QJ241 Parts Manual (11-12-18)

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Original Instructions

qK24 Spare Parts Book


QJ241-EN-111218
qK24 SPARE PARTS BOOK

Spare Parts Book


qK2
©Copyright 2017 Sandvik Mining & Rock Technology
All rights reserved. No parts of this document may be reproduced or copied in any form or by any
means without written permission from Sandvik. All data and information in this manual may be
changed without further notice. Reservation for misprints.

Sandvik Ltd
T/As Sandvik Construction Mobile Crushers and Screens
Tullyvannon, Ballygawley, Co. Tyrone, Northern Ireland BT70 2HW
Tel. +44 (0)28 8556 7799
W: www.construction.sandvik.com
E: info.mobilecs@sandvik.com
qj241
QJ241 Model Structure (QJ241-HD-ARRGT-SPB) 8
Chassis (CA0287-SPB) 10
Track & Bogie Assy (CA0162-SPB) 12
Track Components 14
Front Return Manifold (CB0212-SPB) 16
Front Case Drain Manifold (CB0213-SPB) 18
Rear Return Manifold (CB0214-SPB) 20
Rear Case Drain Manifold (CB0215-SPB) 22
Transport Retaining Assy (CA0284-SPB) 24
Hopper Assembly (CC0079-SPB) 26
Adjustable Support Beam (CC0080-SPB) 28
Hopper Liner Plates - Mild Steel (CC0044-SPB) 30
Hopper Liner Plates - Hardox (CC0045-SPB) 32
Feeder Assy (CH0043-SPB) 34
Feeder - Vibrating Box (CH0041-SPB) 36
Feeder Inlet Chute (CH0042-SPB) 40
Diverter Chute (CA0097-SPB) 42
Diverter Chute - Opp. Hand (CA0063-SPB) 44
Jaw Unit (CJ0078-SPB) 46
Main Frame (CJ0090-SPB) 48
Adjustment Wedge Assy (CJ0097-SPB) 52
Torque Arm Assy (CJ0075-SPB) 54
Clamp Beam Assy (CJ0160-SPB) 56
Toggle Kit (CJ0161-SPB) 58
Jaw Stock (CJ0100-SPB) 60
Flywheel Assy (CJ0093-SPB) 62
Jawstock Location Kit (CJ0094-SPB) 64
Flywheel Guard Assy (CJ0098-SPB) 66
Deflector Plate (CJ0091-SPB) 70
Feed Chute (CJ0099-SPB) 72
Rear Panel Assy (CJ0095-SPB) 74
Hanging Rubber (CJ0108-SPB) 76
Hose Bracket Arrgt (CJ0173-SPB) 78
Jaw Media - Corr. Wear Plates & Feeder Sealing Plates (CJ0104-SPB) 80
Jaw Media - Tall Tooth Wear Plates & Feeder Sealing Plates (CJ0105-SPB) 82
Jaw Media - 18% Corr. Wear Plates & Feeder Sealing Plates (CJ0106-SPB) 84
Jaw Media - 20% Mang. Wear Plates & Feeder Sealing Plates (CJ0107-SPB) 86
Jaw Autolube (CA0171-SPB) 88
Side Conv (CE0015-SPB) 90
Head Drum Cover Assy (CE0039-SPB) 92
Magnet Assy (CA0294-SPB) 94
Main Conv Assy (CD0076-SPB) 96
Feedboot Assy (CD0079-SPB) 98
Upper Conv Assy (CD0080-SPB) 102
Main Conv Chute - Uni-Directional Magnet (CD0086-SPB) 106
Main Conv Chute - No Magnet (CD0087-SPB) 108
Main Conv Chute - Bi-Directional Magnet (CD0088-SPB) 110
Main Conv Head Drum Covers (CD0083-SPB) 112
Dust Covers Assy - No Magnet (Option) (CD0134) 114
Chassis Tower (CA0114-SPB) 116
Hyd Tank (CB0087-SPB) 118
Hyd Tank Sub-Assy (CB0232-SPB) 122
Fuel Tank (CB0159-SPB) 126
Fuel Tank Sub-Assy (CB0234-SPB) 128
Magnet Assy (CA0159-SPB) 130
Powerunit - CAT 7.1 (CB0112-SPB) 132
Powerunit Panels (CB0090-SPB) 136
Locking Bolt Assy (CB0196-SPB) 138
Powerunit Core Frame (CD0093-SPB) 140
Multi-Pipe Support Assy (CB0168-SPB) 142
Shroud Bolted Assy (CB0207-SPB) 144
Pre-Cleaner Kit (CB0209-SPB) 146
Filter Bracket Assy (CB0223-SPB) 148
Air Pipe support Assy (CB0224-SPB) 150
Pipe Clamp Arrgt (CB0193-SPB) 152
Turbo Cover Arrgt (CB0233-SPB) 154
Powerunit Sealing Rubber (CB0186-SPB) 156
Engine Pipe Kit (EN9762-SPB) 158
Powerunit Pipework (CB0146-SPB) 160
Exhaust Tail Pipe Assy (CB0222-SPB) 162
Exhaust Tail Pipe Assy (CB0211-SPB) 164
Powerunit Connection Kit (CB0158-SPB) 166
Powerunit - CAT 7.1 Tier 4 Final (CB0283-SPB) 168
Lockout Pin Assy (CB0187-SPB) 172
Powerunit Pipe Bracket Assy (CB0250-SPB) 174
Powerunit Pipe U-Bolt Assy (CB0261-SPB) 176
Radiator Foam Seal Assy (CB0272-SPB) 178
Tier 4 Engine Pipe Kit Assy (EN10369-SPB) 180
Powerunit - CAT 7.1 Tier 3A (CB0290-SPB) 182
Radiator Foam Seal Assy (CB0291-SPB) 188
Def Tank with Tool Cabinet (CA0263-SPB) 190
Tool Cabinet (CA0227-SPB) 192
Def Tank - (CA0225-SPB) 194
Maintenance Platform (CA0124-SPB) 196
Ladder Arrgt - 8 Rung (CA0166-SPB) 198
Ladder Arrgt - 7 Rung (CA0165-SPB) 200
Lube Oil Cooler (EX5010-SPB) 202
Ctrl Cabinet (CA0133-SPB) 204
Lighting Mast & Cabinet Lights (CB0230-SPB) 210
Guards - No Side Conv Blanking Plates (CA0163-SPB) 212
Diesel Pump (CA0170-SPB) 214
Water Pump Mounting (CA0277-SPB) 216
Water Pump Assy (CA0034-SPB) 218
Stockpile Assy (CA0172-SPB) 220
Service Kit - CAT 3A 250Hr (qj241cat3a250-SPB) 222
Service Kit - CAT 3A 500Hr (qj241cat3a500-SPB) 224
Service Kit - CAT 3A 2000Hr (qj241cat3a2000-SPB) 226
Service Kit - CAT 3B 500Hr (qj241cat3b500-SPB) 228
Service Kit - CAT 3B 2000Hr (qj241cat3b2000-SPB) 230
Service Kit - CAT Tier 4 500Hr (qj241catt4500-SPB) 232
Service Kit - CAT Tier 4 1500Hr (qj241catt41500-SPB) 234
Service Kit - CAT Tier 4 5000Hr (qj241catt45000-SPB) 236
Tool Cabinet (CA0120-SPB) 238
QJ241 Electric Components 1 240
QJ241 Electric Components 2 242
QJ241 Electric Components 3 244
INTRODUCTION

Introduction

1. Ordering Procedure

WARNING
UNAUTHORISED PARTS HAZARD
Use of unauthorised parts present an uncontrolled risk and
could cause death or severe injury. The use of unauthorised
parts will also invalidate warranty. It is the user’s
responsibility to use only authorised parts as listed in the
parts manual.

The following illustrations indicate spare parts available for order, identify relevant part/s and provide the
following detail during the ordering process.
This ensures correct delivery of replacement parts with a minimum delay:
• Machine, model and serial number.
• Year of manufacture.
• Part number identified from the parts list.
• Part description identified from the parts list.
• Issue reference of manual, illustration title and page number.
• Quantity required.

2. Safety Decals

For location and part numbers. refer to Safety section of Operator’s Manual.
QJ241 JAW CRUSHER ASSEMBLY :ARRANGEMENT
QJ241-HD-ARRGT - Rev. D

21
23
7

13
3

9
22
10

20
18
4
16

14
8

12

5
15

11

19

Copyright © Sandvik Mining & Rock Technology


8
QJ241 JAW CRUSHER ASSEMBLY :ARRANGEMENT
QJ241-HD-ARRGT - Rev. D

Parts List
ITEM PART No. DESCRIPTION QTY REMARKS
1 CA0287 QJ241 CHASSIS ASSEMBLY 1 SEE ASSY: CA0287
2 CJ0078 QJ241 JAW CRUSHER ASSEMBLY : TIER 4 SOLUTION 1 SEE ASSY: CJ0078
3 CA0124 QJ241 MAINTENANCE PLATFORM ASSY 1 SEE ASSY: CA0124
4 CA0063 QJ241 TRANSFER CHUTE ASSY. (OPP HAND) 1 SEE ASSY: CA0063
4 * CA0097 C10+ TRANSFER CHUTE ASSY. 1
4 ** NO TRANSFER CHUTE ASSY. 1
5 CA0120 QJ241 TOOL CABINET ASSEM 1 SEE ASSY: CA0063
6 CA0133 QJ241 CONTROL CABINET ASSEMBLY 1 SEE ASSY: CA0133
7 CA0114 QJ241 TIER IV MAG ARM ASSY 1 SEE ASSY: CA0114
8 * CJ0091 QJ241 DEFLECTOR PLATE 1 SEE ASSY: CJ0091
9 CD0076 QJ241 MAIN CONVEYOR ASSEMBLY 1 SEE ASSY: CD0076
10 * QJ2413APPFS QJ241 C7.1 3A FIXED SPEED POWERPACK ASSY 1
10 * QJ2413APPLRC QJ241 TIER 3A LRC POWERPACK ASSY 1 SEE ASSY:QJ2413APPLRC

10 * QJ2414PP QJ241 TIER 4 C7.1 IPU POWERPACK 1 SEE ASSY:QJ2414PP


11 CE0015 C10+ SIDE CONVEYOR ASSY. 1 SEE ASSY: CE0015
11 * CE0026 EXTENDED SIDE CONVEYOR 1
11 ** CA0163 NO SIDE CONVEYOR(BLANKING PLATES) 1
12 H7410000 C10+ 35-70 TAPERED GRIZZLEY BAR 1
12 * H7650000 C10+ 35-55 TAPERED GRIZZLEY BAR 1
12 * H8320000 C10+ 40MM PUNCHED PLATE 1
12 * H6910000 C10+ 45-55 TAPERED GRIZZLEY BAR 1
12 * H6900000 C10+ 45-55 TAPERED GRIZZLEY BAR 1
12 * H7680000 C10+ 65-50 TAPERED GRIZZLEY BAR 1
12 * H7970000 C10+ 65MM PUNCHED PLATE 1
12 * H9420000 QJ240 35-52-70 TAPERED GRIZZLEY BARS 1
12 ** H7960000 C10+ COVERED GRIZZLEY BAR 1
13 CA0159 QJ241 MAGNET ASSEMBLY 1
13 * CA0294 QJ241 TWIN POLE MAGNET ASSEMBLY 1 SEE ASSY: CA0294
14 J6340000 500MM TOGGLE PLATE (STANDARD) 1
14 * J6950000 475MM TOGGLE PLATE 1
15 CC0044 QJ241 HOPPER LINER PLATES(MS) 1 SEE ASSY: CC0044
15 * CC0045 QJ241 HOPPER LINER PLATES(HARDOX) 1
16 CJ0104 C10+ CORRUGATED JAW WEAR PLATES & FEEDER PLATES 1 SEE ASSY: CJ0104
16 * CJ0106 C10+ 18% CORRUGATED JAW WEARPLATE & FEEDER PLATE 1
16 * CJ0107 C10+ 20% MANG JAW WEARPLATES & FEEDER PLATE 1
16 * CJ0105 C10+ TALL TOOTH JAW WEARPLATES & FEEDER PLATES 1
18 CB0198 QJ241 POWERPACK UNDERSIDE GUARD -LOWERING CONV 1 SEE ASSY: CB0198
19 * CE0039 QJ241 SIDE CON HEAD DRUM COVER ASSY 1 SEE ASSY: CE0039
20 CD0086 QJ241 MAIN CONV CHUTE ARRGT(UNI-DIREC MAGNET) 1 SEE ASSY: CD0086
20 * CD0088 QJ241 MAIN CONV CHUTE ARRGT(BI-DIRECTIONAL MAGNET) 1
20 *** CD0087 QJ241 MAIN CONV CHUTE ARRGT(NO MAGNET) 1
21 * CD0095 QJ241 DRIVE DRUM TOP GUARD ASSY 1 SEE ASSY: CD0095
22 * D18760000 SONAR MOUNTING BRACKET ARRGT 1
23 * CD0083 QJ241 MAIN CON HEAD DRUM COVERS 1 SEE ASSY: CD0083
23 *** CD0134 QJ241 MAIN CONV DUST COVERS ASSY - NO MAGNET OPT 1
24 * CB0230 LIGHTING MAST AND CABINET LIGHTS 1 SEE ASSY: CB0230
NOTE:- MACHINE SHOWN IS STANDARD BUILD CONFIGURATION.
ITEMS FOLLOWED BY * ARE OPTIONS
ITEMS FOLLOWED BY ** & *** CAN ONLY BE USED TOGETHER

Copyright © Sandvik Mining & Rock Technology


9
QJ241 CHASSIS ASSEMBLY
CA0287 - Rev.

45
18

22 31 37

19
46

43 42

11
39
13
33

23 32 14 24 3 16 17 30

24
47 10
15
49

48

9
4

44 2

26 34 40
5
2 39 33 24 20

40 26 34 40
35
21 8 20 34
29
31 27
41
37

25 33 39

36 38 12

40 34 28 50

Copyright © Sandvik Mining & Rock Technology


10
QJ241 CHASSIS ASSEMBLY
CA0287 - Rev.

Parts List
ITEM PART No. DESCRIPTION QTY REMARKS
1 14-05-0187 LED LAMP 1
2 700.8883-901 TIE DOWN BRACKET ASSY 4
3 A23950000 EMERGENCY STOP BRACKET 1
4 A23960000 EMERGENCY STOP BRACKET 1
5 A24280000 CONV SIDE ADJUST BRKT D/S ASSY 1
6 A24290000 CONV SIDE ADJUST BRKT N/D/S ASSY 1
7 A24560000 CHASSIS TIE BEAM 1
8 A29220000 E. STOP MOUNTING BRACKET 2
9 A30080000 CHASSIS FABRICATION 1
10 A30330000 LIFTING TOOL RETAINING STRAP 1
11 A7720000 SPRAY BAR FIXING BRACKET 2
12 CA0162 TRACK & BOGIE ASSY 1 SEE ASSY: CA0162
13 CA0284 TRANSPORT RETAINING ASSEMBLY 4 SEE ASSY: CA0284
14 CB0212 JAW FRONT RETURN MANIFOLD 1 SEE ASSY: CB0212
15 CB0213 JAW FRONT CASE DRAIN MANIFOLD 1 SEE ASSY: CB0213
16 CB0214 JAW REAR RETURN MANIFOLD 1 SEE ASSY: CB0214
17 CB0215 JAW REAR CASE DRAIN MANIFOLD 1 SEE ASSY: CB0215
18 CC0079 HOPPER ASSMEBLY 1 SEE ASSY: CC0079
19 CH0043 QJ241 FEEDER ASSEMBLY 1 SEE ASSY: CH0043
20 EL9789 JMG STEEL CASED E STOP 4
21 FAB08X30 M8 X 30 LG Hex-Head Bolt 8
22 FAB08X65 M8X65 BOLT 3
23 FAB10X30 M10 x 30 Hex-Head 2
24 FAB12X35 M12 X 35 HEX HEAD 14
25 FAB12X45 M12 X 45 HT BOLT 4
26 FAB16X50 M16X50 HEX BOLT 16
27 FAB16X55 M16X55 HEX BOLT 4
28 FAB16X60 M16 X 60 BOLT 8
29 FAB24X80(10.9) Hex-Head Bolt 22
30 FAHC1023 4mm R-CLIP (80mm LONG) 2
31 FAN08N M8 NYLOCK NUT 11
32 FAN10N M10 NYLOCK NUT 6
33 FAN12N M12 NYLOCK NUT 15
34 FAN16N M16 NYLOCK NUT 24
35 FAN24N M24 NYLOC NUT 22
36 FAS10X30 M10X30 SET SCREW 2
37 FAW08A M8 Bright Washer 22
38 FAW10A M10 Bright Washer 6
39 FAW12A M12 Bright Washer 33
40 FAW16A M16 (FORM A) WASHER 52
41 FAW24TH M24 THROUGH HARDENED WASHER 44
42 H7190000 CRUSHER FEEDER PAN SPRAYBAR 1
43 HA99000022 SPRAY NOZZLE 2
44 HAC300002 30mm DOUBLE PIPE CLAMP 1
45 HV1502 SPOOL LEVER HANDLE 4
46 HV1642 4 LEVER SPOOL VALVE 1
47 HV3501 DISTRIBUTION BLOCK 7 PORT 1
48 J6360000 LIFTING HOOK 2
49 PN1051 SHREEDER LEG PIN 2
50 PN1241 MAIN CON PIVOT PIN 2
Copyright © Sandvik Mining & Rock Technology
11
QJ241 TRACK & BOGIE ASSY
CA0162 - Rev. E

1
2

Copyright © Sandvik Mining & Rock Technology


12
QJ241 TRACK & BOGIE ASSY
CA0162 - Rev. E

Parts List
ITEM PART No. DESCRIPTION QTY REMARKS
1 A26110000 UNDER CARRIAGE MTG FRAME ASSY 1
2 A13930000 TRACK LOCATION DOWEL 4
3 UC7786 L/H TRACK 1 SEE ASSY: UC7786
4 UC7787 R/H TRACK 1 SEE ASSY: UC7786

Copyright © Sandvik Mining & Rock Technology


13
TRACK COMPONENTS
UC7786 - Rev.

3
15

8
17
20

19

18

9
4
26

25

24

23

16
22

21

6
12

14

29
13
1

8
11

27

28
7
10

Copyright © Sandvik Mining & Rock Technology


14
TRACK COMPONENTS
UC7786 - Rev.

Parts List
ITEM PART No. DESCRIPTION QTY REMARKS
1 TBC TRACK DRIVE G'BOX w/ HYD MOTOR 1 FDM782-UA093DB
2 TBC DRIVE SPROCKET 1 SPA200-DKUA23
3 UC7611 FRONT IDLER GROUP 1
4 UC7618 GREASE TENSIONER 1
5 FIXED DISPLACEMENT HYD MOTOR 1 SEE ITEM 1
6 UC7629 TRACK REPAIR LINK KIT -
7 UC7626 TRACK SHOE 52
7 UC7658 TRACK SHOE (CHAMFERED EDGE) 52
8 UC7783 SINGLE FLANGED LOWER ROLLER 8
9 UC7630 MASTER PIN & COLLARS 1
10 UC7607 SOCKET HEAD CAPSCREW 20
11 UC7605 OIL FILL/DRAIN PLUG 2
12 UC7607 SOCKET HEAD CAPSCREW 20
13 UC7609 HEXHEAD BOLT 32
14 UC7610 HARDENED WASHER 32
15 UC7612 IDLER YOKE 1
16 UC7613 HEXHEAD BOLT 4
17 UC7600 SPRING WASHER 4
18 UC7615 SPRING RECOIL 1
19 UC7616 HEXHEAD BOLT 2
20 UC7487 SPRING WASHER 2
21 UC7619 HEXHEAD BOLT 2
22 UC7600 SPRING WASHER 2
23 UC7492 TENSIONER GREASE FITTING 1
24 UC7493 GASKET FOR GREASE FITTING 1
25 UC7623 GREASE GUN ADAPTER -
26 UC7624 TRACK GROUP 1
27 UC7625 TRACK LINK ASSY 1
28 UC7627 TRACK SHOE BOLT 208
29 UC7628 TRACK SHOE NUT 208
GEAR OIL SAE 80W/90 4L NOT SHOWN

