Survey Report

SURVEY REPORT
Sara Sae Private Limited

7/1, Pritam Road, Dehradun, India
SURVEY REPORT
BOP CONTROL SYSTEM

FOR OFFSHORE BOP STACK
ON
RIG #
PREPARED FOR
------------------------
Prepared By
Reviewed By
Survey Date
Job Reference ---/SARASAE/FY16-17
Sara Sae Private Limited | 7/1, Pritam Road | Dehradun | India

Tel: +91 135 2672395 | Fax: +91 135 2673109 | ssae@sarasae.com | www.sarasae.com
SURVEY REPORT
CONTENTS
1. Purpose of Survey
2. Rig Particulars
3. Equipment Particulars
4. Equipment Configuration
5. Visual and Functional Observations
6. Other Information
7. Documentation Available

SURVEY REPORT
1.Purpose of Survey
 To establish equipment configuration for the purpose of verifying API 16D compliance.
 Testing and inspection of BOP accumulator unit
2. Rig Particulars
2.1 Rig Owner

2.2 Rig Name
2.3 Rig Type
2.4 Location
3. Equipment Particulars
3.1 Equipment
3.2 Manufacturer
3.3 Rating
3.4 Serial No.
3.5 Year of manufacture
3.6 Equipment model no
3.7 Driller’s control part no
3.8 Tool pusher’s control part
no
3.9 UPS panel part no
4. Equipment Configuration

4.1 ACCUMULATORS
No of bottles
Size (Gal)
Type (top/bottom)
Port size (Inches)

4.2 ACCUMULATOR MANIFOLDS
No of manifold
Material
Type (threaded/ welded/
flanged)
Port size (Inches)
No of port in each manifold
4.3 VALVE MANIFOLD

SURVEY REPORT
No of manifold
Material
Type (threaded/ welded/
flanged)
Port size (Inches)
No of port in each manifold

4.4 FLUID RESERVIOR
Capacity (Gal)
Dimensions, L X B X H
(inches)
Material

4.5 PRIMARY PUMP
Make
Model
Type
Pump count
Plunger Size (inches)

4.6 SECONDARY PUMP
Make
Model
Type
Pump count
Plunger Size (inches)

4.7 ELECTRIC MOTOR
Make
Model
Type
Power (KW/HP)
Voltage
Frequency
Power factor
Ampere
RPM
Class & group
Frame
4.8 ANNULAR REGULATOR

SURVEY REPORT
Regulated pressure
Max inlet pressure
Model no
Type
Port size (Inches)

4.9 MANIFOLD REGULATOR
Regulated pressure
Max inlet pressure
Model no
Type
Port size (Inches)

4.10 SELECTOR VALVES
Make
Description of valves
Sr. No Valve Description Size Qty

4.11 BY PASS VALVE
Make
Size (Inches)

4.12 PIPING
Material
Size (Inches)

4.13 REMOTE PANEL INTERFACE
Make
Material
Type (Electrical/ PLC)
Class & group

4.14 DRILLER'S PANEL
Make

SURVEY REPORT
Material
HMI
Serial No
Model No
Class & group

4.15 TOOL PUSHER'S PANEL
Make
Material
HMI
Serial No
Model No
Class & group

4.16 Valve Position Indicators

4.17 Alarms

4.18 DIVERTER PANEL
Make
Size (Inches)
Description of valves
Sr. No Valve Description Size Qty

4.19 COMMUNICATION
Wired
Wireless
Electrical
Wired & wireless

4.20 Air Receiver for backup

4.21 UPS

SURVEY REPORT

4.22 Relief valve calibration
certs

4.23 Pressure gauges calibra-
tion certs

4.24 Accumulators hy-
dro test certs

5. Visual and Functional Observations
1. Visual Inspection :
Fitment of:- Observations
 Suction/delivery lines :
 Valves :
 Regulators :
 Lubricators :
 Air Pumps: :
 Electric Motor :
 Triplex Pump :
 Accumulators :
 Fluid Reservoir :
 Pre-Charge of Accumulators:
Functional Tests Carried Out Observations
2. Hydraulic Testing of Unit carried out at
3000 PSI --
3. Performance of Electric Triplex Pump --
0– 3000PSI attained in -- minutes
4. Performance of Pneumatic Pumps
0 – 2900 PSI attained in -- minutes
5. Combination of both the above two-pump system achieved

SURVEY REPORT
0-3000 PSI in -- minutes
6. Setting of pressure switches
a) Electrical- cut-off at ------ psi, restart at -------- psi
b) Pneumatic- cut-off at -----psi, restart at ------- psi
7. Function of control valves, Unit & Diverter
a) Manually --
b) Through both the remote panel --
8. Function of regulators: Unit & Diverter
Manifold Regulator
Annular Regulator
9. Verified interlocking of overboard valves of Diverter.
Gauges.
Calibration Date………………. Calibration due Date……………….
Relief Valves.
Accumulators/Manifolds
MPI
UT
Hydro test certificate with charts.

SURVEY REPORT
6. Other Information
6.1 BOP Stack
PRESSURE VERTICAL BORE

S.NO BOP STACK NAME MAKE QTY
RATING (PSI) SIZE(INCHES)
6.2 Diverter:
7. Documentation Available
 Manual :
 P&ID :
 Certificates :
 Photographs of Unit are Attached With Report
8. Signoff
Sara Sae Representative Customer Representative
Name: Name:
Designation: Designation:
Date:
Location:
Job Reference:


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Sara Sae Private Limited

BOP CONTROL SYSTEM

Sara Sae Private Limited | 7/1, Pritam Road | Dehradun | India

5. Visual and Functional Observations

Sara Sae Private Limited | 7/1, Pritam Road | Dehradun | India

2.1 Rig Owner

4.3 VALVE MANIFOLD

Sara Sae Private Limited | 7/1, Pritam Road | Dehradun | India

4.8 ANNULAR REGULATOR

Sara Sae Private Limited | 7/1, Pritam Road | Dehradun | India

Sara Sae Private Limited | 7/1, Pritam Road | Dehradun | India

Sara Sae Private Limited | 7/1, Pritam Road | Dehradun | India

5. Visual and Functional Observations

Functional Tests Carried Out Observations

2. Hydraulic Testing of Unit carried out at

3. Performance of Electric Triplex Pump --

0– 3000PSI attained in -- minutes

4. Performance of Pneumatic Pumps

0 – 2900 PSI attained in -- minutes

5. Combination of both the above two-pump system achieved

Sara Sae Private Limited | 7/1, Pritam Road | Dehradun | India

0-3000 PSI in -- minutes

6. Setting of pressure switches

a) Electrical- cut-off at ------ psi, restart at -------- psi

b) Pneumatic- cut-off at -----psi, restart at ------- psi

7. Function of control valves, Unit & Diverter

b) Through both the remote panel --

8. Function of regulators: Unit & Diverter

9. Verified interlocking of overboard valves of Diverter.

Calibration Date………………. Calibration due Date……………….

Calibration Date………………. Calibration due Date……………….

Calibration Date………………. Calibration due Date……………….

Calibration Date………………. Calibration due Date……………….

Hydro test certificate with charts.

Calibration Date………………. Calibration due Date……………….

Sara Sae Private Limited | 7/1, Pritam Road | Dehradun | India

6.1 BOP Stack

PRESSURE VERTICAL BORE

Sara Sae Representative Customer Representative

Sara Sae Private Limited | 7/1, Pritam Road | Dehradun | India

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