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Producto: EXCAVATOR
Modelo: 320D L EXCAVATOR A8F
Configuración: 320D & 320D L Excavators A8F00001-UP (MACHINE) POWERED BY C6.4 Engine
Instrucción Especial
Rework Procedures for the Excavator D and E-Series Buckets{0679, 6001}
Número de medio -REHS7099-01 Fecha de publicación -19/12/2014 Fecha de actualización -19/12/2014
i06020952
Rework Procedures for the Excavator D and E-Series Buckets

{0679, 6001}
SMCS - 0679; 6001
Excavator: 365C and 385C 311D - 345D 374D and 390D 312E - 349E
Introduction
Do not perform any procedure in this publication until you understand the information that is
contained in this publication.
Weld Specification and Qualifications
Personal injury or death can result from fumes, gases and ultraviolet
rays from the weld arc.
Welding can cause fumes, burn skin and produce ultraviolet rays.
Keep your head out of the fumes. Use ventilation, exhaust at the arc, or
both, to keep fumes and gases from your breathing area. Wear eye, ear
and body protection before working.
Protect yourself and others; read and understand this warning. Fumes
and gases can be dangerous to your health. Ultraviolet rays from the
weld arc can injure eyes and burn skin. Electric shock can cause death.
Read and understand the manufacturer's instructions and your

employer's safety practices. Do not touch live electrical parts.
See "American National Standard Z49.1, Safety in Welding and

Cutting" published by the American Welding Society.
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American Welding Society

2501 N.W. 7th Street
Miami, Florida 33125
See "OSHA Safety and Health Standards, 29 CFR 1910", available

from U.S. Department of Labor.
U.S. Department of Labor

Washington, D.C. 20210
Personal injury can result from flame cutting or welding on painted

areas.
The effect of gasses from burned paint is a hazard to the person doing
the cutting or welding.
Do not flame cut or weld on painted areas.
NOTICE
Before carrying out arc welding on the machine or on any equipment

attached to the machine, disconnect all power and ground leads from
the batteries in order to avoid possible damage to electronic
components.
Reference Special Instruction, REHS1841, "General Welding Procedures".
Note: Personal breathing protection should be worn by the personnel that are welding. Personal
breathing protection will prevent fumes from entering the lungs of the person that is welding. Use a
1U-8088 Respirator for breathing protection.
Qualifications
Welders must be qualified for fillet welding and groove welding. The welders should be qualified in
the use of the Flux Cored Arc Welding (FCAW) welding procedures.
Refer to "American National Standards Institute (ANSI)/American Welding Society (AWS)

Specification D1.1, or Specification D14.3" for information that regards the qualifications for the
FCAW process.
The welders must have used the process at some time within the last 6 months. The welders must
complete the process of certification if the welders have not used the welding procedures for 6
months.
Proper Welding Procedure on Machines and Engines with Electronic Controls
Proper precautions are necessary in order to prevent damage to electronic controls. When you weld
on a machine with electronic controls, use the steps that are listed below:
1. Turn off the engine. Put the key start switch to OFF.
2. If the machine has a battery disconnect switch, open the switch. If the machine does not have a
battery disconnect switch, disconnect the negative battery cable at the battery.
3. Connect the ground cable for the welder directly to the actual machine component that will be
welded. Attach the clamp for the ground cable as close as possible to the area that is being
welded.
Follow the procedure that is listed above in order to prevent damage from the welding current
to the components that follow:
◦ Bearings
◦ Hydraulic components
◦ Electrical components
Note: Do not use electrical components as a ground point for the welder. Do not use
ground points for electronic components as a ground point for the welder.
4. Protect wiring harnesses from the sparks. Protect wiring harnesses from the weld splatter.
Location of Bucket Sections
Illustration 1 g03369531
Location of bucket sections
(1) Side bar
(2) Side bar corner
(3) Hinge assembly
(4) Edge
(5) Tooth adapter
(6) Wrapper / Shell
(7) Hinge plate
(8) Pin Boss
(9) Bottom wear plate
(10) Hinge center torque tube
(11) Hinge outer torque tube
(12) Hinge assembly base plate
Bucket Edge Replacement

