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Safety System For Homologated Installations
Safety System For Homologated Installations
SECTION 10
Sensors 212
Wiring 213
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Alternator 214
Synoptic 216
Wiring 217
(cont.)
C13 ENS M33
10.210 C13 ENT M50
SAFETY SYSTEM FOR HOMOLOGATED INSTALLATIONS JUNE 2007
Page
ELECTRICAL DIAGRAMS
FROM THE SAFETY SYSTEM 226
METHOD OF USE
OF THE SAFETY SYSTEM INTERFACE 229
Monitoring 229
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Maintenance intervals resetting 231
Unit installed
Figure 1
electronic
RPMx100
HOURS
oC
bar
oF
1 2 3 4 5 6
electronic
RPMx100
HOURS
oC
bar
oF
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8
10
11
12
05_045_C
1. Fuel filters which can be replaced when the engine is rotating - 2. EDC electronic unit - 3. EDC auxiliary unit - 4. Acoustic alarm -
5. Warning light - 6. Control panel - 7. Electronic monitoring and alarm management unit - 8. Connector JC -
9. Connector JS - 10. Emergency engine cutout button - 11. Oil filters which can be replaced when the engine is rotating -
12 . JB, JC wiring, specific for homologated systems.
The electric and electronic equipment of engines requiring engine is running, using a series of sensors for this specific
a conformity declaration issued by the Certifying bodies purpose; the alarm signals produced by the Unit will be emit-
comprises, in addition to that provided for the standard ted by acoustic and optic alarms installed by the Yard or by
configuration, a series of components for the measurement, the Fitter. For boats equipped with only one engine, to offer
processing and recording of engine operating parameters. a higher level of safety during navigation, it is necessary to
The aim of the system is to emit acoustic and optic alarms install a second auxiliary EDC unit alongside the EDC engine
indicating that set limits have been exceeded.These limits will controlling electronic unit to enable rapid replacement in the
be programmed in accordance with different homologation event of a failure.
requirements and may, when necessary, cut-out the engine
in an emergency.
The system is made up of an electronic unit for the acquisi-
tion, display and recording of events occurring while the
C13 ENS M33
10.212 C13 ENT M50
SAFETY SYSTEM FOR HOMOLOGATED INSTALLATIONS JUNE 2007
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05_046_C
are correctly connected to the wiring (Figure 10).
This unit monitors the operation of the specific safety system.
With its computerised logic it acquires the electric signals Figure 3
issued by the sensors linked up to it, converting them into
physical parameters of temperature, pressures and revs. This
data is displayed on the liquid crystal display and processed
according to the set parameters to draw attention to any
approach towards the critical limits programmed and alarms
should these limits be exceeded. Equipped with a built-in
clock/calendar function, it is able to record and memorise the
last 1000 alarms issued and the values of about 1000 sam- 05_047_C
ples of signals from sensors. It also issues electric signals to
activate the acoustic and luminous alarm signals as requested - Line balancing element -
by the homologation standards.
In observance of the provisions of the certifying bodies, the
system equipment includes the presence of solutions which
make it possible to check the efficiency of the monitoring
functions and measure the relative parameters. By way of
example, there is a valve which cuts off the oil in the connec-
tion of the “Low oil pressure” (WA) sensor, in order to test
the efficiency of the related function and an unused exten-
sion cable (BA1 – BA1U).
C13 ENS M33
JUNE 2007 SAFETY SYSTEM FOR HOMOLOGATED INSTALLATIONS
C13 ENT M50 10.213
n"
CAUTION
To obtain the engine cut-out function by the JS monitoring
unit it is necessary to unite the two JE connectors on the
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JB-JC wiring and the engine wiring.
