 220V, separately output
·A/O analog quantitative signal output（2 routes in total）：
901-904：4-20mA output
·RS485 communication port（2 routes）：
RS485 communication port I：801-803。
RS485 communication port II：801-803，1101-1103。
1.4 Mechanical dimensions
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RIVET BOLT
11
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1.5 Electrical diagram

1.5.1 Electrical diagram – air cooled
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1.5.2 Electrical diagram – water-cooled
1.6 Descriptions to terminals

No. Function defined Note
101
24VAC power-in
102
103 COM

201 COM
202 Emergency stop Normally close/passive
203 Main motor VSD fault Normally close/passive
204 Fan motor VSD fault（for air cooled only） Normally close/passive
205 K1 feedback K1close(normal)/passive
206 reserved Passive
301 24VDC+ in
302 24VDC- in
304 reserved passive
305 reserved passive
Water-cooled motor overload protection（for water-
306 Normally close/passive
cooled only）
308 Sequence control Enable passive
309 Sequence control ON/OFF passive
Normally
310 Remote stop
close/jog(2S)/passive
Normally
311 Remote start
open/jog(2S)/passive
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401 4KΩ protection
PTC resistor in（main motor Hi-temp protection）
402 4KΩprotection

501 reserved Active output
502 K1ready-to-start signal Normally open/active output
503 Fan motor contactor signal Normally open/active output
504 Loader valve、blow-down valve signal Normally open/active output
505 PORO Normally open/active output
506 Drain valve signal Normally open/active output
507 COM
601 Normally open /passive output
Run signal
Alarm signal
Remote control signal
Fan inverter On/OFF（for air cooled only）
Warning signal
Main motor inverter ON/OFF

701 A/E disch-temp sensor 2ATT（＋）
Pｔ100 platinum resistor
702 A/E disch-temp sensor 2ATT（－）
(T1) temp-sensor
703 GND
704 package disch-temp sensor 4ATT（＋）
Pｔ100 platinum resiston
705 package disch-temp sensor 4ATT（－）
(T2) temp-sensor
706 GND
707 A/E injection temp-sensor 2CTT (+) Pｔ100 platinum resistor
708 A/E injection temp-sensor 2CTT(-) (T3) temp-sensor
709 GND
710 Pack. disch.press.-test sensor 4APT (+24V) 4～20mA DC24V
711 Pack. disch.press.-test sensor 4APT (P1) press. sensor
712 Sump press. sensor 3APT (+24V) 4～20mA DC24V
713 Sump press. sensor 3APT (P2) press. sensor
714 Vacuum sensor 1VAPT (+24V) 4～20mA DC24V
715 Vacuum sensor 1VAPT (P3) press. sensor
Serial communication input port 2

801 RS485+ To DCS monitor
802 RS485- communication
To DCS monitor
803 GND
communication
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Analog quantitative output terminal

901 4～20mA
(AO1) Package pressure (0-1.6MPa)
902 output
903 4～20mA
(AO2) A/E temp.（0-160℃）
904 output
Reserved analog quantitative input terminal

1001 （reserved）temp. test sensor (+)
1002 （Reserved）temp. test sensor (-)
(T4) temp. sensor
1003 GND
1004 （Reserved）temp. test sensor (+)
(T5) temp. sensor
1006 GND
1007 （Reserved）temp. test sensor (+)
(T6) temp. sensor
1009 GND
1010 Oil filter（IN）press. sensor 5APT(-) 4～20mA DC24V
1011 Oil filter（IN）press. sensor 5APT terminal(+) (P4) press. sensor
1012 Oil filter（OUT）press. sensor 6APT terminal(-) 4～20mA DC24V
1013 Oil filter（OUT）press. sensor 6APT terminal (+) (P5) press. sensor
1014 （reserved）press. sensor terminal(-) 4～20mA DC24V
1015 （reserved）press. sensor terminal (+) (P6) press. sensor
Inverter serial communication input port 1

1101 RS485+
1102 RS485- To VSD communication
1103 GND
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△pack.press.△A/E temp.△sump pressure △：read only
△sep. press. diff.△inlet vacuum△o/filter press diff □：operator parameter，can be changed when stopped
Event Run mainpage ■：operator parameter，can be changed when operating or
△pack. disch. temp△inject. temp.△run time
△m/mtr current△VSD DC bus voltage△T4 △T5 stopped
△assy. p/n△hardware p/n△P4 △P5 △P6△T6 ☆：factory parameter，can be changed when stopped
Main menu
△software p/n△software version△date/time
Compressormtn Fault record △para browsing Current time Paramete setting

N
2. Operations & displays
Code input
Sys. Run date & time

2.1 Flowchart of operation interfaces
1# pack. state when fails Y

（e.g PTC fault）
Par setting
△accm.run time
△a/filter change schedule △pack. pressure
△a/filter time left △sump pressure

△sep. press. diff. Funcoption Service.Para Fac param Element cal commission Inverter para User para Aux para Run para
△o/filter change schedule
△o/filter time left △inlet vacuum
△sep. change schedule △P4 △P5

△pack. disch. temp
△sep. time left ☆P3enable ☆ Pipe fixd p ☆rated pressure ■freq. skip □m/mtr Kp ■pressure □local/remote ■target pressure
□P1zero□T1zero
△A/E disch. temp
☆P4enable ☆S.oil filter used T ☆rated power ■skip margi □m/mtr Ti unit □PORO ■inst.shutdown
□P2zero□T2zero
△injection temp.
☆P5enable ☆S.oil F chage time ☆model select ■ski point1 □f/mtr Kp ■language □PORO start pressure
□P3zero□T3zero
△m/motor frequency
☆P6enable ☆S.oil filter warn ☆saved as factory ■ski point2 □f/mtr Ti select delay ■delayed sleep
□P4zero□T4zero
△f/motor frequency
☆T2enable ☆S.oil F alarm setting ■fixed freq □m/mtr slow □date ■drain interval pressure
□P5zero□T5zero
△m/motor fault code
☆T3enable ☆.Oil filter used T ☆ alarm record function down time □time ■drain open ■sleep wakening
□P6zero□T6zero
△f/motor fault code
☆T4enable ☆Oil F chage time clear ■fixed freq □m/mtr speed □user code □sleeping functio pressure
□analog AO1zero
△m.motor current
☆T5enable ☆Oil filter warn up time □sleeping time ■f/mtr target temp
□analog AO2zero
△VSD DC bus voltage
☆T6enable ☆Oil Filter alarm □m/mtr low □local mach. add ■f/mtr start temp
△accm. Run time
☆PTCerror enab ☆.Air filter used T limit freq. □baud rate ■f/mtr stop temp
△fault time
☆PTC hi temp ☆Air F chage time □. Warm-up
enable ☆Air filter warn □m/mtr upper □warm-up time
☆Air Filter alarm limit freq.
☆Trial enable
users to be familiarized with these interfaces and to find out any content he/she requires.
☆Trial Time
This flowchart shows contents displayed in the controller’s main interfaces to facilitate
☆Total Run Time
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2.2 How to operate on LC display interface

