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Ami-Stc-Lj55 A Iica
Ami-Stc-Lj55 A Iica
Suite 312
Everett, WA 98201
Phone: 425.252.3236
FAX: 425.257.9756
E-mail: contact@aeromechinc.com
Web: www.aeromechinc.com
FAA Approved
Instructions for Initial and Continued Airworthiness for
Learjet Models 55/55B/55C Airplanes
Qualified for Operations in
Reduced Vertical Separation Minimum (RVSM) Airspace
Class 2 Airframes
127 to 147
(Models 55B/55C)
Inspections and tests required for RVSM Initial Airworthiness Compliance must be conducted per the
instructions in this document, prior to receiving RVSM Operational Approval. After RVSM Approval is
granted, the operator must perform inspections and tests required for Continued Airworthiness
Compliance; also detailed in this document.
These instructions must be added to the existing maintenance and flight operations programs for the
airplane to conduct operations in RVSM airspace. Additional care, calibration and monitoring of the
condition of the airplane air data and automatic altitude control systems (with special attention in the
neighborhood of the static pressure ports) must be taken. Any deviation from these procedures must be
coordinated through AeroMech Incorporated and the responsible airworthiness authority prior to
operation in RVSM airspace.
Revisions to this document must be coordinated and approved through the STC holder. The STC holder
shall log all revisions as specified on page ii. The revised document shall be provided to the operator of
the applicable airframe.
The information presented in this document supplements or supercedes the basic Manual only in those
areas specified. For maintenance procedures pertaining to the airplane, systems and specific avionics
equipment not covered in these instructions, consult the manufacturer’s requirements and procedures.
STC Holder:
AMI-STC-LJ55 Page i
Rev. A AeroMech Incorporated, 2002
RVSM Group Approval for Learjet Model 55/55B/55C
Instructions for Initial and Continued Airworthiness
STC #ST01050SE
Log of Pages
i-iii,
NEW Initial Release February 02, 2002
1- 29
List of Figures
List of Tables
AMI-STC-LJ55 Page ii
Rev. A AeroMech Incorporated, 2002
RVSM Group Approval for Learjet Model 55/55B/55C
Instructions for Initial and Continued Airworthiness
STC #ST01050SE
Table of Contents
Cover Page i
Log of Pages ii
The LJ55 RVSM model Group consists of two (2) separate sub-groups (“RVSM Classes”):
1) Class 1 airframes (Learjet Model 55)
2) Class 2 airframes (Learjet Model 55B/C)
Each Class is configured with a different RVSM-compliant air data configuration. As a result, the
RVSM maintenance requirements for initial and continued airworthiness, and the Airplane Flight
Manual (AFM) supplement, also differs between Class 1 and Class 2 (herein “Class 1/2”) airframes.
All maintenance requirements for each Class of airframes, and the respective AFM supplement, are
provided in this document.
In general, the LJ55 model Group is equipped with two independent air data systems comprised of
independent, cross-coupled static sources, Pitot-static probes, and digital air data display units
(ADDUs, for Class 1 airframes) or air data computers (ADCs, for Class 2 airframes). The Group is
also equipped with a single autopilot, and an RVSM-compliant altitude alert configuration. Two
separate transponders handle the altitude reporting functions. The systems installation and
performance of Class 1/2 airframes have been shown to meet RVSM requirements.
Class 2 airframes have the same pneumatic configuration as the Class1 airframes, except that each
of the primary air data systems consists of an ADC and altimeter, rather than a single ADDU. The
ADC applies the appropriate correction to the static pressure data and provides the corrected
altitude data to the altimeter display. The airplane is also equipped with an RVSM-compliant
altitude alerting, altitude reporting and automatic altitude control system.