05_113_C
1 2
+B
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1 2
-B
3
05_112_C S IG L
05_109_C
Technical data:
- Nominal voltage 24 V
1. Excitation coil command (50) - 2. Positive power
pole (+B) - 3. Negative supply pole (−BATT). - Nominal current 90 A
- Terminal connection “+B” M8 x 1,25
Technical data: tightening torque 12.5 Nm ± 20%
- Nominal supply voltage 24 V - Terminal connection “−B” M6 x 1
- Absorbed power 5 kW tightening torque 6.0 Nm ± 20%
- Terminal connection “50” M5 x 0.8 +B. (24 V) Power supply output terminal
tightening torque 2-2.5 Nm −B. (0 V) Power supply output terminal
- Terminal connection “+B” M10 x 1.5 S. (Sense) Reference voltage of battery charge status
tightening torque 14.7-17.7 Nm (connected to +B terminal or to be con-
nected to the positive pole of the battery in
- Terminal connection “−BATT” M8 x 125
case of remote installation of the battery);
tightening torque 9.8-11.8 Nm
IG. (Ignition) Regulator enabling signal (connected to volt-
age +, driven by key switch);
L. (Lamp) Power supply voltage of recharge/alarm indi-
cator light located on the panel.
C13 ENS M33
JUNE 2007 SAFETY SYSTEM FOR HOMOLOGATED INSTALLATIONS
C13 ENT M50 10.215
Figure 7
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80802A
80802B
Synoptic
Figure 8
BA BA1 BA1U
IA IR
JSA
WA IR1
JSB
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MAIN ECONDARY
INSTRUMENT INSTRUMENT
JC JC PANEL JE JE JH JH PANEL
ENGINE
EQUIPMENT
A
EDC EDC
ELECTRONIC ELECTRONIC
AUXILIARY
UNIT UNIT
B
JB JB
JA JA
1 2 3 JF JF1 4
RELAY batterY
JE JE JG box
05_032_C
1. Specific wiring unit for installation of instrument panel and monitoring unit - 2. Engine wiring -
3. Interface wiring - 4. Power network.
Wiring
Figure 9
F J
GH
E
JF1 JF I
P
W
JG T T
H
W
+ BATT VI
S
V VI
V S A
SI
SI GG
C
U Z
– BATT WI K
K
JA WI
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M
PA X O
JA PO +B
B X MM
EC
EJ
JE JE
JSA
BA1U
A B
JSB
B EDC
MONITORING UNIT
JSC
JB JB
IR IR1
JEM
JSD
WA VA
A EDC
JC WR WR1
IA
VA JSE
JC
BAR BAD
WVAG QP
WVA WVAA JSF
WVAS
electronic
RPMx100
HOURS
FA1
VCA
V
FA2
BA1 oC
oF
bar
FA3
05_033_C
VCA BA
FA4
Monitoring unit
Figure 10
200 131
134
150
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(The picture shown is purely indicative)
11 11 11
11 11 11
182 05_031_C
The total integration of the system with the engine equip- which can be fitted outside, as well as the preparation of the
ment means that the installation procedures already listed alarm management components pursuant to the homologa-
for the standard version are joined by the placement of the tion standard: acoustic and luminous signals, cut-out buttons.
electronic monitoring unit inside a console or dashboard,
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11 - N.O. relay 2 - light signal -
NOTE: one of the terminals of the following components is connected to the electric mass: VCA, WVA(G), VA, WA, BAD, IA, JE.
1 Gear box oil pressure(2) Engine revs (EDC)(1) N.C. Cut-out relay 3(2)
2 Coolant pressure (WVAS)(1) Engine revs (BA)(1) -
3 Engine oil pressure (VA)(1) Low coolant level (J)(1) 12/24 V (+) common relay 3 stoppage
4 Sea water circuit pressure(2) Low gear box oil pressure(2) N.O. Cut-out relay 3 (JE)(1)
5 Engine oil temperature (S)(1) Air filter blockage (K)(1) Alternator recharge (L)(1)
6 Low engine oil pressure (WA)(1) Low coolant pressure (WVAA)(1) Pre-lubrication (opt.)
7 Water in the pre-filter (M)(1) Fuel filter blockage (Z)(1) Imp. Voltage signal 12/24 V (+)
Engine stopping circuit damaged
8 Fuel pressure (VCA)(1) Engine revs (BAR - BA)(1)
(JEM - JE)(1)
9 EDC (failure signal)(1) - -
10 High coolant temperature (IA)(1) Oil filter blockage (U)(1) -
11 Mass (-) Engine cut-out (pin 4 JSF) -
1) Code of the component or sensor to which the terminal is connected
2) The terminal is prepared but not connected with the wiring.