Copyright © Sandvik Mining & Rock Technology


15
JAW FRONT RETURN MANIFOLD ASSEM
CB0212 - Rev.

3 5 16 8 9 22 14 1 19 20

21

11

12 13 18 15 10 17 16 8 5 4 7 6

Copyright © Sandvik Mining & Rock Technology


16
JAW FRONT RETURN MANIFOLD ASSEM
CB0212 - Rev.

Parts List
ITEM PART No. DESCRIPTION QTY REMARKS
1 B18690000 QJ FRONT RETURN MANIFOLD BKT 1
2 HV8638 QJ FRONT RETURN MANIFOLD 1
3 HAP101203 1 1/2" BSP PLUG 1
4 HAP101204 1 1/2" PLUG TAPPED 1/4" BSP 1
5 HADW10120 1 1/2" DOWTY WASHER 2
6 HV8501 1/4" TEST POINT 1
7 HADW00140 1/4" DOWTY 1
8 HADW00380 3/8" DOWTY WASHER 3
9 HA00380031 3/8" BSP M/M 2
10 HA00380020 3/8" X 1/2" BSP M/M 1
11 HADW10140 1 1/4" DOWTY WASHER 3
12 HA1000009 1 1/4" M/M ADAPTOR SHORT TYPE 1
13 HA1000026 1 1/4" X 1" BSP M/M ADAPTOR 1
14 HAP100142 1 1/4" BSP PLUG 1
15 HA1000033 1IN BSP MALE/MALE ADAPTOR 1
16 HADW10000 1" DOWTY WASHER 3
17 HADW03400 3/4" DOWTY WASHER 1
18 HA03400044 3/4" BSP MALE/MALE ADAPTOR 1
19 FAW10A M10 BRIGHT WASHER 2
20 FAN10N M10 NYLOCK NUT 2
21 FASKT10X90 HEXAGON SOCKET HEAD CAP SCREW 2
22 HA03400030 3/4" - 1" BSP MALE/MALE ADAPTOR 2

Copyright © Sandvik Mining & Rock Technology


17
JAW FRONT CASE DRAIN MANIFOLD ASSEM
CB0213 - Rev.

13
12
2
14
10 6 5 9 8 7

11 1 4 3 4

Copyright © Sandvik Mining & Rock Technology


18
JAW FRONT CASE DRAIN MANIFOLD ASSEM
CB0213 - Rev.

Parts List
ITEM PART No. DESCRIPTION QTY REMARKS
1 HV8639 JAW FRONT CASE DRAIN MANIFOLD 1
2 B18720000 QJ FRONT CASE MANIFOLD BKT 1
3 HV8501 1/4" TEST POINT 1
4 HADW00140 1/4" DOWTY 5
5 HADW01200 1/2" DOWTY WASHER 2
6 HADW03400 3/4" DOWTY WASHER 1
7 HA00014035 1/4" M/M BSP ADAPTOR 2
8 HA00014022 1/4" X 3/8" BSP M/M ADAPTOR 1
9 HA01200018 1/2" BSP M/M ADAPTOR 2
10 HA03400044 3/4" BSP MALE/MALE ADAPTOR 1
11 FASKT10X60 M10x60 SOCKET HEAD CAP SCREW 2
12 FAW10A M10 Bright Washer 2
13 FAN10N M10 NYLOCK NUT 2
14 HAP001403 1/4" BSP PLUG 1

Copyright © Sandvik Mining & Rock Technology


19
JAW REAR RETURN MANIFOLD
CB0214 - Rev.

4 3 2 5 5 7 6

11 1 3 8 10 9

Copyright © Sandvik Mining & Rock Technology


20
JAW REAR RETURN MANIFOLD
CB0214 - Rev.

Parts List
ITEM PART No. DESCRIPTION QTY REMARKS
1 HV8640 JAW REAR RETURN MANIFOLD 1
2 HADW03400 3/4" DOWTY WASHER 4
3 HADW10000 1" DOWTY WASHER 2
4 HA1000026 1 1/4" X 1" BSP M/M ADAPTOR 1
5 HA03400044 3/4" BSP MALE/MALE ADAPTOR 2
6 HAP034003 3/4" BSP PLUG 1
7 HA01200044 1/2" x 3/4" BSP M/M 1
8 HAP100005 1" BSP PLUG TAPPED 1/4" BSP 1
9 HV8501 1/4" TEST POINT 1
10 HADW00140 1/4" DOWTY 1
11 FASKT12X80 HEXAGON SOCKET HEAD CAP SCREW 2

Copyright © Sandvik Mining & Rock Technology


21
JAW REAR CASE DRAIN MANIFOLD ASSEM
CB0215 - Rev.

6 4 3 10 5 9

8 1 2 7

Copyright © Sandvik Mining & Rock Technology


22
JAW REAR CASE DRAIN MANIFOLD ASSEM
CB0215 - Rev.

Parts List
ITEM PART No. DESCRIPTION QTY REMARKS
1 HV8641 JAW REAR CASE DRAIN MANIFOLD 1
2 HADW00140 1/4" DOWTY 1
3 HADW00380 3/8" DOWTY WASHER 4
4 HADW03400 3/4" DOWTY WASHER 1
5 HA00380031 3/8" BSP M/M 1
6 HA03400044 3/4" BSP MALE/MALE ADAPTOR 1
7 HV8501 1/4" TEST POINT 1
8 FASKT12X80 HEXAGON SOCKET HEAD CAP SCREW 2
9 HAP003802 3/8" BLANKING PLUG 2
10 HA00014022 1/4" X 3/8" BSP M/M ADAPTOR 1

Copyright © Sandvik Mining & Rock Technology


23
TRANSPORT RETAINING ASSEMBLY
CA0284 - Rev.

5 1

4 3 2

Copyright © Sandvik Mining & Rock Technology


24
TRANSPORT RETAINING ASSEMBLY
CA0284 - Rev.

Parts List
ITEM PART No. DESCRIPTION QTY REMARKS
1 BG00389630 RETAINING PLATE 2
2 FAB10X35 FAB10X35 4
3 FAN10N M10 NYLOCK NUT 4
4 FAW10A M10 Bright Washer 8
5 RU1601 RETAINING STRAP 1

Copyright © Sandvik Mining & Rock Technology


25
HOPPER ASSMEBLY
CC0079 - Rev.

3
7
17

15

10

12
18
1
2

20

17 7
9

13
19 8
5
12 16

4
10 20

9 14 6 11

Copyright © Sandvik Mining & Rock Technology


26
HOPPER ASSMEBLY
CC0079 - Rev.

Parts List
ITEM PART No. DESCRIPTION QTY REMARKS
1 C12290000 C10 REAR HOPPER DOOR 1
2 C17000000 HOPPER DOOR L.H 1
3 C17010000 HOPPER DOOR R.H 1
4 C18850000 REAR DOOR RAM GUARD 1
5 CC0080 ADJUSTABLE SUPPORT BEAM 2
6 FACP4x40 SPLIT COTTER PIN 3
7 FAHC1022 R CLIP 6
8 FAN10N M10 NYLOCK NUT 6
9 FAS10X70 M10 X 70 LG SET SCREW 6
10 HR3005 RAM 2
11 HR3006 RAM 1 SEAL KIT: HR2003
12 PN1091 HOPPER SIDE RAM BTM PIN 2
13 PN1095 PIN: HOPPER SIDE RAM TOP 2
14 PN1188 HOPPER BACK DOOR BTM RAM PIN 1
15 PN1190 HOPPER DOOR LOCKING WEDGE 2
16 PN1196 HOPPER RAM BTM LINK PIN 1
17 PN1212 STELL BAR LOCKING PIN 2
18 PN1250 HOPPER SIDE DOOR PIN 4
19 PN1252 LOCKING COLLAR 6
20 PN1253 HOPPER BACK DOOR PIN 2

Copyright © Sandvik Mining & Rock Technology


27
QJ241 ADJUSTABLE SUPPORT BEAM
CC0080 - Rev.

Copyright © Sandvik Mining & Rock Technology


28
QJ241 ADJUSTABLE SUPPORT BEAM
CC0080 - Rev.

Parts List
ITEM PART No. DESCRIPTION QTY REMARKS
1 C17020000 HOPPER SIDE SUPPORT BAR 1
2 FAN36L M36 HEX LOCK NUT 1
3 FAS36x90 HEX-HEAD SCREW M36X90 1

Copyright © Sandvik Mining & Rock Technology


29
QJ241 HOPPER LINER PLATES(MS)
CC0044 - Rev. A

6 POS 8

5
4

8 6 POS

6 POS 8

6 8 7 POS
8
8 POS
7

7 POS 8

5 POS

Copyright © Sandvik Mining & Rock Technology


30
QJ241 HOPPER LINER PLATES(MS)
CC0044 - Rev. A

Parts List
ITEM PART No. DESCRIPTION QTY REMARKS
1 C12680000 WEAR PLATE - D/S FRONT 1
2 C12690000 WEAR PLATE - D/S REAR 1
3 C12700000 WEAR PLATE - N/D/S FRONT 1
4 C12710000 WEAR PLATE - N/D/S REAR 1
5 C12720000 WEAR PLATE - N/D/S REAR 1
6 H8830000 C10+ FEEDER WEAR PLATE STD 1
7 H7430000 FEEDER DISCHARGE WEAR PLT. STD 1
8 FA9162 FASTENER ASSY, M16CSK x50 41
9 FA9163 FASTENER ASSY, M16 x50 5

Copyright © Sandvik Mining & Rock Technology


31
QJ241 HOPPER LINER PLATES(HARDOX)
CC0045 - Rev. C

4
6 POS 6

6 6 POS

6
6 POS

6 7 POS

7 POS

Copyright © Sandvik Mining & Rock Technology


32
QJ241 HOPPER LINER PLATES(HARDOX)
CC0045 - Rev. C

Parts List
ITEM PART No. DESCRIPTION QTY REMARKS
1 C12730000 WEAR PLATE - D/S FRONT 1
2 C12740000 WEAR PLATE - D/S REAR 1
3 C12750000 WEAR PLATE - N/D/S FRONT 1
4 C12760000 WEAR PLATE - N/D/S REAR 1
5 C12770000 WEAR PLATE - REAR 1
6 FA9162 FASTENER ASSY, M16CSK x 50 32

Copyright © Sandvik Mining & Rock Technology


33
QJ241 FEEDER ASSEMBLY
ch0043 - Rev.

Copyright © Sandvik Mining & Rock Technology


34
QJ241 FEEDER ASSEMBLY
ch0043 - Rev.

Parts List
ITEM PART No. DESCRIPTION QTY REMARKS
1 CH0041 QJ241 FEEDER ASSEMBLY 1 SEE ASSY: CH0041
2 H7400000 FEEDER FRAME ASSEMBLY 1
3 H8840000 FEEDER MOTOR GUARD MTG PLT. 1
4 H8850000 FEEDER MOTOR GUARD 1
5 RU5102 POLY SPRING SEAT DISC 16
6 SC1005 SPRING 8
7 ch0042 FEEDER INLET CHUTE 1 SEE ASSY: CH0042

Copyright © Sandvik Mining & Rock Technology


35
40 70 36 11 37
13
41 12 8 7
56 25

35
15 49 49

3 46 44 1
CH0041 - Rev. H

32

38
QJ241 FEEDER ASSEMBLY

39 56 36

13 21 44 46 45
12
25
53 8 11 7 15 7
37
54 15 11
37 25 55 53 54

36
55
9
14
23 24

18 32
20 70

Copyright © Sandvik Mining & Rock Technology


19 31 15 2
52
25 37 7 40 41
51
11 9 35
17 16
4
29 27 28 27 30
26
48 47 50

39 38 43 42 43 42
QJ241 FEEDER ASSEMBLY
CH0041 - Rev. H

Parts List
ITEM PART No. DESCRIPTION QTY REMARKS
1 H4100000 VIBRATOR HOUSING 1
2 H2160000 FEEDER GBOX COVER PLATE 1
3 H2080000 GEAR END COVER PLATE 1
4 H7450000 VIBRATOR HYD MOTOR COWL 1
7 H9840000 VIBRATOR BEARING HOUSING 4
8 H2100000 BEARING RETAINING PLATE 2
9 H2120000 BEARING RETAINING PLATE 2
11 BT3001 Roller Bearing 4
12 H2020000 VIBRATOR UNIT VIBRATOR GEARS 2
13 FAKS22X14 KEY (22x14x50mm) 2
14 H2060000 SHAFT END PLATE 1
15 H2050000 INNER BOLT RETAINING PLATE 4
16 BT3503 LOCK NUT 1
17 BT3504 LOCK WASHER 1
18 H2040000 OIL THROWER 1
19 H10040000 VIBRATOR SHAFT 1
20 H4110000 INSPECTION COVER PLATE - PITBU 1
21 H10050000 VIBRATOR SHAFT 1
23 H9170000 C12+ LOCKING WASHER 1
24 FAB10X25(10.9) M10 x 20 Hex-Head 2
25 BT9939 SHAFT SEAL CR 130X160X12 HMSA10 4
26 HM1046 49.5CC AXIAL PISTON MOTOR EATON 1
27 BT8502 (TX150F) HALF ONLY 2
28 BT6514 HRC150 COUPLING INSERT 1
29 BT5006 2012/50 TAPER LOCK BUSH 1
30 BT5020 2012/1 1/8" TAPER LOCK BUSH 1
31 FAKS14X09 KEY (22x14x50mm) 1
32 BT8001 OUTER COVER O-RING SEAL 2
34 CN6100 SHELL SPIRAX G80-90 6.4
35 HA1126 OIL LEVEL SIGHT GLASS 2
36 H10060000 END PLATE 2
37 BT10268 O-RING BS1806 REF 274 253.59 I/D 3.53 4
38 HAP100003 1" BSP CONED PLUG 2
39 HAW10000 1" DOWTY WASHER 2
40 HAW00380 3/8" DOWTY WASHER 2
41 HAP003803 3/8" HEX PLUG 2
42 FAB12X40 M12 x 40 Hex-Head 8
43 FAW12NL M12 NORDLOCK WASHER SET 8
44 FAB20X70(10.9) M20X70 (10.9) Hex-Head Bolt 62
45 FAW20(10.9) M20 HARDENED WASHER 40
46 FAN20N(10.9) M20 NYLOCK NUT 10.9 grade 62
47 FAW10A M10 Bright Washer 36
48 FAW10SP M10 Form A Spring Washer 36
49 FAW20NL M20 NORDLOCK WASHER SET 44
50 FAB10X30 M10 x 30 Hex-Head 36
51 FAW08NL M8 NORDLOCK WASHER 12
52 FAB08X25 M8 X 25 LG HEX HEAD BOLT 12
53 FAB08X40 M8 X 40 Hex Head 32
54 FAW08SP Spring Washer 32
55 FAW08A M8 Bright Washer 32
Copyright © Sandvik Mining & Rock Technology
37
QJ241 FEEDER ASSEMBLY
CH0041 - Rev. H

Parts List
ITEM PART No. DESCRIPTION QTY REMARKS
56 fas12x35(10.9)DH HEX-HEAD SCREW M12X35 GR 10.9 6
70 CC0084 AIR BREATHER ASSY 2

Copyright © Sandvik Mining & Rock Technology


38
Copyright © Sandvik Mining & Rock Technology
39
QJ241 FEEDER INLET CHUTE
ch0042 - Rev.

5 3

Copyright © Sandvik Mining & Rock Technology


40
QJ241 FEEDER INLET CHUTE
ch0042 - Rev.

Parts List
ITEM PART No. DESCRIPTION QTY REMARKS
1 H7440000 OUTLET CHUTE SIDE JOINT PLT 2
2 H9400000 FRONT DISCHARGE CHUTE 1
3 H9410000 REAR DISCHARGE CHUTE 1
4 H9460000 DISCHARGE CHUTE CHAINS 1
5 RU1341 FEEDER INLET RUBBER 1

Copyright © Sandvik Mining & Rock Technology


41
QJ241 TRANSFER CHUTE ASSY.
CA0097 - Rev. B

8 11

13 10

1 12 7

Copyright © Sandvik Mining & Rock Technology


42
QJ241 TRANSFER CHUTE ASSY.
CA0097 - Rev. B

Parts List
ITEM PART No. DESCRIPTION QTY REMARKS
1 A10610000 TRANSFER CHUTE RUBBER CLAMP 1
2 A15680000 BOTTON INLET CHUTE 1
3 A16670000 TRANSFER CHUTE 1
4 A16680000 TRANSFER CHUTE DOOR 1
5 A30640000 2 WAY TRANSFER CHUTE HANDLE 1
6 A5760000 MOUNTING BRACKET 4
7 A5770000 RUBBER CLAMP PLATE 2
8 BT2501 DISCHARGE CHUTE PIVOT BEARING 2
9 J13050000 CLAMP PLATE, RUBBER 4
10 J4890000 S RUBBER MOUNTING CLAMP STRIP 1
11 PN1094 DEFLECTOR PLATE PIVOT BAR 1
12 RU1039 FEEDER CHUTE RUBBER 1
13 RU1328 TRANSFER CHUTE RUBBER 1

Copyright © Sandvik Mining & Rock Technology


43
QJ241 TRANSFER CHUTE ASSY. (OPP HAND)
CA0063 - Rev. B

8 5

9 11

13
1

7
8

10

2
12

Copyright © Sandvik Mining & Rock Technology


44
QJ241 TRANSFER CHUTE ASSY. (OPP HAND)
CA0063 - Rev. B

Parts List
ITEM PART No. DESCRIPTION QTY REMARKS
1 A10610000 CHUTE RUBBER CLAMP 1
2 A15680000 BOTTON INLET CHUTE 1
3 A16670000 TRANSFER CHUTE 1
4 A16680000 TRANSFER CHUTE DOOR 1
5 A30630000 2 WAY TRANSFER CHUTE HANDLE 1
6 A5760000 MOUNTING BRACKET 4
7 A5770000 RUBBER CLAMP PLATE 2
8 BT2501 DISCHARGE CHUTE PIVOT BEARING 2
9 J13050000 CLAMP PLATE, RUBBER 4
10 J4890000 S RUBBER MOUNTING CLAMP STRIP 1
11 PN1094 DEFLECTOR PLATE PIVOT BAR 1
12 RU1039 FEEDER CHUTE RUBBER 1
13 RU1328 TRANSFER CHUTE RUBBER 1

Copyright © Sandvik Mining & Rock Technology


45
QJ241 JAW CRUSHER ASSEMBLY : TIER 4 SOLUTION
CJ0078 - Rev. H

10 6 19

3
22
4

21

15

14
13

1
16 2
9 5

11

20

12

Copyright © Sandvik Mining & Rock Technology


46
QJ241 JAW CRUSHER ASSEMBLY : TIER 4 SOLUTION
CJ0078 - Rev. H

Parts List
ITEM PART No. DESCRIPTION QTY REMARKS
1 B16750000 FLYWHEEL POSITION SENSOR BRKT 1
2 BT4506 BELT 6
3 CJ0075 TORQUE ARM ASSY 1 SEE ASSY: CJ0075
4 CJ0090 MAIN FRAME 1 SEE ASSY: CJ0090
5 CJ0093 JAWSTOCK FLYWHEEL ASSEMBLY 1 SEE ASSY: CJ0093
6 CJ0094 JAWSTOCK LOCATION KIT 1 SEE ASSY: CJ0094
7 CJ0095 REAR PANEL ASSEMBLY 1 SEE ASSY: CJ0095
8 CJ0097 JAW ADJUSTMENT WEDGE ASSEMBLY 1 SEE ASSY: CJ0097
9 CJ0098 FLYWHEEL GUARD ASSEMBLY 1 SEE ASSY: CJ0098
10 CJ0099 JAW CRUSHER FEED CHUTE 1 SEE ASSY: CJ0099
11 CJ0100 JAW CRUSHER ASSEMBLY 1 SEE ASSY: CJ0100
12 CJ0108 HANGING RUBBER ARRANGEMENT 1 SEE ASSY: CJ0108
13 CJ0160 CLAMP BEAM ASSY 1 SEE ASSY: CJ0160
14 CJ0161 TOGGLE KIT 1 SEE ASSY: CJ0161
15 CJ0173 HOSE BRACKET ARRANGEMENT 1 SEE ASSY: CJ0173
16 J11410000 FLYWHEEL COVER SUPPORT BRKT 1
17 J12940000 H PLATE TURNBUCKLE QJ241 1 NOT SHOWN
18 J12950000 H PLATE BENT TURNBUCKLE QJ241 1 NOT SHOWN
19 J13020000 TURNBUCKLE ASSY 1
20 RU1093 CRUSHER BOX TOP RUBBER 1
21 RU1270 RUBBER CUSHION 1
22 RU1271 RUBBER CUSHION 1

