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TS1550 Parts Manual 11-2016
TS1550 Parts Manual 11-2016
(English)
MODEL: TS1550
PARTS MANUAL
Subject to change without notice.
This page has been intentionally left blank
Table of Contents
Figure Page Number
Blank Page 2
02-01-A Chassis 5
03-01-A Tracks 9
04-01-A Hopper 11
09-01-A Screenbox 59
10-00 Subframe 65
11-00 Walkway 91
NIMCO GALTECH
11
12
13
14
15
16
17
18
19
20
21
22
23 26
24 27
25 10
28
6 9
29 8
30 7
5
39
42
38
38
31 3 4
40 2
32 1
33 40
37
34 36 41
35
37
Page 5
02-01-A Chassis
Item Part Number Description Qty Notes
1 516-001-001 CHASSIS 1
2 516-001-124 STEP 2
3 517-001-022 TRANSPORT PIN 4
4 516-006-061 FINES SIDE CONV TRANSPORT MTG BRACKET 1
5 516-001-010 TRACK FRAME RH 1 SEE FIGURE 03-01-A
6 516-001-011 TRACK FRAME LH 1 SEE FIGURE 03-01-A
7 516-001-046 SCREEN LIFT LEG LEG PIN 1
8 516-001-045 TIE DOWN COLLAR 1
9 516-001-047 SUBFRAME PIVOT PIN 1
10 520-004-009 MACHINE STOP BOX C/W PUSH BUTTON & PAC 2
11 516-001-007 CHASSIS CROSSBEAM 1
12 516-001-036-001 SUBFRAME PIVOT PIN 1
13 516-001-004 SUBFRAME SUPPORT 2
14 516-001-016 SCREEN LIFT LEG LEG PIN 2
15 516-001-005 SUBFRAME RAISE RAM 2
15 516-001-019 SUBFRAME RAISE RAM SEAL KIT 2
16 516-007-061 MID SIZE SIDE CONV TRANSPORT MTG BRACKET 1
17 514-009-005 SCREEN RAM SEAL KIT FOR 520-004-020 2
17 520-004-019 MAIN CONVEYOR LIFT RAM 2
18 516-009-003-001 COLLAR 2
19 517-013-011 TAIL RAM PIN 2
20 516-009-002 SCREEN SLIDER PIN 2
21 516-001-002 SCREEN SUPPORT ARM 2
22 516-001-024 SCREEN SUPPORT ARM PIN 2
23 516-001-012 CHASSIS FEEDER SLIDER LINER 2
24 516-001-006 FEEDER SLIDE MTG 2
25 516-001-009 CONTROL VALVE 2 Please Observe Label on Your Valve before ordering
25 516-001-023 SEAL KIT CV126 (11835-2S/1) 2
26 520-001-039 DIESEL TANK LEVEL GUAGE COVER 1
27 516-001-017 DIESEL FUEL SENDER 1
28 520-001-018 DIESEL FILLER CAP 2
29 520-001-002 DIESEL TANK 1
29 520-001-075 WISCO PRODUCTS INC DIESEL CAP 400 SERIES 2
29 520-001-076 FILLER NECK 2
30 206-517 FL313 10" LEVEL GAUGE 2
31 501-001-029 SINGLE OVERCENTRE VALVE 1
Page 6
02-01-A Chassis
NIMCO GALTECH
11
12
13
14
15
16
17
18
19
20
21
22
23 26
24 27
25 10
28
6 9
29 8
30 7
5
39
42
38
38
31 3 4
40 2
32 1
33 40
37
34 36 41
35
37
Page 7
02-01-A Chassis
Item Part Number Description Qty Notes
Page 8
03-01-A Tracks
10
2 9 7
3
11
13
12
24
6 22
23
21
28 18
4 25 26
8 15
19
14
20
16
17
5
27
Page 9
03-01-A Tracks
Item Part Number Description Qty Notes
1 GEARBOX GEARBOX 2
2 CAPSCREW CAPSCREW 60
3 MOTOR MOTOR 2
4 514-001-010-047 TRACK SHOE (500MM WIDE) 104