2.2.1 Interface-to interface skip
What displayed in three cells on the last line of the interface displayed is respectively corresponding to
three function keys on the control panel. According to the hint displayed and press a corresponding key,
you can perform a corresponding interface skip or otherwise a functional operation.
In upper right corner of an interface，there is an arrow, which may indicate in three different
directions：“↓”、“↑”、“↕”. Direction of the arrow indicates that by pressing“▽”or“△”key on the
control panel you can turn pages.
When changing a parameter，the press key in the upper right corner will disappear，at this point you
can press“▽”or“△”key to change value of parameter.
0.56MPa -Run parameter-↓
320C Target pressure
Stop 0.75MPa
return Change
Fig.2.2.1
2.2.2 Parameter checking & changing method
A). To quickly browse common parameters：enter“parameter browsing” from the main menu page to
view such read-only user’s parameter(s) : run parameter, auxiliary parameter, uaes’s parameter, inverter
parameter, equipment test, element calibration, service parameter, factory parameter and functional
option.
B). To change a parameter setting, you must enter a parameter setting directory either at factory level, or
user level by inputting a 2-levelled code. At the factory level you can set all the parameters while at the
user level you can change only “run parameter”、“auxiliary parameter”、“user’s parameter”、“inverter
parameter”、“equipment test” and “element calibration”；
C)、How to change a parameter setting
Parameter is classified into two categories: numerical parameter and functional parameter. In the
following paragraph setting of“target pressure”under directory “Run parameter”，and “local/remote
Control”under directory “aux. parameter” will be taken for example to describe methods of modifying
parameter of both categories.
①、How to change a numerical parameter
First to enter a menu page in “parameter setting” , input the correct code (default 1010) and choose
“ “run parameter”, and press “Select” key you can get into the run parameter setting page(Fig.2.2.2).
0.56MPa -run parameter- ↓
Stop 0.75MPa
Return Change
Fig. 2.2.2
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Equally，press key “▽” or “△” to choose other parameters. Press key “▽”，it will turn to the next
parameter setting page.
Choose “target pressure” and press key “Change”，the parameter on this line will come into a
changeable state，and value will flash starting from the last digit，while the hint changes to a state as
shown inFig.2.2.3.
0.56MPa -run parameter- ↓
Stop 0.75MPa
cancel Move left confirm
Fig.2.2.3
Each time the key“move left” is pressed, flashing position of the parameter value will move left by one
digit. Once the first digit is reached and press the key“move left” again，the flashing position will return
to the last digit. Press up/down key on the control panel when a certain digit is flashing, it will add to or
reduce from this flashing value by one.
Once the parameter has been modified press key“confirm” to save the new value and then quit
modification status. If you want to cancel such change, just press key “cancel”，and the original value
remains unchanged，and quit the modification status.
②、How to change a functional parameter
Enter menu page of “parameter setting” and choose” auxiliary parameter by using a correct user code
(default 1010)，choose the “aux. parameter”, and press key “change” to enter “auxiliary parameter” page
(Fig.2.2.4)。
0.56MPa -Aux. parameter- ↓
320C local/remote
stop local control
return Change
Fig.2.2.4
Equally, press key “change”，“Local control” will be flashing，while the display will be changed into
what is as shown in Fig. 2.2.5:
0.56MPa -Aux parameter- ↓
320C local/remote
Stop local control
cancel confirm
Fig.2.2.5
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At this point by pressing up or down key you can change “local” to “remote control” or “communicated
remote control ”(fig. 2.2.6).
0.56MPa -Aux. parameter- ↓
320C local/remote
stop communicated control
cancel confirm
When press key “confirm”，parameter value will change to the currently displayed value and quit
the modification mode；if press key “cancel”
，original parameter will remain unchanged，and quit the
modification mode.
2.3 Initialized interface

Once the controller is energized，a power on indicator lamp will light and system comes into an
initialized page（Fig.2.3.1）. 8 seconds later it comes into the system main page.
The initialized page shows such contents as controller type，part number CPN，and software version
VER..
Thank you for using

Ingersoll-Rand Air compressor
KT-VA-09B
CPN:24859472 Ver:24859480-V8888
Fig.2.3.1
2.4 Main page

Having entered the main page，you can press up/down keys to scroll through the pages to check status
parameters.
Ready to start Package press. 0.67MPa↓ 1 3

Local control A/E temp. 500C 2 4
m/mtr 0.00Hz f/mtr 0.00Hz 5

event menu 7 6 8
Fig.2.4.1 Fig. 2.4.2
By contrasting fig.2.4.2 with fig. 2.4.1，numbers in fig. 2.4.2 are corresponding to text in the same
position in fig. 2.4.1
“event” in the main page indicates：once the controller is powered on, it will record event(s) during
compressor operation no matter under manual control or by controller. What is recorded for “Event” will
not be memorized after a power-off.
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Position 1：displays the compressor operation state messages such as Ready to start、normal
operation、standby、sleeping、stop delay、fixed frequency test、and online control operation .
Position 2：displays the compressor control mode message such as local control、remote control and
communicated control.
Position 3,4：displays the data acquired, such as package temperature，pressure and time etc.
Operator presses key “▽” or “△” on control panel he can view the readings of such parameters. Refer
to Run main page of the flowchart in section 2.1.
Position 5：current working frequency of main/fan motor inverter
Position 6：LC control function key indicates：menu or move left
Position7：LC control function key indicates：cancel、return、and event
Position8：LC control function key indicates：select、change、confirm、reset or record
2.5 Menu page

In any of the main pages you can press “menu” key to enter a menu page (Fig. 2.5.1), which
includes：parameter browsing, parameter setting, fault record and compressor maintenance, 4 items in
total.
0.56MPa -main menu- ↓
320C Parameter browsing
stop Parameter setting
return select
Fig.2.5.1
0.56MPa -main menu- ↕
320C Fault record
stop Current time
return select
Fig.2.5.2
0.56MPa -main menu- ↑
320C Compressor maintenance
stop
return select
Fig.2.5.3 20
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That portion hilighted in black background in the above figure is the selected item, and you can select
different options in sequence by pressing scroll key. Press “Select” key while you have selected a certain
item, the corresponding option can be entered.
2.6 Parameter browsing

