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Manual Book
Manual Book
Manual Book
Esenboğa Yolu 22. Km.
Akyurt 06287 ANKARA
TEL: + (90) 312 399 22 09 / 399 28 30 (3 Hat)
FAKS: + (90) 312 399 21 97
E m a i l : nuveexp@nuve.com.tr
T E L : + ( 9 0 ) 3 1 2 3 9 9 2 2 0 9 / 3 9 9 2 8 3 0 ( 3 H a t ) FAKS: + (90) 312 399
2 1 9 7 E m a i l : nuveexp@nuve.com.tr
European Representative:
Mr. Doram Elkayam
OBELIS S.A.
Av. de Tervuren 34, Bte 44,B - 1040, Brussels – BELGIUMTEL: + (32) 2.732.59.54FAX: +
(32) 2.732.60.03e-mail:mail@obelis.net
SECTION 1
INTRODUCTION
1.1. PURPOSE OF THE SERVICE MANUAL
This manual includes servicing and maintenance information for OT 40L VerticalLaboratory
Steam Sterilizer. It is prepared to be used by technicians who wereformerly trained by Nuve.
This manual informs the technicians about the operatingprinciples, diagnosing and repairing
methods and spare part replacing.
If any problem determined which is not identified in this manual, please contact toNuve
Servicing Team.
Heating:
Before the sterilization cycle, the sterilization chamber is heated to reachrequired steam
temperature.
Sterilization:
When the sterilization chamber temperature reaches to the settemperature, sterilization
starts.The sterilization chamber is kept at the requiredtemperature during the set time.
Cooling:
During the cooling phase, the steam in the sterilization chamber is beingcooled via the cooling
fan, until the pressure drops to zero. The samples are cooledin this phase.
SECTION 2
OPERATING PRINCIPLES
2.1. GENERAL OVERVIEW
2.2.2 Main PCB
The microprocessor controlled main PCB operates on “proportional” heating system.The main
PCB first starts heating cycle. Then PCB prepares steam at the requiredtemperature in the
sterilization chamber. It carries out the sterilization and coolingphases as explained in the section
1.2. At the end of the phases, the sterilizer warns theusers with an audible alarm that the cycle
has ended.
2.2.3 Control Panel
The below drawing shows the functions of the control panel. For more information,please refer
to OT 40L user’s manual
2.2.4 Heating Unit
OT 40L is heated by sheet type heater which is placed outside of the chamber andthe needed
steam is provided by means of the heater which is placed inside thechamber.
2.2.5 Water and Steam Unit
The steam is produced by the heater which is placed inside the chamber and thus, ahomogenous
temperature distribution is maintained within the sterilization chamber. Thesterilization duration
is decreased by the pre-heating system which can be operatedoptional.
The steam solenoid valve is operated as explained in Section 1.2 by the main PCB.
The sterilization chamber safety valve operates if the pressure inside the chamberexceeds 3 Bar
and it discharges the excess steam which leads to over-pressure.
OT 40L presents supplementary protection with their integrated safety thermostat,safety valve
and surface thermostat in addition to the safety features of their controlsystem (i.e. high pressure,
high temperature).The exhaust tank is on the right side of the device.
The necessary water for sterilizationis filled inside the chamber manually and the condensed
steam is discharged to theexhaust tank. There should be water between minimum and maximum
level in theexhaust tank.
The components of the water and steam unit are listed below,
Heater
Temperature sensor
Solenoid valve
Steam trap
Safety valve (3 Bar)
SECTION 3
SERVICING
Caution: Before servicing the instrument, please take the necessary precautionsfor
your safety. Please respect to the warnings on the unit !
Please make sure that you have disconnected power of the unit before servicing.
1) The on / offswitch is ON, Power supply inlet failure Check that mains voltage
butit is not lightenedand issupplied to the unit.
the display isblank.
Check that the
terminalconnections and
power supply socket
connections are well
connected.
3) The on / off switch is ON The main PCB/ display PCB Check the connection and
but the display is blank. connetion cable is wrong correct it
connected
4) The fuse blows frequently. Short circuit exists. Check the heater with a
multimeter. If short-circuit
exists, replace the heater.