3 2 1
6 5 4
9 8 7
11 10
05_051_C
Figure 11
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2
3
4
05_048_C
5
2 6
1. Engine rotation speed and EDC system damaged signal - 2. Oil temperature analogical sensor - 3. Low oil pressure sensor (WA) -
4. Oil filters congestion sensor - 5. WA efficiency test tap - 6. Oil pressure analogical sensor (VA) - 7. Cooling liquid pressure and low
pressure analogical sensor (WVA) - 8. Cooling liquid high temperature sensor (IA).
C13 ENS M33
JUNE 2007 SAFETY SYSTEM FOR HOMOLOGATED INSTALLATIONS
C13 ENT M50 10.221
Figure 12
1 2
8
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3
7
4
6
5
05_049_C
1. Fuel pressure analogical sensor (VCA) - 2. Engine cooling liquid level sensor - 3. Battery recharge signal - 4. Fuel filter congestion
sensor - 5. Presence of water in the fuel sensor - 6. Engine rotation speed sensor (BA) - 7. EDC engine rotation speed sensor -
8. Air filter congested signal - 9. Exhaust gas or thermocouple temperature analogical sensor (O).
C13 ENS M33
10.222 C13 ENT M50
SAFETY SYSTEM FOR HOMOLOGATED INSTALLATIONS JUNE 2007
Drive shaft rev. speed sensor (BA) Coolant high temperature sensor (IA)
Figure 13 Figure 15
05_052_C
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Resistance value at 20°C 220 ± 20 Ω
Poles Isolated
04_260_N
Operating power from 6 V to 24V
NiCr-Ni thermocouple sensor with insulated poles, pro- Condition at ambient
viding the signal for the analog indication of exhaust gas normally open
temperature
temperature.
Commutation temperature: °C
Poles Isolated
Temperature Voltage
°C mV
Electric diagram:
100 4,10
200 8,13 05_054_C
300 12,21
400 16,40
1 2 4
500 20,65 1
2
600 24,91 3
700 29,14 4
800 33,30
900 37,36
C13 ENS M33
JUNE 2007 SAFETY SYSTEM FOR HOMOLOGATED INSTALLATIONS
C13 ENT M50 10.223
Engine oil low pressure sensor (WA) Engine oil pressure sensor (VA)
Figure 16 Figure 17
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04_237_N
05_055_C
1
1 2 4
Coolant oil temperature sensor (S)
2
3 Figure 25
4
05_114_C
Operating voltage 6 V to 24 V
Calibration range 0°C to 120 °C
Resistance value at 90°C 51,2 ± 4,3 Ω
Poles isolated
C13 ENS M33
10.224 C13 ENT M50
SAFETY SYSTEM FOR HOMOLOGATED INSTALLATIONS JUNE 2007
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04_237_N
05_056_C
Component which supplies the rheostatic signal for the ana-
This integrates a component which supplies the rheostatic logical indication of the fluid pressure.
signal for the analogical indication of the pressure and a
switch activated by the pressure which supplies the informa- Operating power 12/24 V
tion for the engine coolant low pressure alarm.
Field of intervention from 0 bar to 10 bar
Operating power 12/24 V Poles Isolated
Rheostat
Field of intervention from 0 to 5 bar
Stamping of the terminals M-G
Wiring terminals WVAG - WVAS
Switch
Condition at ambient pressure normally open
Closing pressure ≥ 0,25 bar
Stamping of the terminals M - WK
Wiring terminals WVAG - WVAA
C13 ENS M33
JUNE 2007 SAFETY SYSTEM FOR HOMOLOGATED INSTALLATIONS
C13 ENT M50 10.225
EMERGENCY
05_047_C
2
Electric diagram:
05_058_C
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05_060_C STOPPAGE DURING EXCITATION
IR1 6.8 kΩ 1W
WR 1.5 kΩ 1W
WR1 470 Ω 1W
BAR 4.7 kΩ 1W
Electric diagram:
05_059_C
Code of components of the standard version Code of components of the safety system
