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C13 ENS M33

JUNE 2007 SAFETY SYSTEM FOR HOMOLOGATED INSTALLATIONS


C13 ENT M50 10.209

SECTION 10

SAFETY SYSTEM FOR HOMOLOGATED


INSTALLATIONS

Page

SAFETY SYSTEM FOR HOMOLOGATED


INSTALLATIONS 211

Unit installed 211

Electronic monitoring unit 212

Sensors 212

Wiring 213

Insulated pole power network (optional) 213

Electrical starting motor 214

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Alternator 214

Auxiliary EDC electronic unit 215

Synoptic 216

Wiring 217

Monitoring unit 218

Function of JS connection terminals 219

Position of the safety system sensors 220

Drive shaft rev. speed sensor (BA) 222

Exhaust gas temperature sensor (O) 222

Coolant high temperature sensor (IA) 222

Engine oil low pressure sensor (WA) 223

Engine oil pressure sensor (VA) 223

Coolant oil temperature sensor (S) 223

Refrigerating liquid pressure


nd low pressure sensor (WVA) 224

Fuel pressure sensor (VCA) 224

Line balancing components 225

Engine cut-out control buttons (JEM) 225

(cont.)
C13 ENS M33
10.210 C13 ENT M50
SAFETY SYSTEM FOR HOMOLOGATED INSTALLATIONS JUNE 2007

Page

ELECTRICAL DIAGRAMS
FROM THE SAFETY SYSTEM 226

Wiring unit JB - JC 227

EDC system – connector B 228

METHOD OF USE
OF THE SAFETY SYSTEM INTERFACE 229

Monitoring 229

Basic operations 229

Video mode setting 230

Advanced operations 230

Maintenance rates monitoring 231

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Maintenance intervals resetting 231

Alarms management 232

Navigation monitoring 232

Depth monitoring (Echo sounder) 233

Safety behaviour 233


C13 ENS M33
JUNE 2007 SAFETY SYSTEM FOR HOMOLOGATED INSTALLATIONS
C13 ENT M50 10.211

SAFETY SYSTEM FOR HOMOLOGATED INSTALLATIONS

Unit installed
Figure 1
electronic
RPMx100

HOURS

oC

bar
oF

1 2 3 4 5 6

electronic
RPMx100

HOURS

oC

bar
oF

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8

10

11

12
05_045_C

1. Fuel filters which can be replaced when the engine is rotating - 2. EDC electronic unit - 3. EDC auxiliary unit - 4. Acoustic alarm -
5. Warning light - 6. Control panel - 7. Electronic monitoring and alarm management unit - 8. Connector JC -
9. Connector JS - 10. Emergency engine cutout button - 11. Oil filters which can be replaced when the engine is rotating -
12 . JB, JC wiring, specific for homologated systems.

The electric and electronic equipment of engines requiring engine is running, using a series of sensors for this specific
a conformity declaration issued by the Certifying bodies purpose; the alarm signals produced by the Unit will be emit-
comprises, in addition to that provided for the standard ted by acoustic and optic alarms installed by the Yard or by
configuration, a series of components for the measurement, the Fitter. For boats equipped with only one engine, to offer
processing and recording of engine operating parameters. a higher level of safety during navigation, it is necessary to
The aim of the system is to emit acoustic and optic alarms install a second auxiliary EDC unit alongside the EDC engine
indicating that set limits have been exceeded.These limits will controlling electronic unit to enable rapid replacement in the
be programmed in accordance with different homologation event of a failure.
requirements and may, when necessary, cut-out the engine
in an emergency.
The system is made up of an electronic unit for the acquisi-
tion, display and recording of events occurring while the
C13 ENS M33
10.212 C13 ENT M50
SAFETY SYSTEM FOR HOMOLOGATED INSTALLATIONS JUNE 2007

Electronic monitoring unit Sensors


Some sensors produce electric signals with a value propor-
Figure 2
tionate to their physical entity
(temperature, pressure or rev. speed), allowing the electronic
unit to monitor the engine operation to measure tendencies
to approach the critical values; others indicate, with com-
mutation by an electric switch, that a set pressure or tem-
perature limit has been exceeded, generating an immediate
“alarm” signal.
Given the high level of safety required, many of the moni-
toring system sensors are connected exclusively to this
system; this means that the engine equipment comprises
several components to measure the same physical entity but
dedicated to different systems. In order to obtain an effec-
tive control of the integrity of the wiring, there are several
resistors, connected in series with or parallel to the connec-
tion lines of the main sensors, which are used to recognise
the conditions of cut-out or short-circuit of the connectors.
After installation it is best to check that these components