5 514-001-010-048 TRACK SHOE BOLT 416
6 501-001-020-023 TRACK SHOE NUT 416
7 514-001-010-050 TRACK REPAIR LINK KIT 1
8 514-001-010-051 MASTER PIN AND COLLARS 2
9 SPROCKET SPROCKET 2
10 CAPSCREW CAPSCREW 32
11 516-001-010-010 TRACK FRAME ROLLER 16
12 501-001-020-004 HEX HEAD BOLT 64
13 501-001-020-021 HARDENED WASHER 64
14 514-001-010-040 FRONT IDLER GROUP 2
15 516-001-010-015 TRACK IDLER YOKE 2
16 514-001-010-042 HEX HEAD BOLT 8
17 550-001-020-019 SPRING WASHER 8
18 514-001-010-043 SPRING RECOIL 2
19 514-001-010-044 HEX HEAD BOLT 4
20 550-001-020-022 SPRING WASHER 4
21 550-001-020-023 GREASE TENSIONER 2
22 501-001-020-012 HEX HEAD BOLT 4
23 550-001-020-019 SPRING WASHER 4
24 550-001-020-026 TENSIONER GREASE FITTING 2
25 550-001-020-027 GASKET FOR GREASE FITTING 2
26 550-001-020-028 GREASE GUN ADAPTER 1
27 516-001-010-009 TRACK FRAME TRACKS 2
28 516-001-010-017 TRACK LINK ASSEMBLY 2
29 519-001-010-004 OIL FILL/DRAIN PLUG 4 NOT IN ILLUSTRATION
30 550-001-020-007 GEAR OIL 1 NOT IN ILLUSTRATION
31 519-001-010-005 BRAKE RELEASE ADAPTER 2 NOT IN ILLUSTRATION
32 514-001-010-037 BRAKE RELEASE SEAL 2 NOT IN ILLUSTRATION
Page 10
04-01-A Hopper
29
28
30
31 33
25 32 34
24 27 35
23
26 36
22
21
20
19
18 12
17
16 13
14
1 15
2
3
4
11
10
9
5 8
6
7
37
Page 11
04-01-A Hopper
Item Part Number Description Qty Notes
Page 12
04-01-A Hopper
29
28
30
31 33
25 32 34
24 27 35
23
26 36
22
21
20
19
18 12
17
16 13
14
1 15
2
3
4
11
10
9
5 8
6
7
37
Page 13
04-01-A Hopper
Item Part Number Description Qty Notes
Page 14
04-02-A Belt Feeder
16
1
23
22 2
21
28
3
27 4
20
24 3
25
2
26
19 5
8 7 6
9
16 12 11
10
13 A
18 9
8
15 14
17
16
Page 15
04-02-A Belt Feeder
Item Part Number Description Qty Notes
Page 16
04-02-B Apron feeder
23
1 2
3
9
3
1
5
2
6
22
20 21
17 18
19 7
16 8
14
10
13
11
14
15
12
13
11
Page 17
04-02-B Apron feeder
Item Part Number Description Qty Notes
1 516-012-008 BEARING 2
2 516-012-020 APRON FEEDER HEAD SHAFT SPACER 2
3 516-012-005 APRON FEEDER DRIVE SPROCKET 2
4 516-012-010 APRON FEEDER DRIVE SHAFT 1
5 516-012-012 APRON FEEDER GEARBOX MTG 1
6 516-012-011 FEEDER GEARBOX 1
7 516-012-034 MOTOR 1
8 209-345 SEAL KIT 1
9 516-012-002 APRON FEEDER ROLLER 32
10 501-001-029 SINGLE OVERCENTRE VALVE 1
11 516-012-015 TNP 1 1/2" BEARING 6
12 516-012-014 APRON FEEDER RETURN ROLLER 3
13 516-012-019 APRON FEEDER TAIL SHAFT SPACER 2
14 516-012-007 APRON FEEDER TAIL IDLER 2
15 516-012-009 APRON FEEDER TAIL IDLER SHAFT 1
16 516-012-006 APRON FEEDER TAIL BEARING 2
17 516-012-018 APRON FEEDER ADJUSTER 2
18 00039002 M39 NYLOC NUT 2