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O Exhaust gas temperature sensor JS Electronic monitoring unit
P Intake air temperature sensor for EDC JSA, JSB, JSC, JSD, JSE, JSF
S Oil temperature sensor Connectors for monitoring unit
T Coolant temperature sensor VA Engine oil pressure sensor
U Clogged oil filter sensor VCA Fuel pressure sensor
V Oil pressure sensor WA Engine oil low pressure sensor
W Low oil pressure sensor WR Parallel resistor for WA
X Clogged blow-by filter sensor WR1 Series resistor for WA
Z Clogged fuel filter sensor WVA Coolant pressure and low pressure sensor
EC Switching solenoid valve for oil charge/discharge
GG Alternator
GH Pre-heating power relay
JB Instrument panel connection wire harness
JE Alarms control unit (for Certification Bodies)
JF, JF1 Relay box
JG Pre-lubrication control unit
MM Electric starter motor
PA Throttle position sensor
PO Pre-lubrication electrical pump
SI Gear box oil temperature sensor
VI High gear box oil pressure sensor (25 bar)
WI Low gear box oil pressure sensor (7 bar)
C13 ENS M33
JUNE 2007 SAFETY SYSTEM FOR HOMOLOGATED INSTALLATIONS
C13 ENT M50 10.227
Wiring unit JB - JC
CG MS
TA MO V
QP
20 30
30 CA
X100
10 40
SBPO
SBLA
SATA
EDC
SIFO
SIFC
SIFA
SAC
SIFB
SCP
SSV
SS
SP
C C
15 50
0 0 0 0 1 50
4 JE
4 JH L
L- L+ 3 2 1
JD 9 1 7 8 10 19 15 13 2 3 17 18 4 5 16 12 11 14 6 20 JD
AS
10 JH
10 JE
SA
AQ P1
JC 1 2 8 4 7 6 9 40 36 39 14 15 16 13 5 10 11 JC 33 34 32 44 27 41 26 25 21 42 22 43 23 45 46 47 19 18 30 38 12 35 31 3 17 20 24 28 29 37 JC
10 kΩ
JEM 1
JEM 2
JEM 3
JEM 4
JS
BA1 A 1
JSA
BA1 B 5
BA1U B
BA1U A 1
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2
VCA 3
VCA 4
JSB
7
FA 2 8
FA 1
FA 3 10
FA 4 11
P
WVAA 1
JSC
WVAG 2
WVAS
VA 2
VA 3
5
WR1 1 6
470 Ω
WR1 2 7 JSD
8
WR 2 9
1,5 kΩ
WR 1 10
11
WA 1
WA 2
P WA 3 1
WA 4 2
3
BA A 5
BA B 6 JSE
7
BAD A 8
BAD K 10
11
BAR 1
4,7 kΩ
BAR 2
3
6,8 kΩ
IR1 1 4
IR1 2 5
JSF
6
IR 2 7
33 kΩ
IR 1 8
IA 1
IA 2
T IA 3 JE 1
IA 4 JE 2
JE 4
JB
JB 1 2 8 4 7 6 9 40 36 39 14 15 16 13 5 10 11 JB 33 34 32 44 27 41 26 25 21 42 22 43 23 45 46 47 19 18 30 38 12 35 31 3 17 20 24 28 29 37
A
28 22 JA 1 JA 13 JA
O VI WI SI
ENGINE NORMAL
ROOM
30 11 JF B JA 6 JG
F2 B
26
SW1 D1
JF
28
K2
JF1 SW1
14 K3 "A"
13
7 D9
2 D10
1 D2
K5
SW2
"STOP"
6
JF1
+ BATT JF2
15
9 10 21
+ 16 B+
D12 3 JA
AC M A B C
3 2 1
A 1 3 1 A
1 2 3 4 15 32 33 34 5 12 11 6 18 3 1 2
GG S IG L
-
T V S GG K I W J X U Z
BATT M B+
-
B 2 2 B
JA
6
85150
1
21 9 9 8
1
JF JEM JEM SP SS
2
SW1 35 2 1
7 F2 F3 NORMAL ENGINE
ROOM JSE
2 JEM 1-2 QP
13 11
B A JE
2 JB + - D16 13 JA
D14 SW3 AQ 4 JA 2
2 JC
30
13 25 35 JF SW2 JG 4 1 12 7 8 9 10 6 2 3 11 5
K2 K3
CA D1
11 9 10 JA D17 STOP START
MP
EDC system – connector B
50 15 D7 D6 D4
16 14 15 JB
7 JC 8 D2
7 JB 8
D13 D9 D10 D5
25 JA 22
JF1
26 JF JF 11
3 D3
4
5
6 T U C D A B F E V J1 K1
K6
8 K5 D18 R3
9
D8 R2
D12
K4 DL1
28 JF JF 3 4 15 16 7 8 19 JF
26 JA
JF1 10 11 12 17 18
3 JB 38 JA 3
9 10 21 JF
SW5
D11 3 JC 38
4
1 17 JA JA 14
JB 10 4 JD 2
+ BAT 8 JA GH
SAFETY SYSTEM FOR HOMOLOGATED INSTALLATIONS
SCP EDC PA
2
JF 1 2 14 29 JF
R
50
10
10
+ MM JB 11
1 7
5 JD 3 JA
AC 30 50 16 JA JF 23 36 32 22 20 12 27 17 JC 12
JF 18 31
E C A B D
JA 23 24 29 27 18 6 20 17 JB 12
- JA 5 12
M JB 13
70
A M 3 2 1 GG
- BAT A
B 15 25 29 34 32 33 11 12 24 13 9 5 27 18 6 3 4 10 17 35 23 16 1 2 10
1 J PH S IG L