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05_046_C
are correctly connected to the wiring (Figure 10).
This unit monitors the operation of the specific safety system.
With its computerised logic it acquires the electric signals Figure 3
issued by the sensors linked up to it, converting them into
physical parameters of temperature, pressures and revs. This
data is displayed on the liquid crystal display and processed
according to the set parameters to draw attention to any
approach towards the critical limits programmed and alarms
should these limits be exceeded. Equipped with a built-in
clock/calendar function, it is able to record and memorise the
last 1000 alarms issued and the values of about 1000 sam- 05_047_C
ples of signals from sensors. It also issues electric signals to
activate the acoustic and luminous alarm signals as requested - Line balancing element -
by the homologation standards.
In observance of the provisions of the certifying bodies, the
system equipment includes the presence of solutions which
make it possible to check the efficiency of the monitoring
functions and measure the relative parameters. By way of
example, there is a valve which cuts off the oil in the connec-
tion of the “Low oil pressure” (WA) sensor, in order to test
the efficiency of the related function and an unused exten-
sion cable (BA1 – BA1U).
C13 ENS M33
JUNE 2007 SAFETY SYSTEM FOR HOMOLOGATED INSTALLATIONS
C13 ENT M50 10.213

Wiring Insulated pole power network (optional)


The presence of the Safety system in question in the electrics
of the boat requires the use of specific Figure 4
wiring unlike standard wiring.
The connection of the monitoring unit and the components Equipment power supply
connected to it are made on the JB-JC wiring used for the
connection of the main control panel to the engine wiring.
The electric connection of the system devices is made using
connectors. Every multipolar connector is polarised to pre-
vent inversion and is dedicated to a particular function.   " 3 , )'
The electric diagrams, referred to the identification of the
inputs/outputs of the connectors of the
monitoring unit may vary following the programming of par- -
ticular features of the application.

 n"
CAUTION
To obtain the engine cut-out function by the JS monitoring
unit it is necessary to unite the two JE connectors on the

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JB-JC wiring and the engine wiring.
05_113_C

The power network may be carried out in order to avoid


using both the structure of engine and the structure of the
hull (if this is metallic). For this purpose the electrical starting
motor and the alternator required for this equipment are
characterized by the presence of the terminals for electrical
connections both with the positive and with the negative
pole of the battery.
C13 ENS M33
10.214 C13 ENT M50
SAFETY SYSTEM FOR HOMOLOGATED INSTALLATIONS JUNE 2007

Electrical starting motor Alternator


Figure 5 Figure 6

1 2

+B

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1 2

-B

3
05_112_C S IG L

05_109_C
Technical data:
- Nominal voltage 24 V
1. Excitation coil command (50) - 2. Positive power
pole (+B) - 3. Negative supply pole (−BATT). - Nominal current 90 A
- Terminal connection “+B” M8 x 1,25
Technical data: tightening torque 12.5 Nm ± 20%
- Nominal supply voltage 24 V - Terminal connection “−B” M6 x 1
- Absorbed power 5 kW tightening torque 6.0 Nm ± 20%

- Terminal connection “50” M5 x 0.8 +B. (24 V) Power supply output terminal
tightening torque 2-2.5 Nm −B. (0 V) Power supply output terminal
- Terminal connection “+B” M10 x 1.5 S. (Sense) Reference voltage of battery charge status
tightening torque 14.7-17.7 Nm (connected to +B terminal or to be con-
nected to the positive pole of the battery in
- Terminal connection “−BATT” M8 x 125
case of remote installation of the battery);
tightening torque 9.8-11.8 Nm
IG. (Ignition) Regulator enabling signal (connected to volt-
age +, driven by key switch);
L. (Lamp) Power supply voltage of recharge/alarm indi-
cator light located on the panel.
C13 ENS M33
JUNE 2007 SAFETY SYSTEM FOR HOMOLOGATED INSTALLATIONS
C13 ENT M50 10.215

Auxiliary EDC electronic unit


This is fastened to the side of the unit in use to enable rapid
replacement in the event of a failure.
Should it be necessary to replace it, proceed as follows:
o stop the engine;
o wait 10 seconds, then disconnect the terminal clamps
from the battery;
o roceed as follows to extract and reinsert the connec-
tors.

Figure 7

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80802A

REMOVING ECU CONNECTORS

80802B

INSERTING ECU CONNECTORS

At the end of the operation:


o reconnect the battery terminal clamps;
o start up the engine to run an efficiency test.
C13 ENS M33
10.216 C13 ENT M50
SAFETY SYSTEM FOR HOMOLOGATED INSTALLATIONS JUNE 2007

Synoptic

Figure 8
BA BA1 BA1U

IA IR
JSA
WA IR1
JSB

MONITORING WVA BAR


JSC
UNIT JS
VA BAD
JSD
VCA WR
JSE
JEM WR1
JSF
FA

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MAIN ECONDARY
INSTRUMENT INSTRUMENT
JC JC PANEL JE JE JH JH PANEL

ENGINE
EQUIPMENT

A
EDC EDC
ELECTRONIC ELECTRONIC
AUXILIARY
UNIT UNIT
B
JB JB

JA JA
1 2 3 JF JF1 4

RELAY batterY
JE JE JG box
05_032_C

1. Specific wiring unit for installation of instrument panel and monitoring unit - 2. Engine wiring -
3. Interface wiring - 4. Power network.

