A R K P R E FA B C o .

, LT D

1. PROCEDURE

1.1 Flow chart of container assembly and installation

1.2 Mobilization

• RLIC Work permits (e-CPW) shall be obtained prior to any work being executed.
Work shall commence in accordance with the specific measures itemized in the
permit.
• Prefabricated building parts and trans-pack containers to be assembled will be
dispatched to the site.
• The construction area of the building to be assembled and the area for the
material storage should be kept clean, tied, and barricaded.
• The necessary hand tools and equipment shall be kept ready at the site before
the installation works will start.

上海浦东绣川路 581 号 A 座 701 室

RM. 701, BLOCK A,NO. 581 XIUCHUAN RD.,PUDONG,SHANGHAI,PRC
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 A R K P R E FA B C o . , LT D

1.3 Unloading of Material

• Certified lifting equipment shall be used for the operations and all related
equipment shall be inspected and approved by authorized personnel before the
work is started.
• Assembly boxes and container trans-packs of the related building will be
unloaded at the site using a crane and forklift in accordance with the unloading
instructions.
• Non-authorized personnel should not stay around the crane during lifting
operations while trans packs and other materials are unloaded.
• Steel members and panel packages should be laid over metal or wooden wedges
to prevent probable contact with water.
• Proximity to the assembly area will be taken into consideration to provide less
effort and time during site transportation and assembly.

Figure-1

Panel Type:G1/M1/P1 etc

Roof / Floor type:ARKUxxxxxx

• All dispatched materials and components shall be checked in terms of quantity and quality
and then shall be classified according to the checklists and loading lists.
• In case any missing and/or damaged material is detected, non‐conformity report should be
prepared, and the manufacturer should be notified with the relevant photos and documents.

上海浦东绣川路 581 号 A 座 701 室

RM. 701, BLOCK A,NO. 581 XIUCHUAN RD.,PUDONG,SHANGHAI,PRC
T:+86(0) 21 60838082 F:+86(0) 21 60838081
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 A R K P R E FA B C o . , LT D

1.4 Building Assembly and Installation

9.4.1 Unbolting Packing Parts

• Before the column assembly, container pack components shall be dismantled.

• Bolts & nuts used for the packs should be kept carefully to be used during the column assembly.

9.4.2 Corner Column & Roof Chassis Assembly

• Before the corner column assembly, roof chassis shall be lifted from 4 lifting points as shown in the
Figure 2. Proper connection between the lifting hook and lifting plate needs tobe obtained and checked
before the lifting operation.

Figure 2

上海浦东绣川路 581 号 A 座 701 室

RM. 701, BLOCK A,NO. 581 XIUCHUAN RD.,PUDONG,SHANGHAI,PRC
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www.arkprefab.com
 A R K P R E FA B C o . , LT D

• Corner columns shall be placed to each four corner of the container and after proper
placement, all columns will be fixed to the base and roof chassis by bolts & nuts as shown
in the Figure 3.

Figure 3

上海浦东绣川路 581 号 A 座 701 室

RM. 701, BLOCK A,NO. 581 XIUCHUAN RD.,PUDONG,SHANGHAI,PRC
T:+86(0) 21 60838082 F:+86(0) 21 60838081
www.arkprefab.com
 A R K P R E FA B C o . , LT D

9.4.3 External and Internal Wall Panel Assembly

• Before the assembly of panels, insulation material (rockwool) of the related columns
shouldbe placed as shown in the Figure 4.

Figure 4

• External panels shall be assembled as per the wall panel layout of each different module.
Assembly should be started from one edge and each panel end should be pass into each
other as shown Figure 5.

Figure 5

• Window & doors will be installed onto the panel as window / door panel, will also be
installed as per the wall panel layout of each different module.

上海浦东绣川路 581 号 A 座 701 室

RM. 701, BLOCK A,NO. 581 XIUCHUAN RD.,PUDONG,SHANGHAI,PRC
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 A R K P R E FA B C o . , LT D

• After the placement of all, the panels should sit onto the floor chassis by channel
and be fixed to the roof by thehelp of wall panel top claps, fixed to the columns by
screws as shown Figure 6

Figure 6

• Before the assembly of internal walls, 30x30 ‘L’ Profile should be fixed to the ceiling
cladding and structure (where possible) and to the base chassis as shown Figure 7A
andFigure 7B.