Copyright © Sandvik Mining & Rock Technology


47
BOLTED PITBULL JAW CRUSHER UNIT: MAIN FRAME
CJ0090 - Rev. A

26 12 9 8 3 5

11
1

27
21

23 14
17
19
16
15

18
20

22

2 1
24
1
28
7 1

10

25 28 2

Copyright © Sandvik Mining & Rock Technology


48
BOLTED PITBULL JAW CRUSHER UNIT: MAIN FRAME
CJ0090 - Rev. A

11

10

9
21

4 12

13 26
1
28

Copyright © Sandvik Mining & Rock Technology


49
BOLTED PITBULL JAW CRUSHER UNIT: MAIN FRAME
CJ0090 - Rev. A

Parts List
ITEM PART No. DESCRIPTION QTY REMARKS
1 FAB48X150(10.9) M48 X 150 (10.9) HEX HEAD 14
2 FAB48X180(10.9) M48 X 180 (10.9) HEX HEAD 8
3 FAN36 M36 HEXAGONAL NUT 4
4 FAN48 M48 Hex Nut 22
5 HR1052 WEAR PLATE HYDRAULIC RAM 1 SEAL KIT: HR2024
6 J10730000 GREASE HOSE COVER 1
7 J10740000 GREASE HOSE COVER 1
8 J5080000 COVER PLATE 2
9 J6010000 FRONTBEAM MACHINED COMPLETE. 1
10 J6020000 BACK BEAM 1
11 J6030000 L/H SIDE PLATE 1
12 J6040000 R/H SIDE PLATE 1
13 J6060000 BOLT SPACER WASHER 22
14 J6290000 FIXED WEARPLATE WEDGE BOLT 2
15 J6400000 TOGGLE WEDGE SMALL SLIDER 2
16 J6410000 TOGGLE WEDGE LARGE SLIDER 2
17 J6580000 L/H BTM SIDEWALL WEARPLATE 1
18 J6590000 R/H BTM SIDEWALL WEARPLATE 1
19 J6600000 L/H BTM SIDE WEARPLATE 1
20 J6610000 R/H BTM SIDE WEARPLATE 1
21 J6760000 FLYWHEEL COVER BASE 1
22 J6800000 N/D/S FLYWHEEL COVER BASE 1
23 J6910000 WEARPLATE WEDGE 2
24 J8500000 D.S. FRONT MOUNTING FOOT. 1
25 J8510000 N.D.S. FRONT MOUNTING FOOT. 1
26 J8520000 D.S. REAR MOUNTING FOOT. 1
27 J8530000 N.D.S. REAR MOUNTING FOOT. 1
28 RU1150 RUBBER/CLOTH MTG BLOCK FEET 4

Copyright © Sandvik Mining & Rock Technology


50
Copyright © Sandvik Mining & Rock Technology
51
QJ241 JAW ADJUSTMENT WEDGE ASSEMBLY
CJ0097 - Rev.

5 1 3

Copyright © Sandvik Mining & Rock Technology


52
QJ241 JAW ADJUSTMENT WEDGE ASSEMBLY
CJ0097 - Rev.

Parts List
ITEM PART No. DESCRIPTION QTY REMARKS
1 FAB20X150(10.9) Hex-Head Bolt 4
2 FASKT20X100 Hexagon Socket Head Cap Screw 4
3 FAW20NL M20 NORDLOCK WASHER SET 4
4 FAW38XC 38mm EXTERNAL CIRCLIP 1
5 HR1062 TOGGLE WEDGE RAM 1 SEAL KIT: HR2009
6 J4420000 TOGGLE WEDGE RAM BRACKET 2
7 J4430000 TOGGLE WEDGE RAM PIN 1
8 J6460000 TOGGLE WEDGE RAM BASE PLATE 2
9 J6390000 TOGGLE ADJUSTMENT WEDGE 1

Copyright © Sandvik Mining & Rock Technology


53
QJ241 TORQUE ARM ASSY
CJ0075 - Rev. H

26
23
24

28

19

8
12

1
22

17
18

15
25

13
11
20
1

10

21

20

29
31
9
20
27

35
6

30
16
20

35
20
14

13
5
34

36
33

7
4

2
32

Copyright © Sandvik Mining & Rock Technology


54
QJ241 TORQUE ARM ASSY
CJ0075 - Rev. H

Parts List
ITEM PART No. DESCRIPTION QTY REMARKS
1 BT10093 ROTEX COUPLING 1
2 BT10124 PULLEY 1
3 BT10125 TAPER LOCK BUSH 1
4 BT3520 BEARING 1
5 BT3521 BEARING 1
6 BT3522 LIP SEAL 1
7 BT9974 80*100*12 HMSA10RG R23 1
8 FAB12X30 M12 X 30 HEX HEAD 4
9 FAB16X140(12.9) M16X140 HT HEX-HEAD BOLT (12.9) 1
10 FAB16X50(10.9) M16X50 HEX BOLT 4
11 FAB16X70(10.9) M16 X 70 (10.9) HEX HEAD 3
12 FAB20X80(10.9) Hex-Head Bolt 4
13 FAN16N(10.9) M16 NYLOCK NUT 10.9 GRADE 5
14 FAN16N(12.9) M16 NYLOCK NUT 12.9 GRADE 1
15 FAN20N(10.9) M20 NYLOCK NUT 10.9 grade 4
16 FAN36N M36 NYLOC NUT 1
17 FAN64 M64 HEX NUT (GRADE 8.8 MINIMUM) 1
18 FASKT1004 1/2" UNC X 1 3/4" CAP SCREW 8
19 FAW12 M12 FLAT WASHER 4
20 FAW16(10.9) M16 HARDENED WASHER 14
21 FAW16DL M16 NORLOCK WASHER 2
22 FAW20(10.9) M20 HARDENED WASHER 8
23 HADW00140 1/4" DOWTY 2
24 HAP001116 1 1/16 UNF PLUG WITH 1/4" BSP TAP 2
25 HM8867 MOTOR 1
26 HV8501 1/4" TEST POINT 2
27 J10220000 MOTOR MOUNTING PLATE 1
28 J10240000 MOTOR MOUNT COVER PLATE 1
29 J10250000 ARM MOUNTING PIN 1
30 J10270000 PIN CAP 1
31 J10300000 MTR MOUNT SUPPORT BRKT ASSY 1
32 J11930000 BEARING OUTER COVER 1
33 J12240000 SHAFT KEYWAY 1
34 J12250000 SHAFT KEYWAY 1
35 J6750000 PULLEY ARM MACHINING PITBULL 1
36 j10210000 TORQUE ARM SHAFT 1

Copyright © Sandvik Mining & Rock Technology


55
QJ241 JAW CRUSHER CLAMP BEAM ASSY
CJ0160 - Rev.

6 3

9
7
1 15 2 13 4

12

11

10

14

11

10

Copyright © Sandvik Mining & Rock Technology


56
QJ241 JAW CRUSHER CLAMP BEAM ASSY
CJ0160 - Rev.

Parts List
ITEM PART No. DESCRIPTION QTY REMARKS
1 BT6001 SMALL RAM BEARING 2
2 FAB12X50 M12 X 50 HEX HEAD BOLT 1
3 FAB16X70(10.9) M16 X 70 (10.9) HEX HEAD 8
4 FACSK16X50 M16 X 50 CSK SKT SET SCREW 4
5 FAN48 M48 Hex Nut 2
6 FAW16NL M16 NORDLOCK WASHER SET 8
7 FAW38XC 38mm EXTERNAL CIRCLIP 4
8 FAW45XC CIRCLIP, EXTERNAL, DIA. 45 SHAFT 2
9 FAW62IC 62mm INTERNAL CIRCLIP 2
10 HR1059 TOGGLE CLAMPING RAM 2 SEAL KIT: HR2023
11 J12120000 TOGGLE SEAT X-BEAM END PLATE 2
12 J4520000 TOGGLE RAM BASE SPIGOT 2
13 J5380000 TOGGLE SUPPORT ARM 2
14 J6330000 TOGGLE SEAT 1
15 J6350000 TOGGLE SEAT CROSSBEAM 1

Copyright © Sandvik Mining & Rock Technology


57
QJ241 TOGGLE KIT
CJ0161 - Rev.

6
15

4
13
3

16
12

5
7

10

11
14

8
9

11

Copyright © Sandvik Mining & Rock Technology


58
QJ241 TOGGLE KIT
CJ0161 - Rev.

Parts List
ITEM PART No. DESCRIPTION QTY REMARK
1 BT6005 GE 45 TXE-2LS 2
2 BT9924 SPHERICAL PLAIN BEARING 2
3 BUSH1057 SUPPORT BUSH 4
4 FAB16X55(12.9) M16X55 HEX BOLT (12.9) 8
5 FAB24X80(10.9) Hex-Head Bolt 4
6 FAW16NL M16 NORDLOCK WASHER SET 8
7 FAW24NL M24 NORDLOCK WASHER SET 4
8 FAW50XC 50 MM EXTERNAL CIRCLIP 2
9 FAW68IC CIRCLIP 2
10 FAW75IC Spring Retaining Ring 2
11 HR2564 TOGGLE RETENTION RAM D/S 1 SEAL KIT: HR3019
12 HR2565 TOGGLE RETENTION RAM N/D/S 1 SEAL KIT: HR3019
13 J12060000 PIN - DOWL THREADED M36 X 2 2
14 J12080000 BRACKET - Y TOGGLE FAB D/S 1
15 J12090000 BRACKET Y TOGGLE N/D/S 1
16 J5390000 TOGGLE PLATE TIE BAR 2

Copyright © Sandvik Mining & Rock Technology


59
QJ241 JAW CRUSHER ASSEMBLY : TIER 4 SOLUTION
CJ0100 - Rev. B

13
14

18

22

20
21

19

17
8

7
9
2
10
11

23
6

4
12
1
3
16
15

Copyright © Sandvik Mining & Rock Technology


60
QJ241 JAW CRUSHER ASSEMBLY : TIER 4 SOLUTION
CJ0100 - Rev. B

Parts List
ITEM PART No. DESCRIPTION QTY REMARKS
1 BT3050 SPHERICAL ROLLER BEARING 2
2 BT3055 SPHERICAL ROLLER BEARING 2
3 BT3511 TAPER SLEEVE 2
4 FAN42N M42 NYLOCK NUT 2
5 J3990000 DISK SPRING WASHER 2
6 J5990000 WASHER TOP HAT ASSEMBLY 2
7 J6000000 JAWSTOCK 1
8 J6110000 SHAFT 1
9 J6120000 SHAFT INNER RING 2
10 J6130000 JAWSTOCK HOUSING COVER 2
11 J6140000 LABARINTH SPACER 2
12 J6150000 DRIVE SIDE BEARING HOUSING 1
13 J6160000 DRIVE SIDE HOUSING COVER 1
14 J6170000 NON DRIVE SIDE BEARING HOUSING 1
15 J6180000 NON DRIVE SIDE BEARING COVER 1
16 J6190000 BEARING LOCKING RING 2
17 J6300000 JAWSTOCK WEARPLATE WEDGE BOLT 2
18 J6320000 TOGGLE SEAT 1
19 J6570000 JAWSTOCK TOP WEAR PLATE 1
20 J6870000 RUBBER CLAMP 1
21 J6890000 JAW UNIT RUBBER CLAMP 1
22 RU1334 QJ240 JAWSTOCK RUBBER 1
23 SC1006 COMPRESSION DISK 8

Copyright © Sandvik Mining & Rock Technology


61
QJ241 JAWSTOCK FLYWHEEL ASSEMBLY
CJ0093 - Rev. A

1 3 6 4

Copyright © Sandvik Mining & Rock Technology


62
QJ241 JAWSTOCK FLYWHEEL ASSEMBLY
CJ0093 - Rev. A

Parts List
ITEM PART No. DESCRIPTION QTY REMARKS
1 FAN30N M30 NYLOCK NUT 2
2 FAS24X70DHBZP M24X70 SETSCREW (LOCKWIRE HOLE) 6
3 FATB30X145 M30 STUD 2
4 J4210000 FLYWHEEL BALANCE WEIGHT 10mm 6
5 J6200000 C10+ JAWBOX FLYWHEEL 2
6 J6210000 FLYWHEEL BALANCE WEIGHT 10MM 2
7 J6220000 KEY 2
8 J6230000 END CAP 2

Copyright © Sandvik Mining & Rock Technology


63
QJ241 JAWSTOCK LOCATION KIT
CJ0094 - Rev. A

7
6
1

4
2

Copyright © Sandvik Mining & Rock Technology


64
QJ241 JAWSTOCK LOCATION KIT
CJ0094 - Rev. A

Parts List
ITEM PART No. DESCRIPTION QTY REMARKS
1 FAB48X150(10.9) M48 X 150 (10.9) HEX HEAD 12
2 FAN64 M64 HEX NUT (GRADE 8.8 MINIMUM) 2
3 J4550000 SIDE PLATE TIE BAR SHOULDER PLT 2
4 J4560000 SIDE PLATE TIE BAR OUTER BUSH 2
5 J5090000 HOUSING BOLT RETAINING STRAPS 6
6 J6060000 BOLT SPACER WASHER 12
7 J6240000 PITBULL FORGED HALF RING 2
8 J6540000 SIDE PLATE TIE BAR 1

Copyright © Sandvik Mining & Rock Technology


65
QJ241 FLYWHEEL GUARD ASSEMBLY
CJ0098 - Rev. B

10

Copyright © Sandvik Mining & Rock Technology


66
QJ241 FLYWHEEL GUARD ASSEMBLY
CJ0098 - Rev. B

10

3 9

Copyright © Sandvik Mining & Rock Technology


67
QJ241 FLYWHEEL GUARD ASSEMBLY
CJ0098 - Rev. B

Parts List
ITEM PART No. DESCRIPTION QTY REMARKS
1 BB2015 BLACK RUBBER TOP HAT BUFFER 2
2 J10060000 COVER PLATE ASSY 1
3 J11160000 FLYWHEEL INSPECTION COVER 1
4 J5640000 D/S FLYWHEEL INSPECTION COVER 1
5 J6770000 FLYWHEEL BTM COVER 1
6 J6780000 FLYWHEEL TOP COVER 1
7 J6790000 D/S FLYWHEEL PULLEY GUARD 1
8 J6810000 N/D/S FLYWHEEL BOTTOM COVER 1
9 J6820000 N/D/S FLYWHEEL TOP COVER 1
10 J9500000 COVER PLATER 1

Copyright © Sandvik Mining & Rock Technology


68
Copyright © Sandvik Mining & Rock Technology
69
QJ241 DEFLECTOR PLATE
CJ0091 - Rev. A

3 1 4 4 1 2

1 2 4

Copyright © Sandvik Mining & Rock Technology


70
QJ241 DEFLECTOR PLATE
CJ0091 - Rev. A

Parts List
ITEM PART No. DESCRIPTION QTY REMARKS
1 FAN20N M20 NYLOCK NUT 10
2 FAS20X60 HEX-HEAD BOLT 6
3 FAS20X90 M20 x 90 4
4 FAW20A Bright Washer 20
5 J11310000 DEFLECTOR ARM SUPPORT 2
6 J6500000 DEFLECTOR DOOR 1
7 J6510000 DEFLECTOR DOOR MTG BRKT 1
8 J6520000 DEFLECTOR DOOR MTG BRKT 1

Copyright © Sandvik Mining & Rock Technology


71
QJ241 JAW CRUSHER FEED CHUTE
CJ0099 - Rev. C

2
7

5 6

Copyright © Sandvik Mining & Rock Technology


72
QJ241 JAW CRUSHER FEED CHUTE
CJ0099 - Rev. C

Parts List
ITEM PART No. DESCRIPTION QTY REMARKS
1 J10690000 CRUSHER TOP INLET CHUTE COVER 1
2 J10710000 TOP INLET CHUTE R/H SIDE FRAME 1
3 J2060000 INLET CHUTE SIDE RUBBER CLAMP 2
4 J6620000 TOP INLET CHUTE L/H SIDE FRAME 1
5 J6640000 INLET CHUTE INNER FRT PLT. 1
6 J6890000 JAW UNIT RUBBER CLAMP 1
7 RU1336 QJ340 INLET SIDE RUBBER 2

Copyright © Sandvik Mining & Rock Technology


73
QJ241 REAR PANEL ASSEMBLY
CJ0095 - Rev. F

6
10

13 14

11
12

6
15

11

9 3 4 5

Copyright © Sandvik Mining & Rock Technology


74
QJ241 REAR PANEL ASSEMBLY
CJ0095 - Rev. F

Parts List
ITEM PART No. DESCRIPTION QTY REMARKS
1 A16650000 TOP REAR COVER PANEL- VOGEL 1
2 BT10015 JAW/TORQUE ARM BLK 1
3 FAB16X140(12.9) M16X140 HT HEX-HEAD BOLT (12.9) 1
4 FAN16N(12.9) M16 NYLOCK NUT 12.9 GRADE 1
5 FAW16(10.9) M16 HARDENED WASHER 2
6 FD2007 DOOR HANDLE 2
7 FD2105 HINGE 3 + 2 HOLE 2
8 J10140000 LIMIT SWITCH PLT 1
9 J11400000 PULLEY ARM TENSION BRACKET 1
10 J12870000 ACCESS DOOR 1
11 J5180000 TOGGLE GUARD SUPPORT BRACKET 2
12 J5220000 TOGGLE GUARD SUPPORT BRKT 1
13 J5230000 TOGGLE GUARD SUPPORT BRKT 1
14 J6840000 TOGGLE COVER SIDE PLATE 1
15 J6850000 TOGGLE COVER 1

Copyright © Sandvik Mining & Rock Technology


75
C10+ JAW HANGING RUBBER ARRANGEMENT
CJ0108 - Rev. C

6 8 7

3 2 1

9
5 4 8 4

10 10

Copyright © Sandvik Mining & Rock Technology


76
C10+ JAW HANGING RUBBER ARRANGEMENT
CJ0108 - Rev. C

Parts List
ITEM PART No. DESCRIPTION QTY REMARKS
1 FAB12X45 M12 X 45 HT BOLT 14
2 FAN12N M12 NYLOCK NUT 14
3 FAW12A M12 Bright Washer 28
4 J12840000 HANGING RUBBER WEAR PLATE 2
5 J6720000 BTM SIDE RUBBER MTG STRIP 1
6 J6730000 BTM SIDE RUBBER MTG STRIP 1
7 J6740000 SIDE RUBBER FIXING PIN 2
8 J6890000 JAW UNIT RUBBER CLAMP 2
9 J8690000 JAW UNIT SIDE RUBBER FIXING PIN 2
10 RU1331 JAWBOX HANGING RUBBER 2

Copyright © Sandvik Mining & Rock Technology


77
HOSE BRACKET ARRANGEMENT
CJ0173 - Rev.

Copyright © Sandvik Mining & Rock Technology


78
HOSE BRACKET ARRANGEMENT
CJ0173 - Rev.

Parts List
ITEM PART No. DESCRIPTION QTY REMARKS
1 FAW30A Bright Washer 2
2 J12860000 HOSE BRACKET 1

Copyright © Sandvik Mining & Rock Technology


79
QJ241 CORRUGATED JAW WEAR PLATES & FEEDER SEALING PLATES
CJ0104 - Rev. A

3 3
4

6 5

9 8 7

1 2

Copyright © Sandvik Mining & Rock Technology


80
QJ241 CORRUGATED JAW WEAR PLATES & FEEDER SEALING PLATES
CJ0104 - Rev. A

Parts List
ITEM PART No. DESCRIPTION QTY REMARKS
1 J6920000 FIXED WEAR PLATE CORRUGATED 1
2 J6930000 13% SWING WEAR PLT CORRUGATED 1
3 J6940000 SWING WEAR PLATE WEDGE 2
4 BG00746644 SEALING PLATE 1
5 BG00746645 SEALING PLATE 1
6 BG00746642 SEALING PLATE 1
7 FAW16A M16 (FORM A) WASHER 12
8 FAN16N M16 NYLOCK NUT 6
9 FAB16X50 M16X50 HEX BOLT 6

Copyright © Sandvik Mining & Rock Technology


81
QJ241 TALL TOOTH JAW WEAR PLATES & FEEDER SEALING PLATES
CJ0105 - Rev. A

2 6

1 3

4 5

Copyright © Sandvik Mining & Rock Technology


82
QJ241 TALL TOOTH JAW WEAR PLATES & FEEDER SEALING PLATES
CJ0105 - Rev. A

Parts List
ITEM PART No. DESCRIPTION QTY REMARKS
1 BG00746642 SEALING PLATE 1
2 BG00746644 SEALING PLATE 1
3 BG00746645 SEALING PLATE 1
4 J6250000 13% FIXED WEAR PLATE TALL TOOTH 1
5 J6260000 13% SWING WEAR PLATE TALL TOOTH 1
6 J6940000 SWING WEAR PLATE WEDGE 2