DESTINATION OF CONNECTORS OF THE SAFETY SYSTEM (excluding standard supply connectors)


BA. Drive shaft sensor - BAD. Diode for BA - BAR. Resistor for BA - BA1, BA1U. Connectors of the extension cable for engine rev.
speed - FA. Acoustic and luminous alarms - IA. Coolant temperature sensor - IR. Parallel resistor for IA - IR1. Series resistor for IA -
JE. Connector for cutting out agitated engine - JEM. Connector for cutout switches in the case of an emergency and motor cutout
from the engine room - JS. Electronic monitoring unit - JSA, JSB, JSC, JSD, JSE, JSF. Connectors for monitoring unit - VA: Engine oil
pressure sensor - VCA. Fuel pressure sensor - WA. Engine oil low pressure sensor - WR. Parallel resistor for WA - WR1. Series
resistor for WA - WVA. Coolant pressure and low pressure sensor.
C13 ENS M33
JUNE 2007 SAFETY SYSTEM FOR HOMOLOGATED INSTALLATIONS
C13 ENT M50 10.217

Wiring

Figure 9
F J

GH
E
JF1 JF I

P
W
JG T T
H
W
+ BATT VI
S
V VI
V S A
SI
SI GG
C
U Z
– BATT WI K
K


JA WI

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M
PA X O
JA PO +B

B X MM
EC

EJ

JE JE
JSA
BA1U
A B

 JSB
B EDC

MONITORING UNIT
JSC
JB JB
IR IR1
JEM
JSD
WA VA
A EDC


JC WR WR1
IA
VA JSE
JC
BAR BAD
WVAG QP
WVA WVAA JSF
WVAS
electronic
RPMx100

HOURS
FA1
VCA
V

FA2
BA1 oC

oF
bar

FA3
05_033_C
VCA BA
FA4

DESTINATION OF CONNECTORS OF THE STANDARD ENGINE (excluding safety system connectors)


A. Fuel temperature sensor for EDC - B. Drive shaft sensor for EDC - C. Camshaft sensor - E. EUI solenoid valves -
F. Engine coolant temperature sensor for EDC - H. Combustion air pressure sensor for EDC - I. High coolant temperature -
J. Low coolant level sensor - K. Air filter clogging sensor - M. Sensor for detecting the presence of water in the fuel pre-filter -
O. Exhaust gas temperature sensor - P. Intake air temperature sensor for EDC - S. Oil temperature sensor - T. Coolant
temperature sensor - U. Clogged oil filter sensor - V. Oil pressure sensor - W. Low oil pressure sensor - X. Clogged blow-by
filter sensor - Z. Clogged fuel filter sensor - EC. Switching solenoid valve for oil charge/discharge - GG. Alternator -
GH. Pre-heating power relay - JA. Interface wiring - JB. Instrument panel connection wire harness - JE. Alarms control
unit (for Certification Bodies) - JF,JF1. Relay box - JG. Pre-lubrication control unit - MM. Electric starter motor - PA. Throttle
position sensor - PO. Pre-lubrication electrical pump - SI. Gear box oil temperature sensor - VI. High gear box oil pressure
sensor (25 bar) - WI. Low gear box oil pressure sensor (7 bar).
C13 ENS M33
10.218 C13 ENT M50
SAFETY SYSTEM FOR HOMOLOGATED INSTALLATIONS JUNE 2007

Monitoring unit
Figure 10

200 131

134
150

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(The picture shown is purely indicative)

JSA JSB JSC


1 1 1 Dimensions in mm

11 11 11

Drilling template 183 mm x 135 mm


134

JSD JSE JSF


1 1 1

11 11 11

182 05_031_C

The total integration of the system with the engine equip- which can be fitted outside, as well as the preparation of the
ment means that the installation procedures already listed alarm management components pursuant to the homologa-
for the standard version are joined by the placement of the tion standard: acoustic and luminous signals, cut-out buttons.
electronic monitoring unit inside a console or dashboard,

GENERAL FEATURES AND REFERENCE STANDARDS


Power supply 12/24 V d.c.
Current absorption 500 mA (approx.)
R.I.N.A. “Regulation for automation systems” - Section E
Performances in compliance with *
Functional, climatic, vibration and EMC tests in accordance with * IEC 945 “Maritime navigation and radio-communication
equipment and system - General requirements - Methods of
testing and required test results”

* The test reports are supplied by request


C13 ENS M33
JUNE 2007 SAFETY SYSTEM FOR HOMOLOGATED INSTALLATIONS
C13 ENT M50 10.219

Function of JS connection terminals

pin JSA JSB JSC


Thermocouples Supply CAN network

1 Exhaust fumes temperature Supply 12/24 V (+) CAN (H)


2 - Supply 12/24 V (+) CAN (L)
3 - Mass (-) -
4 - Mass (-) -
5 Exhaust fumes temperature - GPS - NMEA 0183(2) protocol
6 - N.C. relay 1 - Acoustic signaling(2) Echo sounder - NMEA 0183(2) protocol
7 - Mass (-) -
8 - N.O. relay 1 - Acoustic signaling -
9 - N.C. relay 2 - light signal(2) GPS/Eco sounder(2) Mass (-)
10 - Mass (-) -

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11 - N.O. relay 2 - light signal -
NOTE: one of the terminals of the following components is connected to the electric mass: VCA, WVA(G), VA, WA, BAD, IA, JE.