Figure 7A

上海浦东绣川路 581 号 A 座 701 室

RM. 701, BLOCK A,NO. 581 XIUCHUAN RD.,PUDONG,SHANGHAI,PRC
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 A R K P R E FA B C o . , LT D

Figure 7B
• After L Profiles assembly, internal panels are assembled as per the wall panel layout
of each module. Assembly should be started from one edge and each panelend
should be pass into each other as shown Figure 8.

Figure 8

上海浦东绣川路 581 号 A 座 701 室

RM. 701, BLOCK A,NO. 581 XIUCHUAN RD.,PUDONG,SHANGHAI,PRC
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www.arkprefab.com
 A R K P R E FA B C o . , LT D

1.5 Containerized Module Assembly

• Starting module assembly from one side of the building can be a good practice
to control the possible elongations. Modules should be unloaded in order of
assembly orinstalled directly from the truck.

• Each module is lifted on its spot. Guiding parts should be used to get the modular
elementto the right spot and to stay within installation tolerances. Marking assembly
points for the modules before the assembly can also be used as a method.

• Once it is ensured that the place and position of the module is within tolerance,
adjacentmodule can be placed.

• Modules and panel of modules should be made according to layout in assembly drawing.

• After the module placement is finished, the modules should be fixed to each other
using the linking plates and bolts as shown Figure 9.

Figure 9

• Also modules should be anchored to the ground.

• External & internal vertical and horizontal joints between the adjacent modules
must be sealed with rubber seals as shown Figure 10.

Figure 12

上海浦东绣川路 581 号 A 座 701 室

RM. 701, BLOCK A,NO. 581 XIUCHUAN RD.,PUDONG,SHANGHAI,PRC
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www.arkprefab.com
 A R K P R E FA B C o . , LT D

1.6 Trim Assembly

• Closure assembly should be according to closure layout, so closure layout

should beexamined carefully before assembly.

Figure 13

Figure 14

• Insulation material (rockwool) should be used to under closure.

• Before the installation of closures to the joints of adjacent modules, rockwool

insulationshould be used as an infill material.

上海浦东绣川路 581 号 A 座 701 室

RM. 701, BLOCK A,NO. 581 XIUCHUAN RD.,PUDONG,SHANGHAI,PRC
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 A R K P R E FA B C o . , LT D

1.7 Roof Installation

• First the steel frames are assembled in a clear area away from the building, as per
theassembly drawings.

• Roof supports are then fixed onto the containerized units.

• The assembled frames are then lifted to the building with a crane and fixed onto the
roofsupports.

• All workers in the building rood must always maintain 100% tie off.

• Once the steel framing has been installed on the roof. One crew will commence
alignmentand installation of corrugated sheeting. A second crew will follow behind
the first crew andinstall the flashing.

• Manlift will be used for the flashing installation.

ISO 272 Strength classes for steel bolts per ISO 898-1

diameter pitch wrench

ISO
Ø mm mm mm Cs Fo Cs Fo Cs Fo Cs Fo Cs Fo Cs Fo Cs Fo

1,6** 0,35 3,2 0,075 234 0,105 327 0,12 374 0,16 499 0,18 561 0,235 732 0,275 857

2** 0,4 4 0,159 388 0,222 544 0,254 621 0,339 829 0,381 932 0,498 1 217 0,582 1 424

1 1

2,5** 0,45 5 0,33 648 0,463 907 0,529 0,705 1 382 0,793 1,04 2 030 1,21 2 375
036 555

1 1 2

3 0,5 5,5 0,57 972 0,8 362 0,91 556 1,21 2 075 1,38 335 1,79 3 048 2,09 3 567

1 2 2 4

4 0,7 7 1,3 1,83 2,09 2,78 3 594 3,16 4,09 5 279 4,79 6 178
685 359 696 044

2 3 4 6 10

5 0,8 8 2,59 759 3,62 862 4,14 414 5,5 5 886 6,27 626 8,1 8 645 9,5 116

3 5 6 9 12 14

6 1 10 4,49 6,2 7,1 9,5 8 302 10,84 14 16,4

891 448 226 334 194 269

7 10 11 15 17 22 26

8 1,25 13 10,9 145 15,2 003 17,4 432 23 242 26,34 146 34 388 40 198

上海浦东绣川路 581 号 A 座 701 室

RM. 701, BLOCK A,NO. 581 XIUCHUAN RD.,PUDONG,SHANGHAI,PRC
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 A R K P R E FA B C o . , LT D