Copyright © Sandvik Mining & Rock Technology


83
QJ241 18% CORRUGATED JAW WEAR PLATES & FEEDER SEALING PLATES
CJ0106 - Rev. A

4
2

4
1 3

Copyright © Sandvik Mining & Rock Technology


84
QJ241 18% CORRUGATED JAW WEAR PLATES & FEEDER SEALING PLATES
CJ0106 - Rev. A

Parts List
ITEM PART No. DESCRIPTION QTY REMARKS
1 BG00746642 SEALING PLATE 1
2 BG00746644 SEALING PLATE 1
3 BG00746645 SEALING PLATE 1
4 J6940000 18% SWING WEAR PLT WEDGE 2
5 J9640000 18% SWING WEAR PLT CORRUGATED 1
6 J9660000 18% FIXED WEAR PLT CORRUGATED 1

Copyright © Sandvik Mining & Rock Technology


85
QJ241 20% MANG JAW WEAR PLATES & FEEDER SEALING PLATES
CJ0107 - Rev. B

4
3

Copyright © Sandvik Mining & Rock Technology


86
QJ241 20% MANG JAW WEAR PLATES & FEEDER SEALING PLATES
CJ0107 - Rev. B

Parts List
ITEM PART No. DESCRIPTION QTY REMARKS
1 BG00746644 20% MANG SQ TOOTH FIXED JAW PLT 1
2 BG00746645 SEALING PLATE 1
3 J12930000 EXTENDED SEALING PLT 1
4 J6940000 SWING WEAR PLATE WEDGE 2
5 J8810000 20% MANG SQ TOOTH FIXED JAW PLT 1
6 J8820000 SWING WEARPLATE SQ TOOTH 1

Copyright © Sandvik Mining & Rock Technology


87
JAW FULL AUTOLUBE SYSTEM
CA0171 - Rev. A

3 1 2 4

5 6 7

Copyright © Sandvik Mining & Rock Technology


88
JAW FULL AUTOLUBE SYSTEM
CA0171 - Rev. A

Parts List
ITEM PART No. DESCRIPTION QTY REMARKS
1 BT10014 PRESS RELIEF VALVE 1
2 BT10016 SCREW PLUG 3
3 BT10017 VOGEL PUMP ELEMENT 1
4 BT10018 MAIN DIS BLOCK 1
5 BT10021 VOGEL SEC BLOCK 3
6 BT9944 VOGEL FLAT 1/8 WASHER 15
7 HA00001806 1/8" M/M ADAPTOR 15
8 HH17000 QJ340 AUTOLUBE HOSE KIT OPTION 1 1 NOT SHOWN
9 HH17100 QJ240 AUTOLUBE HOSE KIT OPTION 1 1 NOT SHOWN
10 HHK0110 QJ241 AUTOLUBE KIT 1 NOT SHOWN
11 HHK0131 QJ341 AUTOLUBE HOSE KIT OPTION 1 1 NOT SHOWN

Copyright © Sandvik Mining & Rock Technology


89
52 18 6 55

35
37

6
34
CE0015 - Rev. I

24
24
53
53
30
36
39
29
C10+ SIDE CONVEYOR ASSY.

10 7 9
17 2

20 9 8 10 48 19

90
50 32
40 23
21
15 45
31

38
47

Copyright © Sandvik Mining & Rock Technology


25
49 43 33 41 28
4
3
16

54 14
11

5 42 27 1 26 44 22 3 13 51 12
C10+ SIDE CONVEYOR ASSY.
CE0015 - Rev. I

Parts List
ITEM PART No. DESCRIPTION QTY REMARKS
1 BG00485648 HYDRAULIC CYLINDER 1
2 BT1009 PLUMMER BLOCK BEARING 2
3 BT2009 BEARING FLANGE 2
4 BT6515 DRIVE COUPLING W/ TAPER LOCK 1
5 CB63700650 CONVEYOR BELT 1
6 CD0001-FA1 TENSION ARMS BOLT SET 6
7 CR1004 30° ROLLER BRACKET 6
8 CR1006 40° ROLLER BRACKET 2
9 CR1013 WING ROLLER 8
10 CR1016 CENTRE ROLLER 4
11 CR9094 RETURN ROLLER 1
12 D16550000 SCRAPER MTG. PLATE 1
13 D16560000 SCRAPER CLAMP PLATE 1
14 D4080000 SCRAPER MTG BRACKET 2
15 D4910000 SINGLE FLAIR MOUNTING BRACKET 3
16 E0070000 DRIVE DRUM ASSEMBLY 1
17 E0080000 END DRUM ASSEMBLY 1
18 E0150000 TAILDRUM BEARING SLIDER 2
19 E0240000 MOTOR MTG BRKT TOP COVER 1
20 E1030000 SIDE CONV. TAIL DRUM SCRAPER 1
21 E10560000 SIDE CONVEYOR LIFTING LUG 4
22 E10570000 RETURN ROLLER FINGER GUARD 1
23 E10580000 LIFTING LUG 2
24 E1070000 ASSY FEED BOOT CLAMP 2
25 E1440000 MOTOR MOUNTING BRACKET 1
26 E1520000 LIFT RAM UPPER CROSS BEAM 1
27 E1530000 FOLD RAM - BTM MOUNTING BRACKET 1
28 E1860000 MOTOR MTG BRACKET BOTTOM 1
29 E1870000 HEAD DRUM FLAIR 1
30 E1880000 HEAD DRUM FLAIR OPP HAND 1
31 E1920000 ROLLER NIP GUARD 1
32 E1930000 ROLLER NIP GUARD OPP HAND 1
33 E2020000 TRANSPORT LINK ARM BRACKET 2
34 E2110000 FEEDBOOT SIDE PLATE 1
35 E2120000 FEEDBOOT SIDE PLATE 1
36 E2130000 FEEDBOOT LEG 4
37 E2140000 FEEDBOOT BACK 1
38 E2510000 UPPER FRAME PITBULL BOLT UP 1
39 E4990000 TAIL DRUM GUARD 1
40 E5020000 SIDE CONVEYOR BASE 1
41 E5030000 MOUNTING BRACKET R.H 1
42 E5040000 MOUNTING BRACKET L.H 1
43 E6100000 TRANSPORT BRACE 1
44 FAB1004 U BOLT 2
45 FAS16X110 Hex-Head Bolt 4
46 HHK0102 SIDE CONV HOSE KIT 1 NOT SHOWN
47 HM1006 MOTOR 1 SEAL KIT: HM2001
48 HV5003 CHECK VALVE 1
49 PN1019 TRANSPORT PIN 2
50 PY1008 PLOUGH SCRAPER BLADE 1
51 PY1050 POLYSCRAPER 1
52 RU1143 FEEDBOOT REAR RUBBER 1
53 RU1320 FEEDBOOT WEAR RUBBER 2
54 RU5501 ROSTA SUPPORT 2
55 fas24x200 M24X200 HEX SET SCREW 2

Copyright © Sandvik Mining & Rock Technology


91
QJ241 SIDE CON HEAD DRUM COVER ASSY
CE0039 - Rev. A

1 2

Copyright © Sandvik Mining & Rock Technology


92
QJ241 SIDE CON HEAD DRUM COVER ASSY
CE0039 - Rev. A

Parts List
ITEM PART No. DESCRIPTION QTY REMARKS
1 E10210000 S CONV HEAD DRUM END COVER 1
2 E10220000 S CONV HEAD DRUM TOP GUARD 1

Copyright © Sandvik Mining & Rock Technology


93
QJ241 TWIN POLE MAGNET ASSY
CA0294 - Rev. B

Copyright © Sandvik Mining & Rock Technology


94
QJ241 TWIN POLE MAGNET ASSY
CA0294 - Rev. B

Parts List
ITEM PART No. DESCRIPTION QTY REMARKS
1 MA1001 SHACKLE CONNECTOR 4
2 FA9112 M20 EYE BOLT 4
3 FAW20A BRIGHT WASHER 4
4 FAN20 M20 HEX NUT 4
5 HHK0147 QJ241 MAGNET HOSE KIT 1
6 100-80-0014 LIFTING CHAIN (14 link) 2
7 100-80-0016 LIFTING CHAIN (16 link) 2
8 MA2033 MAGNET TWIN POLE 1

Copyright © Sandvik Mining & Rock Technology


95
QJ241 MAIN CONVEYOR ASSEMBLY
CD0076 - Rev. D

3
A

4
6

7
2

Copyright © Sandvik Mining & Rock Technology


96
QJ241 MAIN CONVEYOR ASSEMBLY
CD0076 - Rev. D

Parts List
ITEM PART No. DESCRIPTION QTY REMARKS
1 CB21000800 CONVEYOR BELT 1
2 CD0079 FEEDBOOT ARRANGEMENT 1 SEE ASSY: CD0079
3 CD0080 UPPER CONVEYOR ARRGT 1 SEE ASSY: CD0080
4 FA9143 Spring Retaining Ring 2
5 HHK0146 LOWERING MAIN CON HOSE KIT 1 NOT SHOWN
6 HR9907 HYDRAULIC RAM 2
7 PN1240 MAIN CON PIVOT BUSH 2

Copyright © Sandvik Mining & Rock Technology


97
QJ241 FEEDBOOT ARRANGEMENT
CD0079 REV- H

1
23

21

30

28

19

32

33
2

19
4
34

Copyright © Sandvik Mining & Rock Technology


98
QJ241 FEEDBOOT ARRANGEMENT
CD0079 REV - H

25

27

29

18

18 24

15
13
14

29

26
22

26

16 17

15

10

17

11

16
8

Copyright © Sandvik Mining & Rock Technology


99
QJ241 FEEDBOOT ARRANGEMENT
CD0079 REV - H

20

20

20

12

12

Copyright © Sandvik Mining & Rock Technology


100
QJ241 FEEDBOOT ARRANGEMENT
CD0079 REV - H

Parts List
ITEM PART No. DESCRIPTION QTY REMARKS
1 BT1009 PLUMMER BLOCK BEARING SY55TR 2
2 D19980000 QJ341 MAIN CON CENTRE ROLL BRKT 6
3 CR9111 MAIN CONV CENTRE ROLL 102*450MM 3
4 CR9095 DISC RETURN ROLLER 1
5 CR9081 C10 WING IMPACT ROLL 238MM FACE 12
6 D21650000 MAIN CON BEARING SUPPORT - R/H 1
7 D21660000 MAIN CON BEARING SUPPORT - L/H 1
8 D21080000 CONVEYOR - TAIL OUTER FLARE D.S 1
9 D21100000 CONVEYOR TAIL INNER FLARE D.S. 1
10 D21090000 CONVEYOR - TAIL OUTER FLARE NDS 1
11 D21110000 CONVEYOR - TAIL INNER FLARE NDS 1
12 D21120000 CONVEYOR WEAR PLATE 2
13 D21770000 MAIN CONV. FEEDBOOT SIDE PANEL 1
14 D21780000 MAIN CONV. FEEDBOOT SIDE NDS 1
15 D21810000 MAIN CONV-FEEDBOOT REAR LEG 2
16 D21800000 MAIN CONV-FEEDBOOT FRONT LEG 2
17 D21820000 MAIN CONV-FEEDBOOT GUARD 2
18 D4650000 FEED BOOT CLAMP PLATE - REAR 2
19 FAB1004 M10 LEG U-BOLT 35MM CTRS 62MM L 4
20 PY1072 LOW FRICTION IMPACT BAR 3
21 D21680000 QJ241 MAIN CONVEYOR TAIL SECTION 1
22 D22140000 FEED BOOT REAR PANEL 1
23 K1170000 MAIN CONVEYOR TAIL DRUM 1
24 RU1400 QJ241 MAIN CONVEYOR FEED BOOT 2
25 RU1446 FEED BOOT RUBBER- BACK 1
26 RU1470 FEED BOOT RUBBER - SIDE 2
27 RU1447 MAIN CONV FEEDBOOT RUBBER-BACK 1
28 CR9108 TRACKING ROLLER(800 WIDE BELT) 1
29 D22660000 MAIN CONV - CLAMP PLATE 2
30 D24950000 MAIN CONV PLOUGH SCRAPER ASSY 1
31 BG00792239 Spacer 2
32 BG00790959 Beam Support 1
33 BG00790535 Adjusting Plate 4
34 19-03-0127 Tracking Roller - Threaded shaft 64mm x 127mm 4

Copyright © Sandvik Mining & Rock Technology


101
45 40 13 3 7 5 6 4 7 12 10 46

11

28

26
52
CD0080 - Rev. B

14
38 47
39
19 48

3 22
43
24
32
QJ241 UPPER CONVEYOR ARRGT

41
42 30
49

37

27 50
14 20 9 51 21

102
18
16

15
36
35 8

Copyright © Sandvik Mining & Rock Technology


29 2 17

15
23 1

34
44
25
33

31
QJ241 UPPER CONVEYOR ARRGT
CD0080 - Rev. B

Parts List
ITEM PART No. DESCRIPTION QTY REMARKS
1 14-05-0099 CONVEYOR SPEED WHEEL 1
2 A24260000 SUPPORT CROSS MEMBER ASSY 1
3 BT2009 BEARING FLANGE 2
4 BT5010 TAPER LOCK BUSH 1
5 BT5011 TAPER LOCK BUSH 1
6 BT6516 DRIVE COUPLING INSERT 1
7 BT8501 DRIVE COUPLING 2
8 CR9095 DISC RETURN ROLLER 4
9 CR9111 MAIN CONV CENTRE ROLLER 8
10 D0190000 MOTOR BRACKET TOP PLATE 1
11 D0200000 MAIN CONV MTR MTG COVER BTM 1
12 D16800000 MOTOR MOUNTING BRACKET 1
13 D18760000 SONAR MOUNTING BRACKET ARRGT 1
14 D19140000 WEAR PLATE 2
15 D19150000 WEAR PLATE 4
16 D19160000 WEAR PLATE 2
17 D19300000 SIDE WEAR PLATES 2
18 D19380000 RETURN ROLLER GUARD 4
19 D19740000 INNER FLARE CROSS BRACE 1
20 D19980000 CENTRE ROLLER BRKT 16
21 D20920000 TOP SECTION FRAME. 1
22 D20930000 TOP SECTION - OUTER FLARE D/S 1
23 D20940000 TOP SECTION - OUTER FLARE N/D/S 1
24 D20950000 TOP SECTION - INNER FLARE D/S 1
25 D20960000 TOP SECTION - INNER FLARE N/D/S 1
26 D20970000 INNER FLARE END PANEL ASSY D/S 1
27 D20980000 END SECT - INNER FLARE ASSY N/D/S 1
28 D20990000 OUTER FLARE END PANEL ASSY D/S 1
29 D21000000 OUTER FLARE END PANEL ASSY N/D/S 1
30 D21010000 TAIL SECTION - OUTER FLARE D/S 1
31 D21020000 TAIL SECTION - OUTER FLARE N/D/S 1
32 D21030000 TAIL SECTION - INNER FLARE D/S 1
33 D21040000 MID SECTION - INNER N/D/S 1
34 D21050000 WEAR PLATE 2
35 D21130000 WEAR PLATE 2
36 D21140000 BRACKET 6
37 D21710000 DRUM SCRAPER MTG BRACKET 1
38 D21730000 DRIVE DRUM MTG ARM 1
39 D21740000 DRIVE DRUM MTG ARM 1
40 D22010000 SPRAY BAR ASSY. 1
41 D4080000 SCRAPER MTG BRACKET 2
42 D4770000 HEAD DRUM GUARD PLATE 1
43 D4780000 HEAD DRUM SCRAPER PLATE 1
44 FAB1004 U BOLT 8
45 HA99000022 SPRAY NOZZLE 2
46 HM1048 MOTOR 1 SEAL KIT: HM8860
47 PN1033 ADJUSTER BOLT 2
48 PY1042 FEEDER CONV BASE IMPACT BAR 2
49 PY1074 HEAD DRUM SCRAPER BLADE 1
50 RU5501 ROSTA SUPPORT 2
Copyright © Sandvik Mining & Rock Technology
103
QJ241 UPPER CONVEYOR ARRGT
CD0080 - Rev. B

Parts List
ITEM PART No. DESCRIPTION QTY REMARKS
51 D4800000 ACCESS HOLE COVER PLATE - L/H 2
52 K1160000 MAIN CONV DRIVE DRUM 1

Copyright © Sandvik Mining & Rock Technology


104
Copyright © Sandvik Mining & Rock Technology
105
QJ241 MAIN CONVEYOR CHUTE ARRGT(UNI-DIRECTIONAL MAGNET)
CD0086 - Rev.

Copyright © Sandvik Mining & Rock Technology


106
QJ241 MAIN CONVEYOR CHUTE ARRGT(UNI-DIRECTIONAL MAGNET)
CD0086 - Rev.

Parts List
ITEM PART No. DESCRIPTION QTY REMARKS
1 D19180000 ALUMINIUM MAG DISCH CHUTE 1
2 D21060000 ALUMINIUM CHUTE INNER FLARE 1
3 D21070000 CONV DISCHARGE OPP INNER FLARE 1
4 D21750000 CONV DISCHARGE OPP OUTER FLAR 1

Copyright © Sandvik Mining & Rock Technology


107
QJ241 MAIN CONVEYOR CHUTE ARRGT(NO MAGNET)
CD0087 - Rev. A

1
2

Copyright © Sandvik Mining & Rock Technology


108
QJ241 MAIN CONVEYOR CHUTE ARRGT(NO MAGNET)
CD0087 - Rev. A

Parts List
ITEM PART No. DESCRIPTION QTY REMARKS
1 D21350000 CONV (NO MAGNET) INNER FLARE 2
2 D21360000 CONV (NO MAGNET) OUTER FLARE 2
3 HHK0278 NO MAGNET HOSE KIT 1 NOT SHOWN

Copyright © Sandvik Mining & Rock Technology


109
QJ241 MAIN CONVEYOR CHUTE ARRGT(BI-DIRECTIONAL MAGNET DISCHARGE)
CD0088 - Rev. A

4 3

2 2

1 2

Copyright © Sandvik Mining & Rock Technology


110
QJ241 MAIN CONVEYOR CHUTE ARRGT(BI-DIRECTIONAL MAGNET DISCHARGE)
CD0088 - Rev. A

Parts List
ITEM PART No. DESCRIPTION QTY REMARKS
1 D19180000 QJ241 ALUMINIUM MAG DISCH CHUTE 2
2 D21060000 QJ241 ALUMINIUM CHUTE INNER FLARE 2
3 HAQF03401 3/4 FLAT FACED QUICK RELEASE COUPL FEM 2
4 HAQM03401 3/4 FLAT FACED QUICK RELEASE 2

Copyright © Sandvik Mining & Rock Technology


111
QJ241 MAIN CON HEAD DRUM COVERS
CD0083 - Rev. B

Copyright © Sandvik Mining & Rock Technology


112
QJ241 MAIN CON HEAD DRUM COVERS
CD0083 - Rev. B

Parts List
ITEM PART No. DESCRIPTION QTY REMARKS
1 12-76-0100 DUST COVER TIE DOWN (4") 30
2 D21990000 DUST COVER SUPPORT 4
3 D22000000 MAIN CONV TOP TARPAULIN 1

Copyright © Sandvik Mining & Rock Technology


113
DUST COVERS ASSEMBLY - NO MAGNET OPTION
CD0134- Rev.

Copyright © Sandvik Mining & Rock Technology


114
DUST COVERS ASSEMBLY - NO MAGNET OPTION
CD0134- Rev.

Parts List
ITEM PART No. DESCRIPTION QTY REMARKS
1 CD0083 QJ241 MAIN CON HEAD DRUM COVERS 1
2 D25000000 TARPAULIN 1
3 D21990000 DUST COVER SUPPORT 2
4 12-76-0100 DUST COVER TIE DOWN (4") 13