In “parameter browsing” setting of all the parameters can be checked with the same option as all
the ”parameter setting”. The parameters displayed here can only be viewed but not be changed. Refer to
the flowchart in section 2.1.
2.7 Parameter setting
Choose “parameter setting” from the main menu page and press “select” key，a code input window
will appear（Fig.2.7.1）.
The user code (default 1010)
0.56MPa -input your code- ↓
320C code：
0000
stop
cancel Move left confirm
Fig.2.7.1
1、Input the user code to enter the user level “parameter setting”. Here you can change only the
following 6 items:“run parameter”、“aux. parameter”、“user parameter”、“inverter parameter”、
“compressor adjustment” and “element calibration”. Refer to Fig.2.7.2
0.56MPa parameter setting- ↓
320C Running parameter
stop Aux. parameter
return select
Fig. 2.7.2
2、Or input the factory code to enter factory level “parameter setting”. In the factory level you can
change all the parameters and option . Refer to fig. 2.7.4.
0.56MPa -para. setting- ↓
320C Factory parameter
stop option
return select
Fig.2.7.4
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Input a correct code to enter directory “parameter setting”，and press key “select” you will get into
the chosen sub-option. Refer to section 2.2.2 for method of checking / changing parameter.
2.8 Fault record

“Fault record” is used to indicate the system state message(s) recorded when a major fault was
occurring. If there is no fault record existing currently, the display will be as shown in Fig.2.8.1 below:
0.56MPa -Fault record- ↓
320C Fault alarm record
stop No major alarm record
return
Fig.2.8.1
The display will be as shown in fig.2.8.2. below should there be one fault alarm record:
320C Fault alarm record
stop Motor PTC Hi temp
return record
Fig.2.8.2
The display will be as shown in fig.2.8.3 and fig. 2.8.4 below should there be multi fault alarm records:
320C Alarm record 1
stop Motor PTCHi temp
return record
Fig.2.8.3
0.56MPa -Fault record- ↕
320C Alarm record 2
stop Hi A/E disch. temp
return record
Fig.2.8.4
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Up to 15 pieces of record can be displayed. and only a maximum of 5 major fault alarms can be
recorded between a shutdown and the next machine restart. It will display only but not record any major
fault alarm if there are more than 5. A new fault can be recorded 5second after a machine restart.
When an alarm record occurs you can press “record” key to check the compressor system status at the
time when this fault occurred，as shown in fig.2.8.5.
320C Package pressure
stop 0.56MPa
return
Fig. 2.8.5
Press Scroll key to view more messages, including：package pressure，sump pressure，separator

pressure differential，oil filter(inlet) pressure，oil filter (outlet) pressure, inlet vacuum，package
discharge temperature，Airend discharge temperature，injection temperature，main motor frequency，
fan motor frequency，main motor fault code，fan motor fault code，main motor current，VSD DC
bus voltage，accumulated running hours, fault hours. Press “return” key to return to the upper level.
2.9 Current time

“Current time” indicates Date and time (Fig.2.9.1)。The current time can be changed in “user parameter”
in the “parameter setting.
0.56MPa -current time- ↓
320C date2014/08/20
stop time13:44:49
return
Fig.2.9.1
2.10Fault alarm display

When a fault alarm occurs in the system，the fault alarm lamp will light. If more than one alarm occur
simultaneously the display screen will directly skip into the fault alarm page(Fig.2.10.1).
0.56MPa Fault alarm ！
320C Emergency stop
alarm
return confirm
Fig.2.10.1
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Once having entered the fault alarm page，you will not be able to quit this page unless cause of the
fault is removed.
If you need to check the machine status, press “fault inquiry” key to look for the cause.
The fault alarm lamp will be out when the cause is removed.
Press “confirm” key to quit the alarm page, and cancel the alarm output signal at the same time.
2.11 Compressor maintenance
Parameters which need to be adjusted at maintenance schedule can be displayed in “compressor

maintenance” menu.(fig. 2.11.1)
0.56MPa -main menu- ↓
320C Compressor maintenance
stop
return select
Fig.2.11.1
Press “select” key to enter a sub-menu under “compressor maintenance” which include: accumulated run
hours, air filter use time, air filter use time left, oil filter use time, oil filter use time left, separator use time,
separator use time left. Press key “▽” or “△” to scroll to view these parameters, and take “package run
hour” for example(fig.2.11.2)
0.56MPa -comp. maitn- ↓
320C Accm. Run hour
stop 500h
return
Fig. 2.11.2
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3、Parameter list & description

3.1 Parameters under directory “Run parameters” (table 3.1)
Table 3.1
parameter unit Min. Max. Factory setting Note
Target pressure (Pt) MPa 0.50 Pe* Rated pressure-0.05 ■
Sleep wakening MPa ■
0.45 Pt –0.05 Pt – 0.05
pressure (Pr)
Auto sleep MPa ■
Pt+0.01 Pt + 0.10 Pt + 0.07
pressure(Pau-s)
Pt +0.28 ■
Instant sleep MPa Or
Pau-s + 0.05
pressure(Pi) Pau-s+ 0.01 Pe +0.14
Which ever is smaller
f/mtr target temp. ℃ 85 93 92 ■
f/mtr start temp. ℃ 80 f/mtr target temp.-5 80 ■
f/mtr stop temp ℃ 70 f/mtr start temp.-5 75 ■
Note：“■” indicates that this parameter can be set when running .