Procedure to Install J and K series Bucket Cutting Edge
Removal of the Base Edge
Bucket
(A) Temporary support bar
(15) Bucket edge
1. Brace Bucket.
2. Roll bucket over face down and remove paddle plate / reinforcement plate to expose the bottom
of the edge to bucket wrapper joint.
3. Roll bucket back upright and place bucket on a secure surface or approved stands. Insure edge
is positioned in a way to prevent the edge from falling or bucket from moving during any part
of the removal process.
Note: The straightest cut will help provide the best fit with the new edge. Using a track torch
burner or a plate guide to cut through the base edge weld will help achieve a straight cut.
Bucket side bar to base edge
(A) Weld location
(B) Weld location
(C) Weld location
(3) Reinforcement plate
4. Cut away welds joining sidebars to base edge or sidebars to corner adapters (A) and (B) .
5. Cut away the welds between the base edge and bowl (A) (on the outside) and (C) (on the
inside) and behind the corner adapters (B). An oxyacetylene torch or an air carbon arc torch
may be used to cut the welds. The air carbon arc torch is preferred because that torch produces
less heat and leaves a cleaner surface.
Front sectioned view of corner adapter to side bar
(B) Weld location
(D) Weld location
6. Remove welds (D) between the side bars and the top of the corner adapters straps.
7. Remove the old base edge assembly.
8. If sidebars are to be salvaged, cut or grind 45 degree bevels in to the bottoms to insure proper
weld penetration with the new edge/corner adapters.
Base Edge Preparation
Note: Always remove paint, dirt, rust, and moisture from the surface that is to be welded.
1. Level and support bucket place protractor level on bucket wrapper (floor). Position buckets
heal up or down until the floor of the bucket is level with the edge.
2. Tack weld flat bar stock to the bucket floor. This flat bar will insure the bucket wrapper will be
flush with the top surface of the base edge.
3. Place the new base edge assembly in the bucket, lining up with the bowl and the back of the
side bar. The top of the edge must be even with the top of the moldboard (shell). When
installing the edge, maintain an even gap between the moldboard and the back of the edge.
Some larger edges will have a butter bead, which will cause an uneven surface. The moldboard
maybe uneven after the removal of the old edge.
4. Verify that the bucket pin bores are level with the base edge. Place a solid shaft across the
bucket bores and place a level on top of the shaft. Measure the distance from each end of the
edge to the pin to ensure that the replacement edge is square with the leveled bucket.
Note: Measurement should be to the front side of the edge.
Base Edge Installation Reference
ReferenceSpecial Instructions, REHS8015 for welding instructions of the base edge onto the bucket.
Note: Some edge will have butter bead weld across the back edge and will also require cleanup.
Insure bucket wrapper is even with top of edge across the entire length of edge. If parts of the bucket
wrapper are lower than the base edge weld "dogs" to the wrapper and drive wedge under the "dogs"
to make the two surfaces flush.
Base Edge Installation
1. Once the bucket wrapper is set, lightly tack weld the bucket wrapper to the edge. Check the
edge and bucket for level once more to insure no adjustments are needed.
2. Preheat the base edge to150° to 260°C (300° to 500°F). Once the edge reaches required
temperature, weld a series of stringers to the based edge/bucket wrapper.
3. Preheat the corner adapters, edge, and sidebars to 150° to 260°C (300° to 500°F). Apply
stringer welds to attach sidebars to base edge and or sidebars to corner adapters.
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4. Weld the base edge to the bucket floor. If the bucket is a long length, start at the center of the
base edge and weld to the sides of the bucket. If multiple weld passes are required, be sure to
stagger each weld start and stop. Remove slag after each weld. Insure temperatures do not
exceed 260° C (500.00000° F) or get too low. Do not top off weld. Fill groove approximately
two – thirds to three - fourths full prior.
5. Roll the bucket over to gain access to the underside of the edge. Using an air carbon arc torch,
back gouge the underside of the root weld pass to remove any fall out of original root weld
pass and to gain unobstructed access to the root weld pass. Thoroughly clean carbon and slag
from groove.
6. Weld the bottom groove full. Stagger the start and stops of the welds and remove the slag after
each pass.
7. Once the groove is welded in place, paddle plate / reinforcement Plate can be installed to
bottom of bucket.
Note: Continue to check temperature of edge.
8. Roll bucket over upright and complete filling the top edge bevel with weld. Cap the weld.
9. Preheat the bottom of the sidebars and the surrounding areas of the corner adapters and base
edge.
10. Weld the sidebars to the base edge and or corner adapters.
11. Once the welding is complete, let the bucket cool down before removing braces.
ReferenceSpecial Instructions, REHS0434, "Wear Protection"
Bucket Side Bar Repair
(16) Bucket side bar
Typical example of a K series replacement corner.
Note: Replace corner before leading edge is worn into bolt holes.
Table 1
Side Bar Replacement and Corner Piece Replacements (E Series)
Material
Bucket Side Bar Side Bar Corner Corner
Linkage Thickness
Type LH Side RH Side LH Side RH Side
(mm)
311/312/314 354-5807 354-5811