pin JSD JSE JSF


Sensors Signals Signals and alarms

1 Gear box oil pressure(2) Engine revs (EDC)(1) N.C. Cut-out relay 3(2)
2 Coolant pressure (WVAS)(1) Engine revs (BA)(1) -
3 Engine oil pressure (VA)(1) Low coolant level (J)(1) 12/24 V (+) common relay 3 stoppage
4 Sea water circuit pressure(2) Low gear box oil pressure(2) N.O. Cut-out relay 3 (JE)(1)
5 Engine oil temperature (S)(1) Air filter blockage (K)(1) Alternator recharge (L)(1)
6 Low engine oil pressure (WA)(1) Low coolant pressure (WVAA)(1) Pre-lubrication (opt.)
7 Water in the pre-filter (M)(1) Fuel filter blockage (Z)(1) Imp. Voltage signal 12/24 V (+)
Engine stopping circuit damaged
8 Fuel pressure (VCA)(1) Engine revs (BAR - BA)(1)
(JEM - JE)(1)
9 EDC (failure signal)(1) - -
10 High coolant temperature (IA)(1) Oil filter blockage (U)(1) -
11 Mass (-) Engine cut-out (pin 4 JSF) -
1) Code of the component or sensor to which the terminal is connected
2) The terminal is prepared but not connected with the wiring.

3 2 1
6 5 4
9 8 7
11 10
05_051_C

CONNECTORS JS SEEN FROM WIRING SIDE


C13 ENS M33
10.220 C13 ENT M50
SAFETY SYSTEM FOR HOMOLOGATED INSTALLATIONS JUNE 2007

Position of the safety system sensors

Figure 11

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2

3
4
05_048_C
5
2 6

1. Engine rotation speed and EDC system damaged signal - 2. Oil temperature analogical sensor - 3. Low oil pressure sensor (WA) -
4. Oil filters congestion sensor - 5. WA efficiency test tap - 6. Oil pressure analogical sensor (VA) - 7. Cooling liquid pressure and low
pressure analogical sensor (WVA) - 8. Cooling liquid high temperature sensor (IA).
C13 ENS M33
JUNE 2007 SAFETY SYSTEM FOR HOMOLOGATED INSTALLATIONS
C13 ENT M50 10.221

Figure 12

1 2
8

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3
7
4

6
5
05_049_C

1. Fuel pressure analogical sensor (VCA) - 2. Engine cooling liquid level sensor - 3. Battery recharge signal - 4. Fuel filter congestion
sensor - 5. Presence of water in the fuel sensor - 6. Engine rotation speed sensor (BA) - 7. EDC engine rotation speed sensor -
8. Air filter congested signal - 9. Exhaust gas or thermocouple temperature analogical sensor (O).
C13 ENS M33
10.222 C13 ENT M50
SAFETY SYSTEM FOR HOMOLOGATED INSTALLATIONS JUNE 2007

Drive shaft rev. speed sensor (BA) Coolant high temperature sensor (IA)
Figure 13 Figure 15

05_052_C

This is of the inductive type and when the engine is running


it produces a sinusoidal alternate signal the value of which
increases in proportion to the engine rev. speed. The sensor
BA enables the measurement of the engine rev- speed using
the passage of the holes positioned in a radial arrangement
on the outer circumference of the flywheel. The presence of
the resistor BAR and the diode BAD can alter the value of
the sensor resistance if measured on the JSE connector of
the monitoring unit.

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Resistance value at 20°C 220 ± 20 Ω
Poles Isolated

Exhaust gas temperature sensor (O)


05_053_C
Figure 14
Thermometric switch which supplies the information for the
engine high temperature alarm.

04_260_N
Operating power from 6 V to 24V
NiCr-Ni thermocouple sensor with insulated poles, pro- Condition at ambient
viding the signal for the analog indication of exhaust gas normally open
temperature
temperature.
Commutation temperature: °C
Poles Isolated
Temperature Voltage
°C mV
Electric diagram:
100 4,10
200 8,13 05_054_C

300 12,21
400 16,40
1 2 4
500 20,65 1
2
600 24,91 3

700 29,14 4

800 33,30
900 37,36
C13 ENS M33
JUNE 2007 SAFETY SYSTEM FOR HOMOLOGATED INSTALLATIONS
C13 ENT M50 10.223

Engine oil low pressure sensor (WA) Engine oil pressure sensor (VA)
Figure 16 Figure 17

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04_237_N
05_055_C

Component which supplies a rheostatic signal for the ana-


Switch activated by the fluid pressure, which supplies the logical indication of the fluid pressure.
information for the engine lubricant low pressure alarm.
Operating power from 6 V to 24 V
Operating power from 6 V to 24V Setting field from 0 bar to 10 bar
Condition at ambient pressure normally closed Resistance value at 0 bar 10 Ω +3/-5 Ω
Commutation pressure: 0,4/0,8/1,2 bar Resistance value at 2 bar 52 ± 4 Ω
Poles Isolated Resistance value at 4 bar 88 ± 4 Ω
Resistance value at 6 bar 124 ± 5 Ω
Electric diagram: Maximum value of resistance 184 Ω
Operating temperature from - 25°C to +100°C
05_054_C
Poles Isolated

1
1 2 4
Coolant oil temperature sensor (S)
2
3 Figure 25
4

05_114_C

Resistor with negative temperature coefficient, providing the


signal for analog temperature indication.