*---Pe: compressor rated pressure.
 Target pressure
Is the expected stable output value for package discharge pressure.
When package discharge pressure is lower than the target pressure setting, then motor accelerates to
stabilize air pressure and so as to reach the target pressure.
When package discharge pressure is greater than the target pressure setting, then motor slows down to
the minimum speed and keeps running at this minimum speed (inlet valve remains open), while auto
sleeping delay begins (delay time can be set). When the delay time setting is up the compressor
automatically shuts down, the inlet valve closes and getting into sleeping status.
 Sleep wakening pressure
When package discharge pressure is lower than sleep wakening pressure setting plus 3S delay，then
compressor quits the sleeping status and automatically restarts the normal operation.
 Auto sleeping pressure
When package discharge pressure is lower than auto sleeping pressure setting, motor speed reduces to
the minimum and machine comes into an auto standby status.
 Instant sleeping pressure
If “sleeping stop” is set to ON: when package discharge pressure is greater than the instant sleeping
pressure setting the compressor immediately falls into the auto sleeping status.
 Fan motor target temperature
Is the expected A/E discharge temperature when compressor is operating.
 Fan motor start/stop temperature
Fan motor will start when compressor temperature reaches the temperature value set in “Fan motor
start”；
Fan motor will stop when compressor temperature reaches the temperature value set in “Fan motor
stop”.
3.2 Parameters under directory “Auxiliary parameter”(Table3.2)
Factory
parameter unit Range Note
setting
Local/DI remote □
local/remote control —— local
control/communicated control
PORO —— ON/OFF OFF □
PORO delay Sec 10-60 20 □
Drain val.interval Sec 90~300 180 ■
Drain val. open Sec 0~10 0 ■
Sleeping time Min 2~60 2 ■
Local machine □
—— 1~24 1
address
4800/7200/9600/14400/19200/ □
Baud rate bps 9600
28800/38400/57600
Low ambient warm- ■
—— ON/OFF OFF
up
Warm-up time Min 1-10 2 ■
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Note：“■” indicates that it can be changed when machine stopped/operating；“□” indicates that it can be set
when machine is stopped.
 Local/remote control
 This parameter is used to set a method of controlling compressor, including local control，remote
control，and communicated control.
Local control：to control compressor operation by operating on local machine.
Remote control：to control compressor operation by DI switching quantitative input terminal.
Communicated control：communicate through RS485，DCS can control and monitor the operation.
 PORO
If PORO is set to ON, it must be confirmed on the local machine and then is enabled.
If a power- off occurs to compressor during operation and then power supply is restored, a PORO
warning will be issued first, and the compressor will automatically re-start when warning delay time is
up.
After a fault and controller received a Stop command，PORO function is cancelled automatically.
 Drain valve interval/opening
T1 T
As shown in above sketch： T1——time interval of drain valve opening, during which the valve
remains open.
T ——time interval of drain valve closing, during which the valve remains closed
 Sleeping function、sleeping time
When “sleeping function” is set to ON，the sleeping stop function is enabled. When compressor
begins to unload and kept in unloading state until reaching “sleeping delay” setting，machine will come
into Sleeping stop status.
 Local machine address
The address used by this controller for communication when host machine is monitoring
compressors .The communication protocol is MODBUS/RTU.
 Baud rate
The modulation rate of data signal to carrier wave when host machine is monitoring compressors.
 Low ambient warm-up and warm-up time
When “low ambient warm-up” is set to “ON”:

§After a compressor is started it is operating unloaded for warm-up，when the warm-up time (can be
set) is up the compressor begins to run loaded normally. When A/E temperature is greater than 76℃，
the warm-up stops automatically and compressor runs normally.
§When a compressor is stopped，if A/E temperature is lower than 76℃ the warm-up function is on;
when the delay time ends the compressor stops. if A/E temperature is already greater than 76℃ when
compressor is stopped, the warm-up automatically ends and machine comes into a normal stop
process.
During the warm-up operation the compressor is operating with the minimum speed and inlet valve
closed.
When “low ambient warm-up” is set to “OFF”:
§Compressor is started normally: after starting, the main motor runs at minimum speed, then
running unloaded for 3s before it operates loaded normally.
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§Compressor is stopped normally: After stopping, the compressor runs at minimum speed, then
running with inlet valve closed for 15s before it stops; or stops when sump pressure is less than
0.30MPa.
3.3 Parameters under directory “user parameter” (table 3.3)
Table 3.3
Parameter unit Range Factory setting Note
Pressure unit —— MPa, PSI,Bar MPa ■
—— Chinese ■
Chinese，
Language option
English
YYYY- —— —— □
date
MM-DD
time HH:MM:SS —— —— □
Separator time reset —— ON/OFF

Oil filter time reset —— ON/OFF
Air filter time reset —— ON/OFF
AO1 —— 4APT/6APT 4APT
AO2 —— 2ATT/4ATT 4ATT
User code —— 0000~9999 1010 □
Reset factory setting —— ON/OFF OFF □
Note：“■” indicates that it can be changed in running or stop state；“□” indicates that it can be changed only in
stop state.
 Pressure unit
This compressor offers 3 pressure units for users，they are：MPa、Bar、psi。
 Language option
This machine provides: interfaces in Chinese or English
 Date、time
Change can be made here when the compressor needs to change the real time
● Separator time reset
When separator is renewed, here you can reset the used time to zero.
● Oil filter time reset
When oil filter is renewed, here you can reset the used time to zero.
● Air filter time reset
When air filter is renewed, here you can reset the used time to zero.
● AO1 selection
Analog quantity mA output AO1, 4 – 20 mA/0 – 1.60MPa
May select the corresponding 4 APT package discharge pressure or 6 APT remote input pressure
● AO2 selection
Analog quantity mA output AO2, 4 – 20 mA/0 – 160℃
May select the corresponding 43ATT A/E discharge temperature or 4ATT package discharge
temperature
 User code
User code factory setting is set to：1010, user may change it as necessary
 Reset to factory setting
Reset parameter(s) to it’s factory setting. After such reset you need to turn the power off and then
restore it
3.4 Parameters under directory “inverter parameter” (Table 3.4)
Table 3.4
Parameter Unit Range Factory setting Note
Main motor Kp —— 0.1~99.9 40.0 ■
Main motor Ti —— 0.01~10.00 0.20 ■
Fan motor Kp —— 0.1~99.9 40.0 ■
Fan motor Ti —— 0.01~10.0 0.20 ■
m/m slow down time Sec 0~30.0 10.0 ■
m/m speed up time Sec 0~30.0 10.0 ■
m/m low limit freq. Hz low limit freq.~30.00 20.00 ■
m/m upper limit freq. Hz 40.00~max. freq Depending on model ■
Note：“■” indicate that it can be changed in running or stopping state；

27
112514.20.12
User can easily modify corresponding parameters at same time for both main or fan motor inverter by
setting parameter under directory“inverter parameter”.
 Main motor Kp、main motor Ti
Kp、Ti settings in PID parameter of main motor control inverter
 Fan motor Kp、Fan motor Ti
Kp、Ti settings in PID parameter of fan motor control inverter
 Slow down time
Time required by main motor inverter to reduce from the max speed to 0Hz
 Speed up time
Time required by main motor inverter to speed up from 0Hz to the max speed.
 Main motor low limit frequency
The lowest frequency happened at which main motor can operate normally.
 Main motor upper limit frequency
The highest frequency happened at which main motor can operate normally.
28
112514.20.12
3.5 Parameters under directory “compressor commissioning”(Table 3.5)

Table 3.5
parameter unit range Factory setting Note
Frequency skip function —— ON/OFF OFF ■
Frequency skip margin Hz 0~10.00 0.00 ■
Frequency skip point 1 Hz 0~Max.HZ 0.00 ■
Frequency skip point 2 Hz 0~Max.HZ 0.00 ■
Frequency fixing —— ON/OFF OFF ■

function
Fixed frequency Hz 0~Max.HZ 35 ■
Note：“■”indicates that this parameter can be modified when running or stopped.