GD X X 20
311/312/314 371-3615 371-3616

SD X X 20
353-1607 353-1607
316/318 GD/HD X X 20
349-8497 349-8493
316/318 SD X X 20
388-9610 388-7611
M318 GD X X 20
418-2399 418-2400
M318 HD X X 25
371-9160 371-9161 387-5620 387-5621

B HD/SD 30
369-0682 369-0683 387-5623 387-5624

CB HD/SD 30
371-9106 371-9107 387-5626 387-5627

DB HD/SD/XD 30
370-4600 370-4601 391-9762 391-9764

TB K110 HD/SD/XD 35
370-4604 370-4605 391-9765 391-9767

TB K130 SD/XD 35
340-4529 340-4530 391-9768 391-9769

UB HD/SD/XD 35
357-1008 357-1009 393-9073 393-9074

VB2 GD 50
367-8886 367-8888 393-9075 393-9077

VB2 HD/XD 50
354-5896 354-5897 393-9079 393-9080

WB2 GD/XD 50
329-2038 329-2039 393-9081 393-9082

WB2 SD/XD 35
GD/HD/XD 349-9606 349-9626 393-9083 393-9084

HB2 50
JC HD 348-4486 348-4487 393-9087 393-9088 50
360-6005 360-6006 393-9085 393-9086

JC SDV/XD 60
Procedure to Replace K Series Bucket Corner
Removal of the Existing Corner
Side bar corner removal
(A) Weld cut away location
(B) Weld cut away location
1. Cut away the welds behind the corner adapters (B) and behind the side bar (A), far enough to
replace the corner. An oxyacetylene torch or an air carbon arc torch may be used to cut the
welds. The air carbon arc torch is preferred because that torch produces less heat leaves a
cleaner surface.
Front sectioned view of corner adapter to side bar
(C) Weld cut away location
2. Remove welds (C) between the side bars and the top of the corner adapters straps.
3. Place the replacement corner on the base edge and against the sidebar.
4. Mark an outline (D) on the sidebar that will represent the shape of the replacement corner. Use
the new replacement as a template.
5. Cut away the sidebars at outline.
6. Disc grind all surfaces to be welded.
Installing the Replacement Corner
1. Put the replacement edge in the correct place. Flush with the surfaces at (F) and parallel with
the edge at (G)
2. Tack weld the replacement corner into place.
3. Verify the replacement corner placement
4. Continue welding the replacement corner into place along welding locations (A), (B), (C) and
(D) .
ReferenceSpecial Instructions, REHS1841, "General Welding Procedures".
Procedure to Replace J Series Bucket Corner
Removal of the Existing Corner
1. Cut away the welds behind the corner adapters (B) and behind the side bar (A), far enough to
replace the corner. An oxyacetylene torch or an air carbon arc torch may be used to cut the
welds. The air carbon arc torch is preferred because that torch produces less heat leaves a
cleaner surface.
2. Remove welds (C) between the side bars and the top of the corner adapters straps.
3. Place the replacement corner on the base edge and against the sidebar.
4. Mark an outline (D) on the sidebar that will represent the shape of the replacement corner. Use
the new replacement as a template.
5. Cut away the sidebars at outline.
6. Disc grind all surfaces to be welded.
Installing the Replacement Corner
1. Put the replacement edge in the correct place. Flush with the surfaces at (E) and parallel with
the edge at (F)
