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JSA For Pipe Line Demolition
JSA For Pipe Line Demolition
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DESCRIPTION OF JOB/TASK:
Mr. Siraj Mohamed – HSE Supervisor Mr. Eui Mo Koo- Tech.Manager Mr. Nasser Almarri- Managing Director
.
REFERENCES:
Work Permit G.I. 2.100, Pressure Testing Safely; G.I. 2.102, GI 2.709 – Gas Testing Procedure; GI 006.012-Isolation, Lockout and Use of Hold Tags; GI
7.030- Inspection and Testing Requirements for Elevating/Lifting Equipment; GI 7.025 - Heavy Equipment Operator Testing and Certification; GI 6.008 –
Restrictions of Portable Electrical/Electronic Devices; GI 7.028 – Cranes Lifts: Types and procedures; Fire Fighting Training Company Personnel G.I.
1783.001; Emergency Procedures Saudi Aramco Construction Safety Manual Section I-5; Saudi Aramco Scaffold Safety Handbook; Saudi Aramco Safety
Handbook Minimum Safety Rules
SAES A-114 Excavation and Backfilling
OIM 2.031 Operation Instruction Manual, Excavations
G.I- 6.030 Traffic Control and Vehicle Safety & GI.1021 Street and Road Closure excavation Reinstatement
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SEQUENCE OF
S.N BASIC JOB STEPS POTENTIAL HAZARDS REQUIRED HAZARD CONTROLS Action By
1. Work Site preparation, Exposure to toxic or H2S Gas The permit issuer and receiver will conduct a joint site inspection to
inspection and Release discuss the hazards and precautions required for conducting the job
mobilization of tools Oil Leak safely. Secure a valid work permit prior to start of work. Specify a
and equipment’s. Fire hazard restricted work area with barricade and posted signs to limit to authorize
Inspects tools and Explosion hazard personnel only. Supervision shall be strictly enforced
equipment Traffic hazards Atmospheric gas tests must only be conducted by ARAMCO authorized
Survey area for a. Injury to personnel gas tester as per the requirements of GI 2.709. H2S detector must be
existing structure/ b. Vehicle mishap available at work area.
utilities Property damaged Fire and explosion procedure under the UEMDADAT ERP shall be
Serious injury due to followed by UEMDADAT employees.
maneuvering Ensure that walkways and all access points shall be clearly identified on
Personal injury, if struck by the area to be excavated. Physical separation between personnel and
or caught by moving vehicle movement is considered if reasonable and practicable.
equipment’s Assigned flagman to assist the equipment movements. Ensure
Body injury due to poor authorized/ certified operator or driver will use the equipment. Construction
manual handling or posture Maintain proper ergonomic posture and body position during lifting of Supervisor.
(Ergonomics) materials. Always consider the Task, Individual, Load and Environment
Slip, trip and fall (STF) when assessing lifting activity.
hazard Ensure that work area has been inspected and (S, T, F) hazards are
Inhalation of dust/ fumes. removed prior to work. Ensure that good housekeeping is maintained at
Physical injury or damage to all times in the work location.
property, if overconfidence, All tools and equipment to be used shall be inspected by a competent
inattentive and person and in good working condition.
miscommunication Appropriate dust control measure shall be implemented (wetting the
work area and provide PPE when exposure to dust exists &/ during
sand storm if necessary).
Toolbox talk shall be initiated prior to start of work ensuring that workers
understand the hazards associated with the activity like the proper
posture and body positioning.
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2. Site Welfare facilities Weather Condition Ensure that shelter is provided near the working area for workers to take
rest and for protection against any dust/ sand storms. Shelters shall be
provided with cool water & emergency notice contact numbers.
Ensure that first aid kit and aider is available on site.
Proper clothing (FRC- Flame Resistant Clothing) & protective equipment
shall be worn by workers; standby vehicle must be available in case needed
during inclement weather.
Install wind shock for identify the wind direction Construction
Wind speed must be observed during harsh weather condition, lifting Supervisor.
activity will be halted as per Aramco required wind speed limit (32 km/h for
lifting) as well as work at heights once reached the allowed wind speed.
Authorize minimum necessary personnel to enter the area (operation and
maintenance shall decide in advance the number of persons allowed to
work). All other personnel should be kept away from the job site. Stay
upwind throughout the entire activity.
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3. Removal of berm by Personal injury due to Personnel shall be provided with proper PPE’s for hand protection, eyes, Construction
Excavation of normal or inexperience operator of body, head and other PPE’s as needed. Supervisor.
contaminated soil to machine/ equipment Secure a valid work permit prior to start of work.
expose buried line. Gas testing must be taken by the certified gas tester, Calibrated equipment
(mechanical/ manual) Damage to underground shall be utilized, and continuous monitoring must be carried out based on
utilities the requirements of work permit.
Equipment : Backhoe, Cave-in hazard (collapse of Only experienced and competent person/ authorized personnel are to
Loader, Backhoe Loader side walls) perform hand digging and be allowed in the area.
and Dump Truck Dust exposure Pre- task meeting shall be conducted to workers to inform them of the
Gas monitoring hazards and methods on carrying out the hand digging.