Copyright © Sandvik Mining & Rock Technology


115
QJ241 TIER IV MAG ARM ASSY
CA0114 - Rev. M

10
11

17

18

14 16
1

15

12

13

4
19
3
8

Copyright © Sandvik Mining & Rock Technology


116
QJ241 TIER IV MAG ARM ASSY
CA0114 - Rev. M

Parts List
ITEM PART No. DESCRIPTION QTY REMARKS
1 14-05-0187 LED LAMP 2
2 A24770000 W'WAY CENTRAL RAILING D/S ASSY 1
3 A25170000 MAGNET ARM WELDED ASSY 1
4 A25250000 MAINTENANCE PLATFORM ASSY 1
5 A25610000 TANK HANDRAIL 1
6 A26330000 BEACON BRACKET 2
7 A26350000 WALKWAY SUP. BRKT. 1
8 A26360000 WALKWAY SUPPORT BRKT 1
9 CA0165 LADDER ARRANGEMENT (7 RUNG) 1 SEE ASSY: CA0165
10 CB0087 HYDRAULIC OIL TANK ASSEMBLY 1 SEE ASSY: CB0087
11 CB0159 DIESEL TANK COMPLETE 1 SEE ASSY: CB0159
12 EL9764 YELLOW BEACON 2
13 EL9799 SIREN 2
14 HR3012 M. CONV ADJUST RAM & ROD END 2
15 PN1236 PIN 2
16 PN1256 MAIN CONV LIFT RAM PIN ASSY 2
17 RU1416 TANK BASE CUSHION 1
18 RU1417 TANK CUSHION (DIESEL TANK) 1
19 RU1418 TANK CUSHION (HYD TANK) 1

Copyright © Sandvik Mining & Rock Technology


117
TIER IV HYDRAULIC OIL TANK ASSEMBLY QJ241 & QJ341
CB0087 - Rev. F

20 21 3 18

Copyright © Sandvik Mining & Rock Technology


118
TIER IV HYDRAULIC OIL TANK ASSEMBLY QJ241 & QJ341
CB0087 - Rev. F

18
16
12
10
17
5
11 7
6
17
16 1
14
6
8
23
4
16
2
15

Copyright © Sandvik Mining & Rock Technology


119
TIER IV HYDRAULIC OIL TANK ASSEMBLY QJ241 & QJ341
CB0087 - Rev. F

13

19

19

21
5

6
22

Copyright © Sandvik Mining & Rock Technology


120
TIER IV HYDRAULIC OIL TANK ASSEMBLY QJ241 & QJ341
CB0087 - Rev. F

Parts List
ITEM PART No. DESCRIPTION QTY REMARKS
1 HV8577 2" BSP LOW PRESSURE BALL VALVE 2
2 HA1105 SWEPT 90 MALE / FEMALE SWIVEL 2
3 10-23-5028 LOW LEVEL SENSOR GUAGE 1
4 HA2000001 2" M/M ADAPTOR 2
5 HA2000010 2" BSP MALE / FEMALE SWIVEL 2
6 HADW20000 2" DOWTY WASHER 4
7 HV8004 3/4" BSP BALL VALVE 1
8 HV8007 1" BSP LOW PRESSURE BALL VALVE 1
9 HV8008 1¼" L/P BALL VALVE 1
10 HA1000033 1IN BSP MALE/MALE ADAPTOR 1
11 HA1000002 1" X 1" M/F SWIVEL ADAPTOR 1
12 HA003400062 3/4" x 1 1/2" M/F SWIVEL APTR 1
13 HA1140112 1 1/4" x 1 1/2" M/F SWIVEL APTR 1
14 HA03400044 3/4" BSP MALE/MALE ADAPTOR 1
15 HA03400030 3/4" - 1" BSP MALE/MALE ADAPTOR 1
16 HADW10000 1" DOWTY WASHER 3
17 HADW03400 3/4" DOWTY WASHER 2
18 CB0232 TIER IV HYDRAULIC TANK SUB-ASSEM 1 SEE ASSY: CB0232
19 HADW10140 1 1/4" DOWTY WASHER 6
20 HAP100142 1 1/4" BSP PLUG 2
21 HA1000009 1 1/4" M/M ADAPTOR SHORT TYPE 3
22 HA1000061 1 1/4" M/F BSP SWEPT 90 THRUST NUT 1
23 HA03400039 3/4" BSP 90S M/F ADAPTOR 1

Copyright © Sandvik Mining & Rock Technology


121
TIER IV HYDRAULIC TANK SUB-ASSEM
CB0232 - Rev. D

15

7 12 5

10

4
1
18
17
13
16
14

Copyright © Sandvik Mining & Rock Technology


122
TIER IV HYDRAULIC TANK SUB-ASSEM
CB0232 - Rev. D

3 11

Copyright © Sandvik Mining & Rock Technology


123
TIER IV HYDRAULIC TANK SUB-ASSEM
CB0232 - Rev. D

Parts List
ITEM PART No. DESCRIPTION QTY REMARKS
1 10-21-0007 2 1/2" SUCTION FILTER 90 MICRON 2
2 10-21-0030 RETURN FILTER 2
3 10-22-4006 TANK AIR BREATHER 1
4 B14010000 TIER IV HYDRAULIC TANK 1
5 B20540000 COVER PLATE (ALUMINIUM) 2
6 FAB12x20 M12 X 20 HEX HEAD SETSCREW 2
7 FAS10X25 M10x25 SETSCREW 12
8 FASKT10X35 M10x35 CAP HEAD SOCKET 8
9 FAW10SP M10 Form A Spring Washer 8
10 HA03400059 3/4" PLASTIC CAP 4
11 HADW03400 3/4" DOWTY WASHER 1
12 HADWM10 10mm DOWTY WASHER 12
13 HAP012003 1/2" BSPT PLASTIC PLUG 1
14 HAP100007 1" BSP PLASTIC PLUG 1
15 HAP100144 1 1/4" BSP PLASTIC PLUG 4
16 HAP101202 1 1/2" PLASTIC CAP 2
17 HAP200002 2" PLASTIC CAP 2
18 HF1017 FILTER SUCTION STR1004SG1M90-2 2

Copyright © Sandvik Mining & Rock Technology


124
Copyright © Sandvik Mining & Rock Technology
125
DIESEL TANK COMPLETE
CB0159 - Rev. D

4
10 1

5
11

13

9 5 8 13 8 7 6 8

12

Copyright © Sandvik Mining & Rock Technology


126
DIESEL TANK COMPLETE
CB0159 - Rev. D

Parts List
ITEM PART No. DESCRIPTION QTY REMARKS
1 10-23-5008 LEVEL GAUGE 10" (254 CTR) 2
2 14-05-0149 FUEL SENDER 850MM 1
3 CB0234 QJ241/QJ341 DIESEL TANK SUB-ASSY 1 SEE ASSY: CB0234
4 HADW01200 1/2" DOWTY WASHER 1
5 HA01200005 1/2" x 3/4" BSP M/M 2
6 ha03400041 3/4" BSP 90S M/F ADAPTOR 1
7 HA03400036 3/4" M/F SWIVEL 2
8 HADW03400 3/4" DOWTY WASHER 4
9 HA01200009 1/2" BSP M/F 90S 1
10 HADW10000 1" DOWTY WASHER 1
11 HA03400030 3/4" - 1" BSP MALE/MALE ADAPTOR 1
12 HA03400044 3/4" BSP MALE/MALE ADAPTOR 1
13 HV8004 3/4" BSP BALL VALVE 2

Copyright © Sandvik Mining & Rock Technology


127
QJ241/QJ341 DIESEL TANK SUB-ASSY
CB0234 - Rev. C

14 7 8 3 5

13 4
11 10

1
12

10

Copyright © Sandvik Mining & Rock Technology


128
QJ241/QJ341 DIESEL TANK SUB-ASSY
CB0234 - Rev. C

Parts List
ITEM PART No. DESCRIPTION QTY REMARKS
1 B17220000 DIESEL TANK 1
2 B15050000 DIESEL TANK ACCESS GASKET 2
3 B15060000 QH440 DIESEL TANK ASSY DETAIL 1
4 B15040000 TIER IV DIESEL TANK TOP COVER 1
5 10-22-4012 TANK SIEVE 1
6 10-22-4010 DIESELTANK CAP 1
7 HADW03400 3/4" DOWTY WASHER 1
8 10-22-4006 TANK AIR BREATHER 1
9 FAB12x20 M12 X 20 HEX HEAD SETSCREW 4
10 HAP012003 1/2" BSPT PLASTIC PLUG 4
11 HA03400059 3/4" PLASTIC CAP 2
12 HAP100007 1" BSP PLASTIC PLUG 1
13 FAW10SP M10 FORM A SPRING WASHER 28
14 FAB10X20 M10 X 20 HEX HEAD 28

Copyright © Sandvik Mining & Rock Technology


129
QJ241 MAGNET ASSEMBLY
CA0159 - Rev. B

7 3

1
2 2
8

4
5

Copyright © Sandvik Mining & Rock Technology


130
QJ241 MAGNET ASSEMBLY
CA0159 - Rev. B

Parts List
ITEM PART No. DESCRIPTION QTY REMARKS
1 100-80-0014 CHAIN, LIFTING (14 LINK) 2
2 100-80-0016 CHAIN, LIFTING (16 LINK) 2
3 FA9112 M20 EYE BOLT ZINC PLATED 4
4 FAN20 M20 Hex Nut 4
5 FAW20A Bright Washer 4
6 HHK0147 QJ241 PIPE AND PRESSURE HOSE KIT 1 NOT SHOWN
7 MA1001 TL 13 SHACKLE CONNECTOR 4
8 MA1050 OVERBAND MAGNET 1

Copyright © Sandvik Mining & Rock Technology


131
CAT 7.1 HYDRAULIC POWER PACK QJ241
CB0112 - Rev. J

28
31
23

41
15

55
26

22
35
48

57
58
47

34
11

29
54

53
10

20
40
39
2
27

36
43

33
14

49

46

44
47

28
9

1
29

48

57
28
37
21
32

Copyright © Sandvik Mining & Rock Technology


132
CAT 7.1 HYDRAULIC POWER PACK QJ241
CB0112 - Rev. J

59
13

12

4
25

17
52
19
16

6
38
51
3
56
42

7
18
29

24
30

45

Copyright © Sandvik Mining & Rock Technology


133
CAT 7.1 HYDRAULIC POWER PACK QJ241
CB0112 - Rev. J

Parts List
ITEM PART No. DESCRIPTION QTY REMARKS
1 10-21-0320 SAUER DANFOSS 130B 1
2 10-24-1131 PUMP 130CC 1 SEAL KIT: 10-24-1134
3 B12210000 CAT C7.1 TIER 4 ENGINE SUPPORT 1
4 B12560000 ADAPTOR BLOCK (400mm) 1
5 B14470000 AFTER TREATMENT SUPPORT 1
6 B14840000 BATTERY HOLDER 1
7 B14850000 BATTERY CLAMP 1
8 B14860000 ADAPTOR BLOCK (310mm) 1
9 B15620000 FILTER BRACKET 1
10 B15880000 MOUNTING BRACKET 1
11 B16000000 PROPORTIONAL VALVE MTG BRKT 1
12 B16640000 UPPER ANTI-VIBE MTG PLT ASSY (P/P) 1
13 B16650000 C7.1 UPPER ANTI-VIBE MTG PLT (A/T) 1
14 B16860000 PRESSURE FILTER BRACKET 1
15 B16910000 ANTI-VIBE MTG PLT (A/T) 1
16 B17050000 LH FRONT FOOT 1
17 B17060000 RH FRONT FOOT 1
18 B17500000 ADAPTOR BLOCK 1
19 B17510000 ADAPTOR BLOCK 1
20 B18080000 QJ241/QJ341 POWERPACK SPACER 4
21 B18570000 TIER IV AIR FILTER TIE BRACKET 1
22 B18670000 TIER IV PP 6000 FLANGE B/H BRKT 1
23 B18740000 COMPACT SOOT GUARD 1
24 B18900000 FILTER SUPPORT (CAT7.1 3B) 1
25 B18920000 PUMP SUPPORT (C7.1) QJ241 1
26 B18950000 HANDRAIL-SELF CLOSING GATE 1
27 B19980000 C7.1 ENGINE PIPE SUPPORT BRACKET 1
28 CB0090 TIER4 C7.1 HYD POWERPACK 1 SEE ASSY: CB0090
29 CB0093 TIER4 CORE P'PACK COMPLETE 1 SEE ASSY: CB0093
30 CB0168 TIER IV MULTI-PIPE SUPPORT ASSY 1 SEE ASSY: CB0168
31 CB0207 SHROUD BOLTED ASSY. 1 SEE ASSY: CB0207
32 CB0209 VORTEX PRE-CLEANER KIT 1 SEE ASSY: CB0209
33 CB0223 QJ241 IN LINE FILTER BRKT ASSY 1 SEE ASSY: CB0223
34 CB0224 QJ241 AIR PIPE SUPPORT ASSY 1 SEE ASSY: CB0224
35 CB0233 CAT C7.1 TURBO COVER ARRGT 1 SEE ASSY: CB0233
36 EL10577 BATTERY 2
37 EN10002 AIR CLEANER- VERTICAL BLUE MEDIA 1
38 EN9679 BOWEX COUPLING C7.1/D7 ENGINE 1
39 EN9921 O' RING 1
40 EN9922 O' RING 1
41 EN9927 Novibra Type RA Mount 6
42 EX7009 BECOOL RADIATOR 1
43 EX7017 FUEL COOLER 1
44 FAB1024 M10 U-BOLT 76mm CTRS 90mm LONG 1
45 FAB1026 U-BOLT 5" CTRS 100MM LONG 1
46 FAB1028 M10 U-BOLT 90mm CTRS 80mm LONG 1
47 FD1003 800N GAS STRUT 2
48 FD1505 GAS STRUT FORK END 4
49 HF9918 PRESSURE FILTER 1 FILTER KIT: EN9785
50 HHK0203 POWERPACK HOSE KIT 1 NOT SHOWN

Copyright © Sandvik Mining & Rock Technology


134
CAT 7.1 HYDRAULIC POWER PACK QJ241
CB0112 - Rev. J

Parts List
ITEM PART No. DESCRIPTION QTY REMARKS
51 HP8836 SAUER DANFOSS 6CC SAE A 9 TOOTH 1
52 HP8864 PUMP 1
53 HP8889 PUMP 1
54 HV8589 PROPORTIONAL FAN CONTROL 1
55 HV8637 JAW 6000 FLANGE BLOCK 1 SEAL KIT: HH23374
56 RU1407 RUBBER 1
57 cb0186 POWERPACK SEALING RUBBER KIT 1 SEE ASSY: CB0186
58 el9792 QJ241 CAT 3B CONTROL SYSTEM 1
59 en9762 QJ241 CAT C7.1 TIER 3B ENGINE KIT 1

Copyright © Sandvik Mining & Rock Technology


135
TIER IV C7.1 HYD POWERPACK
CB0090 - Rev. E

7
11

18

19 18

10

1 13 2

8 14 6

17 16
18 12

15

Copyright © Sandvik Mining & Rock Technology


136
TIER IV C7.1 HYD POWERPACK
CB0090 - Rev. E

Parts List
ITEM PART No. DESCRIPTION QTY REMARKS
1 881.0084-00 LATCH 3
2 B12450000 INFILL PANEL 1
3 B14250000 DRIVESIDE COVER 1
4 B14260000 FILTER RUBBER SEALING PLT 1
5 B14280000 SUPPORT FRAME 1
6 B14290000 UPPER SPACER 1
7 B14310000 DRIVESIDE MESH PANEL 1
8 B14370000 LOWER SPACER 1
9 B14380000 AFTER-TREATMENT ACCESS PANEL 1
10 B14600000 MESH PANEL ASSY 1
11 B15200000 D/S DOOR 1
12 B16530000 AFTER-TREATMENT ACCESS DOOR 1
13 B17670000 DOOR CATCH (LONG) 2
14 B17680000 DOOR LATCH MTG BKT 2
15 CB0196 LOCKING BOLT ASSY 4
16 FD1005 GAS STRUT 2
17 FD1505 GAS STRUT FORK END 4
18 FD2007 DOOR HANDLE 4
19 FD2102 HINGE 4

Copyright © Sandvik Mining & Rock Technology


137
LOCKING BOLT ASSY (TIER 4 POWER PACK DOORS)
CB0196 - Rev. A

Copyright © Sandvik Mining & Rock Technology


138
LOCKING BOLT ASSY (TIER 4 POWER PACK DOORS)
CB0196 - Rev. A

Parts List
ITEM PART No. DESCRIPTION QTY REMARKS
1 FAN12 M12 Hex Nut 2
2 FAS12X60 M12x60 HEX HEAD SET SCREW 1
3 FAW12MW M12 MUD WASHER 2

Copyright © Sandvik Mining & Rock Technology


139
TIER IV CENTRAL CORE POWERPACK COMPLETE
CB0093 - Rev. C

11
4
8
7
12
3

13
2

6
9

5
10

Copyright © Sandvik Mining & Rock Technology


140
TIER IV CENTRAL CORE POWERPACK COMPLETE
CB0093 - Rev. C

Parts List
ITEM PART No. DESCRIPTION QTY REMARKS
1 B12460000 MODULAR POWER PACK BASE 1
2 B12600000 SUPPORT BRACE 2
3 B14080000 UPPER ACCESS DOOR 1
4 B14090000 LOWER ACCESS DOOR 1
5 B15190000 CORE SECTION L/H SUPPORT 1
6 B15220000 LOWER INFILL PANEL 1
7 B17330000 TOP DOOR STABILISING ARM 1
8 B17340000 DOOR CATCH BRKT 1
9 B19290000 TOP RADIATOR COVER ASSY 1
10 B19310000 RADIATOR PANEL 1
11 FD2007 DOOR HANDLE 2
12 FD2102 HINGE 2
13 FD7048 DOOR LATCH 2

Copyright © Sandvik Mining & Rock Technology


141
TIER IV MULTI-PIPE SUPPORT ASSY (CHARGED AIR SYSTEM)
CB0168 - Rev. A

3 9 7 5 6 8 10

10 6

10

Copyright © Sandvik Mining & Rock Technology


142
TIER IV MULTI-PIPE SUPPORT ASSY (CHARGED AIR SYSTEM)
CB0168 - Rev. A

Parts List
ITEM PART No. DESCRIPTION QTY REMARKS
1 B14680000 MOUNTING BRACKET 1
2 B16310000 SUPPORT BRACKET 1
3 B16320000 MOUNTING BRACKET 1
4 B17430000 AIR FILTER INDICATOR SWITCH BRKT 1
5 FAB08X20 M8 X 20 LG HEX HEAD BOLT 1
6 FAB10X30 M10 x 30 Hex-Head 3
7 FAN08N M8 NYLOCK NUT 1
8 FAN10N M10 NYLOCK NUT 3
9 FAW08A M8 Bright Washer 2
10 FAW10A M10 Bright Washer 6

Copyright © Sandvik Mining & Rock Technology


143
CAT C7.1 TIER 4 A/T SHROUD BOLTED ASSY.
CB0207 - Rev. B

Copyright © Sandvik Mining & Rock Technology


144
CAT C7.1 TIER 4 A/T SHROUD BOLTED ASSY.
CB0207 - Rev. B

Parts List
ITEM PART No. DESCRIPTION QTY REMARKS
1 B14480000 AFTER TREATMENT SHROUD ASSY. 1
2 B14490000 SHROUD TIE BAR ASSY 1
3 B15280000 SHROUD UPPER BRACE ASSY 1
4 B17810000 SHROUD TIE BAR ASSY 1
5 B19260000 AFTER TREATMENT BRACE PLATE 1

Copyright © Sandvik Mining & Rock Technology


145
VORTEX PRE-CLEANER KIT (VIRGIS FILTER)
CB0209 - Rev.

Copyright © Sandvik Mining & Rock Technology


146
VORTEX PRE-CLEANER KIT (VIRGIS FILTER)
CB0209 - Rev.

Parts List
ITEM PART No. DESCRIPTION QTY REMARKS
1 EN10001 VORTEX PRE-CLEANER 1
2 EN10013 VERTICAL AIR CLEANER - PRE-CLEAN 1
3 EN10025 6" 90° ELBOW FILTERS 1
4 EN10026 6" CLAMP FILTERS 3

Copyright © Sandvik Mining & Rock Technology


147
QJ241 IN LINE FILTER BRKT ASSY
CB0223 - Rev.

1 2 4 3

Copyright © Sandvik Mining & Rock Technology


148
QJ241 IN LINE FILTER BRKT ASSY
CB0223 - Rev.

Parts List
ITEM PART No. DESCRIPTION QTY REMARKS
1 B19060000 IN LINE FILTER BRACKET 1
2 B19130000 CLAMP 55 DIA 1
3 FAB06X45 Hexagon head screws 2
4 FAW06A M6 Washer 2