2. Tack weld the replacement corner into place.
3. Verify the replacement corner placement
4. Continue welding the replacement corner into place along welding locations (A), (B), (C) and
(D) .
ReferenceSpecial Instructions, REHS1841, "General Welding Procedures".
Bucket Hinge Assembly Repair and Replacement
Bucket
(1) Hinge assembly
The following outlines the rework procedure for repairing the cracking of welds on the bucket and
replacement of the hinge top on the buckets. The cracked welds are referred to as hinge cracks and
can occur on hinge top assembly (1) of the bucket. Refer to Illustration 18. These cracks occur on
high impact application. Frequent inspection of the welds on the hinges is the best safe guard against
the failure of the hinge and hinge top.
Hinge Weld Repair
Close up view of crack in the hinge top weld
(2) Side plate (crack location)
Note: Crack thru weld can be repaired.
Most hinge cracks can be successfully field repaired if caught early. In high impact applications,
frequent inspections is the best defense against hinge failure.
In order to determine the type of field repair necessary, consider the following conditions:
• Thoroughly clean the cracked area and 25.4 to 50.8 mm (1 to 2 inch) beyond any visible crack.
• Use a dye penetrant to trace the entire crack length and clearly mark
Crack is Entirely in the Weld Metal or Directly Next to Weld
1. Use air-carbon arc or similar process to remove small amounts of the crack at a time.
2. Check for any remaining indication of crack and remove additional material until no signs
remain.
3. Clean and remove carbon and debris.
4. Weld gouged areas flush with parent material.
5. Weld fillet sizes as indicated in Table 2 to restore original weld appearance.
Table 2
Fillet Sizes for Field Repair
Weld Location Fillet Size
Buckets for 312 - 316
A Hinge outer torque tube to side bar:

12 mm (0.5 inch)
B Hinge plate to center torque tube:

16 mm (0.65 inch)
C Hinge torque tube to base plate:

8 mm (0.3 inch)
Buckets for 320, 324, 329, 336

16 mm (0.65 inch)

20 mm (0.8 inch)
8 mm (0.3 inch)
Buckets for 345 - 349

22 mm (0.85 inch)

20 mm (0.8 inch)

12 mm (0.5 inch)
Buckets for 374 and 390

25 mm (1 inch)

25 mm (1 inch)

12 mm (0.5 inch)
Note: Field repair welds should be 2 to 3 mm (0.08 to 0.12 inch) larger than original factory
welds.
Hinge Assembly Replace
Typical example of a (Pin On) hinge assembly
Table 3
Widest Excavator Bucket Hinge Part Numbers for Pin-On Buckets
Hinge Max
Interface Bucket
Linkage Bucket Usage Part Bucket
Weight
Number Width
312 Pin On GD, HD, SD 370-4425 1200 mm (48 137.2 kg (303

inch) lb)
316 Pin On GD, HD, SD 376-4828 1400 mm (55 209.6 kg (462

inch) lb)
318
445 PS GD, HD, SD,

347-7519 1400 mm (55 227.5 kg (502
GDX
inch) lb)
485 PS HD, SD 348-3185 1350 mm (54 238.2 kg (525

inch) lb)
B Pin On GDC, GDC-WT 290-5877 1350 mm (54 264.1 kg (582

inch) lb)
HDP, SDP 290-5963 1200 mm (48 241.4 kg (532

inch) lb)
GDX-CCL, HD-CCL,
371-9131 1400 mm (55 247.7 kg (546
SD-CCL, XD-CCL
inch) lb)
GD, HD, SD, XD 356-4293 1650 mm (65 309.6 kg (683

