Professional Documents
Culture Documents
The Effects of Different Debittering Methods On The Production of Lupin Bean Snack From Bitter
The Effects of Different Debittering Methods On The Production of Lupin Bean Snack From Bitter
The Effects of Different Debittering Methods On The Production of Lupin Bean Snack From Bitter
757
MUSTAFA ERBAS1
ABSTRACT
The aim of this study was to remove the alkaloids from bitter lupin
(Lupinus albus L.) seeds by different debittering methods and to produce a
lupin bean snack. During production of the snack, the total alkaloid content of
seeds decreased significantly (P ⱕ 0.01) from 14.4 g/kg to a level that was
undetectable. A major alkaloid in lupin seeds was identified as lupanine. It was
present at a concentration of 12.513 g/kg, which constituted 87% of the total
alkaloid content. The other alkaloids that were identified were sparteine,
albine, a-isolupanine and multiflorine. The concentrations of the alkaloids
decreased gradually during the debittering process. The values for dry matter,
protein, lipid, starch and ash content of seeds changed in a statistically
significant manner (P ⱕ 0.05, P ⱕ 0.01) during production of the snack.
Aqueous debittering at room temperature was found to be a more favorable
process because it resulted in more acceptable sensorial properties than
alkaline and thermal debittering methods.
PRACTICAL APPLICATIONS
1
Corresponding author. TEL: +90-242-3106575; FAX: +90-242-2274564; EMAIL: erbas@
akdeniz.edu.tr
INTRODUCTION
flour can be used in baking, and in the production of pasta, emulsified meat and
a variety of other food products to increase their nutritional value and to
improve aroma and texture. Also, lupin can be a good choice for vegetarians as
regards protein abundance (Mohamed and Rayas-Duarte 1995; Lampart-
Szczapa et al. 1997; Papavergou et al. 1999; Pollards et al. 2002; Chapleau
and Lamballerie-Anton 2003; Johnson et al. 2003; Sanchez et al. 2005;
Lampart-Szczapa et al. 2006; Martinez-Villaluenga et al. 2006). In addition,
protein isolates can be produced from lupin seeds. The protein extracted from
lupin seeds has good nutritional and functional properties such as high emul-
sifying, water-binding and foaming capacities (Mohamed and Rayas-Duarte
1995; El-Adawy et al. 2001).
Lupin seeds have been used as a food source by the European, Mediter-
ranean, Middle Eastern and Andean people since ancient times, especially in
soups, stews, salads and snacks. In some European and Middle Eastern coun-
tries, pickled lupin seeds, which are also known as “lupini beans,” are com-
monly sold in brine, in a similar manner to olives, for human consumption
(Petterson 1998; Papavergou et al. 1999; Pollards et al. 2002). This product
can be consumed as a snack with or without the husk. White lupin seeds that
have been boiled and soaked in water until they have been debittered and then
salted are known as “tirmis” or “termiye” in Turkey. They are similar to the
lupini beans.
The objective of this study was to remove the bitter alkaloids from lupin
seeds by the use of different debittering methods, and to introduce production
of a lupin bean snack.
Raw Material
The lupin seeds (L. albus L.) were cultivated in the Gebiz village
(37°08′N, 30°58′E), which is located in the province of Antalya, Turkey, in
2005, and obtained from a local producer. The material was derived from the
landrace of the region.
methods were applied. The first group was debittered with water at room
temperature (~25C), the second group was debittered with 0.5% NaHCO3
(sodium bicarbonate) solution at room temperature (~25C) and the third group
was debittered with hot water (65C). The first, second and third groups were
coded as N (normal), A (alkaline) and T (thermal), respectively. The lupin
seeds, during the debittering process, were covered fully with debittering
liquids and these steps were renewed subsequently in 12-h intervals for 144 h.
After debittering, the seeds were washed gently with water (10 s) and trans-
ferred to salt water (6%, NaCl) for 12 h. The brine was then removed to yield
the lupin bean snack. Samples were taken for subsequent analysis at each
stage, and each time the debittering liquid was changed. The samples were
stored at -18C for later analysis.
crude protein content (46–12 AACC 2000). The ash content was determined
by incineration of the sample at 925 °C to constant weight (08–01 AACC
2000). The lipid content was determined by the Soxhlet method (30–25 AACC
2000). The crude fiber content of the samples was determined, after the lipid
had been removed, by acid–base digestion to remove the starches and proteins
(32–10 AACC 2000). The starch content was determined by the polarimetric
method (TSE 2000). The pH values were measured using a pH meter (WTW
537, Weilheim, Germany) in 5 g samples, after homogenization of the seeds in
45 mL distilled water. The titratable acidity was determined by titration with
0.1 M NaOH up to Ph 8.1, and expressed in terms of sulfuric acid. All the
measurements were expressed as a function of dry weight.