19 513-012-005 APRON FEEDER TENSIONER 2
20 516-012-017 DISC SPRING 26
21 00048002 2
22 516-012-003 APRON FEEDER CHAIN 2
23 516-012-004 APRON FEEDER SHOE 71
Page 18
05-01-A Powerunit Frame
32
9
17
12
31
11
10
18
7
15 21
27 14
16
6
24 22
19
1 25
5
26
3
2
8
29
13
28
23
4
30
20
Page 19
05-01-A Powerunit Frame
Item Part Number Description Qty Notes
Page 20
05-02-A Powerunit Engine T3
25
17
16
3
15
7
5
20 8
26
4 11
12
19
28
27 10
6 9
1 18 23
21
2 24
13 22
14
Page 21
05-02-A Powerunit Engine T3
Item Part Number Description Qty Notes
Page 22
05-03-A Powerunit Engine Cat T4i
10
34 6
9 8
7
4 8
11
33
5 12
13
15
32 31 29 14
28 17
30 16
27 20
21 19
18
25 22
23
26 24
Page 23
05-03-A Powerunit Engine Cat T4i
Item Part Number Description Qty Notes
Page 24
05-04-A Powerunit Engine JCB T4i
1
7 2
4
8
9 12
11
14
13
15
16
25
19
22 17
10
20 18
24
21
6
23
5
Page 25
05-04-A Powerunit Engine JCB T4i
Item Part Number Description Qty Notes
Page 26
05-05-A Dual Power Covers and Support
3
4
Page 27
05-05-A Dual Power Covers and Support
Item Part Number Description Qty Notes
Page 28
05-05-B Dual Power Electric Motors and Hydraulic Pumps
3
1
4
6 10
9
8 10
7
11
16 12
11
16
10
2 9
7
13
6
15 11 11
16
14
Page 29
05-05-B Dual Power Electric Motors and Hydraulic Pumps
Item Part Number Description Qty Notes
Page 30
05-05-C Dual Power Fuel Tank
11
10
7
6
3 4
7
6
5
2
Page 31
05-05-C Dual Power Fuel Tank
Item Part Number Description Qty Notes
1 1-ASSEMBLY FOR REFERENCE ONLY 2 1" MALE ADAPTOR. Please Contact Spres For Part Number
2 DOWTY-006 IMP 1" DOWTY SEAL 400.030.4490.41 2
3 516-001-070 DUALPOWER DIESEL TANK 1
4 520-001-075 WISCO PRODUCTS INC DIESEL CAP 400 SERIES 4
5 206-517 FL313 10" LEVEL GAUGE 2
6 DOWTY-003 IMP 3/8" DOWTY SEAL 400.023.4490.41 2
7 BSP-38-005 ADAPTOR 2
8 516-001-017 DIESEL FUEL SENDER 1
9 520-001-039 DIESEL TANK LEVEL GUAGE COVER 1
10 520-001-122 DIESEL TANK ACCESS COVER GASKET 1
11 520-001-121 DIESEL TANK ACCESS COVER 1
Page 32
05-06-A Deutz TCD 3.6 Tier 3 Coupling and Accessories
10
3 4
5
7
8 7 6
Page 33
05-06-A Deutz TCD 3.6 Tier 3 Coupling and Accessories
Item Part Number Description Qty Notes
Page 34
05-06-B Deutz TCD 3.6 Tier 3 Exhaust Breakdown
7
1
3
8
5
6
Page 35
05-06-B Deutz TCD 3.6 Tier 3 Exhaust Breakdown
Item Part Number Description Qty Notes
Page 36
05-06-C Deutz TCD 3.6 Tier 3 Fuel and Lift Pumps
6 2
5
4
3
3
4
5
9
8
8
5
4
3 3
4
5
6
Page 37
05-06-C Deutz TCD 3.6 Tier 3 Fuel and Lift Pumps
Item Part Number Description Qty Notes
Page 38
05-06-D Deutz TCD 3.6 Tier 3 Air Filter Break Down
Page 39