inch) lb)
GDC, GDC-WT 273-3450 1350 mm (54 295.6 kg (652

inch) lb)
CB Pin On
HDP 273-3453 1350 mm (54 296.7 kg (654

inch) lb)
GD-CCL, HD-CCL,
364-9433 1400 mm (55 315.8 kg (696
SD-CCL, XD-CCL
inch) lb)
DB Pin On GD, HD, SD, XD 348-3269
1800 mm (71 415.2 kg (915

inch) lb)
GDC, GDC-WT 279-4120 1650 mm (65 392.5 kg (865

inch) lb)
HDP 276-5843 1500 mm (60 361.8 kg (798

inch) lb)
HD-CCL, SD-CCL,
364-9410 1700 mm (67 417.4 kg (920
XD-CCL
inch) lb)
GD, HD, SD, XD 360-5197 1900 mm (75 732.8 kg

inch) (1616 lb)
TB Pin On
GDC, HDP, SDP, XDP 261-0658 2000 mm (79 672 kg (1482

inch) lb)
UB Pin On GD, HD, SD, XD 362-5100 2000 mm (79 875 kg (1929

inch) lb)
VB2 Pin On GD, HD, SD, XD 358-1364 2000 mm (79 1093 kg

inch) (2410 lb)
GD, HD 354-5907 2250 mm (89 1393 kg

inch) (3071 lb)
WB2 Pin On
SD, XD 353-0346 2250 mm (89 1546 kg

inch) (3408 lb)
HB2
Pin On GD, HD, SD, XD 363-9208 2200 mm (87 1383 kg
(NACD)
inch) (3049 lb)
HB2
Pin On GD, HD, SD, XD 361-2276 2000 mm (79 1292 kg
(EAME)
inch) (2848 lb)
GD, HD 360-6147 2575 mm (101 1861 kg

inch) (4103 lb)
JC Pin On
SD, XD 360-6024 2500 mm (99 1904 kg

inch) (4198 lb)
Typical example of a (CW) hinge assembly
Note: CW is a European dedicated hinge assembly.
Table 4
Widest Excavator Bucket Hinge Part Numbers for CW Buckets
Hinge
Linkage Interface Bucket Usage Max Bucket Weight
Part Number
Bucket Width
CW20 375-7759
312 GD, HD 1200 mm (47 156.6 kg (345 lb)
CW20S 374-6707 inch)
CW30 377-4081
316 GD, HD 1400 mm (55 201.1 kg (443 lb)
CW30S 357-9724 inch)
318
CW40 356-4352 1300 mm (51 199.7 kg (440 lb)

inch)
B GD, HD, SD
CW49S 365-2261 1400 mm (55 207 kg (456 lb)

inch)
CB GD, HD, SD
CW40 369-0671 1650 mm (65 267.1 kg (589 lb)
inch)
CW45 369-0591
326.9 kg (721 lb)
CW45S 369-0593
325.3 kg (717 lb)
CW45 348-3221 1650 mm (65 387.9 kg (855 lb)

inch)
DB GD, HD, SD
CW45S 362-0119 1800 mm (71 415.5 kg (916 lb)

inch)
CW45 360-3933 602.1 kg (1327

lb)
HD, SD
TB CW45S 352-0420 1650 mm (65 604.2 kg (1332

inch) lb)
GD, HD, SD,

CW55 356-7564 686.9 kg (1514
XD
lb)
GD, HD, SD,

UB CW55 358-6577 1850 mm (73 773.2 kg (1705
XD
inch) lb)
GD, HD, SD,

VB2 CW70 357-8744 1900 mm (75 1135 kg (2502
XD
inch) lb)
SD 353-1799 1546 kg (3408