Operating voltage 6 V to 24 V
Calibration range 0°C to 120 °C
Resistance value at 90°C 51,2 ± 4,3 Ω
Poles isolated
C13 ENS M33
10.224 C13 ENT M50
SAFETY SYSTEM FOR HOMOLOGATED INSTALLATIONS JUNE 2007

Refrigerating liquid pressure and low Fuel pressure sensor (VCA)


pressure sensor (WVA)
Figure 19
Figure 18

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04_237_N
05_056_C
Component which supplies the rheostatic signal for the ana-
This integrates a component which supplies the rheostatic logical indication of the fluid pressure.
signal for the analogical indication of the pressure and a
switch activated by the pressure which supplies the informa- Operating power 12/24 V
tion for the engine coolant low pressure alarm.
Field of intervention from 0 bar to 10 bar
Operating power 12/24 V Poles Isolated

Rheostat
Field of intervention from 0 to 5 bar
Stamping of the terminals M-G
Wiring terminals WVAG - WVAS

Switch
Condition at ambient pressure normally open
Closing pressure ≥ 0,25 bar
Stamping of the terminals M - WK
Wiring terminals WVAG - WVAA
C13 ENS M33
JUNE 2007 SAFETY SYSTEM FOR HOMOLOGATED INSTALLATIONS
C13 ENT M50 10.225

Line balancing components Engine cut-out control buttons (JEM)


Figure 20 Electric diagram:
Figure 21

EMERGENCY

05_047_C
2


Electric diagram: 

 

05_058_C

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05_060_C STOPPAGE DURING EXCITATION

Code Resistor features


IR 33 kΩ 1W The balancing resistor R has a value of 10 kΩ.

IR1 6.8 kΩ 1W
WR 1.5 kΩ 1W
WR1 470 Ω 1W
BAR 4.7 kΩ 1W

Electric diagram:



05_059_C

Code Diode code


BAD 1N 4007
C13 ENS M33
10.226 C13 ENT M50
SAFETY SYSTEM FOR HOMOLOGATED INSTALLATIONS JUNE 2007

ELECTRICAL DIAGRAMS FROM THE SAFETY SYSTEM

Code of components of the standard version Code of components of the safety system

BA Drive shaft sensor


A Fuel temperature sensor for EDC
BAD Diode for BA
B Drive shaft sensor for EDC
BAR Resistor for BA
C Camshaft sensor
BA1, BA1U Connectors of the extension cable for engine
E EUI solenoid valves rev. speed
F Engine coolant temperature sensor for EDC FA Acoustic and luminous alarms
H Combustion air pressure sensor for EDC IA Coolant temperature sensor
I High coolant temperature IR Parallel resistor for IA
J Low coolant level sensor IR1 Series resistor for IA
K Air filter clogging sensor JE Connector for cutting out agitated engine
M Sensor for detecting the presence of water in the JEM Connector for cutout switches in the case of an
fuel pre-filter emergency and motor cutout from the engine room

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O Exhaust gas temperature sensor JS Electronic monitoring unit
P Intake air temperature sensor for EDC JSA, JSB, JSC, JSD, JSE, JSF
S Oil temperature sensor Connectors for monitoring unit
T Coolant temperature sensor VA Engine oil pressure sensor
U Clogged oil filter sensor VCA Fuel pressure sensor
V Oil pressure sensor WA Engine oil low pressure sensor
W Low oil pressure sensor WR Parallel resistor for WA
X Clogged blow-by filter sensor WR1 Series resistor for WA
Z Clogged fuel filter sensor WVA Coolant pressure and low pressure sensor
EC Switching solenoid valve for oil charge/discharge
GG Alternator
GH Pre-heating power relay
JB Instrument panel connection wire harness
JE Alarms control unit (for Certification Bodies)
JF, JF1 Relay box
JG Pre-lubrication control unit
MM Electric starter motor
PA Throttle position sensor
PO Pre-lubrication electrical pump
SI Gear box oil temperature sensor
VI High gear box oil pressure sensor (25 bar)
WI Low gear box oil pressure sensor (7 bar)
C13 ENS M33
JUNE 2007 SAFETY SYSTEM FOR HOMOLOGATED INSTALLATIONS
C13 ENT M50 10.227

Wiring unit JB - JC

CG MS

TA MO V
QP
20 30
30 CA
X100

10 40

SBPO

SBLA
SATA
EDC

SIFO
SIFC
SIFA
SAC

SIFB
SCP

SSV
SS

SP
C C
15 50
0 0 0 0 1 50
4 JE

4 JH L
L- L+ 3 2 1
JD 9 1 7 8 10 19 15 13 2 3 17 18 4 5 16 12 11 14 6 20 JD
AS

10 JH

10 JE

SA
AQ P1

JC 1 2 8 4 7 6 9 40 36 39 14 15 16 13 5 10 11 JC 33 34 32 44 27 41 26 25 21 42 22 43 23 45 46 47 19 18 30 38 12 35 31 3 17 20 24 28 29 37 JC