AMI-STC-LJ55 Page 1
Rev. A AeroMech Incorporated, 2002
RVSM Group Approval for Learjet Model 55/55B/55C
Instructions for Initial and Continued Airworthiness
STC #ST01050SE
Since the distinction between the Class 1/2 airframes pertains to the air data systems, the operator
should first review Sections 1.3.2 & 1.3.3 of this document, to appropriately classify each RVSM-
candidate LJ55 airframe:
1) If the RVSM-candidate airframe is a Learjet model 55, and the airframe is equipped
with the components listed in Section 1.3.2, Table 1, the airplane is a Class 1
airframe. Follow the servicing information guidelines presented in Section 1.4.
2) If the RVSM-candidate airframe is a Learjet model 55B or model 55C, and the
airframe is equipped with the components listed in Section 1.3.3, Table 2, the
airplane is a Class 2 airframe. Follow the servicing information guidelines presented
in Section 1.5.
AMI-STC-LJ55 Page 2
Rev. A AeroMech Incorporated, 2002
RVSM Group Approval for Learjet Model 55/55B/55C
Instructions for Initial and Continued Airworthiness
STC #ST01050SE
Table 1. Required Aircraft Systems Components for RVSM Operation: Learjet Model 55
Class 1 Airframes
*Note: The transponder configuration must meet or exceed the requirements of one of the following Technical
Standard Orders (TSO):
If one transponder is installed in the aircraft, it must be capable of reporting from either the Pilot’s or CoPilot’s air
data system.
** Altitude alerting function contained within the ADDU’s.
Special Note: This Supplemental Type Certificate does not constitute approval for installation of
the components listed in Table 1. This STC is invalid unless these components have been
installed and certified by the appropriate Certifying Authority as a separate, independent approval.
However, if the airplane is equipped with a certified installation of the components listed in Table
1, and is maintained in accordance with the maintenance Instructions presented in this document,
the airframe is RVSM-compliant. Replacement of the listed equipment must be accomplished
with units of identical part number only. If alternate avionics equipment is installed, or is intended
to be installed, a re-evaluation of the configuration for equivalent RVSM performance must be
conducted and approved. Contact the STC holder for assistance.
AMI-STC-LJ55 Page 3
Rev. A AeroMech Incorporated, 2002
RVSM Group Approval for Learjet Model 55/55B/55C
Instructions for Initial and Continued Airworthiness
STC #ST01050SE
*Note: The transponder configuration must meet or exceed the requirements of one of the following Technical
Standard Orders (TSO):
If one transponder is installed in the aircraft, it must be capable of reporting from either the Pilot’s or CoPilot’s air
data system.
Special Note: This Supplemental Type Certificate does not constitute approval for installation of
the components listed in Table 1. This STC is invalid unless these components have been
installed and certified by the appropriate Certifying Authority as a separate, independent approval.
However, if the airplane is equipped with a certified installation of the components listed in Table
1, and is maintained in accordance with the maintenance Instructions presented in this document,
the airframe is RVSM-compliant. Replacement of the listed equipment must be accomplished
with units of identical part number only. If alternate avionics equipment is installed, or is intended
to be installed, a re-evaluation of the configuration for equivalent RVSM performance must be
conducted and approved. Contact the STC holder for assistance.
AMI-STC-LJ55 Page 4
Rev. A AeroMech Incorporated, 2002
RVSM Group Approval for Learjet Model 55/55B/55C
Instructions for Initial and Continued Airworthiness
STC #ST01050SE
Task #
(1) Verify the avionics/air data components identified in Table 1 are installed (Section 1.3.2).
(2) Conduct an air data system and transponder accuracy check using accurate ground test
equipment, as described in Section 2.1.1.1. Verify the air data system errors are within
specified RVSM tolerances. Confirm normal operation of the transponders.
(3) Conduct a visual inspection of the RVSM Critical Region and mark the corners of the
RVSM Critical Region as specified (Section 2.1.2).
(4) Conduct a Pitot-static probe inspection and installation angle measurement as described in
Section 2.1.3. Verify the measured angles are within the tolerances specified in Learjet
Engineering Specification MLESFT 1120 (latest revision). Confirm the Pitot-static probes
have less than 10,000 hours of operational service.