Copyright © Sandvik Mining & Rock Technology


149
QJ241 AIR PIPE SUPPORT ASSY
CB0224 - Rev.

Copyright © Sandvik Mining & Rock Technology


150
QJ241 AIR PIPE SUPPORT ASSY
CB0224 - Rev.

Parts List
ITEM PART No. DESCRIPTION QTY REMARKS
1 B19080000 AIR PIPE BRACE 1
2 B19090000 AIR PIPE ADJUSTMENT PLATE 1
3 CB0193 PIPE CLAMP ARRANGEMENT 1 SEE ASSY: CB0193

Copyright © Sandvik Mining & Rock Technology


151
PIPE CLAMP ARRANGEMENT
CB0193 - Rev. A

1 2 3

Copyright © Sandvik Mining & Rock Technology


152
PIPE CLAMP ARRANGEMENT
CB0193 - Rev. A

Parts List
ITEM PART No. DESCRIPTION QTY REMARKS
1 B17750000 PIPE CLAMP ARRANGEMENT 1
2 B19110000 CLAMP 104 DIA 1
3 FAB08X70 M8 X 70 HT BOLT 2

Copyright © Sandvik Mining & Rock Technology


153
CAT C7.1 TURBO COVER ARRGT
CB0233 - Rev.

1
2

Copyright © Sandvik Mining & Rock Technology


154
CAT C7.1 TURBO COVER ARRGT
CB0233 - Rev.

Parts List
ITEM PART No. DESCRIPTION QTY REMARKS
1 B16410000 TURBO COVER ASSEMBLY 1
2 B19390000 TURBO COVER LEG ASSY 2

Copyright © Sandvik Mining & Rock Technology


155
HYDRAULIC DRIVE POWERPACK SEALING RUBBER KIT (QJ241)
CB0186 - Rev.

Copyright © Sandvik Mining & Rock Technology


156
HYDRAULIC DRIVE POWERPACK SEALING RUBBER KIT (QJ241)
CB0186 - Rev.

Parts List
ITEM PART No. DESCRIPTION QTY REMARKS
1 873.1026.5500 EXTRUDED DOOR SEAL @ 5500mm 1
2 873.1026.5900 EXTRUDED DOOR SEAL @ 5900mm 1
3 RU1388_1585 EXTRUDED DOOR SEAL @ 1585mm 2
4 RU1388_700 EXTRUDED DOOR SEAL @ 700mm 2

Copyright © Sandvik Mining & Rock Technology


157
QJ241 CAT C7.1 TIER 3B ENGINE KIT
EN9762 - Rev. A

Copyright © Sandvik Mining & Rock Technology


158
QJ241 CAT C7.1 TIER 3B ENGINE KIT
EN9762 - Rev. A

Parts List
ITEM PART No. DESCRIPTION QTY REMARKS
1 CB0146 CAT C7.1 3B P'PACK PIPEWORK 1 SEE ASSY: CB0146
2 CB0158 CAT C7.1 3B P'PACK CONNECT KIT 1 SEE ASSY: CB0158

Copyright © Sandvik Mining & Rock Technology


159
QJ241 CAT C7.1 3B POWERPACK PIPEWORK
CB0146 - Rev. A

10

4 9 5 1

12

11

Copyright © Sandvik Mining & Rock Technology


160
QJ241 CAT C7.1 3B POWERPACK PIPEWORK
CB0146 - Rev. A

Parts List
ITEM PART No. DESCRIPTION QTY REMARKS
1 CB0222 EXHAUST TAIL PIPE ASSY 1 SEE ASSY: CB0222
2 EN10049 ENGINE PIPE 1
3 EN9603 TIER 3B ENGINE EXHAUST SYS 1
4 EN9875 TIER 3B ENGINE PIPE 1
5 EN9876 TIER 3B ENGINE PIPE 1
6 EN9877 3B ENGINE PIPE 1
7 EN9878 TIER 3B ENGINE PIPE 1
8 EN9879 TIER 3B ENGINE PIPE 1
9 EN9880 TIER 3B ENGINE PIPE 1
10 EN9881 TIER 3B ENGINE PIPE 1
11 EN9882 TIER 3B ENGINE PIPE 1
12 EN9883 TIER 3B ENGINE PIPE 1

Copyright © Sandvik Mining & Rock Technology


161
C7.1 EXHAUST TAIL PIPE ASSEMBLY
CB0222 - Rev.

Copyright © Sandvik Mining & Rock Technology


162
C7.1 EXHAUST TAIL PIPE ASSEMBLY
CB0222 - Rev.

Parts List
ITEM PART No. DESCRIPTION QTY REMARKS
1 B17200000 EXHAUST GUARD UPPER 1
2 B17210000 EXHAUST GUARD LOWER ASSY 1
3 B19040000 C7.1 3B TAIL PIPE ASSY 1

Copyright © Sandvik Mining & Rock Technology


163
QJ241 C7.1 TIER IV EXHAUST TAIL PIPE ASSY
CB0211 - Rev.

Copyright © Sandvik Mining & Rock Technology


164
QJ241 C7.1 TIER IV EXHAUST TAIL PIPE ASSY
CB0211 - Rev.

Parts List
ITEM PART No. DESCRIPTION QTY REMARKS
1 B17200000 EXHAUST GUARD UPPER 1
2 B17210000 EXHAUST GUARD LOWER 1
3 B18630000 TAIL PIPE ASSY 1

Copyright © Sandvik Mining & Rock Technology


165
QJ241 CAT C7.1 3B POWERPACK CONNECTION KIT
CB0158 - Rev. A

12
11 7
14 3

5
5

13

4 2
10

Copyright © Sandvik Mining & Rock Technology


166
QJ241 CAT C7.1 3B POWERPACK CONNECTION KIT
CB0158 - Rev. A

Parts List
ITEM PART No. DESCRIPTION QTY REMARKS
1 EN10086 SILICON HOSE 1 3/4" BORE 1
2 EN10087 SILICON HOSE 1
3 EN10088 SILICON HOSE 1
4 EN10090 SILICON HOSE 4" 1
5 EN10097 HOSE 2
6 EN9657 6"-5" 90° ELBOW REDUCER 1
7 EN9664 5IN EXHAUST RAIN CAP 1
8 EN9852 HOSE 90CM REQ'D 120mm 1
9 EN9865 4IN-3IN SILICON HUMP HOSE 2
10 EN9890 4" 90° ELBOW 1
11 EN9891 2" HOSE 1
12 EN9892 SILICON ELBOW 1
13 EN9893 SILICON HUMP HOSE 1
14 EN9894 SILICON ELBOW 1

Copyright © Sandvik Mining & Rock Technology


167
TIER 4 FINAL CAT C7.1 IPU POWERPACK
CB0283 - Rev. H

47 46
7

29

31

48 49 3 51 19 59

53 50

23 18 11
4

52

8 60
39
28 12
63 5 44

30 14 17 35
20

33

39 38

36
32
21

52 37

22
56 2 16 57 34 41 13 58 9 40 39 42 39
22
43

45 24
15

25 1 24
54

Copyright © Sandvik Mining & Rock Technology


168
TIER 4 FINAL CAT C7.1 IPU POWERPACK
CB0283 - Rev. H

10

26

27

16

58

13

56 43 2 57 41

Copyright © Sandvik Mining & Rock Technology


169
TIER 4 FINAL CAT C7.1 IPU POWERPACK
CB0283 - Rev. H

Parts List
ITEM PART No. DESCRIPTION QTY REMARKS
1 10-21-0320 SAUER DANFOSS 1
2 10-24-1131 PUMP 1 SEAL KIT: 10-24-1134
3 B14080000 TIER IV UPPER ACCESS DOOR 1
4 B14090000 TIER IV LOWER ACCESS DOOR 1
5 B14850000 BATTERY CLAMP 1
6 B17330000 TOP DOOR STABILISING ARM 1
7 B17340000 DOOR CATCH BRKT 1
8 B20330000 IPU LOWER INFILL PANEL 1
9 B20370000 IPU AFTER-TREATMENT SIDE COVER 1
10 B20410000 IPU SUPPORT BEAM 2
11 B20420000 ACCESS PANEL ASSY 1
12 B20430000 RADIATOR MESH 1
13 B21030000 BASE ENGINE MOUNT 1
14 B21100000 AIR FILTER TIE BRACKET 1
15 B21130000 PRESSURE FILTER BRKT 1
16 B21690000 POWERPACK BASE BATTERY MOUNT 1
17 B22020000 CLUTCH COVER 1
18 B25050000 RADIATOR COVER 1
19 B22040000 AFTER-TREATMENT TOP COVER 1
20 B24480000 TIER 4 7.1 IPU Powerpack Radiator End Cover 1
21 B22060000 CLUTCH END COVER 1
22 B22120000 CLUTCH HINGED COVER 2
23 B22130000 SELF CLOSING GATE 1
24 B22140000 PUMP PRES. FILTER & AIRPIPE SUPP 1
25 B22150000 UPPER AIR PIPE SUPPORT ASSY 1
26 B22160000 LOWER AIR PIPE SUPPORT 1
27 B22170000 FLOORPLATE 1
28 B22180000 WALKWAY GUARD 1
29 CB0187 LOCK OUT PIN 1 SEE ASSY: CB0187
30 CB0209 VORTEX PRE-CLEANER KIT 1 SEE ASSY: CB0209
31 CB0250 PIPE BRACKET ASSY 1 SEE ASSY: CB0250
32 CB0261 PIPE U-BOLT ASSY 1 SEE ASSY: CB0261
33 CB0272 RADIATOR FOAM SEAL ASSY 1 SEE ASSY: CB0272
34 EL10252 CONTROL SYSTEM 1
35 EL10577 BATTERY 2
36 EN10002 VERTICAL BLUE MEDIA 1
37 EN10205 AIR INLET HOSE 1
38 EN10209 3" EXHAUST RAIN CAP 1
39 EN10369 ENGINE PIPE KIT ASSY 1 SEE ASSY: EN10369
40 EN9657 90° ELBOW REDUCER 1
41 EN9678 BOWEX COUPLING 1
42 EN9863 90° RUBBER ELBOW 1
43 EN9922 O' RING 1
44 FAB1025 U-BOLT 1
45 FAB1026 U-BOLT 1
46 FAS10X25 M10X25 SETSCREW 2
47 FAW10A M10 Bright Washer 2
48 FD1003 800N GAS STRUT 2
49 FD1505 GAS STRUT FORK END 4
50 FD2007 DOOR HANDLE 2
Copyright © Sandvik Mining & Rock Technology
170
TIER 4 FINAL CAT C7.1 IPU POWERPACK
CB0283 - Rev. H

Parts List
ITEM PART No. DESCRIPTION QTY REMARKS
51 FD2102 HINGE 2
52 FD2105 HINGE 3 + 2 HOLE 6
53 FD7048 SOUTHCO DOOR LATCH 2
54 HF9918 PRESSURE FILTER 1 FILTER KIT: EN9785
55 HHK0288 POWERPACK HOSE KIT 1 Not shown. See drg Rev-F
56 HP8836 SAUER DANFOSS 1
57 HP8889 PUMP 1
58 HV8637 FLANGE BLOCK 1 SEAL KIT: HH23374
59 RU1388_1585 EXTRUDED DOOR SEAL 2
60 RU1408 RUBBER 1
61 HH70910 10mm SAE J30R7 / 2.5 / Blank 2 Not shown. See drg Rev-G

62 HH70911 16mm SAE J30R7 / 2.5 / Blank 2 Not shown. See drg Rev-G
63 BG01002225 Communications unit, Antenna 1
64 CB0313 Cat C7.1 Exhaust Guard Assembly 1 Not shown.

Copyright © Sandvik Mining & Rock Technology


171
LOCK OUT PIN ASSY TIER IV POWER PACK CENTRAL DOOR
CB0187 - Rev.

1 2 3 4

Copyright © Sandvik Mining & Rock Technology


172
LOCK OUT PIN ASSY TIER IV POWER PACK CENTRAL DOOR
CB0187 - Rev.

Parts List
ITEM PART No. DESCRIPTION QTY REMARKS
1 FAHC1026 "R" CLIP 1
2 FAW10A M10 Bright Washer 4
3 FAW10MW M10 MUD WASHER 1
4 PN1237 3/8" X 1" STEEL CLEVIS PIN 1

Copyright © Sandvik Mining & Rock Technology


173
QJ241 TIER 4 7.1 IPU POWERPACK PIPE BRACKET ASSY
CB0250 - Rev.

Copyright © Sandvik Mining & Rock Technology


174
QJ241 TIER 4 7.1 IPU POWERPACK PIPE BRACKET ASSY
CB0250 - Rev.

Parts List
ITEM PART No. DESCRIPTION QTY REMARKS
1 B20780000 POWERPACK PIPE BRACKET 1
2 FAB1028 M10 U-BOLT 90mm CTRS 80mm LONG 1
3 FAN10 M10 HEX NUT 4
4 FAW10A M10 Bright Washer 2

Copyright © Sandvik Mining & Rock Technology


175
QJ241 TIER 4 7.1 IPU POWERPACK PIPE U-BOLT ASSY
CB0261 - Rev.

Copyright © Sandvik Mining & Rock Technology


176
QJ241 TIER 4 7.1 IPU POWERPACK PIPE U-BOLT ASSY
CB0261 - Rev.

Parts List
ITEM PART No. DESCRIPTION QTY REMARKS
1 FAB1028 M10 U-BOLT 90mm CTRS 80mm LONG 1
2 FAN10 M10 HEX NUT 4
3 FAW10A M10 Bright Washer 2

Copyright © Sandvik Mining & Rock Technology


177
C7.1 IPU RADIATOR FOAM SEAL ASSY
CB0272 - Rev.

Copyright © Sandvik Mining & Rock Technology


178
C7.1 IPU RADIATOR FOAM SEAL ASSY
CB0272 - Rev.

Parts List
ITEM PART No. DESCRIPTION QTY REMARKS
1 RU1195-198 RU1195 RADIATOR FOAM SEAL 2 W/ 198mm REMOVED
2 RU1195-32 RU1195 RADIATOR FOAM SEAL 2 W/ 32mm REMOVED

Copyright © Sandvik Mining & Rock Technology


179
C7.1 T4 ENGINE PIPE KIT ASSEMBLY
EN10369 - Rev.

1 2

Copyright © Sandvik Mining & Rock Technology


180
C7.1 T4 ENGINE PIPE KIT ASSEMBLY
EN10369 - Rev.

Parts List
ITEM PART No. DESCRIPTION QTY REMARKS
1 EN10191 3"x8 CONVOLUTION SINGLE BELLOWS 1
2 EN10194 CAT TIER IV C7.1 IPU ENGINE PIPE 1
3 EN10211 CAT TIER IV C7.1 IPU ENGINE PIPE 1
4 EN10280 CAT TIER IV C7.1 IPU ENGINE PIPE 1
5 EN10359 TIER IV C7.1 IPU ENGINE PIPE 1

Copyright © Sandvik Mining & Rock Technology


181
TIER 3A CAT C7.1 IPU POWERPACK
CB0290 Rev - G

52

26
32
52

14
30
21

17
20

23
49
48

4
8

50
31
7
59
51

9
48
49
59
3
19

53

Copyright © Sandvik Mining & Rock Technology


182
TIER 3A CAT C7.1 IPU POWERPACK
CB0290 Rev - G

63
63
17

22
19
43
10

58

11

18

33
25

12

52

Copyright © Sandvik Mining & Rock Technology


183
TIER 3A CAT C7.1 IPU POWERPACK
CB0290 Rev - G

36

60

16
5

34
17

15

54
1
6

29
17

24
13

Copyright © Sandvik Mining & Rock Technology


184
TIER 3A CAT C7.1 IPU POWERPACK
CB0290 Rev - G

32

56
62
61

28
45
62

57
37

44
62

61

62
41

42

35
46

47

27

40

39
38

Copyright © Sandvik Mining & Rock Technology


185
TIER 3A CAT C7.1 IPU POWERPACK
CB0290 Rev - G

Parts List
ITEM PART No. DESCRIPTION QTY REMARKS
1 10-21-0320 SAUER DANFOSS 1
2 10-24-1131 PUMP 1 SEAL KIT: 10-24-1134
3 B14080000 UPPER ACCESS DOOR 1
4 B14090000 LOWER ACCESS DOOR 1
5 B14850000 BATTERY CLAMP 1
6 B15620000 PUMP PRESSURE FILTER BRACKET 1
7 B17330000 TOP DOOR STABILISING ARM 1
8 B17340000 DOOR CATCH BRKT 1
9 B20330000 LOWER INFILL PANEL 1
10 B20370000 AFTER-TREATMENT SIDE COVER 1
11 B20420000 ACCESS PANEL ASSY 1
12 B20430000 RADIATOR MESH 1
13 B21030000 BASE ENGINE MOUNT 1
14 B21100000 AIR FILTER TIE BRACKET 1
15 B21130000 PRESSURE FILTER BRKT 1
16 B21690000 BASE BATTERY MOUNT 1
17 B22020000 CLUTCH COVER 1
18 B25050000 RADIATOR COVER 1
19 B22040000 AFTER-TREATMENT TOP COVER 1
20 B22060000 CLUTCH END COVER 1
21 B22120000 CLUTCH HINGED COVER 2
22 B22130000 HANDRAIL-SELF CLOSING GATE 1
23 B22170000 FLOORPLATE 1
24 B22330000 ENGINE BASE 1
25 B22340000 RADIATOR END COVER 1
26 B22350000 WALKWAY GUARD 1
27 B22360000 MUFFLER SUPPORT 1
28 B22370000 FILTER BRACKET 1
29 B22380000 MOUNTING BRACKET 1
30 B22390000 PRE CLEANER MOUNTING 1
31 CB0187 LOCK OUT PIN ASSY 1 SEE ASSY: CB0187
32 CB0209 VORTEX PRE-CLEANER KIT 1 SEE ASSY: CB0209
33 CB0291 RADIATOR FOAM SEAL ASSY 1 SEE ASSY: CB0291
34 EL10353 CONTROL SYSTEM 1
35 EL10507 COOLANT LEVEL SWITCH 1
36 EL10577 BATTERY 2
37 EN10375 ENGINE PIPE 1
38 EN10891 TAIL PIPE ASSY 1
39 EN10377 MUFFLER 1
40 EN10378 W-FOOT MOUNTING BAND 2
41 EN10402 MEMBRANE WITH SLOTTED CUFFS 1
42 EN10405 EXHAUST PIPE - TURBO TO BELLOWS 1
43 EN2007 3 1/2 " RAIN CAP 1
44 EN9678 BOWEX COUPLING 1
45 EN9922 O' RING 1
46 FAS10X25 M10X25 SETSCREW 2
47 FAW10A M10 Bright Washer 2
48 FD1003 800N GAS STRUT 2
49 FD1505 GAS STRUT FORK END 4
50 FD2007 DOOR HANDLE 2

Copyright © Sandvik Mining & Rock Technology


186
TIER 3A CAT C7.1 IPU POWERPACK
CB0290 Rev - G

Parts List
ITEM PART No. DESCRIPTION QTY REMARKS
51 FD2102 HINGE 2
52 FD2105 HINGE 3 + 2 HOLE 6
53 FD7048 SOUTHCO DOOR LATCH 2
54 HF9918 PRESSURE FILTER 1 FILTER KIT: EN9785
55 HHK0288 POWERPACK HOSE KIT 1 NOT SHOWN. Ref drg REV-F
56 HP8836 SAUER DANFOSS 6CC SAE A 9 TOOTH 1
57 HP8889 PUMP 1
58 HV8637 6000 FLANGE BLOCK 1 SEAL KIT: HH23374
59 RU1388_1585 EXTRUDED DOOR SEAL 2
60 RU1408 BATTERY HOLDER 1
61 en10025 6" 90° ELBOW 2
62 en10026 6" CLAMP 4
63 BG01002225 Communication unit, Antenna 1 Ref drg REV-G
64 CB0313 Exhaust Guard Assy 1 Not shown. Ref drg REV-G

Copyright © Sandvik Mining & Rock Technology


187
C7.1 IPU RADIATOR FOAM SEAL ASSY
CB0291 - Rev.

Copyright © Sandvik Mining & Rock Technology


188
C7.1 IPU RADIATOR FOAM SEAL ASSY
CB0291 - Rev.

Parts List
ITEM PART No. DESCRIPTION QTY REMARKS
1 RU1195-260 RU1195 RADIATOR FOAM SEAL 2 W/ 260mm REMOVED
2 RU1195-44 RU1195 RADIATOR FOAM SEAL 2 W/ 44mm REMOVED