10 kΩ
JEM 1
JEM 2
JEM 3
JEM 4
JS
BA1 A 1
JSA
BA1 B 5

BA1U B
BA1U A 1

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2
VCA 3
VCA 4
JSB
7
FA 2 8
FA 1
FA 3 10
FA 4 11

P
WVAA 1
JSC
WVAG 2
WVAS

VA 2
VA 3
5
WR1 1 6
470 Ω
WR1 2 7 JSD
8
WR 2 9
1,5 kΩ
WR 1 10
11
WA 1
WA 2
P WA 3 1
WA 4 2
3
BA A 5
BA B 6 JSE
7
BAD A 8
BAD K 10
11
BAR 1
4,7 kΩ
BAR 2
3

6,8 kΩ
IR1 1 4
IR1 2 5
JSF
6
IR 2 7
33 kΩ
IR 1 8

IA 1
IA 2
T IA 3 JE 1
IA 4 JE 2
JE 4

JB
JB 1 2 8 4 7 6 9 40 36 39 14 15 16 13 5 10 11 JB 33 34 32 44 27 41 26 25 21 42 22 43 23 45 46 47 19 18 30 38 12 35 31 3 17 20 24 28 29 37
A

28 22 JA 1 JA 13 JA
O VI WI SI
ENGINE NORMAL
ROOM
30 11 JF B JA 6 JG
F2 B
26
SW1 D1
JF
28
K2
JF1 SW1
14 K3 "A"
13
7 D9
2 D10
1 D2
K5
SW2
"STOP"
6

JF1
+ BATT JF2
15
9 10 21
+ 16 B+
D12 3 JA
AC M A B C
3 2 1
A 1 3 1 A
1 2 3 4 15 32 33 34 5 12 11 6 18 3 1 2
GG S IG L
-
T V S GG K I W J X U Z
BATT M B+
-
B 2 2 B
JA
6

85150
1

C78 unità monitor omolog


JA JB JC JSF
10.228

21 9 9 8
1
JF JEM JEM SP SS
2
SW1 35 2 1
7 F2 F3 NORMAL ENGINE
ROOM JSE
2 JEM 1-2 QP
13 11
B A JE

C78 Conn_B omolog


14 JF 1 JSF
30 JF 37 JC 18
JF1 24 4
F1 D15 PO
28 JA JF JA JB JC JC JB 37 JB 18
SW4 34 19 36 36 1 1 M
C13 ENS M33
C13 ENT M50

2 JB + - D16 13 JA
D14 SW3 AQ 4 JA 2
2 JC
30
13 25 35 JF SW2 JG 4 1 12 7 8 9 10 6 2 3 11 5
K2 K3
CA D1
11 9 10 JA D17 STOP START
MP
EDC system – connector B

50 15 D7 D6 D4
16 14 15 JB
7 JC 8 D2
7 JB 8
D13 D9 D10 D5
25 JA 22
JF1
26 JF JF 11
3 D3
4
5
6 T U C D A B F E V J1 K1
K6
8 K5 D18 R3
9

D8 R2

D12
K4 DL1
28 JF JF 3 4 15 16 7 8 19 JF
26 JA
JF1 10 11 12 17 18
3 JB 38 JA 3
9 10 21 JF
SW5
D11 3 JC 38

4
1 17 JA JA 14
JB 10 4 JD 2
+ BAT 8 JA GH
SAFETY SYSTEM FOR HOMOLOGATED INSTALLATIONS

SCP EDC PA
2
JF 1 2 14 29 JF
R

50
10
10
+ MM JB 11
1 7
5 JD 3 JA
AC 30 50 16 JA JF 23 36 32 22 20 12 27 17 JC 12
JF 18 31
E C A B D
JA 23 24 29 27 18 6 20 17 JB 12
- JA 5 12
M JB 13

70
A M 3 2 1 GG
- BAT A
B 15 25 29 34 32 33 11 12 24 13 9 5 27 18 6 3 4 10 17 35 23 16 1 2 10
1 J PH S IG L

4
EC
GG
JF1 B
JE 5 JB
4 15
85150
16
JA 1
JUNE 2007

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C13 ENS M33
JUNE 2007 SAFETY SYSTEM FOR HOMOLOGATED INSTALLATIONS
C13 ENT M50 10.229

METHOD OF USE OF THE SAFETY SYSTEM INTERFACE

The following information relates to the method of use of Basic operations


the system in the configuration which is considered to be � Press the keys “<<” and “>>” to display the sequence of
the IVECO MOTORS-FPT standard. Information concerning the pages containing the information relating to all the
functions which require connection to external systems such monitored parameters, including maintenance rates and
as echo sounders and GPS, which are outside the safety optional information (see the relating figures).
system, are voluntarily explained briefly. The programming
method which must be carried out by the Supplier or by The IVECO MOTORS-FPT standard configuration requires
the Assistance Service technician is not explained. For all the detection of the following data:
the information which are not contained in this document, � Pressure of engine cooling liquid
please refer to the manuals issued by the Supplier. (FRESHWATER PRESS)

caution � Low lever of engine cooling liquid


(LOW WATER LEVEL)
The system is supplied programmed to suit the homologa-
� Low pressure of engine cooling liquid
tion instructions arranged; every need linked to different
(FRESHWATER LOW P)
programming of the operating characteristics will be met
by the information presented by the Constructor with � Excessive temperature of engine cooling liquid
specific documentation. Please remember that the set- (HIGH WATER TEMP)
tings, allowed to adapt the system to different installations,
will only be possible after the system password has been � Pressure of engine lubricating oil (OIL PRESS)