05-06-D Deutz TCD 3.6 Tier 3 Air Filter Break Down
Item Part Number Description Qty Notes
Page 40
05-06-E.1 Deutz TCD 3.6 Tier 3 Side Pump
1
1
9
2
3 2
6
8
Page 41
05-06-E.1 Deutz TCD 3.6 Tier 3 Side Pump
Item Part Number Description Qty Notes
1 HF-90-12 HF-90-12 2
2 BSP-034-017 BSP 3/4" X 3/4" M/M P/P ADAPTOR 2
3 DOWTY-005 IMP 3/4" DOWTY SEAL 400.027.4490.41 2
4 516-013-031 PUMP 1
5 DOWTY-007 IMP 1 1/4" DOWTY SEAL 400.032.4490.41 1
6 BSP-114-004 ADAPTOR 1
7 HF-ST-24 HF-ST-24 1
8 516-013-116 SAE-90 3000 1" 1/4 BSP THREADED FLANGE 1
9 516-013-031-001 SEAL KIT FOR 516-013-031 1 Seal Kit For Item 4
Page 42
05-06-E.2 Deutz TCD 3.6 Tier 3 Triple Pump
13 3 3
2
2
1
4
1
12
11
6
5
7
8
9
10
Page 43
05-06-E.2 Deutz TCD 3.6 Tier 3 Triple Pump
Item Part Number Description Qty Notes
Page 44
05-06-E.3 Deutz TCD 3.6 Tier 3 Quad Pump (OPTION)
2
13 2
1 1
12 4
2
2
4
3
11
10
4
6
9
Page 45
05-06-E.3 Deutz TCD 3.6 Tier 3 Quad Pump (OPTION)
Item Part Number Description Qty Notes
Page 46
05-04-A Control Valves
GALTECH
16
5
17
7
4
9
3
18
13
12
8
11 6 16 20
2 15
1 NIMCO
10 19
7
14
21
Page 47
05-04-A Control Valves
Item Part Number Description Qty Notes
Page 48
05-08-A CAT 4.4 Tier 4 Final Filters
19 3
1 4
18
17
6
16
8
9
10
15
11
14 13
12
Page 49
05-08-A CAT 4.4 Tier 4 Final Filters
Item Part Number Description Qty Notes
Page 50
05-08-B CAT 4.4 Tier 4 Final Air Filter
3 1
10 2
3
3
4
3
9
Page 51
05-08-B CAT 4.4 Tier 4 Final Air Filter
Item Part Number Description Qty Notes
Page 52
05-08-C CAT 4.4 Tier 4 Final Def Tank Filters
14
15
2
13
3
12
11
5
6
7
8
9
10
Page 53
05-08-C CAT 4.4 Tier 4 Final Def Tank Filters
Item Part Number Description Qty Notes
Page 54
05-08-D Cat Tier 4 Final Exhaust
1
3
Page 55
05-08-D Cat Tier 4 Final Exhaust
Item Part Number Description Qty Notes
Page 56
06-01-A Hydraulic Tank
10 14
3 4
11
8
9
15
6
2 17
1 12
16 13
5 7
Page 57
06-01-A Hydraulic Tank
Item Part Number Description Qty Notes
Page 58
09-01-A Screenbox
17 1
2
16
3 5
15 5 4
6
14 7
10
8
13
11
9
11
12
Page 59
09-01-A Screenbox
Item Part Number Description Qty Notes
Page 60
09-01-B Screenbox Shaft
2
19 3
4
18 5
6
7
8
9
10
11
12
13 14
15
16
17
20
Page 61
09-01-B Screenbox Shaft
Item Part Number Description Qty Notes
Page 62
09-02-A Screenbox Options
11
10
12 9
8
6
5
7
1
3
13
14
15
16
17
18
20
19
Page 63
09-02-A Screenbox Options
Item Part Number Description Qty Notes
Page 64
10-00 Subframe
5
6
4
7
1
2
3
Page 65
10-00 Subframe
Item Part Number Description Qty Notes
1 516-009-001 SUBFRAME 1
2 201-202 SILENT BLOCK BUSHING 2
3 520-008-047 SCREEN FLOW CONTROL VALVE 1