Unauthorized Entry Ensure that possible locations of utilities are clearly marked and
Potential caught-in between/ understood by everyone (verify as-built plans &/or use detectors if
struck by & crush injury due necessary). A pre-excavation checklist shall be completed prior to start of
to moving of heavy work (refer CSSP: Excavation procedure for the checklist).
equipment Mechanical excavation should not be performed within 3m of any live
Mechanical failure pipeline;
Un authorized Entry The operators must have a valid Saudi Aramco certificate to operate the
Safe access and egress any heavy equipment as required;
Removal of excess spoil
Heavy equipment shall be inspected and must have a valid 3rd Party
Piles (excavated earth)
Certificate or SAG Registration
All heavy equipment must have a warning light and back up alarm. TB
PWAS should be installed in all earth moving equipment.
Certification of equipment should be available; stand by men with wearing
reflective vest to be provided & equipment operation shall be guided by a
flagman.
Equipment daily inspection checklist will be prepared and must be kept in
the operator’s cabin;
Excavation protective systems shall be incorporated as the depth of
excavation progresses. Use appropriate protective system necessary for
the type of excavation (shoring, sloping, benching, shielding). Always watch
for hazards associated with activity and stop work if these hazards are
present (water, vibration, soil movement, harmful gases, etc.).
Ensure the daily pre-excavation checklist is compiled prior to work inside
the excavation.
Motor Vehicles, Cranes and heavy equipment shall be kept away from the
edge of the excavation a distance of 2m (6.5) or the depth of the
excavation.
Use water to suppress the dust.
Use proper personal protective equipment along with dust mask.
Provide barricade and do not allow unauthorized personnel to be in the
area excavation.
A Certified Work Permit receiver shall be available at the jobsite. Obtain the
necessary authorization signature if required.
Provide barricade/ blinking lights and Warning signs.
Ladder or other means of access shall be provided by every 7.5 m (25ft) in
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Presence of flammable/ Ensure the pipeline to be cold cut is isolated. Depressurized, drained,
4. Cold Cutting Toxic vapor of liquid flushed or purged as required for safe execution job.
Fire due to friction occurred Continuous wetting shall be done.
by the cutting tools Firefighting equipment (e.g. fire extinguisher, blanket & etc.) shall be
Presence of Gases available within the work area.
(Combustible or H2S) Ensure the section pipe is totally depressurized of chemical.
Excessive movement (push- Ensure the isolation valve is fully close.
pull of equipment lever) as Atmospheric gas tests must only be conducted by a SAUDI ARAMCO
resulted to body pain certified tester as per the requirements of GI 2.709 and periodic interval Construction
Leak & Spill every 2 hours as necessary. H2S detector must be available at work area. Supervisor.
Electric shock UEMDADAT Emergency Response Plan/ Procedure shall be followed by
UEMDADAT and sub-contractor personnel.
Work interval or rotation of workers (say every 1 hour) during manual
operation shall be implemented to avoid ergonomic related injury.
Stop the cold cutting immediately in case of leak/ spill from the pipe being cut
Use properly insulated & suitably rated cables.
Ensure the proper grounding for power tools
Hand/ body/ back injury. Wear appropriate PPE, safety shoes, hard hat, working gloves, safety
5. Pipe removal and shifting Damage to existing facilities. glasses.
Tripping hazard. Ask assistance from co-worker when lifting heavy objects (ref. SACSM) or
Construction
Lifting hazard use lifting devices to avoid ergonomic related injury.
Supervisor.
Movement of equipment must be assisted with spotter (ref. SACSM).
Maintain good housekeeping on the work area.
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Unstable Ground Condition For lifting within 10 meters of any hydro carbon/and or pressurized piping
6. Loading / Unloading (crane over turn or areas, populated/traffic areas and occupied by construction equipment;
cutting materials collapse) CRITICAL LIFTING PLAN should be provided. Follow GI 7.028 Crane Lifts
Exceeding safe work load “Types and Procedures”
Certified rigger 1 must be available and should be the only one to give the
Pinch point, caught in signal to the operator.
between object, Struck by Ensure to check the ground condition stability and adequacy for lifting
moving object (lifted load) operation.
Falling of lifted load Crane outrigger must be fully extended with appropriate outrigger mats.
Property damage Comply the safe work load procedure
Personal injury/ Fatality Operator must have valid SAG license and Saudi Aramco certification.
Ensure that the equipment to be use is certified and approved by Saudi
Aramco third party.
Conduct pre-use inspection to the lifting equipment to check its mechanical
condition.
Operator shall maintain the equipment distance (1.5 x depth of excavation)
from the edge of excavated area.
Stay away from the moving load.
Keep hands off away from the edge of the pipe/pinch point.
Rigger should be the only one giving the signal to the operator.
Ensure to maintain eye to eye contact to operator.
Provide taglines to minimize load movements.
Swing radius must be barricaded provided with visible warning signage’s
Ensure to use approved and non-defective lifting device.
Wind speed should be check regularly and if the wind speed exceeds 32
km/hr stop the lifting activity.
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