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entered. � Absence of engine lubricating oil pressure
(LOW OIL PRESS)
� Temperature of engine lubricating oil (OIL TEMP)
Monitoring
The monitoring interface enables a constant verification of � Oil filter blocked (OIL FILTER CLOG)
the mechanic parameters required by the homologation � Presence of water in fuel (WATER IN FUEL)
norms so that it is possible to quickly identify the arousal of
an anomalous condition. The information contained in the � Fuel pressure (FUEL PRESS)
unit memory also enables the analysis of the events relat- � Fuel filter blocked (FUEL FILTER CLOG)
ing to the period preceding the survey. If there is an alarm
status, an acoustic signal is emitted and the box containing � Injection system failure (INJECT WARNING)
the anomalous parameter data is visually highlighted through � The battery is not recharging (BATTERY WARNING)
a flashing border.
The function of the keys changes depending on the different � On going pre-lubrication (PRELUBRICATING)*
displays. � Power System Tension (VOLTMETER)
Figure 22 � Exhaust gas temperature (EX GAS TEMP)
� Engine rotation speed from EDC system (ENGINE E)
� Engine rotation speed from sensor (ENGINE S)
� Engine rotation speed sensor damaged
(PICK-UP L FAULT)

1 � Engine stopping circuit damaged


(MAN STOP L FAULT)
� Automatic engine stopping circuit damaged
2 (AUTOSTOP L FAULT)
� Air filter blocked (AIR FILTER CLOG)
6 3 � Gear oil pressure (GEAR OIL PRESS)*
� Absence of pressure in the gear oil
(LOW GEAR OIL P)*
� Sea water pressure (SEA WATER PRESS) *
05_035_C
5 4 *) Information given only in the presence of the relating
parts.
1. Analogue indicators in the form of bars or circles with
The setting of the alarm threshold must be carried out by
reference to the parameter, value and unit of measurement - the Technical Assistance Service personnel and requires the
2. Recognition of the pre-set alarm limits - 3. Page number - inputting of a password.
4. Membrane keys - 5. luminous indicators - 6. Key functions.
C13 ENS M33
10.230 C13 ENT M50
SAFETY SYSTEM FOR HOMOLOGATED INSTALLATIONS JUNE 2007

Video mode setting Figure 24


The interface performances enable the modification of the
brightness, the contrast and the image presentation mode, 1 2
which is characterized by the inversion of the day/night.
� Press the “MENÚ” key to display the fast choice win-
dow.
� Press the keys “<<” and “>>” to highlight the display
mode to be regulated: “BRIGHTNESS”, “CONTRAST”,
DAY/NIGHT”.
� Press the “OK” key to confirm your choice.
� Modify the parameter setting using the “<<” and “>>”
keys 4
� Press the “OK” key again to confirm.
� Press the “CLR” key to exit the “MENU”.

Advanced operations 3 05_126_C

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Figure 23 1. Parameter displayed - 2. Outside the stairs and measurement
unit - 3. Period selection key (last 15 minutes, 1 hour, 6 hours,
24 hours) - 4. Displayed duration period.

� “SAVE”: this enables the recording of the values of the


parameters detected by the system in specific moments
of the system working. Recording is carried out when
the “OK” is pressed. The following pressures cause other
data acquisitions. The recorded values can be shown in
all the set modes.
05_124_C � “AUTO REC.”: this choice enables the modification of
the data recording mode. It is not possible to carry out
The values of the monitored parameters can be shown in modifications.
different ways, including a diagram showing their evolution � “HOURCOUNTER”: this enables the management of
over a period of time. the effective propeller/s movement hours; the data is
To chose the display mode, do as follows: displayed, as hours (ENGINE) or statistics (STATISTIC)
only after inputting the correct password. This data can
� Press the “MENÚ” key and display the fast choice window. be used by the Assistance Centres Personnel to add just
� Use the “<<” and “>>” keys to select the “DATALOG- the programming of the maintenance intervals. From
GER” option inside the window. this mode it is possible to select the option “SERVICE
RESET”, which is explained in the paragraph: “Mainte-
� Press the “OK” key to confirm and display a second nance rates monitoring”.
window containing the options which can be chosen.
� “FUELCOUNTER”: (not programmed).
� To select the required display mode use the “<<” and
“>>” keys. � “SERVICE ONLY”: this is used only for the programming
which must be carried out by the personnel of the Tech-
� Press “OK” to confirm. nical Assistance Service and requires the inputting of a
password.
Modalità di visualizzazione
� “GRAPHICS”: this displays the evolution of the param-
eters value over time; the “ZOOM” key enables the
modification of the time period shown on the display.
� Press the “<<” and “>>” keys to display the diagrams
relating to the different parameters.
� Press the “CLR” key to exit form this mode.
C13 ENS M33
JUNE 2007 SAFETY SYSTEM FOR HOMOLOGATED INSTALLATIONS
C13 ENT M50 10.231