 Frequency skip function、Frequency skip margin、Frequency skip point 1、Frequency
skip point 2
Default setting for frequency skip test function is OFF. If it is set to ON the frequency skip function is
enabled.
When frequency skip function is required you need to set “frequency skip” to ON，and set “frequency
skip margin”、“frequency skip point1” and “frequency skip point 2” at the same time.
 Frequency fixing function、fixed frequency
Default setting for frequency fixing test function is OFF，i.e an OFF status.
To run the frequency fixing test function you need to set“Frequency fixing function”to ON，and set
“fixed frequency” at the same time. Then skip it to the main page and press the Start key，and you can
do the fixed frequency test.
4.6 Parameter under directory “element calibration (Table 3.6)
Table 3.6
parameter range default Sensor corr. Unit Note
P1zero -5~+5 0 4APT 0.01MPa □
P1 slope -5~+5 0 4APT □
P2 zero -5~+5 0 3APT 0.01MPa □
P2 slope -5~+5 0 3APT □
P3 zero -5~+5 0 1VAPT 0.1KPa □
P3 slope -5~+5 0 1VAPT □
P4 zero -5~+5 0 5APT 0.01MPa □
P4 slope -5~+5 0 5APT □
P5 zero -5~+5 0 6APT 0.01MPa □
P5 slope -5~+5 0 6APT □
P6 zero -5~+5 0 reserved 0.01MPa □
P6 slope -5~+5 0 reserved □
T1 zero -5~+5 0 4ATT ℃ □
T1 slope -5~+5 0 4ATT □
T2 zero -5~+5 0 2ATT ℃ □
T2 slope -5~+5 0 2ATT □
T3 zero -5~+5 0 2CTT ℃ □
T3 slope -5~+5 0 2CTT □
T4-T6 zero -5~+5 0 reserved ℃ □
T4-T6 slope -5~+5 0 reserved □
Analog 0.01MPa □
-5~+5 0 AO1
qty.1zero
Analog qty 1 □
-5~+5 0 AO1
slope
Analog qty 2
-5~+5 0 AO2 ℃ □
zero
Analog qty 2 □
-5~+5 0 AO2
slope
Note：“□” indicates that this parameter can be changed only in machine stopped state.
Parameters displayed in “element calibration” can be set for “ON/OFF” in ”function option” . Only such
parameter that is set to ON in the “function option” can be displayed in “element calibration” page. In addition, a
user level authority can modify only the displayed zero，while a service level authority can change not only the
displayed zero but also slope.
29 Note 1: air filter sensor1VAPT uses KPa for measuring unit，range 0~25KPa.
112514.20.12
3.7 Parameters under directory “Factory parameter” (Table 3.7)
Table 3.7
Parameter Unit Range Factory setting Note
Rated pressure MPa 0.70,0.80,1.00 □☆
45/55/75/
Rated power KW 90/110/132/ 55 □☆
160/200/250/300/350
—— Single inverter/double Double inverter □☆
Model selection
inverter
Save as factory —— ON/OFF OFF □☆
setting
Clear alarm record —— ON/OFF OFF □☆
Note：“☆” indicates that this parameter requires factory code to set. □ indicates that it can be set when
machine is stopped
 Rated pressure
The machine designed maximum working pressure（to set in factory menu ）
 Rated power
To choose and set a correct package rated power according to requirements stated in purchase order
 Model selection
To choose and set a correct model according to requirements stated in purchase order：water cooled
or air cooled
 Save as factory setting
To set current parameter value for factory setting, save and confirm it.
 Clear alarm record

To clear the alarm record
3.8 Parameters under directory “Functional options” (table 3.8)
Table 3.8
parameter range default parameter range default
P3 enable ON/OFF ON T2 enable ON/OFF ON
P4 enable ON/OFF ON T2 alarm setting ON/OFF ON
P5 enable ON/OFF ON T3 enable ON/OFF ON
P6 enable ON/OFF OFF T3 alarm setting ON/OFF ON
P6 alarm setting ON/OFF OFF T4 enable ON/OFF OFF
T5 enable ON/OFF ON T4 alarm setting ON/OFF OFF
T5 alarm setting ON/OFF ON T6 enable ON/OFF OFF
PTC error alarm ON/OFF ON T6 alarm setting ON/OFF OFF
PTC Hi temp. enable ON/OFF ON
Note: selection between “ON/OFF” for a “Functional option” will directly determine a parameter in
“element calibration is chosen or closed.
30
112514.20.12
3.9 Parameters under directory “Service parameter”(Table 3.9)

parameter unit range Factory setting Note
Pipeline fixed pressure
MPa 0.00~0.35 0.40 □☆
diff.
Sep. change schedule H 1000~10000 8000 □☆
Sep. use life H 0~15000 0 □☆
Sep. warning setting MPa 0.01~ Sep. alarm/shutdown -1 0.08 □☆
Sep. alarm/shutdown MPa Sep. warning setting +0.01~0.3 0.17 □☆
o/filter change schedule H 1000~10000 4000 □☆
o/filter use life H 0~15000 0 □☆
o/filter warning setting MPa 0.01 o/filter alarm setting -1 0.17 □☆
o/filter warning setting
o/filter alarm setting MPa 0.24 □☆
+0.01~0.3
a/filter change schedule H 1000~10000 4000 □☆
a/filter use life H 0~15000 0 □☆
a/filter warning setting KPa 1.0~ a/filter alarm setting -1 4.8 □☆
a/filter alarm setting KPa a/filter warning setting +1~250 124 □☆
Accum. Run hours H —— 0 □☆
Trial use function ON/OFF OFF □☆
Trial use term H 0~10000 0 □☆
31
112514.20.12
4、Control modes
4.1Control modes
There are three control modes for starting/stopping an air compressor：local control, remote control
and communicated control.
When machine is in a stopping status，control mode for the compressor can be selected through
setting on controller.
For safety, this compressor is designed in a “the local machine first” principle, so pressing Stop key in
the local machine will always be effective under any control/running status.
4.1.1 Local control
When it is set to“Local control”mode，with the controller displaying a default main picture,
pressing “Start” key on the panel will start the air compressor system operation；when the system is in a
running state，by pressing “Stop” key on the panel，the compressor system will be running unloaded
until delay time set is up and then stop.
4.1.2 Remote control