8) The lid lock pin is not The locking mechanism is Check the locking mechanism.
released even the pressure defective.
in the chamber drops to
zero. The locking bobbin is Check the locking mechanism.
defective.
The SSR of the jacket heater is Check the SSR (See Selection
defective. 3.4)
Fill distilled or
The water is not enough in demineralizedwater inside the
thechamber. chamber, untilupper level of
the perforatedplate (about 2
liters).
SSR has 4 terminals. Terminal 1 and 2 are used for phase connection; terminal 3 and 4are
connected to the main PCB. Terminal 3 is connected to outlet of the main PCB (+),terminal 4 is
connected to outlet of the main PCB (-).Terminal 1 is inlet of the phase andterminal 2 is outlet of
the phase. Controlled circuit components (heaters, compressor,solenoid valve, etc.) are
connected to terminal 2.
1. State : There is voltage on the main PCB and terminals 1 and 2 are open circuit,
2. State : There is no voltage on the main PCB and terminals 1 and 2 are short circuit.
At the first state; if you connect heater to terminal 2, it does not heat. And if you connecta
cooling element to terminal 2, it does not cool.
At the second state; if you connect a heater to terminal 2, it can not control heating andoverheats.
And if you connect cooling element to 2 terminal, it can not control cooling.
Controlling of the second state;
When the device is at switch off position, disconnect 1 terminal from the main PCB. Thecable
of the terminal must not touch to anywhere, please isolate it.If the device is overheating, set it
to low temperature and start. Check the SSR, after thetemperature exceeds the set
temperature. Check terminal 3 and 4 if there is DC voltageor not. If there is no DC voltage, it
means the main PCB is not operating properly. In thiscase, check terminals 1and 2 if they are
open circuit or not. If there is no open circuitand there is short circuit, it means SSR is
defective. If there is open circuit and there isno short circuit, it means SSR is not defective.
SECTION 4
SPARE PART REPLACING
4.1 ACCESS TO THE COMMAND AND CONTROL UNIT
Take the cover sheet out after removing the screws on the right side of the steamsterilizer.
4.2 REPLACING MAIN PCB
Take the cover sheet out.
Disconnect all cable terminals which are connected to main PCB clamps.
Disconnect the main PCB - display PCB connection cable from the main PCB.
Disconnect the PC and printer cable connection sockets connected to the mainPCB.
Remove the 6 fixing screws of the main PCB and take the main PCB out.
Place the new main PCB and make all electrical connections according to theelectrical
circuit diagram.
Connect the display PCB, printer and PC connection cables to the new mainPCB.
4.3 REPLACING DISPLAY PCB
Disconnect the main PCB - display PCB connection cable from the display PCB.
Remove the connection screws of the display PCB and take the PCB out.
Place the new display PCB by meeting the display keys and their places on thepanel
sheet.
Re-connect the main PCB - display PCB cable.
4.4 R E P L A C I N G T E M P E R A T U R E S E N S O R ( P T - 1 , P T - 2 )
Disconnect the temperature sensor terminals from the main PCB.
Take the temperature sensor out by a wrench.
Connect a new temperature sensor.
Put some liquid gasket on the new temperature sensor’s connection thread toensure
sealing and fix the temperature sensor. (Be careful not to bend theconnection cable)
Make the temperature sensor terminal connections according to the
electrical circuitdiagram.
PT-1
PT-2
4.5 REPLACING TEMPERATURE SENSOR (PT-3)
Disconnect the temperature sensor terminals from the main PCB.
Take the temperature sensor out by a wrench.
Connect a new temperature sensor.
Put some liquid gasket on the new temperature sensor’s connection thread toensure
sealing and fix the temperature sensor. (Be careful not to bend theconnection cable)
Make the temperature sensor terminal connections according to the
electrical circuitdiagram.
4.6 REPLACING SOLENOID VALVE
Remove the solenoid valve bobbin socket after removing its screw.
Remove the solenoid valve mounting screw.