Measurement of Alkaloids
The dried and milled seeds (0.5 g) were weighed in a tube (PPCO,
Nalgene, Rochester, NY), and homogenized in 10 mL petroleum ether for
1 min at 3,000 rpm using an Ultra-Turrax T-25 homogenizer (IKA Labortech-
nik, Staufen, Germany). They were then incubated at 40C for 30 min, centri-
fuged in a 3K30 centrifuge (Sigma Laborzentrifugen, Harz, Germany) at
4,500 ¥ g for 5 min, and the supernatant was removed. This process was
repeated twice, with the exception of the incubation at 40C, to remove the
lipids. The defatted and dried samples were homogenized in 5 mL trichloro-
acetic acid solution (0.3 M) using an Ultra-Turrax T-25 homogenizer, centri-
fuged at 4,500 ¥ g for 15 min and the supernatant collected in a beaker. This
process was also repeated twice to extract the alkaloids from the solid phase.
The supernatants that had been collected in the beaker were made alkaline by
adding 1 mL 10 M NaOH, followed by gentle agitation and resting. The
alkaloids were extracted from the alkalized supernatant with 5 mL dichlo-
romethane four times. The combined 20 mL of dichloromethane extract was
evaporated in a tube at 40C, and the resulting alkaloids were dissolved in 1 mL
methanol. The volume of 1 mL of each sample was injected in parallel into a
Fisons HRGC Mega 2 Series gas chromatograph (Milan, Italy) that was
equipped with a capillary column (HP-1, 19091Z-212, Agilent, Santa Clara,
CA; 25 m length, 0.32 mm i.d., 1.05 mm film thickness). The injector block
and flame ionization detector (FID) were maintained at 250C and 300C,
respectively. The oven temperature was increased gradually from 150C to
235C at 5C/min (Muzquiz et al. 1994; Muzquiz 2000; Sanchez et al. 2005).
The pressure of the carrier gas (helium) was 150 kPa, and the pressures of the
hydrogen and dry air that were used in the FID were 50 and 90 kPa, respec-
tively. The peaks were identified using sparteine as a standard (MP Biomedi-
cals, Solon, OH), and retention times were compared. To measure the degree
of recovery, sparteine was added into some samples and extracted using the
SNACK FROM BITTER LUPINUS ALBUS L. SEEDS 747
same method. The recovery was higher than 95%. The standard calibration
curve was prepared using sparteine in methanol. The response was linear over
the range 0.0000091–0.091 g/L and the regression coefficient was 0.99. The
results were calculated as a function of dry weight.
Sensory Evaluation
The lupin bean snacks that had been produced by the different debittering
methods were subjected to sensory analysis. The snacks were placed on white
plastic plates. They were coded and served to panelists at random on a white,
light bench at 3:00 p.m. The snacks were evaluated by six trained panelists
(three female, three male; 24–33 years old) who were familiar with the char-
acteristics of this type of snack, and were studying as research assistants at the
Department of Food Engineering of Akdeniz University, Turkey. The panelists
participated in a group discussion to establish terms that described the char-
acteristics of the lupin bean snack. The descriptive terms those were selected
as appearance, color, smell, texture, taste, bitterness and overall. The accept-
ability of the lupin snack was scored by the panelists on a 5-point scale
(1 = disliked extremely, 5 = liked extremely). Sensory scores obtained from
the six trained panelists were averaged and analyzed by analysis of variance
(ANOVA) with respect to debittering methods.
Statistical Analysis
The physical and chemical analyses were performed on samples from the
four stages of production of the lupin bean snack, which corresponded to raw,
boiled, debittered seeds and the final product (snack). However, analysis of the
alkaloids was performed for each stage, as well as for each change of the
debittering liquid because alkaloids have restricted effects in the consumption
of lupin. In the research, production of the lupin bean snack were realized in
two replicates, and analyses were duplicated. The data were analyzed by
ANOVA using the SAS statistical software package (v.7.00, SAS Institute Inc.,
Cary, NC) to compare the means with respect to debittering time and method.
The Duncan’s multiple range test was used to determine significant differences
at the 5% level. Results are given as the mean ⫾ standard deviation.
production of the snack were 120 and 60%, respectively. These increases were
due to the high hydration capacity of the lupin proteins (Chapleau and
Lamballerie-Anton 2003; Lampart-Szczapa et al. 2006). The gains in the
weight and volume of the seeds showed a similar trend for all the debittering
methods. It has been reported that the seeds absorb an amount of water that is
approximately equal to twice their original weight during the debittering
process (Jimenez-Martinez et al. 2001). Solomon (2007) has reported similar
findings with respect to the weight gain of lupin seeds that had been soaked in
water at different temperatures.
The loss of dry matter from the seeds during the process was ~260 g/kg.