(5) Conduct a skin waviness measurement to verify that the skin contour within the RVSM
Critical Region is RVSM-compliant (Section 2.1.4). The skin contour measurement must
be conducted by trained personnel using specialized equipment. If the skin contours are
determined to be acceptable, form AMI-LJ55-SWA shall be provided to the Operator as
proof of compliance.
(6) Revise the Minimum Equipment List, as discussed in Section 4.1.
Tasks (1) – (5) must be conducted at ambient temperature with the airplane resting on its landing gear.
There is no RVSM-specific jacking or leveling requirements to conduct these inspections, except as
necessary to conduct inspections specified in Section 2.1.3.
AMI-STC-LJ55 Page 5
Rev. A AeroMech Incorporated, 2002
RVSM Group Approval for Learjet Model 55/55B/55C
Instructions for Initial and Continued Airworthiness
STC #ST01050SE
AMI-STC-LJ55 Page 6
Rev. A AeroMech Incorporated, 2002
RVSM Group Approval for Learjet Model 55/55B/55C
Instructions for Initial and Continued Airworthiness
STC #ST01050SE
Task #
(1) Verify the avionics/air data components identified in Table 2 are installed (Section 1.3.3).
(2) Conduct an air data system and transponder accuracy check using accurate ground test
equipment, as described in Section 2.1.1.2. Verify the air data system errors are within
specified RVSM tolerances. Confirm normal operation of the transponders.
(3) Conduct a visual inspection of the RVSM Critical Region and mark the corners of the
RVSM Critical Region as specified (Section 2.1.2).
(4) Conduct a Pitot-static probe inspection and installation angle measurement as described in
Section 2.1.3. Verify the measured angles are within the tolerances specified in Learjet
Engineering Specification MLESFT 1120 (latest revision). Confirm the Pitot-static probes
have less than 10,000 hours of operational service.
(5) Conduct a skin waviness measurement to verify that the skin contour within the RVSM
Critical Region is RVSM-compliant (Section 2.1.4). The skin contour measurement must
be conducted by trained personnel using specialized equipment. If the skin contours are
determined to be acceptable, form AMI-LJ55-SWA shall be provided to the Operator as
proof of compliance.
(6) Revise the Minimum Equipment List, as discussed in Section 4.1.
Tasks (1) – (5) must be conducted at ambient temperature with the airplane resting on its landing gear.
There is no RVSM-specific jacking or leveling requirements to conduct these inspections, except as
necessary to conduct inspections specified in Section 2.1.3.
AMI-STC-LJ55 Page 7
Rev. A AeroMech Incorporated, 2002
RVSM Group Approval for Learjet Model 55/55B/55C
Instructions for Initial and Continued Airworthiness
STC #ST01050SE
Once initial airworthiness approval has been granted, recurrent servicing must be conducted to ensure
RVSM continued airworthiness compliance.
AMI-STC-LJ55 Page 8
Rev. A AeroMech Incorporated, 2002
RVSM Group Approval for Learjet Model 55/55B/55C
Instructions for Initial and Continued Airworthiness
STC #ST01050SE
Delta Fins
Delta Fins
Engines
2 Garrett TFE-731 TFE-731
Thrust per engine 3,700 lbs 3,700 lbs
Class 1 Class 2
Serial Number
(see page i) (see page i)
AMI-STC-LJ55 Page 9
Rev. A AeroMech Incorporated, 2002
RVSM Group Approval for Learjet Model 55/55B/55C
Instructions for Initial and Continued Airworthiness
STC #ST01050SE
To avoid damage to the aircraft instruments, follow all cautions and warnings in the
Maintenance Manual. This test may be performed on the aircraft using calibrated Pitot-static test
equipment. This test is to be performed for both Pilot’s and Copilot’s systems. The air data
system and the transponder test should be conducted concurrently, if possible.