4 516-009-004 SREENBOX BLANKET RUBBER MTG PLATES 1
5 516-009-004A SREENBOX BLANKET RUBBER MTG PLATE 1
6 516-009-005 SCREEN RUBBER FRAME WELDED ASSEMBLY 1
7 516-009-007 SUBFRAME SCREEN RUBBER 1
8 M39X180 BOLT M39X180 BOLT8.8ZP 2
Page 66
10-01-A Tail Conveyor
8
14
6
4
9
10
11 2
3
12 5
4
7
6 8
9
13
12
11 10
Page 67
10-01-A Tail Conveyor
Item Part Number Description Qty Notes
Page 68
10-01-B Tail Conveyor Lower
1
2
1
3
4
26 6
5
7
20
8
6 8
9
25
25
23 24
10
10
17 11
21
12
18
13
19
17
22
14
16
15
Page 69
10-01-B Tail Conveyor Lower
Item Part Number Description Qty Notes
Page 70
10-01-C Tail Conveyor Upper
2
4
21
3
20 5 6
7 8
19
18 9
11
17
12
6
12
10
13
14
15
16
Page 71
10-01-C Tail Conveyor Upper
Item Part Number Description Qty Notes
1 520-004-008 1
2 520-004-006 50 MM SOLID MOTOR COUPLING 1
3 520-004-005 80MM COUNTERSUNK WASHER 1
4 520-004-007 75MM COUNTERSUNK WASHER 1
5 520-004-003 2.5" SOLID SHAFT COUPLING 1
6 520-003-005 TSF 2 1/2" BEARING 2
7 516-005-015 TAIL CONVEYOR DRIVE DRUM 1
8 516-005-016 TAIL CONVEYOR DRIVE DRUM SHAFT 1
9 520-003-027 M3020 X 2 1/2" TAPERLOCK 2
10 516-005-056 TAIL CONVEYOR BRETBY GUARD 1
11 520-003-009 30 DEGREE SIDE ROLLER LH 1
12 516-006-015 L490 CENTRE ROLLER 2
13 520-003-008 30 DEGREE SIDE ROLLER RH 1
14 516-005-013 L1685 BEATER ROLLER 1
15 516-005-022 TAIL CONV RETURN ROLLER GUARD UPPER 1
16 516-003-005 L1690 DISC RETURN ROLLER 1
17 520-021-006 IMPACT BAR 5
18 516-005-012 LOWER IMPACT CUSHIN 2
19 516-005-035 TAIL CONVEYOR UPPER SKIRTING INNER 2
20 516-005-036 TAIL CONVEYOR LOWER SKIRTING INNER SHORT 2
21 209-342 OMV SEAL KIT 1 SEAL KIT FOR ITEM 1
Page 72
10-03-A Fines Conveyor
19
1
2
18 3
15
3
13 14 17
16
5
6
11 7
8
10 9
12
Page 73
10-03-A Fines Conveyor
Item Part Number Description Qty Notes
Page 74
10-03-B Fines Conveyor Lower
1
22
A 20
2
16 3
4
21
19
6
5
7
8
18
17
16 13
12
9
14 10
15
A
11
Page 75
10-03-B Fines Conveyor Lower
Item Part Number Description Qty Notes
Page 76
10-03-C Fines Conveyor Upper
23 4
20 24 25
2
21
3
21
22
1
5
6
8
11 7
12
9
13 10
14 12
11
18 16 15
17
19
Page 77
10-03-C Fines Conveyor Upper
Item Part Number Description Qty Notes
Page 78
10-04-A Collection Conveyor
12
14
16
35
15
19
20 13
29 17
25
30
11
5
26 18
36 1 9
33 28 43
34 2
23
21 22
10
41
39
40
38
4
3
31
42 8 32
7 24
37
6 27
Page 79
10-04-A Collection Conveyor
Item Part Number Description Qty Notes
Page 80
10-04-A Collection Conveyor
12
14
16
35
15
19
20 13
29 17
25
30
11
5
26 18
36 1 9
33 28 43
34 2
23
21 22
10
41
39
40
38
4
3
31
42 8 32
7 24
37
6 27
Page 81