11 15 18 24 27 35 41

10 1,5 16 21 30 34 46 52 67 79
379 930 206 275 313 655 724

16 23 26 35 39 51 60

12 1,75 18 37 594 52 231 59 550 79 401 90 835 116 995 136 845

22 31 36 48 54 71 83

14 2 21 59 789 83 905 95 463 127 618 143 570 187 408 219 563

31 43 50 66 75 98 115

16 2 24 93 385 130 939 148 216 198 955 224 422 291 340 341 079

38 53 60 83 119 139

18 2,5 27 128 123 179 373 205 998 283 746 402 454 471 787

49 68 78 107 153 179

20 2,5 30 182 039 254 655 291 463 402 941 570 657 667 811

61 85 98 134 192 224

22 2,5 34 250 326 350 857 400 123 552 806 783 157 917 865

70 98 112 155 221 258

24 3 36 313 616 438 863 500 986 691 489 981 266 1 148 928

93 130 148 204 291 341

27 3 41 463 042 649 259 741 868 1 022 577 1 452 534 1 700 157

113 158 180 248 354 414

30 3,5 46 628 045 880 263 1 005 872 1 387 811 1 969 209 2 305 500

141 197 225 310 441 517

33 3,5 50 854 009 1 195 412 1 366 614 1 884 343 2 676 828 3 132 033

165 231 264 363 518 606

36 4 55 1 096 409 1 534 573 1 754 655 2 418 974 3 435 282 4 020 501

198 278 318 437 623 729

39 4 60 1 424 910 1 994 474 2 279 257 3 139 669 4 463 253 5 223 339

227 318 364 500 713 834

42** 4,5 65 1 760 588 2 464 624 2 816 141 3 872 694 5 515 110 6 453 491

266 373 426 586 835 977

45** 4,5 70 2 203 613 3 085 258 3 525 580 4 847 548 6 903 386 8 079 579

299 419 479 658 938 1 098

48** 5 75 2 659 530 3 722 342 4 254 248 5 849 966 8 330 528 9 748 277

359 503 575 791 10 1 127 12 1 318

52** 5 80 3 425 684 4 795 558 5 480 495 7 335 306 731 011 558 843

上海浦东绣川路 581 号 A 座 701 室

RM. 701, BLOCK A,NO. 581 XIUCHUAN RD.,PUDONG,SHANGHAI,PRC
T:+86(0) 21 60838082 F:+86(0) 21 60838081
www.arkprefab.com
 A R K P R E FA B C o . , LT D

415 581 664 913 13 1 300 15 1 522

56** 5,5 85 4 270 172 5 978 240 6 832 275 9 394 378 379 871 656 296

485 679 776 11 1 067 16 1 520 19 1 779

60** 5,5 90 5 306 416 7 428 583 8 490 666 673 916 625 971 455 860

548 768 10 878 14 1 207 19 1 720 23 2 012

64** 6 95 6 382 969 8 935 556 212 350 041 731 998 102 402 885

*Class 8-8a up to Ø 16 mm, 8-8b for Ø 18 mm and above. ** Values per Fr. Std. E 25-030.

Tensile load (Fo)

The force in newtons (N) which maintains pressure contact between assembled components.

Tightening torque (Cs) [ values are in N·m ]

The product of a force and the leverage length at which it is applied: Torque (N·m) = Force (in newtons) x Length (in metres).

Note: per european conventional usage; the comma ( , ) is used as the decimal point ( . ) in these charts

上海浦东绣川路 581 号 A 座 701 室

RM. 701, BLOCK A,NO. 581 XIUCHUAN RD.,PUDONG,SHANGHAI,PRC
T:+86(0) 21 60838082 F:+86(0) 21 60838081
www.arkprefab.com