AMI-STC-LJ55 Page 10
Rev. A AeroMech Incorporated, 2002
Leak Rate:________________________________
Rev. A
AMI-STC-LJ55
Manufacturer:____________________ Model:______________________________
STC #ST01050SE
Accuracy Specification:________________________________________
Table 3. Air Data System RVSM Functional Test for Learjet 55 ~ Class 1 Airframes ONLY
Page 11
RVSM Group Approval for Learjet Model 55/55B/55C
Instructions for Initial and Continued Airworthiness
STC #ST01050SE
To avoid damage to the aircraft instruments, follow all cautions and warnings in the
Maintenance Manual. This test may be performed on the aircraft using calibrated Pitot-static test
equipment. This test is to be performed for both Pilot’s and Copilot’s systems. The air data
system and the transponder test should be conducted concurrently, if possible.
AMI-STC-LJ55 Page 12
Rev. A AeroMech Incorporated, 2002
Leak Rate:________________________________
Rev. A
AMI-STC-LJ55
Manufacturer:____________________ Model:______________________________
STC #ST01050SE
Accuracy Specification:________________________________________
Table 4. Air Data System RVSM Functional Test for Learjet 55B and 55C ~ Class 2 Airframes ONLY
Page 13
RVSM Group Approval for Learjet Model 55/55B/55C
Instructions for Initial and Continued Airworthiness
STC #ST01050SE
2.1.2 Visual Inspection of the Skin Surrounding the Pitot-static probes (RVSM Critical Region)
Applicability: Class 1/2 Airframes
Inspection Procedure
Equipment Required: None
(Note: Small markings must be applied to the corners of the RVSM Critical Region to allow
for easy identification. These markings may be ANY shape, size, or color; the only
requirement is that they are visible to the individual conducting an inspection. Figure 2
defines the RVSM Critical Region. Figure 3 illustrates an example of suitable markings and
their positioning on the skin surface.)
Prior to all flights in RVSM airspace, the operator must visually inspect the RVSM Critical
Region for obvious damage or deformation to the skin surface, perhaps due to walkway
damage, foreign object damage, service vehicles, etc. Examples of damage and/or anomalies
on the skin surface within the RVSM Critical Region are listed in Table 5.
Damage Examples
1. Creases, dents, heavy scratches or bulges in the skin
2. Non-flush or missing fasteners
3. External repairs and/or doublers
4. Non-flush application of aerodynamic sealant
Center of
Pilot’s and Copilot’s
Static Pressure Sensors
10”
FWD
10”
16” 16”
AMI-STC-LJ55 Page 14
Rev. A AeroMech Incorporated, 2002
RVSM Group Approval for Learjet Model 55/55B/55C
Instructions for Initial and Continued Airworthiness
STC #ST01050SE
Corner Markings
(example only)
AMI-STC-LJ55 Page 15
Rev. A AeroMech Incorporated, 2002
RVSM Group Approval for Learjet Model 55/55B/55C
Instructions for Initial and Continued Airworthiness
STC #ST01050SE
The Pitot-static probes must be inspected initially, and periodically, to ensure the condition is
acceptable for RVSM operation. The inspection consists of a general visual inspection, detailed
conformity inspection, and installation angle checks. It is noted that sanding, probing or scarfing of
the probes in any way, with or without any implement, is not an acceptable practice for verifying
and/or inspecting overall Pitot-static probe condition.
Equipment Required: Feeler gages or equivalent tool for measuring small geometric
anomalies on the probe surface.
AMI-STC-LJ55 Page 16
Rev. A AeroMech Incorporated, 2002
RVSM Group Approval for Learjet Model 55/55B/55C
Instructions for Initial and Continued Airworthiness
STC #ST01050SE
AMI-STC-LJ55 Page 17
Rev. A AeroMech Incorporated, 2002
RVSM Group Approval for Learjet Model 55/55B/55C
Instructions for Initial and Continued Airworthiness
STC #ST01050SE
0.022” ± 0.005”
20 deg.
