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Lecture 3 - Product Design and Development
Lecture 3 - Product Design and Development
Product design
• Product design describes the process of imagining,
creating, and iterating products that solve users’ problems
or address specific needs in a given market.
• Product design is the process of identifying a market
opportunity, clearly defining the problem, developing a
proper solution for that problem and validating the
solution with real users
• Product design is the process of developing a usable
product that meets customer's needs by defining the
users' problems and finding creative solutions for these
problems
Product development
• The product development is the process of converting an
idea into a functioning and complete product for an end-
user.
• Product development also known as new product
development or management, is a sequential order of
steps which involves the idea generation, screening,
designing, developing and marketing of newly produced
or newly rebranded products.
• Product development is the process of creating or
improving a new product, including its design, testing, and
release. The product lifecycle may also include controlling
cost, quality, and time to market by improving
manufacturing or distribution processes
Concept
Feasibility
Customer Requirements
Introduction
Evaluation
• Customer’s demand
• Economic change
• Sociological and Demographic change
• Technological change
• Political and legal change
• Market practice, professional standards,
suppliers, distributors
• A Champion
► Product manager drives the product through the
product development system and related
organizations
• Team approach
► Cross functional – representatives from all
disciplines or functions
► Product development teams, design for
manufacturability teams, value engineering teams
Problem definition
Synthesis
Evaluation
Presentation
- To improve communications
Recognition of need
Problem definition
CAD
Synthesis Geometric modelling
Interrelationships
Customer
importance How to satisfy
ratings customer wants
assessment
Competitive
What the Relationship
customer matrix
wants
How to Satisfy
Customer Wants
Competitors
Analysis of
What the
Customer Relationship
Wants Matrix
How to Satisfy
Customer Wants
Competitors
Analysis of
What the Customer
Wants Relationship
Matrix
Technical
Attributes and
Low electricity requirements
Evaluation
Aluminum components
Customer Wants
Auto focus
Competitors
Analysis of
What the
High relationship = 5 Customer
Relationship
Matrix
Wants
Medium relationship = 3
Low relationship = 1 Technical
Attributes and
Evaluation
Lightweight 3
Easy to use 4
Reliable 5
Easy to hold steady 2
High resolution 1
Relationship matrix
Competitors
Analysis of
What the
Relationship
Customer
Matrix
Wants
Technical
Attributes and
Evaluation
Relationships between
the things we can do
Low electricity requirements
Aluminum components
Ergonomic design
Auto exposure
Auto focus
Competitors
Analysis of
What the
Relationship
Customer
Matrix
Wants
Technical
Attributes and
Evaluation
Lightweight 3
Easy to use 4
Reliable 5
Easy to hold steady 2
High resolution 1
Weighted rating
Competitors
Analysis of
What the
Relationship
Customer
Matrix
Wants
Company B
Company A
Technical
Attributes and
Evaluation
Competitors
Analysis of
What the
Relationship
Customer
Matrix
Wants
Technical
Attributes and
Evaluation
Panel ranking
Target values
2 circuits
(Technical
attributes)
2’ to ∞
0.5 A
Aluminum components
Ergonomic design
of Quality
Auto exposure
Company A
Company B
Auto focus
Lightweight 3 G P
Easy to use 4 G P
Reliable 5 F G
Easy to hold steady 2 G P
High resolution 1 P P
Our importance ratings 22 9 27 27 32 25
2 circuits
attributes)
2’ to ∞
0.5 A
75%
Company A 0.7 60% yes 1 ok G
Technical
evaluation Company B 0.6 50% yes 2 ok F
© 2014 Pearson Education, Inc. Us 0.5 75% yes 2 ok G5 - 40
HOUSE OF QUALITY SEQUENCE
Quality
plan
Production
process
Production
Specific
process
components House
components
4
Specific
Design House
characteristics
characteristics
3
House
Design
requirements
2
Customer
House
1
Figure 5.4
© 2014 Pearson Education, Inc. 5 - 41
ROBUST DESIGN
• Robust Design Methodology is a systematic search for
design solutions insensitive to variation in usage,
manufacturing and deterioration of products as well as
to varying system environments.