Remote control start/stop signals are input through DI. For Start is N.O pulse signal and for Stop is
N.C pulse signal.
Pulsing time for start/stop must last for 2 s and then effective.
If such pulsing time lasts longer than 5s，the controller will issue a “remote start fault” or “remote
stop fault” alarm shutdown signal. In the remote control the Start key and Stop key on local machine
are still effective. Should any kind of fault occur, the operator must go to the local machine for trouble
shooting, he must also press Start key in the local machine to confirm that remote control is effective.
Remote control confirmation：in user parameter menu “remote control confirmation” parameter can
be set to ON or OFF.
When “remote control confirmation” parameter is set to ON, if compressor is energized again or
operator press Stop key in the local machine, then he/she must check the local machine to ensure safety, and
then press Start key to confirm the remote control is effective.
When “remote control confirmation” parameter is set to OFF, if compressor is energized again or
operator press Stop key in the local machine, the remote control function will be still effective
Remote control signal output: when compressor is in a remote control status, “remote control” state
signal 605# and 606# are closed
4.1.3 Communicated control

Through RS-485 ports 801#、 802#、 803#， user’s DCS host machine can control and monitor
compressor operation
Communication protocol is MODBUS/RTU. Refer to table 1 in appendix for controlling and
monitoring mode. In communicated control mode Start key and Stop key in local machine are still effective.
Communicated control confirmation: in user parameter menu “communicated control confirmation”
parameter can be set to ON or OFF.
When “communicated control confirmation” parameter is set to ON, if compressor is energized again
or operator press Stop key in the local machine, then he/she must check the local machine to ensure safety,
and then press Start key to confirm the communicated control is effective.
When “communicated control confirmation” parameter is set to OFF, if compressor is energized again
or operator press Stop key in the local machine, the communicated control function will be still
effective. Should any kind of fault occur, the operator must go to the local machine for trouble
shooting, he must also press Start key in the local machine to confirm that communicated control is
effective.
Communicated remote control signal output: when compressor is in a communicated remote control
status, “communicated remote control” state signal 605# and 606# are closed
4.2 Fan motor control

·Air-cooled package：（double inverter type）
After air compressor started to operation，fan motor inverter drives fan motor operation to maintain
A/E discharge temperature at a target setting
·Water-cooled package：（single inverter type）
Controller controls KM1 through output port 503# to directly drive fan motor.
Fan motor overload protection: controller’s input port 306# receives overload signal from fan motor to
protect it. In normal status 306# is closed.
32
112514.20.12
5. Compressor working status & fault status

5.1 Working status
Ready to Pack. press. 0.56MPa ↓ 0.56MPa -main menu-

start
A/E disch. temp 320C
Local 320C Parameter browsing
control
stop Parameter setting
m/mtr. 0.00Hz f/mtr. 0.00Hz
return select
event menu
1、 Ready to start：
Air compressor is standstill without any alarm and fault，while run indicator lamp is out and status
cell displays“ready to start”.
2、 Start to operation：
After controller receives starting signal, compressor is started normally，while run indicator lamp is
on and status cell displays “in normal operation”.
Normal starting process
§Inlet valve (1SV) closes, main motor speeds up to 20HZ and delays for 3s.
§Inlet valve (1SV) opens, automatically regulates motor speed and operation according to package
discharge pressure value (4APT).
§Fan motor will start when A/E discharge temperature (2ATT) reaches the starting setting, and then
automatically controls/stabilizes A/E discharge temperature within a target range.
3、 Standby：
After air compressor had a normal stop or a major fault shutdown，it is in a standby status，with
Run indicator lamp out and status cell displaying“Standby”.
4、 Sleeping stop：
Compressor is in a auto sleeping standby state，while Run indicator lamp is lighting and status
cell displays “sleeping stop”. During this period, if package discharge pressure falls lower than
sleep wakening pressure, with a 3s delay the machine will quit the sleeping state and automatically
re-start normal operation.
5、 Normal stop：
When compressor is in operation: after controller receives a Stop signal，compressor comes into
a stop-delay status, with run indicator lamp out and status cell displaying “stop delay”.
Normal stop process
§Inlet valve (1SV) closes, main motor slows down to 20HZ and delays for 15s.
§Or during a stop delay period, compressor will stop if sump pressure has already reached 0.30MPa.
§Fan motor will stop with 15s delay after main motor stopped.
6、 Frequency fixing test：

In “compressor commissioning” menu, “fixed frequency” function can be set to ON or OFF.
When “fixed frequency” function is enabled for the fixed frequency test，Run indicator lamp is
lighting and status cell displays “fixed frequency test”；
7、 Sequenced online control：
When controller receives sequenced control signal（308#=1）from DCS，compressor’s operation
control will obey command of user sequence controller；
When 308#=0，compressor will be controlled according to local machine pressure band.
When controller receives user’s sequence control signal (308#=1, 309#=1），compressor keeps a
normal loaded operation.
When controller receives user’s sequence control signal（308#=1, 309#=0），compressor main
motor speed drops down to 0，inlet valve closes, and brought into a standby status.
In a period when 308#=1 ，controller display screen will indicate “online control” operation status.
33
112514.20.12
In sequenced control process，compressor controller will monitor operation states for safety.
When an over-package discharge pressure or a fault occurs to compressor，it will switch to the
local control process.
8、 Sequenced online control disenable
When controller is set to communicated remote control，the sequenced online control function is
disenabled
5.2 Warnings & status hints