Rejection Criteria
Detectable outward flare
or curl of the lip
Rejection Criteria
1. Indentation exceeding 0.030” of normal tip diameter
2. Indentation affecting more than 20% of tip circumference
AMI-STC-LJ55 Page 18
Rev. A AeroMech Incorporated, 2002
RVSM Group Approval for Learjet Model 55/55B/55C
Instructions for Initial and Continued Airworthiness
STC #ST01050SE
Rejection Criteria
1. Any single nick exceeding 0.035” deep
2. Two nicks between 0.025” and 0.035” deep
Squared edge
Raised edge
(correct)
(damaged)
Rounded edge
(damaged)
AMI-STC-LJ55 Page 19
Rev. A AeroMech Incorporated, 2002
RVSM Group Approval for Learjet Model 55/55B/55C
Instructions for Initial and Continued Airworthiness
STC #ST01050SE
To ensure geometric variation around the Pitot-static probes is acceptable for RVSM
compliance, a specialized skin contour inspection of the RVSM Critical Region is required
initially, and every 24 months. This inspection must be conducted by trained personnel,
using special equipment designed for the Learjet model 55/55B/55C (Figure 9). The
measurement procedure must be conducted in accordance with AeroMech Technical
Specification AMI-TP-LJ-9904 (latest revision). If the skin contour is found to be acceptable
for RVSM airworthiness approval, form AMI-LJ55-SWA, “Reduced Vertical Separation
Minimum (RVSM); Airframe Conformity Inspection Summary” (Figure 10) shall be issued
to the operator as proof of compliance.
Form AMI-LJ55-SWA shall be issued after the necessary skin contour measurements are
obtained initially, at 24-month intervals, and/or upon re-measurement following
damage/repair within the RVSM Critical Region. If the skin contours do not meet RVSM
requirements, the STC holder shall recommend changes, such as repair alternatives,
operational restrictions, and/or avionics retrofits, to ensure the overall altimetry system error
levels are acceptable for RVSM operations
TOP
VIEW
LEFT
VIEW
SIDE
VIEW
BOTTOM
VIEW
AMI-STC-LJ55 Page 20
Rev. A AeroMech Incorporated, 2002
RVSM Group Approval for Learjet Model 55/55B/55C
Instructions for Initial and Continued Airworthiness
STC #ST01050SE
The airplane designated above has been inspected and analyzed in accordance with FAA approved
procedures for RVSM airworthiness compliance. The results of the surrounding skin contour are
provided in Table 1.
This airplane meets the RVSM geometric requirements for {Initial/Continued} airworthiness.
AMI-STC-LJ55 Page 21
Rev. A AeroMech Incorporated, 2002
RVSM Group Approval for Learjet Model 55/55B/55C
Instructions for Initial and Continued Airworthiness
STC #ST01050SE
RVSM operation requires that the autopilot system accurately maintain selected altitude during normal
cruise flight. Perform autopilot checks and/or maintenance in accordance with the component
maintenance manual and airplane maintenance manual. In addition, perform the following in-flight
performance test every 24 months.
Test Procedure
Equipment Required: Data Tabulation Sheets (Table 6)
1. During normal cruise flight at an altitude between FL250 and FL430 (Baro 29.92 in Hg or
1013mb) activate altitude hold mode. Allow the aircraft to stabilize on the selected altitude. The
test data should be recorded while operating in smooth air conditions.
2. With the airplane in the normal (cruise) mode with altitude hold engaged, record the data from the
primary displays (using Table 6) every 5 minutes for a minimum flight segment time of 30
minutes (maximum of 2 hours). On longer flights, the data may be recorded every 10 minutes.
The maximum altitude deviation should not exceed 70ft.