This loss was a result of the loss of fiber (~60 g/kg), which occurred because
of separation of the softened husks and soluble material (~200 g/kg) during the
debittering process. The detached husks could be observed as small particles in
all the changes of extraction liquid during debittering. In addition, the extrac-
tion liquids became yellowish in color because of the presence of pigments.
Jimenez-Martinez et al. (2001) have reported that during the process of deb-
ittering, 120–270 g/kg of solids were lost, which depended on the specific
treatment that was used. The other changes in the physical and chemical
properties of the seeds, which depended on the processing stage and time, are
shown in Table 1. All the physical and chemical properties of the seeds were
affected significantly (P ⱕ 0.05, P ⱕ 0.01) by the processing stage and time.
The greatest changes in the properties of the seeds occurred during the debit-
tering stage. Dry matter was decreased by the introduction of water into the
seeds and the loss of soluble components and detached husks. Therefore, the
water activity of the seeds increased, whereas the hardness decreased. During
the debittering process, the components of the seeds were modified at different
rates. The protein and starch contents of seeds increased by 67 and 18 g/kg,
respectively. These increases may have been caused by the fact that oligosac-
charides, minerals, alkaloids, flavonoids and fiber were removed when the
debittering liquid was changed. The crude fiber content decreased by ~60 g/kg
during the debittering process because of the loss of the husks. The ash content
of the seeds decreased as a result of the decrease in crude fiber content and the
removal of minerals by the extraction process. The acidity of the seeds
decreased because of the loss of soluble material. The lipid content increased
by ~10 g/kg in the boiled seeds as compared to the raw seeds. This was
proportional the result of the loss of water-soluble solids during boiling. The
common decrease in lipid content that was observed during the snack produc-
tion may have been caused by removal of the lipid-rich embryo together with
the detached husk.
The production process caused a difference in color (DE) of 16 units
when the raw and processed seeds were compared. The color values (L*, a*
and b*) of the seeds changed from cream (71.3, 5.9 and 17.1; raw seeds) to
SNACK FROM BITTER LUPINUS ALBUS L. SEEDS 749
TABLE 1.
THE PHYSICAL AND CHEMICAL PROPERTIES OF THE LUPIN SEEDS CHANGES DURING
THE DIFFERENT STAGES OF PRODUCTION OF THE LUPIN BEAN SNACK†
Dry matter 896a ⫾ 2.4 411b ⫾ 4.5 291d ⫾ 6.9 311c ⫾ 7.9 **
Protein 413d ⫾ 1.2 451c ⫾ 4.5 516a ⫾ 9.8 480b ⫾ 10.0 **
Crude fiber 146a ⫾ 1.9 138a ⫾ 2.1 93.0b ⫾ 12.5 87.7b ⫾ 11.8 **
Lipid 98.7b ⫾ 0.2 109a ⫾ 0.2 87.2c ⫾ 4.2 79.4d ⫾ 1.7 **
Starch 27.7b ⫾ 1.3 48.0a ⫾ 0.2 47.9a ⫾ 0.9 46.1a ⫾ 0.7 **
Ash 25.7b ⫾ 0.6 22.3c ⫾ 0.0 23.3c ⫾ 1.5 31.3a ⫾ 0.5 **
Total alkaloids 14.4a ⫾ 0.2 6.2b ⫾ 0.2 0.01c ⫾ 0.0 LOQ **
Acidity (as H2SO4) 10.9a ⫾ 0.2 8.8b ⫾ 0.2 2.0c ⫾ 0.7 2.3c ⫾ 0.4 **
pH 5.40b ⫾ 0.01 5.52b ⫾ 0.02 6.47a ⫾ 0.23 6.29a ⫾ 0.14 **
Water activity 0.57c ⫾ 0.01 0.92b ⫾ 0.00 0.96a ⫾ 0.02 0.94ab ⫾ 0.01 **
Hardness (kg) ⱖ60a ⫾ 0.00 3.69b ⫾ 0.01 2.93c ⫾ 0.34 3.21c ⫾ 0.27 **
Color difference, DE – 12.5b ⫾ 0.64 14.8ab ⫾ 2.15 16.0a ⫾ 1.64 *
† Properties are given as the mean ⫾ standard deviation. The means are represent average for three
treatments (N, A and T). Chemical properties are expressed as a function of dry weight (g/kg). LOQ
represents the limit of quantitation.
Sign: Statistical significance: * P ⱕ 0.05, ** P ⱕ 0.01, n = 6 (two replicates for each of three debit-
tering methods).