When a status warning occurs to air compressor，which remains in Stop or running state as it is
while controller status cell displays corresponding state warning messages alternatively.
Warning message list：
No. Warning message Warning cause*
Hi A/E discharge
1 A/E discharge temperature(2ATT)=＞105℃
temperature
During package stable operation package discharge
Hi package
2 pressure 4APT＞instant shutdown pressure setting (Pi)
discharge pressure
with 3s delay.
(warning value & change schedule can be set in “service
Plugged air filter or parameter” )
3#
use time overdue Air filter vacuum (1VAPT)＞=4.8KPa(0.7PSI) or life
overdue
Plugged oil filter or parameter” )
4#
use time overdue Warning message: oil filter press. diff.(4APT – 5APT)
＞=0.17 MPa (25PSI) or life overdue
Plugged separator or parameter” )
5#
use time overdue Warning message: separator press. diff.(3APT – 4APT)
＞=0.08 MPa (12PSI) or life overdue
(trial use time can be set in “service parameter” )
6# Trial use time up
Trial use time ＜ 200h
Note: *---1)Warning value of air/oil filters & separator varies with machine type and element.
2) In case an event said above occurs, in addition to satisfying the setting in the table, delay is required
too. The delay time varies with machine type.
#---1)After pressing key “warning reset”, if the warning cause is not removed, then such warning
message will indicate again in one hour (during operation) or at machine starting/stopping
repeatedly.
·Protective operation
If A/E discharge temperature is greater than 105℃, motor speed will be automatically reduced to ensure a
normal operation.
5.3 Fault shutdown
When a major fault occurs to air compressor，which will automatically shuts down for protection，
while controller display interface indicates an alarm message of the fault currently occurring. Compressor
cannot be re-started before removing such fault and resetting.
After removing the fault you shall press key “confirm” twice to quit the alarm page.
34
112514.20.12
List of fault shutdown alarm messages：
No. Fault message Causes

Self-check at
Wrong setting of inverter comm. Address(m/motor VSD address 1;f/motor VSD
starting(longer than
address 2);setting of parameter relevant to inverter out of range allowed
15s)
1 Hi A/E disch. temp. A/E discharge temperature(2ATT) =>109℃
2 Hi pack. disch. press When in stable operation A/E discharge pressure (4APT) >=Pt + 0.20 MPa
When in stable operation
3 Hi sump pressure  sump pressure （3APT）>=rated pressure+0.20 MPa
 sump pressure （3APT）>=1.20MPa
When in stable operation
4 Low sump pressure · sump pressure （3APT）<= 0.09 MPa @ 20HZ
· sump pressure （3APT）<= 0.13 MPa @ >= 40HZ
Delay for 3s after starting
5 Check motor rotation
sump pressure （3APT）<=0.01 MPa
When in remote DI control
6 Remote start fault
Remote starting signal closing time >=5
When in remote DI control
7 Remote stop fault
Remote stopping signal closing time >=5
Hi motor temperature
8 Hi motor PTC temp. ·PTC resistance>=3.5KΩ
·PTC wiring broken
9 PTC error PTC short circuit or=<140Ω
(alarm value can be changed in “service parameter”
10 Plugged air filter alarm When in normal operation
Alarm shutdown: a/filter vacuum（1VAPT）>= 12.4 KPa （1.8 PSI）
When in normal operation
11 Plugged oil filter alarm
Alarm shutdown: o/filter pressure differential（4APT-5APT）>= 0.24 MPa （35
PSI）

Plugged separator When in normal operation
12
alarm Alarm shutdown: separator press. diff. （3APT-4APT-pipeline fixed press.diff.）>=
0.17 MPa （25 PSI）
A/E fan motor

13 Fan motor current overload (water-cooled package)
overload
m/motor inverter m/motor inverter error
14
overload check for m/motor fault code (refer to appendix 2)
f/motor inverter f/motor inverter error
15
overload check for f/motor fault code (refer to appendix 3)
(“Trial use time” can be set in “service parameter”)
16 Trial use time up
Total run time is greater than” trial use time” setting.
17 P1-P6 sensors out of P1,P2,P3,P4,P5,P6 sensors error

35
112514.20.12
range Pressure sensors short circuit, broken circuit or wrong wiring.
T1-T6 sensors out of T1,T2,T3,T4,T5,T6 error

18
range Temperature sensors short circuit, broken circuit or wrong wiring.
19 Emergency stop Emergency stop button sensors broken circuit or wrong wiring.
m/motor VSD comm..
25 Communication controller to m/motor inverter failed
fault
f/motor VSD comm..
26 Communication controller to f/motor inverter failed
fault
m/motor VSD data out
27 Data setting controller to m/motor inverter failed
of deviation
f/motor VSD data out
28 Data setting controller to f/motor inverter failed
of deviation
36
112514.20.12
6. Compressor maintenance
User can view to check the use status of air/oil filters and separator in the “Compressor
maintenance” cell.
1 Total package run hours H, accumulated run time of compressor
2 Air filter working life H, the set use time for air filter
expected
3 Air filter used time H, air filter used time
4 Oil filter working life expected H, the set use time for oil filter
5 Oil filter used time H, oil filter used time
6 Separator working life H, the set use time for separator
expected
7 Separator used time H, separator used time
Appendix：Serial communication protocol
This controller provides a two route RS485-2(801-803 ports）、RS485-1(1101-1103

ports）communication interface，and realizes communication with inverters through
RS485-1(1101-1103 ports）.
Users can, through the RS485-2(801-803 ports), realize a computer or PLC centralized control.
MODBUS/RTU communication protocol is adopted，with a communication format of 8 digit
of data (without check bit) and 1stop digit.
List of Modbus registers
Register
variable Read/Write Range Note
(40×××)
001 Control status R/W
003 Pack. disch. pressure R
004 Sump pressure R
007 A/E temperature R
010
064 Run time(hour) R
065 Loaded time(hour) R
066 Run time(10k h) R
067 Loaded time (10k h) R
097 Measuring unit R
112 Main motor frequency R
113 Fan motor frequency R
114 Target pressure R
115 Target temperature R
116 Sleeping time R/W
118
119 Remote function switch R
121 PORO function switch R 0/1 0：OFF；1：ON
122 PORO time R/W 10~120
134 Machine address R
254 Software version R
Read out number of
255 Number of warning R
warning
Record of number of Read out number of
256~270 R
alarm alarm
37
112514.20.12
40001control status：
Bit 0 0=LOCAL Bit1 0=Stop
1=HOST 1=Start
Bit2 0=No load Bit3
1=Load
Bit4 Bit5 0= non sleeping
1= sleeping standby
Bit6 0：no warning Bit7 0：no alarm
1：has warning 1：has alarm
Read out fault shutdown code by communication：