AMI-STC-LJ55 Page 22
Rev. A AeroMech Incorporated, 2002
RVSM Group Approval for Learjet Model 55/55B/55C
Instructions for Initial and Continued Airworthiness
STC #ST01050SE
Airplane:______________________ Date:__________________________
Destination:_____________________ Pilot:________________________
0:00
0:05
0:10
0:15
0:20
0:25
0:30
0:35
0:40
0:45
0:50
0:55
1:00
Notes:
AMI-STC-LJ55 Page 23
Rev. A AeroMech Incorporated, 2002
RVSM Group Approval for Learjet Model 55/55B/55C
Instructions for Initial and Continued Airworthiness
STC #ST01050SE
AMI-STC-LJ55 Page 24
Rev. A AeroMech Incorporated, 2002
RVSM Group Approval for Learjet Model 55/55B/55C
Instructions for Initial and Continued Airworthiness
STC #ST01050SE
AMI-STC-LJ55 Page 25
Rev. A AeroMech Incorporated, 2002
RVSM Group Approval for Learjet Model 55/55B/55C
Instructions for Initial and Continued Airworthiness
STC #ST01050SE
This Section contains a summary of the required inspections & tests, and associated maintenance
intervals, to ensure continued airworthiness for RVSM compliance. This Airworthiness Limitations
section is FAA-approved and specifies maintenance required under §43.16 and §91.403 of the Federal
Aviation Regulations unless an alternative program has been FAA approved. It is noted that there
are no Structural Airworthiness Limitations associated with RVSM airworthiness compliance of
the LJ55 Group.
A) Initial airworthiness is contingent on performing the inspections and tests listed in Section 1.4.1
(Class1 airframes) or Section 1.5.1 (Class 2 airframes), in accordance with the instructions
provided in Section 2.
AMI-STC-LJ55 Page 26
Rev. A AeroMech Incorporated, 2002
RVSM Group Approval for Learjet Model 55/55B/55C
Instructions for Initial and Continued Airworthiness
STC #ST01050SE
C) In addition to the items presented in (A) and (B) above, the following requirements must be
fulfilled prior to securing operator approval:
1. All personnel responsible for maintenance affecting the air data, autopilot, altitude alerting and
altitude reporting systems must be familiar with the maintenance procedures specified in this
document. Training should be provided as necessary.
2. A revision of the Minimum Equipment List may be necessary, as described in Section 4.1.
3. RVSM-specific operational conditions must be followed while operating airplane LJ55 Series
airframes in RVSM airspace (Section 4). These conditions must be understood and followed
by the Pilot and CoPilot, and where necessary, appropriate maintenance personnel. The
Airplane Flight Manual supplement (included) must also be appropriately filed. For Class 1
airframes, the AFM supplement number is LJ-02-55S-1. For Class 2 airframes, the AFM
supplement number is LJ-02-55S-2.
Both the Pilot’s and CoPilot’s system components must be inspected and verified to the tolerances
presented in this document.
AMI-STC-LJ55 Page 27
Rev. A AeroMech Incorporated, 2002
RVSM Group Approval for Learjet Model 55/55B/55C
Instructions for Initial and Continued Airworthiness
STC #ST01050SE
Class 2 Airframes
Two (2) independent air data computers
Two (2) altimeters
One (1) automatic flight control system with altitude hold
One (1) altitude alerter
One (1) SSR altitude reporting transponder (already required for non-RVSM dispatch).
In lieu of a MEL change, the AFM supplement may serve as the vehicle for identifying the minimum
equipment requirements for RVSM operation. This should be coordinated through the appropriate
certifying authority when applying for Operational Approval.
The Flight Crew should be familiar with the specific operational guidelines and contingency
procedures that may be unique from one region of RVSM airspace to another (i.e. NAT, European,
Pacific, WATRS, etc.).
AMI-STC-LJ55 Page 28
Rev. A AeroMech Incorporated, 2002
RVSM Group Approval for Learjet Model 55/55B/55C
Instructions for Initial and Continued Airworthiness
STC #ST01050SE
NOTES
AMI-STC-LJ55 Page 29
Rev. A AeroMech Incorporated, 2002