Copyright © Sandvik Mining & Rock Technology


189
QJ241 TOOL CABINET & DEF TANK MOUNTING ARRANGEMENT
CA0263 - Rev. C

2
1

C 8

5
C

Copyright © Sandvik Mining & Rock Technology


190
QJ241 TOOL CABINET & DEF TANK MOUNTING ARRANGEMENT
CA0263 - Rev. C

Parts List
ITEM PART No. DESCRIPTION QTY REMARKS
1 CA0227 TOOLBOX 1 SEE ASSY: CA0227
2 CA0225 DEF TANK ARRANGEMENT 1 SEE ASSY: CA0225
3 A24120000 CABINET MOUNTING BRKT 1
4 A25840000 CABINET MOUNTING BRKT 1
5 A28250000 DEF TANK SUPPORT ARM 1
6 CN7835 ADBLUE 25 NOT SHOWN
7 FD3114 M12 ANTI LOOSE FASTENER 1
8 CA0293 CABINET SUPPORT BRACKET 1

Copyright © Sandvik Mining & Rock Technology


191
QJ241 TOOLBOX
CA0227 - Rev.

6 4

5 3

1 2

Copyright © Sandvik Mining & Rock Technology


192
QJ241 TOOLBOX
CA0227 - Rev.

Parts List
ITEM PART No. DESCRIPTION QTY REMARKS
1 12-45-0110 DISH RECESSED DROP 'T' HANDLE 1
2 A28270000 TOOL CABINET DOOR ASSEM 1
3 A28280000 TOOLBOX 1
4 FD1006 550NM GAS STRUT 2
5 FD1503 GAS STRUT EYE 2
6 FD2129 28MM POLIALHINGE 1 CUT @ 699mm LONG

Copyright © Sandvik Mining & Rock Technology


193
QJ241 DEF TANK ARRANGEMENT
CA0225 - Rev. C

14

6 5 4

1 10

7
9
8

Copyright © Sandvik Mining & Rock Technology


194
QJ241 DEF TANK ARRANGEMENT
CA0225 - Rev. C

Parts List
ITEM PART No. DESCRIPTION QTY REMARK
1 A28310000 25L DEFTANK COMPARTMENT BASE 1
4 EN10124 CAT 25L DEF TANK C/W PUMP UNIT 1
5 EN10213 DEF TANK STRAP LONG 1
6 EN10214 DEF TANK STRAP SHORT 1
7 A27960000 QJ241 DEFTANK COMPARTMENT TOP 1
8 A30320000 DEFTANK COMPARTMENT FILLER COVER 1
9 FD2105 HINGE 3 + 2 HOLE 1
10 A28320000 DEFTANK LATCH QJ241 1
14 FD3114 M12 ANTI LOOSE FASTENER 1

Copyright © Sandvik Mining & Rock Technology


195
QJ241 MAINTENANCE PLATFORM ASSY
CA0124 - Rev. G

15 16 14 10 18 2 7 13

17

19
27

25
2 6 3

5
28 6 4 24 20

23 26

21 11 12 21

22

5
10

26
11

Copyright © Sandvik Mining & Rock Technology


196
QJ241 MAINTENANCE PLATFORM ASSY
CA0124 - Rev. G

Parts List
ITEM PART No. DESCRIPTION QTY REMARKS
1 A16700000 N/D/S WALKWAY BRACKET 1
2 A16710000 D/S WALKWAY BRACKET 2
3 A16720000 WALKWAY SUPPORT BRACKET 1
4 A16730000 WALKWAY SUPPORT BRACKET 1
5 A16760000 ACCESS DOOR N/D/S WALKWAY 1
6 A20260000 WALKWAY BRACKETS 2
7 A22340000 D/S MAINTENANCE PLATFORM 1
8 A22350000 N/D/S MAINTENANCE PLATFORM 1
9 A22360000 W'WAY CENTRAL RAILING D/S ASSY 1
10 A22430000 N/D/S WEDGE RAM COVER 1
11 A22440000 CENTRAL RAILING 1
12 A23060000 N/D/S MAINTENANCE PLATFORM 1
13 A23070000 D/S MAINTENANCE PLATFORM 1
14 A23080000 WALKWAY SUPPORT 1
15 A23090000 WALKWAY SUPPORT 1
16 A23160000 WALKWAY MAINTENANCE PLATFORM 1
17 A23170000 WALKWAY MAINTENANCE PLATFORM 1
18 A23880000 ANGLE BRACKET 1
19 A23890000 ANGLE BRACKET 1
20 A23920000 TIE BAR 1
21 A24980000 FOLDING HANDRAIL 2
22 A25570000 WALKWAY RAILING - GATE 1
23 A25580000 WALKWAY RAILING - GATE 1
24 A26390000 COOLER SUPPORT BRACKET 1
25 BT10022 STD JAW VOGEL 1
26 CA0166 LADDER ARRANGEMENT (8 RUNG) 2 SEE ASSY: CA0166
27 EX5010 LUBE OIL COOLER 1 SEE ASSY: EX5010
28 FD2105 HINGE 3 + 2 HOLE 2

Copyright © Sandvik Mining & Rock Technology


197
LADDER ARRANGEMENT (8 RUNG)
CA0166 - Rev. B

7
8

8 7 4

Copyright © Sandvik Mining & Rock Technology


198
LADDER ARRANGEMENT (8 RUNG)
CA0166 - Rev. B

Parts List
ITEM PART No. DESCRIPTION QTY REMARKS
1 853.0996-00 PIN 2
2 A21440000 LADDER SUPPORT BRACKET 1
3 A24670000 LADDER SUPPORT ARM 1
4 A24690000 LADDER LOWER SECTION 1
5 A24700000 LADDER - 4 RUNG TOP SECTION 1
6 A24720000 LADDER SUPPORT- BOX SECTION 1
7 FAHC1023 4mm R-CLIP (80mm LONG) 3
8 FAW12A M12 Bright Washer 3
9 PN1232 QH440 LADDER LOCK OUT PIN 1

Copyright © Sandvik Mining & Rock Technology


199
LADDER ARRANGEMENT (7 RUNG)
CA0165 - Rev. B

8 7

Copyright © Sandvik Mining & Rock Technology


200
LADDER ARRANGEMENT (7 RUNG)
CA0165 - Rev. B

Parts List
ITEM PART No. DESCRIPTION QTY REMARKS
1 853.0996-00 PIN 2
2 A21440000 LADDER SUPPORT BRACKET 1
3 A24670000 LADDER SUPPORT ARM 1
4 A24690000 LADDER LOWER SECTION 1
5 A24710000 LADDER - 3 RUNG TOP SECTION 1
6 A24740000 LADDER SUPPORT- BOX SECTION 1
7 FAHC1023 4mm R-CLIP (80mm LONG) 3
8 FAW12A M12 Bright Washer 3
9 PN1232 QH440 LADDER LOCK OUT PIN 1

Copyright © Sandvik Mining & Rock Technology


201
OIL COOLER
EX5010 - Rev.

Copyright © Sandvik Mining & Rock Technology


202
OIL COOLER
EX5010 - Rev.

Parts List
ITEM PART No. DESCRIPTION QTY REMARKS
1 10-35-1627 COOLER MOTOR 1 SEAL KIT:10-35-1629
2 10-35-1630 COOLER RADIATOR 1
3 10-35-1631 COOLER PHANTOM ASSY 1
4 10-35-1632 COOLER FAN KIT 1

Copyright © Sandvik Mining & Rock Technology


203
QJ241 CONTROL CABINET ASSY
CA0133 - Rev. C

29

13

2
10

12

89

83

14
7
20
30

27
28
8

22
11

3
20
17

20

24

85

18
4
11

16

19

23
11

21

Copyright © Sandvik Mining & Rock Technology


204
QJ241 CONTROL CABINET ASSY
CA0133 - Rev. C

78
61
78

78

78
61
61

16
78

72

70
73

61

73
70

8
71
70
73

70
73
61

64

61

64

Copyright © Sandvik Mining & Rock Technology


205
46 68 66
65
66
49
65
CA0133 - Rev. C

36
82
87
33 60
84 8

5
QJ241 CONTROL CABINET ASSY

34
15 54
53
91 51
76 38

206
59 9
59
77
69 66 79
46
67
35 87

Copyright © Sandvik Mining & Rock Technology


37 60
59 66
81 80

47
48

52

55
52

77 25 26 65 38
50
77
82
QJ241 CONTROL CABINET ASSY
CA0133 - Rev. C

74
75
63

86
62

44
43
45
57

42
58

77
32

77

41
88
31

90
60
77

77
60

60
40

39
1
56

39
76
60

77

88

Copyright © Sandvik Mining & Rock Technology


207
QJ241 CONTROL CABINET ASSY
CA0133 - Rev. C

Parts List
ITEM PART No. DESCRIPTION QTY REMARKS
1 10-23-5114 250 BAR PRESSURE TRANSDUCER 1
2 12-45-0110 DISH RECESSED DROP 'T' HANDLE 2
3 14-04-1132 WIRELESS EU TRANSMITTER-434 Mhz 1
4 14-04-1133 REMOTE BATTERY CHARGER 1
5 A22840000 PVG MOUNTING BRKT 1
6 A22850000 JAW BLOCK MOUNTING BRKT 1
7 A22860000 ACCUMULATER MOUNTING BRKT 1
8 A22870000 HYDRAULIC CABINET COVER PLT 1
9 A22880000 CABINET BTM ACCESS PLT 1
10 A22910000 HYD CABINET DOOR ASSEM 1
11 A23050000 CABINET MOUNTING BRKT 3
12 A23910000 5 LEVER SPOOL INDICATOR PLT 1
13 A24130000 ELEC CABINET DOOR 1
14 A24780000 FOLDER BRKT 1
15 A24790000 CETOP BRKT 1
16 A25490000 CONTROL CABINET ASSY 1
17 A25500000 BATTERY ISOLATOR COVER PLT 1
18 A5020000 WATER MANIFOLD 1
19 EL9641 ISOLATOR SWITCH ASSY 1
20 EL9782 CABINET LIGHT 4
21 EL9785 BATTERY JUMP SOCKET 1
22 EL9786 WIRED TRACKING REMOTE 1
23 EL9787 E STOP CONTROL BOX 1
24 EL9808 CRUSHER CONTROL CABINET 1
25 FAB08X120BZP M8 X 120 LG HEX HEAD BOLT 1
26 FAN08 M8 Hex Nut 2
27 FD1006 550NM GAS STRUT 4
28 FD1503 GAS STRUT EYE 4
29 FD2118 POLIAL HINGE 1 1139mm LONG
30 FD2128 POLIAL HINGE 1 1139mm LONG
31 FP4001 TAIL LIFT A PIPE 1
32 FP4002 TAIL LIFT B PIPE 1
33 FP4003 SPOOL TANK PIPE 1
34 FP4004 FRONT AUX HPCO 1
35 FP4005 TOGGLE PIPE B 1
36 FP4006 SPOOL 1/5 A PIPE 1
37 FP4008 SPOOL 1/5 B PIPE 1
38 FP4009 PVG TO R/SPOOL PIPE 1
39 FP4010 JAW BLOCK P/T PIPE 2
40 FP4011 JAW BLOCK HPCO PIPE 1
41 FP4012 JAW BLOCK B PIPE 1
42 FP4013 JAW BLOCK A PIPE 1
43 FP4014 JAW BLOCK C PIPE 1
44 FP4015 JAW BLOCK D PIPE 1
45 FP4016 JAW BLOCK ACC PIPE 1
46 FP4017 PVG LS PIPE 1
47 FP4018 PVG TO OIL COOLER 1
48 FP4019 PVG TO F/SPOOL 1
49 FP4020 PVG TO MAIN CON 1
50 FP4021 PVG TO SIDE CON 1

Copyright © Sandvik Mining & Rock Technology


208
QJ241 CONTROL CABINET ASSY
CA0133 - Rev. C

Parts List
ITEM PART No. DESCRIPTION QTY REMARKS
51 FP4022 PVG TO FEEDER 1
52 FP4023 TRACK A PIPE 2
53 FP4024 TRACK B PIPE 2
54 FP4025 PVG RETURN PIPE 1
55 FP4026 PVG FEED PIPE 1
56 FP4030 SPOOL RETURN 1
57 FP4033 TOP LIFT B PIPE 1
58 FP4034 TOP LIFT A PIPE 1
59 HA21200008 12S X G3/8" MALE / MALE ADAPTOR 4
60 HA21200009 12S X G1/2" MALE / MALE ADAPTOR 9
61 HA21200012 12S BULKHEAD WITH NUT 7
62 HA21200013 12S TEE (M / M / F) 2
63 HA21200014 20S TEE (F / M / M) 3
64 HA21200015 20S BULKHEAD WITH LOCKING NUT 3
65 HA21200016 20S X G1/2" M/M ADPATOR 3
66 HA21200017 16S X G1/2" M/M ADAPTOR 4
67 HA21200018 12S X G1/4" M/M ADAPTOR 1
68 HA21200019 25S X G1" M/M ADAPTOR 1
69 HA21200020 30S X G1" M/M ADAPTOR 1
70 HA21200021 16S BULKHEAD WITH LOCKING NUT 4
71 HA21200022 25S BULKHEAD WITH LOCKING NUT 1
72 HA21200023 30S BULKHEAD WITH LOCKING NUT 1
73 HA21200025 16S (F) X 3/4"BSP (M) ADAPTOR 4
74 HA21200026 20S TEST POINT 3
75 HA21200027 12S TEST POINT 1
76 HA21200029 12S 90 DEGREE M/F ADAPTOR 3
77 HA21200030 8S x G3/8" M/M ADAPTOR 11
78 HA21200032 8S BULKHEAD WITH LOCKING NUT 11
79 HA01200033 1/2" BSPT PLUG 4
80 HAC120002_2 12MM PIPE CLAMP BODY 2
81 HAC120002_3 12MM PIPE CLAMP TOP 1
82 HAP003802 3/8" BLANKING PLUG 1
83 HP5001 ACCUMULATOR 1
84 HV1653 5 LEVER SPOOL VALVE 1
85 HV8004 3/4" BSP BALL VALVE 2
86 HV8501 1/4" TEST POINT 4
87 HV8594 3/8" X M16X2 TEST POINT WITH CAP 1
88 HV8613 3 SECTION CETOP VALVE 1
89 fan1001 M28 X 1.5 LOCKNUT GRADE 10.9 1
90 hv3032 ADJUST JAW W/ADD DUMP SOL BLCK 1
91 hv8585 SAUER DANFOSS PVG VALVE 1

Copyright © Sandvik Mining & Rock Technology


209
LIGHTING MAST AND CABINET LIGHTS
CB0230 - Rev. B

10

2 8

Copyright © Sandvik Mining & Rock Technology


210
LIGHTING MAST AND CABINET LIGHTS
CB0230 - Rev. B

Parts List
ITEM PART No. DESCRIPTION QTY REMARKS
1 14-05-0187 LED LAMP 2
2 B15850000 FLOOD LIGHT TRANSPORT BRKT 1
3 B20920000 FLOOD LIGHT MAST 1
4 B20930000 FLOOD LIGHT MAST REAR COVER 1
5 EL10581 LIGHT MAST CABLE - LENGTH 6040MM 1 NOT SHOWN
6 EL9907 CABINET LIGHT KIT 1 NOT SHOWN
7 FAB12X70 Hex-Head Bolt 3
8 FAN30 M30 FULL NUT 1
9 FAW12A M12 Bright Washer 3
10 FAW12SP M12 Form A Spring Washer 3

Copyright © Sandvik Mining & Rock Technology


211
C10+ NO SIDE CONVEYOR BLANKING PLATES
CA0163 - Rev. B

Copyright © Sandvik Mining & Rock Technology


212
C10+ NO SIDE CONVEYOR BLANKING PLATES
CA0163 - Rev. B

Parts List
ITEM PART No. DESCRIPTION QTY REMARKS
1 A19460000 MESH GUARD D/S FOR NO S/CONV 1
2 A19470000 MESH GUARD N/D/S 1
3 A309820100 PLATE 1
4 A30981000 GUARD MESH PLATE 1

Copyright © Sandvik Mining & Rock Technology


213
TIER 4 DIESEL PUMP ASSEM
CA0170 - Rev.

10 6

Copyright © Sandvik Mining & Rock Technology


214
TIER 4 DIESEL PUMP ASSEM
CA0170 - Rev.

Parts List
ITEM PART No. DESCRIPTION QTY REMARKS
1 10-21-0003 1" SUCTION FILTER 90 MICRON 1
2 EL9922 TIER 4 DIESEL PUMP KIT 1
3 HA03400040 3/4" M/F 90c ADAPTOR 2
4 HA03400044 3/4" M/M ADAPTOR 3
5 HA03400057 3/4" BULKHEAD NUT 2
6 HAQF03401 3/4" QUICK RELEASE FEMALE COUPL 1
7 HAQM03401 3/4" QUICK RELEASE MALE COUPLING 1
8 HHK0124 DIESEL PUMP HOSE KIT 1 NOT SHOWN
9 HP3001 FUEL PUMP 1
10 ha03400054 3/4" BULKHEAD 2

Copyright © Sandvik Mining & Rock Technology


215
WATER PUMP MOUNTING(QJ241 TIER 4)
CA0277 - Rev. A

Copyright © Sandvik Mining & Rock Technology


216
WATER PUMP MOUNTING(QJ241 TIER 4)
CA0277 - Rev. A

Parts List
ITEM PART No. DESCRIPTION QTY REMARKS
1 A29820000 PUMP MOUNTING BRACKET 1
2 A30030000 WATER PUMP COVER PLATE 1
3 A30040000 WATER PUMP COVER PLATE MOUNT 1
4 CA0034 WATER PUMP ASSEMBLY 1 SEE ASSY: CA0034

Copyright © Sandvik Mining & Rock Technology


217
WATER PUMP ASSEMBLY
CA0034 - Rev. C

1 20 12 8 16 7

19

17

18

14

11

4 5

15

6 3

4 10 2

12

21

11

13

Copyright © Sandvik Mining & Rock Technology


218
WATER PUMP ASSEMBLY
CA0034 - Rev. C

Parts List
ITEM PART No. DESCRIPTION QTY REMARKS
1 A10860000 WATER PUMP BASEPLATE 1
2 A10870000 WATER PUMP COVER 1
3 BT5001 TAPER LOCK BUSH 1
4 BT6543 COUPLING 2
5 BT6545 TAPER LOCK BUSH 1
6 BT6546 H110N INSERT 1
7 HA03400049 3/4" BSP MALE/MALE/FEMALE TEE 1
8 HA03400058 3/4" BARREL NUT 1
9 HM1005 MOTOR 1 SEAL KIT: HM2001
10 HP2004 WATER PUMP HYPRO 1 SEAL KIT: HP8901
11 HP2006 1.1/4" HOSE TAIL 3
12 HP2009 3/4" HOSE TAIL 2
13 HP2010 1.1/4" FEMAL-FEMALE COUPLING 1
14 HP2011 1.1/4" BSP FFF TEE. 1
15 HP2012 SUCTION FILTER 1
16 HP2013 WATER REGULATING VALVE 1
17 HP2014 3/4" TAPPERED M/M ADAPTER 1
18 HV1011 SINGLE LEVER SPOOL VALVE 1
19 HV1502 SPOOL LEVER HANDLE 1
20 RU1383 1" RUBBER HOSE - APPROX 366MM 1
21 RU1384 1" RUBBER HOSE - APPROX 86MM 1

Copyright © Sandvik Mining & Rock Technology


219
QJ241 STOCKPILE SENSOR ASSEM
CA0172 - Rev. A

Copyright © Sandvik Mining & Rock Technology


220
QJ241 STOCKPILE SENSOR ASSEM
CA0172 - Rev. A

Parts List
ITEM PART No. DESCRIPTION QTY REMARKS
1 D18740000 SONAR MOUNTING BRACKET 1
2 D18750000 SONAR SWIVEL 1
3 EL9913 STOCK PILE LEVEL SENSOR 1
4 J10180000 SONAR ADJUSTING PLATE ASSY 1