• In robust design, product is designed so that small
variations in production, assembly and usage do not
adversely affect the product
• Robust design is making the design insensitive to
unavoidable variation and is handled by (i) identification
and classification of variation, (ii) design of experiments
to find robust solutions, and (iii) statistically based
estimations of proper safety margins.
• Robust design typically results in lower cost and higher
quality
Figure 5.10
© 2014 Pearson Education, Inc. 5 - 47
GROUP TECHNOLOGY
• Benefits:
1. Reduced complexity of the product
2. Reduction of environmental impact
3. Additional standardization of components
4. Improvement of functional aspects of the product
5. Improved job design and job safety
6. Improved maintainability (serviceability) of the product
7. Robust design
Figure 5.5
• Time-Based Competition
• Through Alliances
► Cooperative agreements between independent
organizations
► Reduces risks
• Product documents
• Technical specifications
• Engineering drawings
• Bill of materials (BOM)
• Assembly drawing
• Assembly chart
• Route sheet
• Work order
• Engineering change notices (ECNs)
Product documents
• Engineering drawing
► Shows dimensions, tolerances, and materials
► Shows codes for Group Technology
• Bill of Material
► Lists components, quantities and where used
► Shows product structure
Engineering drawings
Assembly Drawing
• Shows exploded view of
product
• Details relative locations to
show how to assemble the
product
Route Sheet
Lists the operations and times required to produce a component
Setup Operation
Process Machine Operations Time Time/Unit
1 Auto Insert 2 Insert Component 1.5 .4
Set 56
2 Manual Insert Component .5 2.3
Insert 1 Set 12C
3 Wave Solder Solder all 1.5 4.1
components
to board
4 Test 4 Circuit integrity .25 .5
test 4GY
Work Order
Instructions to produce a given quantity of a particular
item, usually to a schedule
Work Order
Production Delivery
Dept Location
Configuration Management
• The need to manage ECNs has led to the development of
configuration management systems
• A product’s planned and changing components are
accurately identified and control and accountability for
change are identified and maintained
Procedure
(.4)
Purchase CAD High sales
(.4)
High sales
(.6)
Low sales
Do nothing
$2,500,000 Revenue
(.4) – 1,000,000 Mfg cost ($40 x 25,000)
Purchase CAD High sales – 500,000 CAD cost
$1,000,000 Net
$800,000 Revenue
(.6) Low sales – 320,000 Mfg cost ($40 x 8,000)
– 500,000 CAD cost
Hire and train engineers – $20,000 Net loss
(.4)
High sales
EMV (purchase CAD system) = (.4)($1,000,000) + (.6)(– $20,000)
(.6)
Low sales
Do nothing
$2,500,000 Revenue
(.4) – 1,000,000 Mfg cost ($40 x 25,000)
Purchase CAD – 500,000 CAD cost
$388,000 High sales
$1,000,000 Net
$800,000 Revenue
(.6) Low sales – 320,000 Mfg cost ($40 x 8,000)
– 500,000 CAD cost
Hire and train engineers – $20,000 Net loss
(.4)
High sales
EMV (purchase CAD system) = (.4)($1,000,000) + (.6)(– $20,000)
= $388,000
(.6)
Low sales
Do nothing
$2,500,000 Revenue
(.4) – 1,000,000 Mfg cost ($40 x 25,000)
Purchase CAD – 500,000 CAD cost
$388,000 High sales
$1,000,000 Net
$800,000 Revenue
(.6) Low sales – 320,000 Mfg cost ($40 x 8,000)
– 500,000 CAD cost
Hire and train engineers – $20,000 Net loss
$365,000
$2,500,000 Revenue
(.4) – 1,250,000 Mfg cost ($50 x 25,000)
High sales – 375,000 Hire and train cost
$875,000 Net
$800,000 Revenue
(.6) – 400,000 Mfg cost ($50 x 8,000)
Low sales – 375,000 Hire and train cost
Do nothing $0 $25,000 Net
$0 Net
© 2014 Pearson Education, Inc. 5 - 74
TRANSITION TO PRODUCTION