Connect the new connection adaptors by putting some liquid gasket onto the inletand
outlet of the new solenoid valves.
Mount the new solenoid valve properly.
Mount the solenoid valve inlet hose by making sure that there is no leakage
in thecheck valve connection.
Mount the solenoid valve bobbin socket carefully.
4.7 REPLACING SSR
Disconnect the SSR terminals from the main PCB.
Remove the SSR mounting screws.
Connect the new SSR.
Connect the SSR terminal connections according to the electrical circuit diagram.
4.8REPLACING SAFETY VALVE
•
Remove the safety valve inlet and outlet hoses by loosening their connection nuts.
•
Remove the connection adaptors on the safety valve inlet and outlet.
•
Connect the connection adaptors to the new safety valve inlet and outlet by puttingsome liquid
gasket.
•
Mount the new safety valve and make the hose connections carefully.
21
4.9REPLACING CHAMBER HEATER
•
Disconnect the cables which are connected to the heater terminals accordingto the electric
circuit diagram.
•
Remove the connection adaptors inside the chamber.
•
Remove the connection adaptors outside the chamber.
•
Separate the heater from the chamber by removing the heater clamp.
•
Mount the new heater by the heater clamp.
•
Make the electrical connections according to the electrical circuit diagram.
4.10REPLACING THE FUSE
•
Remove the fuses by turnscrew.
•
Connect the new fuses connections according to the electrical circuit diagram.
4.11 REPLACING PLASTIC PANEL
•
Remove the display PCB, the printer and PC connection sockets, which are onthe panel sheet.
•
Remove the panel fixing screws and take the panel out.
•
Remove the plastic panel.
•
Clean the surface of the panel sheet with cleaners, alcohol, etc.
•
Paste the new panel by meeting the place of the display board and the keys onit.
22
4.12REPLACING SAFETY VALVE
•
Disconnect the safety thermostat which is connected to the chamber heater.
•
Remove the connection adaptors from the chamber heater.
•
Mount the new safety thermostat to the heater.
•
Connect the safety thermostat terminals according to the electrical circuitdiagram.
23
4.13 REPLACING COOLING FAN
•
Take the side panel out.
•
Disconnect the cables which are connected to the cooling fan terminalsaccording to the electric
circuit diagram.
•
Remove the panel fixing screws and take the cooling fan out.
•
Mount the new cooling fan and connect the terminals according to the electricalcircuit diagram.
•
Mount the side panel.
4.14REPLACING LOCKING BOBBIN
•
Disconnect the locking bobbin terminals carefully.
•
Remove the locking bobbin mounting screws and take it out.
•
Mount the new locking bobbin.
•
Connect the locking bobbin terminals according to the electrical circuitdiagram.
24
4.15REPLACING LOCKING SWITCH
•
Disconnect the locking switch terminal connections.
•
Take the locking switch out by removing the locking switch connection nuts.
•
Mount the new locking switch and make the necessary electrical connectionscarefully according
to the electrical circuit diagram
•
Adjust the switching length carefully.
4.16REPLACING SURFACE THERMOSTAT
•
Disconnect the surface thermostat terminal connections carefully.
•
Take the isolation out.
•
Remove the thermostat mounting screw from the surface of the steamsterilizer.
•
Mount a new thermostat and insulate it.
•
Connect the thermostat terminal connections according to the electricalcircuit diagram.
25
4.17 REPLACING PRESSURE SWITCH
•
Remove the terminal of the pressure switch carefully.
•
Remove the screws of the defective pressure switch.
•
Mount a new pressure switch.
•
Connect the terminal connections according to the electrical circuit diagram.
4.18 REPLACING STEAM TRAP
•
Remove the hose connection to the steam traps carefully.
•
Mount the new steam trap.
26
4.19 REPLACING JACKET HEATER
•
Disconnect the cables which are connected to the heater terminals.
•
Disconnect the water level sensor- main PCB connection.
•
Separate the hose inlets which are on the reserve tank.
•
Take the reserve tank out by removing the mounting nut on the sterilizationchamber.
•
Take the isolation out.
•
Separate the heater from the chamber by removing the heater clamp.