4
EC
GG
JF1 B
JE 5 JB
4 15
85150
16
JA 1
JUNE 2007
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C13 ENS M33
JUNE 2007 SAFETY SYSTEM FOR HOMOLOGATED INSTALLATIONS
C13 ENT M50 10.229
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entered. � Absence of engine lubricating oil pressure
(LOW OIL PRESS)
� Temperature of engine lubricating oil (OIL TEMP)
Monitoring
The monitoring interface enables a constant verification of � Oil filter blocked (OIL FILTER CLOG)
the mechanic parameters required by the homologation � Presence of water in fuel (WATER IN FUEL)
norms so that it is possible to quickly identify the arousal of
an anomalous condition. The information contained in the � Fuel pressure (FUEL PRESS)
unit memory also enables the analysis of the events relat- � Fuel filter blocked (FUEL FILTER CLOG)
ing to the period preceding the survey. If there is an alarm
status, an acoustic signal is emitted and the box containing � Injection system failure (INJECT WARNING)
the anomalous parameter data is visually highlighted through � The battery is not recharging (BATTERY WARNING)
a flashing border.
The function of the keys changes depending on the different � On going pre-lubrication (PRELUBRICATING)*
displays. � Power System Tension (VOLTMETER)
Figure 22 � Exhaust gas temperature (EX GAS TEMP)
� Engine rotation speed from EDC system (ENGINE E)
� Engine rotation speed from sensor (ENGINE S)
� Engine rotation speed sensor damaged
(PICK-UP L FAULT)
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Figure 23 1. Parameter displayed - 2. Outside the stairs and measurement
unit - 3. Period selection key (last 15 minutes, 1 hour, 6 hours,
24 hours) - 4. Displayed duration period.
Figure 26
Figure 25
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05_125_C
1
2 05_127_C
� Use the “<<” and “>>” keys to select the option “SERV-
ICE RESET”, inside the new window.
� Press the “OK” key to confirm and display the pro-
grammed interventions list together with the number of
working hours still allowed before the next intervention
1. Engine working hours indicator - 2. Indicator of the remaining is required or, if there is a minus sign (-) the hours of
hours before intervention is required.
delay from the intervention request.
� Use the “<<” and “>>” keys to highlight the option
relating to the intervention which has been finished
� Press the “OK” key twice consecutively to confirm.
� Verify that the number of hours shown as a maximum
period is displayed. If this is not the case, repeat the last
operations of the procedure.
C13 ENS M33
10.232 C13 ENT M50
SAFETY SYSTEM FOR HOMOLOGATED INSTALLATIONS JUNE 2007
05_129_C
1
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05_128_C
CAUTION
When an alarm signaling occurs, in order to verify that a
damage really exists, it might be useful to press the “ACK”
key. If the limit has only temporarily been passed, the alarm
signaling stops immediately. If the alarm continues it is nec-
essary to carry out the diagnosis of the cause. Once the
cause is definitively removed, in order to reset the normal
display status, press the “ACK” key.
C13 ENS M33
JUNE 2007 SAFETY SYSTEM FOR HOMOLOGATED INSTALLATIONS
C13 ENT M50 10.233
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05_130_C
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