No. Controller hint No. Controller hint No. Controller hint
1 Plugged a/filter 17 Low sump pressure 28 Emergency stop
Low sump pressure m/motor inverter
2 Plugged o/filter 18 31
unloaded error
Hi A/E disch. press.
3 Plugged fine separator 19 Use time up 32
alarm
Hi A/E disch. temp.
5 Hi disch. temperature 20 Remote start alarm 33
alarm
m/motor VSD
8 Hi motor PTC temp. 21 P1 sensor error 34
comm.. fault
f/motor VSD comm..
9 PTC error 22 Remote stop alarm 35
fault
Hi disch. temperature
10 23 P2 sensor error 36 Check K1control
shutdown
11 Check air inlet control 25 T1 sensor error 37 Inverter comm.. fault
14 m/f motor overload 26 T2 sensor error
16 Hi disch. pressure 27 T3 sensor error
Model Date of start-up Start-up record 1 Start-up record 2
Working log1
Working log 2
Working log 3
Working log 4
38
112514.20.12
NOTICES AND DISCLAIMERS

Machine models represented in this manual may be used in various locations worldwide. Machines sold and shipped into European community countries shall
display the EC Mark and conform to various directives. In such cases, the design specification of this compressor has been certified as complying with EC
directives. Any modification to any part is absolutely prohibited and would result in the CE certification and marking being rendered invalid.
The contents of this manual are considered to be proprietary and confidential to Ingersoll Rand and should not be reproduced without the prior written
permission of Ingersoll Rand.
Nothing contained in this document is intended to extend any promise, warranty or representation, expressed or implied, regarding the Ingersoll Rand
products described herein. Any such warranties or other terms and conditions of sale of products shall be in accordance with the standard terms and
conditions of sale for such products, which are available upon request.
Ingersoll Rand reserves the right to make changes and improvements to products without notice and without incurring any obligation to make such changes
or add such improvements to products sold previously.
Details of approved equipment are available from Ingersoll Rand Service departments.
The company accepts no responsibility for errors in translation of this manual from the original English version.
The design of this Compressor package and certain features within it are covered by patents held by Ingersoll Rand and patents pending .
WARRANTY
The Company warrants that the equipment manufactured by it and delivered hereunder will be free of defects in material and workmanship for a period of
twelve months from the date of placing the Equipment in operation or eighteen months from the date of shipment from the factory, whichever shall first
occur. The Purchaser shall be obligated to promptly report any failure to conform to this warranty, in writing to the Company in said period, whereupon the
Company shall, at its option, correct such nonconformity, by suitable repair to such equipment or, furnish a replacement part F.O.B. point of shipment,
provided the Purchaser has stored, installed, maintained and operated such Equipment in accordance with good industry practices and has complied with
specific recommendations of the Company. Accessories or equipment furnished by the Company, but manufactured by others, shall carry whatever warranty
the manufacturers have conveyed to the Company and which can be passed on to the Purchaser. The Company shall not be liable for any repairs,
replacements, or adjustments to the Equipment or any costs of labor performed by the Purchaser or others without Company‘s prior written approval.
The effects of corrosion, erosion and normal wear and tear are specifically excluded. Performance warranties are limited to those specifically stated within
the Company‘s proposal. Unless responsibility for meeting such performance warranties are limited to specified tests, the Company‘s obligation shall be to
correct in the manner and for the period of time provided above.
THE COMPANY MAKES NO OTHER WARRANTY OR REPRESENTATION OF ANY KIND WHATSOEVER, EXPRESSED OR IMPLIED, EXCEPT THAT OF TITLE,
AND ALL IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE, ARE HEREBY DISCLAIMED.
Correction by the Company of nonconformities whether patent or latent, in the manner and for the period of time provided above, shall constitute fulfilment
of all liabilities of the Company for such non conformities whether based on contract, warranty negligence, indemnity, strict liability or otherwise with
respect to or arising out of such Equipment.
The purchaser shall not operate Equipment which is considered to be defective, without first notifying the Company in writing of its intention to do so. Any
such use of Equipment will be at Purchaser‘s sole risk and liability.
Note that this is Ingersoll Rand standard warranty. Any warranty in force at the time of purchase of the compressor or negotiated as part of the
purchase order may take precedence over this warranty.
39
112514.20.12
ingersollrandproducts.com
© 2013 Ingersoll-Rand, plc

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112514.20.

Contact Cooled Rotary Screw Air Compressor

Save These Instructions

ABOUT THIS MANUAL

Table 1: Product Manuals

Part/Document Number by Region

Product Safety Information Manual All 80446313 80446156 80446321

Product Maintenance Manual All 80446354 80446248 80446362

Product specification sheets and reference drawings are also available.

Receipt Unpacking and Handling

Long Term Storage

Key Discharge piping should be at least as large as the discharge connection

3. Air Dryer It is good practice to install line filters (4).

Discharge and Condensate Piping NOTICE

Table 2: Acceptable Limits for Cooling Water Constituents

ACCEPTABLE MAXIMUM LIMITS

Integrated Dryer Environmental Limits

If ISO Class 4 dew point standards are critical to your application,

OPERATING INSTRUCTIONS FOR VARIABLE SPEED DRIVE (VSD)

Thank you for using

1、 Start：press it to start compressor when in main screen.

3、 Stop：press this key in any page to stop air compressor.

4、 LC interface function key：to perform a respective operation depending on

5、 Parameter setting key：scroll up or down to change the set parameter

6、 Power indicator lamp：it is lighting when controller power supply is normal

7、 Run indicator lamp：it is lighting when compressor is operating normally

8、 Communication indicator lamp：it is lighting when system has remote communication

1.3 Controller ports

1.5 Electrical diagram

1.5.2 Electrical diagram – water-cooled

1.6 Descriptions to terminals

No. Function defined Note

No. Function defined Note

No. Function defined Note

No. Function defined Note

Serial communication input port 2

Analog quantitative output terminal

Reserved analog quantitative input terminal

Inverter serial communication input port 1

△pack.press.△A/E temp.△sump pressure △：read only

Compressormtn Fault record △para browsing Current time Paramete setting

Sys. Run date & time

1# pack. state when fails Y

△a/filter time left △sump pressure

△sep. change schedule △P4 △P5

☆Total Run Time

2.2 How to operate on LC display interface

0.56MPa -Run parameter-↓

320C Target pressure

C)、How to change a parameter setting

①、How to change a numerical parameter

0.56MPa -run parameter- ↓

320C Target pressure

0.56MPa -run parameter- ↓

320C Target pressure

cancel Move left confirm

②、How to change a functional parameter

0.56MPa -Aux. parameter- ↓

stop local control