•
Mount the new heater by the heater clamp.
•
Make the electrical connections according to the electrical circuit diagram.
•
Insulate the chamber and mount the reserve tank.
•
Connect he water level sensor- main PCB connections according to theelectrical circuit diagram.
27
SECTION 5
DIAGRAMS AND DRAWINGS
28
5.1ELECTRICAL CIRCUIT DIAGRAM
29
SECTION 6SPARE PART LIST
30
6.1 Spare Part List
NO
P A R T S N A M E
M A T E R I A L C
O D E Q T Y
1 D I S P L A
Y P C B Z 1
5 . G 0 5
0 4 0 1 . 0 0
2 I N T E R N A L C
O N N E C T I O N Z 1
5 . K 0 1 2 0 4 1
. 0 0 3 O N /
O F F S W I T
C H Z 1 2 . A
0 3 0 4 7 1 .
0 0 4 S E R A M I
C F U S E 1 6
A Z 1 4 . S 0 2
0 3 7 2 . 0 0 5 H
A N D L E -
D O O R O P E N
Z 1 5 . K 1 0 0
5 6 1 . 0 0 6 C O M P
L E T E L I D C H A M B E
R M O U T H Z 1 1 . K 0 4
3 9 1 1 . 0 0 7 N U T -
M 5 X 3 5 /
S B Y Z 1 4 . V
0 3 1 9 2 1 . 0
0 8 M I C R O S W
İ
T C H Z 1
2 . A 0
3 0 0 5
1 . 0 0 9 P
I M - D O O R
L O C K I N G Z 1
1 . P 0 6 0 5
2 1 . 0 0 1 0 S A F
E T Y V A L V E
– 3 B A R Z 1 2 .
V 0 6 0 1 1 1 . 0
0 1 1 F I L
T E R Z 1 1
. F 0 6
0 4 6 1 . 0
0 1 2 S U R F A C E
T H E R M O S T A T Z
1 2 . T 0 9 1 0 6
1 . 0 0 1 3 T H E
R M O C U P L
Z 1 9 . I 0
1 0 7 7 3 .
0 0 1 4 R E L A
Y – 2 2 0
V A C Z 1 2 . R
0 7 0 2 4 2 . 0
0 1 5 E L E C T R O N I C
R E L A Y - S R S
2 0 A Z 1 2 . R 0 7 0 1
3 5 . 0 0 1 6 S O L E N O
İ
D V A L V E T . G M
1 0 1 . V ¼ ” Z 1 2 . V
0 1 0 2 0 1 . 0 0 1 7
F A N – M
O T O R Z 1 2
. F 0 4 0
2 1 1 . 0 0 1
8 F I L T E R
-
E M C Z 1 5 .
F 0 6 0 0
8 1 . 0 0 1 9 L
O C K I N G R
E L A Y Z 1 2 .
R 0 7 0 2 1
1 . 0 0 20SAFETY THERMOSTAT – 180
°
CZ 1 2 . T 0 9 0 0 5 1 . 0 0 2
1 P L A S T I C
P A N E L Z 1 5
. P 1 5 2 1
8 1 . 0 0 2 2 S T
A I N L E S S H
E A T E R Z 1 5 .
I 0 2 1 6 7 1 .
0 0 2 3 C O M P L E T E
L E A F H E A T E R - 5
0 0 W Z 1 1 . I 0 2 1 5 6
1 . 0 0 2 4 E L E K T R O
N I C C A R D -
T R A F O Z 1 5 . E 0
5 0 8 7 1 . 0 0 25STEAM TRAP
– THERMOSTAT
İ
C ½ ” Z 1 2 .
P 1 1 0 1 5 1
. 0 0 2 6 V A C U U M
B R E A K E R – ½ ” V
K 7 0 Z 1 2 . P 1 1 0
2 0 1 . 0 0 2 7 E X H A
U S T D R A I N
T A N K Z 1 7 . K
2 1 0 1 9 1 . 0 0 2
8 G A S K E T – L I
D T I G H T N E S S Z
1 5 . C 0 3 1 8 7 1
. 0 0