Copyright © Sandvik Mining & Rock Technology


221
QJ241 CAT 3A 250 HOUR SERVICE KIT
QJ241CAT3A250 - Rev.

Copyright © Sandvik Mining & Rock Technology


222
QJ241 CAT 3A 250 HOUR SERVICE KIT
QJ241CAT3A250 - Rev.

Parts List
ITEM PART No. DESCRIPTION QTY REMARKS
1 EN1013 ENGINE OIL FILTER [ CAT C6.6 ] 1 SHOWN AS BALLOON
2 EN9617 LONG MAIN ELEMENT 1 SHOWN AS BALLOON
3 EN9618 LONG SAFETY ELEMENT 1 SHOWN AS BALLOON

Copyright © Sandvik Mining & Rock Technology


223
FILTER KIT 500 HOURS 3A
QJ241CAT3A500 - Rev. C

Copyright © Sandvik Mining & Rock Technology


224
FILTER KIT 500 HOURS 3A
QJ241CAT3A500 - Rev. C

Parts List
ITEM PART No. DESCRIPTION QTY REMARKS
1 EN1013 ENGINE OIL FILTER [ CAT C6.6 ] 1 NOT SHOWN
2 EN1015 FUEL SECONDARY FILTER CAT C6.6 1 NOT SHOWN
3 EN9529 CAT C6.6 PRIMARY FUEL FILTER 1 NOT SHOWN
4 EN9617 LONG MAIN ELEMENT 1 NOT SHOWN
5 EN9618 LONG SAFETY ELEMENT 1 NOT SHOWN
6 EN9979 C6.6 CRANKCASE BREATHE CANISTER 1 NOT SHOWN
7 HF9524 HYD TANK BREATHER ELEMENT 2 NOT SHOWN
8 QJ241HYDFILTER2 QJ241 50-80HRS HYD SERVICE KIT 1

Copyright © Sandvik Mining & Rock Technology


225
QJ241 CAT 3A 2000 HOUR SERVICE KIT
QJ241CAT3A2000 - Rev. A

Copyright © Sandvik Mining & Rock Technology


226
QJ241 CAT 3A 2000 HOUR SERVICE KIT
QJ241CAT3A2000 - Rev. A

Parts List
ITEM PART No. DESCRIPTION QTY REMARKS
1 10-21-0007 2 1/2" SUCTION FILTER 90 MICRON 2
2 HF1017 FILTER SUCTION 3
3 QJ241CAT3A500 FILTER KIT 500 HOURS 3A 1

Copyright © Sandvik Mining & Rock Technology


227
QJ241 CAT 3B 500 HOUR SERVICE KIT
QJ241CAT3B500 - Rev. A

Copyright © Sandvik Mining & Rock Technology


228
QJ241 CAT 3B 500 HOUR SERVICE KIT
QJ241CAT3B500 - Rev. A

Parts List
ITEM PART No. DESCRIPTION QTY REMARKS
1 EN10017 PRIMARY FUEL FILTER 1 NOT SHOWN
2 EN10018 SECONDARY FUEL FILTER 2 NOT SHOWN
3 EN1013 ENGINE OIL FILTER 1 NOT SHOWN
4 EN9617 LONG MAIN ELEMENT 1 NOT SHOWN
5 EN9618 LONG SAFETY ELEMENT 1 NOT SHOWN
6 HF9524 HYD TANK BREATHER ELEMENT 2 NOT SHOWN
7 QJ241HYDFILTER2 QJ241 50-80HRS HYD SERVICE KIT 1

Copyright © Sandvik Mining & Rock Technology


229
QJ241 CAT 3B 2000 HOUR SERVICE KIT
QJ241CAT3B2000 - Rev. A

Copyright © Sandvik Mining & Rock Technology


230
QJ241 CAT 3B 2000 HOUR SERVICE KIT
QJ241CAT3B2000 - Rev. A

Parts List
ITEM PART No. DESCRIPTION QTY REMARKS
1 10-21-0007 2 1/2" SUCTION FILTER 90 MICRON 2
2 EN9973 FUEL FILTER FUMES DISPOSAL 1 NOT SHOWN
3 EN9980 CRANKCASE BREATHER CANISTER 1 NOT SHOWN
4 HF1017 FILTER SUCTION STR1004SG1M90-2 3
5 QJ241CAT3B500 QJ241 CAT 3B 500 HOUR SERVICE KIT 1

Copyright © Sandvik Mining & Rock Technology


231
QJ241 CAT T4 500 HOUR SERVICE KIT
QJ241CATT4500 - Rev.

Copyright © Sandvik Mining & Rock Technology


232
QJ241 CAT T4 500 HOUR SERVICE KIT
QJ241CATT4500 - Rev.

Parts List
ITEM PART No. DESCRIPTION QTY REMARKS
1 EN10018 SECONDARY FUEL FILTER 2
2 EN10493 OIL FILTER 1
3 EN10494 FUEL FILTER (INLINE) 1
4 EN10495 PRIMARY (WATER SEP) FUEL FILTER 1
5 EN9617 LONG MAIN ELEMENT 1
6 EN9618 LONG SAFETY ELEMENT 1
7 HF9524 HYD TANK BREATHER ELEMENT 2
8 QJ241HYDFILTER2 QJ241 50-80HRS HYD SERVICE KIT 1

Copyright © Sandvik Mining & Rock Technology


233
QJ241 CAT T4 1500 HOUR SERVICE KIT
QJ241CATT41500 - Rev.

Copyright © Sandvik Mining & Rock Technology


234
QJ241 CAT T4 1500 HOUR SERVICE KIT
QJ241CATT41500 - Rev.

Parts List
ITEM PART No. DESCRIPTION QTY REMARKS
1 10-21-0007 2 1/2" SUCTION FILTER 90 MICRON 2
2 EN10496 CAT C7.1 T4 BREATHER ELEMENT 1 NOT SHOWN
3 HF1017 FILTER SUCTION 3
4 QJ241CATT4500 QJ241 CAT T4 500 HOUR SERVICE KIT 1

Copyright © Sandvik Mining & Rock Technology


235
QJ241 CAT T4 5000 HOUR SERVICE KIT
QJ241CATT45000 - Rev.

Copyright © Sandvik Mining & Rock Technology


236
QJ241 CAT T4 5000 HOUR SERVICE KIT
QJ241CATT45000 - Rev.

Parts List
ITEM PART No. DESCRIPTION QTY REMARKS
1 EN10498 DEF FILTER 1 NOT SHOWN
2 EN10499 DEF FILTER 1 NOT SHOWN
3 EN10500 DEF INJECTOR 1 NOT SHOWN
4 QJ241CATT4500 QJ241 CAT T4 500 HOUR SERVICE KIT 1

Copyright © Sandvik Mining & Rock Technology


237
QJ241 TOOL CABINET ASSEM
CA0120 - Rev. D

10

9 8

5 7 1

Copyright © Sandvik Mining & Rock Technology


238
QJ241 TOOL CABINET ASSEM
CA0120 - Rev. D

Parts List
ITEM PART No. DESCRIPTION QTY REMARKS
1 10-16-0150 FLOW CONTROL VALVE 1
2 12-45-0110 DISH RECESSED DROP 'T' HANDLE 1
3 A22910000 HYD CABINET DOOR ASSEM 1
4 A23180000 TOOL CABINET ASSEM 1
5 A24120000 CABINET MOUNTING BRKT 1
6 A25840000 CABINET MOUNTING BRKT 1
7 CA0212 TOOL CABINET COVER PLT 1
8 FD1006 550NM GAS STRUT 2
9 FD1503 GAS STRUT EYE 2
10 FD2128 28MM POLIALHINGE 1 1139mm LONG

Copyright © Sandvik Mining & Rock Technology


239
ELECTRICAL
ELECTRICAL COMPONENTS

5
1
4

2
11
10

12 13 14 15 16

Copyright © Sandvik Mining & Rock Technology


240
ELECTRICAL
ELECTRICAL COMPONENTS

Parts List
ITEM PART No. DESCRIPTION QTY REMARKS
1 EL9873 FUSE BOX PANEL 1
2 EL9881 REAR JUNCTION BOX 1
3 EL9973 RESET BUTTON 1
4 14-04-3545 E-STOP 1
5 EL10024 DIAGNOSTIC SOCKET 1
6 EL10023 LIGHT SWITCH 1
7 14-05-0010 ENGINE IGNITION SWITCH 1
8 EL10755 DISPLAY SCREEN 1
9 EL9925 DOOR LATCH & KEY 1
10 EL9908 TEMPERATURE SENSOR 1
11 14-05-0149 FUEL SENDER 1
12 14-04-1117 PROXIMITY SENSOR 1
14-04-1290 PROPORTIONAL LEVEL SENSOR KIT 1
13 EL10036 PROPORTIONAL LEVEL SENSOR
EL10036 PROPORTIONAL LEAD - HOPP LEVEL
14 10-23-5114 TRANSDUCER (0 - 250 Bar) 1
15 10-23-5117 TRANSDUCER (0 - 500 Bar) 1
16 EL10031 JUNCTION BOX - 8 WAY 1

Copyright © Sandvik Mining & Rock Technology


241
ELECTRICAL
ELECTRICAL COMPONENTS

A102B

MC88

A102A RADIO

7XA

17

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

K7 K8 K9

K12K13

K6 K10

K1 K11 K2 K3 K4 T1 1X1 K14

16

Copyright © Sandvik Mining & Rock Technology


242
ELECTRICAL
ELECTRICAL COMPONENTS

Parts List
ITEM PART No. DESCRIPTION QTY REMARKS
1 EL9975 MAIN POWER RELAY 2 K1 & K11
2 14-04-1145 E STOP RELAY 1 K2
3 EL10025 DRIVE LAMPS RELAY 1 K3
4 EL9981 WORK LAMPS RELAY 1 K4
5 EL10026 DOWN/UP STREAM E STOP RELAY 2 K6 & K10
6 EL9978 TIMER 1 T1
UP/DOWN FEEDER, POWER SLAVE &
7 14-04-0044 5 K7, K8, K9, K12 & K13
TRACK RELAYS
8 EL10027 GATEWAY 1
9 EL10028 LEAD FUSE HOLDER
10 14-05-0114 BLADE FUSE 5a
11 14-05-0115 BLADE FUSE 10a
12 14-02-0120 BLADE FUSE 15a
13 EL10028 BLADE FUSE 20a
14 EL10029 BLADE FUSE 25a
15 14-05-0125 BLADE FUSE 30a
16 14-04-1153 SOOT SENSOR REPLAY 1
17 EL10030 PROGRAMMED CONTROLLER 1

Copyright © Sandvik Mining & Rock Technology


241
ELECTRICAL
ELECTRICAL COMPONENTS

Parts List
PART No. DESCRIPTION REMARKS
EL9972 24V 150A HIGH CURRENT RELAY
EL9786 WIRED TRACK REMOTE
EL9907 CABINET LIGHT KIT
EL9875 FRONT EXTENSION CABLES
EL9883 CHASSIS LEAD KIT
EL9898 E-STOP KIT
EL9890 BATTERY LEAD KIT
EL9903 SIREN 7 FLASHING BEACON KIT
EL9878 HYD CABINET WIRING LOOM
EL9867 ENGINE HARNESS LOOM
14-05-0064 3 POS. FORWARD/REVERSE LEVER WIRED REMOTE
14-04-1185 STOP BUTTON WIRED REMOTE
14-05-0083 RECTANGULAR CONNECTOR - PINS WIRED REMOTE
14-05-0084 RECTANGULAR CONNECTOR - SOCKETS WIRED REMOTE
14-04-1133 BATTERY CHARGING UNIT
14-04-1150 BATTERY FOR RADIO REMOTE CTRL
14-04-1149 STANDARD ANTENNA
14-04-1148 DUAL BAND ANTENNA
EL9917 SWITCH ON/OFF RADIO REMOTE
14-04-1222 HET ANTENNA EXT (5M)
14-04-1131 E.U. RADIO REMOTE RECEIVER (434Mhz)
14-04-1132 E.U. RADIO REMOTE TRANSMITTER (434Mhz)
14-04-1141 U.S. RADIO REMOTE RECEIVER (458Mhz)
14-04-1142 U.S. RADIO REMOTE TRANSMITTER (458Mhz)
EL9929 CHINA RADIO REMOTE RECEIVER (419Mhz)
EL9930 CHINA RADIO REMOTE TRANSMITTER (419Mhz)
EL9931 JAPAN RADIO REMOTE RECEIVER (429Mhz)
EL9932 JAPAN RADIO REMOTE TRANSMITTER (429Mhz)
EL9934 S. KOREA RADIO REMOTE RECEIVER (447Mhz)
EL9935 S. KOREA RADIO REMOTE TRANSMITTER (447Mhz)
EL9937 TAIWAN RADIO REMOTE RECEIVER (480Mhz)
EL9938 TAIWAN RADIO REMOTE TRANSMITTER (480Mhz)
14-04-1030 E.U. RADIO REMOTE KIT - C.E. (434Mhz)
14-04-1043 U.S. RADIO REMOTE KIT - C.E. (458Mhz)
14-04-1045 CHINA RADIO REMOTE KIT - C.E. (419Mhz)
14-04-1035 JAPAN RADIO REMOTE KIT - C.E. (429Mhz)
EL9933 S. KOREA RADIO REMOTE KIT - C.E. (447Mhz)
EL9936 TAIWAN RADIO REMOTE KIT - C.E. (480Mhz)

Copyright © Sandvik Mining & Rock Technology


242
INDEX

Adjustable Support Beam (CC0080) 28


Adjustment Wedge Assy (CJ0097) 52
Air Pipe support Assy (CB0224) 150
CA0034 218
CA0063 44
CA0097 42
CA0114 116
CA0120 236
CA0124 196
CA0133 204
CA0159 130
CA0162 12
CA0163 212
CA0165 200
CA0166 198
CA0170 214
CA0171 88
CA0172 220
CA0227 192
CA0225 194
CA0263 190
CA0277 216
CA0284 24
CA0287 10
CB0087 118
CB0090 136
CB0112 132
CB0146 160
CB0158 166
CB0159 126
CB0168 142
CB0186 156
CB0187 172
CB0193 152
CB0196 138
CB0207 144
CB0209 146
CB0211 164
CB0212 16
CB0213 18
CB0214 20
CB0215 22
CB0222 162
CB0223 148
CB0224 150
CB0230 210
CB0232 122
CB0233 154
CB0234 128
CB0250 174
CB0261 176
CB0272 178
CB0283 168
CB0290 182
CB0291 188
CC0044 30
CC0045 32
CC0079 26
CC0080 28
CD0076 96
CD0079 98
CD0080 102
CD0083 112
CD0086 106
CD0087 108
CD0088 110
CD0093 140
CE0015 90
CE0039 94
CH0041 36
CH0042 40
CH0043 34
Chassis (CA0287) 10
Chassis Tower (CA0114) 116
CJ0075 54
CJ0078 46
CJ0090 48
CJ0091 70
CJ0093 62
CJ0094 64
CJ0095 74
CJ0097 52
CJ0098 66
CJ0099 72
CJ0100 60
CJ0104 80
CJ0105 82
CJ0106 84
CJ0107 86
CJ0108 76
CJ0160 56
CJ0161 58
CJ0173 78
Clamp Beam Assy (CJ0160) 56
Ctrl Cabinet (CA0133) 204
Def Tank with Tool Cabinet (CA0263) 190
Def Tank - (CA0225) 194
Deflector Plate (CJ0091) 70
Diesel Pump (CA0170) 214
Diverter Chute - Opp. Hand (CA0063) 44
Diverter Chute (CA0097) 42
EN10369 180
EN9762 158
Engine Pipe Kit (EN9762) 158
EX5010 202
Exhaust Tail Pipe Assy (CB0211) 164
Exhaust Tail Pipe Assy (CB0222) 162
Feed Chute (CJ0099) 72
Feedboot Assy (CD0079) 98
Feeder - Vibrating Box (CH0041) 36
Feeder Assy (CH0043) 34
Feeder Inlet Chute (CH0042) 40
Filter Bracket Assy (CB0223) 148
Flywheel Assy (CJ0093) 62
Flywheel Guard Assy (CJ0098) 66
Front Case Drain Manifold (CB0213) 18
Front Return Manifold (CB0212) 16
Fuel Tank (CB0159) 126
Fuel Tank Sub-Assy (CB0234) 128
Guards - No Side Conv Blanking Plates (CA0163) 212
Hanging Rubber (CJ0108) 76
Head Drum Cover Assy (CE0039) 94
Hopper Assembly (CC0079) 26
Hopper Liner Plates - Hardox (CC0045) 32
Hopper Liner Plates - Mild Steel (CC0044) 30
Hose Bracket Arrgt (CJ0173) 78
Hyd Tank (CB0087) 118
Hyd Tank Sub-Assy (CB0232) 122
Jaw Autolube (CA0171) 88
Jaw Media - 18% Corr. Wear Plates & Feeder Sealing Plates (CJ0106) 84
Jaw Media - 20% Mang. Wear Plates & Feeder Sealing Plates (CJ0107) 86
Jaw Media - Corr. Wear Plates & Feeder Sealing Plates (CJ0104) 80
Jaw Media - Tall Tooth Wear Plates & Feeder Sealing Plates (CJ0105) 82
Jaw Stock (CJ0100) 60
Jaw Unit (CJ0078) 46
Jawstock Location Kit (CJ0094) 64
Ladder Arrgt - 7 Rung (CA0165) 200
Ladder Arrgt - 8 Rung (CA0166) 198
Lighting Mast & Cabinet Lights (CB0230) 210
Locking Bolt Assy (CB0196) 138
Lockout Pin Assy (CB0187) 172
Lube Oil Cooler (EX5010) 202
Magnet Assy (CA0159) 130
Main Conv Assy (CD0076) 96
Main Conv Chute - Bi-Directional Magnet (CD0088) 110
Main Conv Chute - No Magnet (CD0087) 108
Main Conv Chute - Uni-Directional Magnet (CD0086) 106
Main Conv Head Drum Covers (CD0083) 112
Main Frame (CJ0090) 48
Maintenance Platform (CA0124) 196
Multi-Pipe Support Assy (CB0168) 142
Pipe Clamp Arrgt (CB0193) 152
Powerunit - CAT 7.1 (CB0112) 132
Powerunit - CAT 7.1 Tier 3A (CB0290) 182
Powerunit - CAT 7.1 Tier 4 Final (CB0283) 168
Powerunit Connection Kit (CB0158) 166
Powerunit Core Frame (CD0093) 140
Powerunit Panels (CB0090) 136
Powerunit Pipe Bracket Assy (CB0250) 174
Powerunit Pipe U-Bolt Assy (CB0261) 176
Powerunit Pipework (CB0146) 160
Powerunit Sealing Rubber (CB0186) 156
Pre-Cleaner Kit (CB0209) 146
QJ241 Electric Components 1 240
QJ241 Electric Components 2 242
QJ241 Electric Components 3 244
QJ241 Model Structure (QJ241-HD-ARRGT) 8
QJ241CAT3A2000 226
QJ241CAT3A250 222
QJ241CAT3A500 224
QJ241CAT3B2000 230
QJ241CAT3B500 228
QJ241CATT441500 234
QJ241CATT44500 232
QJ241CATT445000 236
QJ241-HD-ARRGT 8
Radiator Foam Seal Assy (CB0272) 178
Radiator Foam Seal Assy (CB0291) 188
Rear Case Drain Manifold (CB0215) 22
Rear Panel Assy (CJ0095) 74
Rear Return Manifold (CB0214) 20
Service Kit - CAT 3A 2000Hr (qj241cat3a2000) 226
Service Kit - CAT 3A 250Hr (qj241cat3a250) 222
Service Kit - CAT 3A 500Hr (qj241cat3a500) 224
Service Kit - CAT 3B 2000Hr (qj241cat3b2000) 230
Service Kit - CAT 3B 500Hr (qj241cat3b500) 228
Service Kit - CAT Tier 4 1500Hr (qj241catt41500) 234
Service Kit - CAT Tier 4 5000Hr (qj241catt45000) 236
Service Kit - CAT Tier 4 500Hr (qj241catt4500) 232
Shroud Bolted Assy (CB0207) 144
Side Conv (CE0015) 90
Stockpile Assy (CA0172) 220
Tier 4 Engine Pipe Kit Assy (EN10369) 180
Toggle Kit (CJ0161) 58
Tool Cabinet (CA0120) 238
Tool Cabinet (CA0227) 192
Torque Arm Assy (CJ0075) 54
Track & Bogie Assy (CA0162) 12
Track Components 14
Transport Retaining Assy (CA0284) 24
Turbo Cover Arrgt (CB0233) 154
Upper Conv Assy (CD0080) 102
Water Pump Assy (CA0034) 218
Water Pump Mounting (CA0277) 216

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