Maintenance rates monitoring Maintenance intervals resetting


This unit is programmed to enable the monitoring of the If one of the listed maintenance interventions has been car-
hours during which the engine works before set mainte- ried out, to reset the counting data referring to the number
nance interventions. Only the Technical Assistance Service of hours after which interventions is required again, do as
Personnel can modify the data relating to the hours of the follows:
different intervals.
� Press the “MENU” key to display the fast choice win-
The unit hour counter decreases the data according to
dows.
the effective working hours and, until negative values are
reached, it enables the identification of interventions consid- � Use the “<<” and “>>” keys to select the “DATALOG-
erably before the need. GER” option inside the window.
After each maintenance intervention, it is the boat user, or
the personnel in charge, that must reset the display of initial � Press the “OK” key to confirm and display a second
data used for the counting. window containing the choice options.
The list of the number of working hours of the engine/s � Select the “HOURCOUNTER” mode by pressing the
allowed before maintenance interventions can be displayed “<<” and “>> keys.
using the basic operations described in the sequence of
pages which can be opened using the “<<” and “>>” keys. � Press the “OK” key to confirm.

Figure 26
Figure 25

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05_125_C
1

2 05_127_C

� Use the “<<” and “>>” keys to select the option “SERV-
ICE RESET”, inside the new window.
� Press the “OK” key to confirm and display the pro-
grammed interventions list together with the number of
working hours still allowed before the next intervention
1. Engine working hours indicator - 2. Indicator of the remaining is required or, if there is a minus sign (-) the hours of
hours before intervention is required.
delay from the intervention request.
� Use the “<<” and “>>” keys to highlight the option
relating to the intervention which has been finished
� Press the “OK” key twice consecutively to confirm.
� Verify that the number of hours shown as a maximum
period is displayed. If this is not the case, repeat the last
operations of the procedure.
C13 ENS M33
10.232 C13 ENT M50
SAFETY SYSTEM FOR HOMOLOGATED INSTALLATIONS JUNE 2007

Alarms management Navigation monitoring


The electronic system carries out in a sequence the verifica- If the interface has been connected with a GPS or self-pilot-
tion of all the parameters which must be checked, irrespec- ing system (refer to the “JS connectors terminal working”
tive of the page shown on the display. Two lower and two section) which is able to supply navigation data according
higher thresholds are set for each parameter, which respec- to the NMEA 0183 protocol, a pointing diagram useful to
tively refers to the pre-alarm and to the alarm and which navigate will be shown among the monitoring pages.
sometimes coincide. The programmed thresholds are shown Abbreviations list:
on the bar analogical indicator which relates to the param- RNG – Distance from the next waypoint
eter (see the figure). Only the Technical Assistance Service BRG – Direction of the next waypoint
personnel can modify these settings. VMG – Real speed at waypoint
ETE – Expected arrival time
Figure 27 TRN – Course direction for waypoint
XTE – Off course mistake
Figure 28

05_129_C
1

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05_128_C

If a parameter value is higher than the set threshold, the


acoustic signal is activated and the box representing the
indicator is highlighted through a dark flashing border (clear
border in the “NIGHT” mode)
Press the “CLR” key to stop the acoustic signal and the 3 2
border flashing. The border is still displayed. The alarm condi-
tion is visually shown until the normal status is reset and the 1. Destination (Waypoint) - 2. Course and speed -
“ACK” key is pressed. 3. Position of the moment.

CAUTION
When an alarm signaling occurs, in order to verify that a
damage really exists, it might be useful to press the “ACK”
key. If the limit has only temporarily been passed, the alarm
signaling stops immediately. If the alarm continues it is nec-
essary to carry out the diagnosis of the cause. Once the
cause is definitively removed, in order to reset the normal
display status, press the “ACK” key.
C13 ENS M33
JUNE 2007 SAFETY SYSTEM FOR HOMOLOGATED INSTALLATIONS
C13 ENT M50 10.233

Depth monitoring (Echo sounder) Safety behaviour


If the interface has been connected with an echo sounder In order to guarantee the integrity of the engine and avoid
(refer to the “JS connectors terminal working” section) which major risks for the crew, The Monitoring Electronic Unit is
is able to supply water depth data according to the NMEA programmed to cause the automatic stopping of the engine
0183 protocol, a diagram showing the depth evolution and (this operation is carried out through the relay 3 and after
the relating numeric value, including possible temperature, connecting the JE connectors).
will be shown among the monitoring pages. The following conditions are at the base of the engine auto-
matic stopping:
Figure 29
- Lubrication low oil pressure
(LOW OIL PRESS, WA sensor)
1 2
- Cooling high water temperature
(HIGH WATER TEMP, IA sensor)

3 - Engine excessive rotation speed


(ENGINE S, BA sensor).

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05_130_C

1.Water temperature - 2. Depth of the moment -


3. Graphic representation of the sea floor altimetry.
C13 ENS M33
10.234 C13 ENT M50
SAFETY SYSTEM FOR HOMOLOGATED INSTALLATIONS JUNE 2007

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