10-04-A Collection Conveyor
Item Part Number Description Qty Notes
Page 82
10-04-A Mid-Side Conveyor
25
24
23 1
18 21
2 20 22
17 6
19
5 2
7
8 6 2
12 10 3
9
11
4
13
16 15 14
Page 83
10-04-A Mid-Side Conveyor
Item Part Number Description Qty Notes
Page 84
10-04-B Mid-Side Conveyor Lower
19
5
6
18
17
14
16
15
11
13 9 7
8
12 11
10
Page 85
10-04-B Mid-Side Conveyor Lower
Item Part Number Description Qty Notes
Page 86
10-04-D Mid-Side Conveyor Head Section
4
2
3
11
26
12 1
24 5
27 7
23 13 6
18
8
24 9
22 14 12 11
25
17 16 15
10
19
20
21
Page 87
10-04-D Mid-Side Conveyor Head Section
Item Part Number Description Qty Notes
Page 88
10-05-A Side Conveyor Magnetic Roller (OPTION)
9
8
7
6
9
2
9
8
7
8
6
7 A
6 3
4
2
A
4
5
Page 89
10-05-A Side Conveyor Magnetic Roller (OPTION)
Item Part Number Description Qty Notes
Page 90
11-00 Walkway
3
2
4
6
Page 91
11-00 Walkway
Item Part Number Description Qty Notes
1 520-010-004 LADDER 2
2 520-010-010 WALKWAY HANDRAIL DOOR 1
3 516-010-006 WALKWAY HANDRAIL LH 1
4 520-010-011 WALKWAY HANDRAIL LH DOOR 1
5 516-010-005 WALKWAY HANDRAIL RH 1
6 516-010-002 WALKWAY LH 1
7 516-010-001 WALKWAY RH 1
Page 92
12-01-A ELECTRICAL COMPONENTS
1 2 3 4
5 6 7 8
9 10
Page 93
12-01-A ELECTRICAL COMPONENTS
Item Part Number Description Qty Notes
Page 94
12-01-B T4i Control Panel
Page 95
12-01-B T4i Control Panel
Item Part Number Description Qty Notes
Page 96
12-01-C T4i Control Panel
Page 97
12-01-C T4i Control Panel
Item Part Number Description Qty Notes
Page 98
12-01-D Fuse & Relay Panel
7 5
Page 99
12-01-D Fuse & Relay Panel
Item Part Number Description Qty Notes
1 520-011-259 GLAND 1
2 520-011-262 DISTRIBUTION BLOCK 1
3 520-011-129 CONTROL PANEL RELAY 12V 70 AMP 1
4 520-011-248 100 AMP RELAY 12V 1
5 520-011-169 BLADE FUSE HOLDER 1
6 520-011-247 FUSEHOLDER STRIPLINK 1
7 520-011-145 MAIN SUPPLY HARNESS FUSE 30 AMP 1
Page 100
12-01-E Manual Handset
Page 101
12-01-E Manual Handset
Item Part Number Description Qty Notes
Page 102
12-02-A Tedd Electrical Parts
20
1 5
2
3 6
4
7
19
18
9
17
16 10
15
11
13
14
12 8
Page 103
12-02-A Tedd Electrical Parts
Item Part Number Description Qty Notes
- 1 0 1
- 10 0 1
- 11 0 1
- 12 0 1
- 13 0 1
- 14 4 1
- 15 2 1
- 16 0 1
- 17 0 1
- 18 0 1
- 19 0 1
- 2 0 1
- 20 7 1
- 3 0 1
- 4 0 1
- 5 6 1
- 6 5 1
- 7 0 1
- 8 0 1
- 9 7 1
Page 104
12-01-B TEDD ELECTRICAL PARTS
26 6
27
1 4
25
6
2
3
28
24
20
23
19
10
18
22
17
16
21
15
9
11
13
7
14 12
8
Page 105
12-01-B TEDD ELECTRICAL PARTS
Item Part Number Description Qty Notes
Page 106
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