Superscript letters beside the mean values denote values in the same line that are significantly different
by the Duncan’s multiple range test (P < 0.05).
golden yellow (63.2, 8.6 and 32.9; processed seeds) during snack production,
when water at room temperature was used. Lupin seeds contain high levels of
carotenoids and zeaxanthin, which give the cotyledon its bright yellow color
(El-Difrawi and Hudson 1979). The color changes may be a result of the
Maillard reaction, in addition to the loss of flavonoid pigments, which have
been shown to be present in lupin (Allen 1998).
In the raw seeds, the total concentration of alkaloids was 14.4 g/kg, and
this was reduced to below the detection limit (0.0000091 g/L) by the debitter-
ing process. It has been reported that the total alkaloid content of Turkish bitter
landraces of L. albus is 19.1 g/kg (Muzquiz et al. 1994). The changes in the
levels of seed components that occurred during debittering in this study were
similar to those that were described by other researchers (Jimenez-Martinez
et al. 2001; Torres et al. 2005). The protein content of the debittered lupin
seeds was determined to be 480 g/kg, and it was similar to other lupin species
point of view protein abundant. Furthermore, the crude fiber and lipid contents
were similar to those found in the seeds of other lupin species (Jimenez-
Martinez et al. 2001). Sujak et al. (2006) have reported that the protein, lipid,
crude fiber and ash contents of L. albus seeds are 363, 115, 144 and 34 g/kg,
750 M. ERBAS
respectively. Lupin seeds are low in starch (23 g/kg), whereas the seeds of
other common legumes have high starch content (Cerning-Beroad and Filiatre
1976). Therefore, the debittered and defatted lupin seeds may be a potential
source of material for the production of dietetic foods because they have a high
protein and dietary fiber content and low starch content as compared with other
legumes and cereals. Also, lupin seeds could be used to enrich different types
of food products with respect to protein and dietary fiber.
Sign: Statistical significance: ** P ⱕ 0.01, n = 6 (two replicates for each of three debittering methods).
† Alkaloid content is given as the mean ⫾ standard deviation as a function of dry weight (g/kg). The means are represent average for three treatments
(N, A and T). LOQ represents the limit of quantitation.
Superscript letters beside the mean values denote values in the same column that are significantly different by the Duncan’s multiple range test (P < 0.05).
751
752 M. ERBAS
TABLE 3.
SOME PHYSICAL AND CHEMICAL PROPERTIES OF THE LUPIN SEEDS TREATED BY
THE DIFFERENT DEBITTERING METHODS†
N A T
Sign: Statistical significance: * P ⱕ 0.05, ** P ⱕ 0.01, –: P ⱖ 0.05, n = 8 (two replicates for each of
the four processing stages (raw, boiled, debittered seeds and snack).
† Properties are given as the mean ⫾ standard deviation. Chemical properties are expressed as a
function of dry weight (g/kg).
Superscript letters beside the mean values denote values in the same line that are significantly different
by the Duncan’s multiple range test (P < 0.05).
N: Normal aqueous debittering at room temperature. A: Alkaline (0.06 M NaHCO3) debittering at room
temperature. T: Thermal aqueous debittering at 65C.
fiber and lipid content, acidity, pH, and color differences of the seeds did show
significant differences (P ⱕ 0.01, P ⱕ 0.05), whereas between the different
debittering methods, the values for dry matter, starch, ash, water activity and
hardness did not differ significantly (P ⱖ 0.05). There were no significant
(P ⱖ 0.05) differences between the total alkaloids content of the lupin seeds
produced by different debittering treatments.
The acidity and pH values were different in the A group because of the
alkaline treatments, and the color difference was different in the T group
because of the high temperature treatments at 65C. The color of seeds in the T
group was darker than the others. This darkness might be resourced that
Maillard reaction, non-enzymatic browning reaction between reducing sugar
and free amino groups, was encouraged by high temperature. The protein
content was low in the T group, it is possible that this differences resourced
from loss water-soluble nitrogen contain compounds due to increase the solu-
bility and cellular permeability in high temperature. The crude fiber contents
were the lowest in the A group that is treated with sodium bicarbonate because
of the alkali effect. The lowness might be due to fact that alkaline effect
SNACK FROM BITTER LUPINUS ALBUS L. SEEDS 753
detached husk of lupin seed. Saxena et al. (1990) has reported sodium bicar-
bonate solutions have been used for dehulling of pulses. The lipid contents in
the A and T treatments were determined lower than the N. The decrease in lipid
content in the A could be a result of the removal of the lipid-rich embryo
together with the detached husk. This decrease in T could be arose from the
temperature’s lipid-melting effect. All of the lost components mentioned
earlier were eliminated during the changing of debittering water.
TABLE 4.
SENSORIAL PROPERTIES OF LUPIN BEAN SNACKS
HAVE BEEN PRODUCED BY THE DIFFERENT
DEBITTERING METHODS†
N A T
CONCLUSIONS
ACKNOWLEDGMENTS
REFERENCES