lb)
WB2 CW70 2050 mm (81
inch)
XD 356-2094 1455 kg (3208
lb)
GD, HD, SD,

JC CW-70 360-6086 2400 mm (95 1649 kg (3635
XD
inch) lb)
Typical example of a (Pin Grabber) hinge assembly
(A) GD-PGP, SD-PGP hinge
(B) HD-ANZ/UK hinge
Table 5
Widest Excavator Bucket Hinge Part Numbers for Pin Grabber Buckets
Hinge Max
Linkage
Interface Bucket Usage Part Bucket Width Bucket Weight
Number
Pin Grabber
312 HD-ANZ/UK 372-1588 137.3 kg
(302.69433 lb)
HD-ANZ/UK 379-1808 1200 mm (47 191.3 kg

Pin Grabber inch) (421.74381 lb)
316
GD-PGP, SD- 307-5751 (1)
184 kg (405.65008
PGP
lb)
318
HD-PGP, SD- 307-5768 (1)

1350 mm (53 280.08 kg
PGP
B
GD-ANZ/UK,
371-9193 1500 mm (59 245.7 kg
HD-ANZ
inch) (541.67513 lb)
HD-PGP, SD- 307-5684 (1)

1500 mm (59 367 kg (809.09554
PGP
Pin Grabber inch) lb)
CB
GD-ANZ/UK,
372-0448 1650 mm (65 319.8 kg
HD-ANZ
inch) (705.03748 lb)
HD-PGP, SD- 307-5631 (1)

1650 mm (65 451.2 kg
PGP
DB
GD-ANZ/UK,
364-9429 1800 mm (71 425.7 kg
HD-ANZ
inch) (938.50673 lb)
TB Pin Grabber
367-9793 (1)
HD-PGP 1850 mm (73 816.4 kg
inch) (1799.85177 lb)
HD-ANZ 366-5488
1800 mm (71 729.1 kg

inch) (1607.38844 lb)
(1)
Will not pin onto stick, must be used with a coupler.
Advanced Cracking of the Bucket
Note: If cracks are thru the parent material replace the hinge assembly.
When the crack has spread through the parent material, repairing the crack by welding is not
recommended. These cracks generally run completely through the thickness of the plate. Depending
on the extent of the damage, either individual plates or the entire hinge top should be replaced. Refer
to Illustrations 24.
Note: Secure hinge through pin bores with hoist prior to removal of final welds (hinge assembly is
heavy).
1. Remove paint in all areas where you will weld/arc gouge/flame cut.
Cutting locations on the front and inside of the bucket
(A) Support bar
(5) Remove welds (both sides)
2. Remove the welds inside the bucket around the gusset to hinge, side plate to hinge, and
moldboard to hinge.
3. Weld a support bar (A) from side plate to side plate just below the hinge assembly.
Bucket with support bar
(8) Temporary pin
4. Insert temporary pin (8) in the hinge assembly front holes.
Support weld locations
Note: If the shaft is not a tight fit, make sure that the shaft is pushed tight against the top of the
pin bores.
5. Weld two "V" supports on the side bucket bars on both sides.
6. Remove temporary pin (8) .
Removal of the Old Hinge Assembly
1. Remove paint in all areas where you will weld/arc gouge/flame cut.
Cutting locations on the back side of the bucket
(4) Remove welds (both sides)
2. Use oxy-air torch or air-carbon arc to remove welds.
Note: Supports may be left attached to bucket side plates to support and place new hinge top
during reassembly.
3. Arc gouge the hinge top side welds.
Personal injury or death can result from lifting a heavy component.
The heavy component can fall if using an incorrect hoist and/or sling or
fastener to lift the load.
Be sure the hoist and other devices have the correct lifting capacity to
lift a heavy component. The approximate weight of the heavy
component is given below.
4. Remove hinge top using hoist. The hinge top assembly can weigh between 137 kg (302 lb) and
1904 kg (4197 lb)
For an exact weight of each Excavator bucket refer to Tables 3,4 and 5.
Surfaces Preparation
Bucket with hinge top removed
1. Carefully clean all surfaces that were arc gouged and flame cut:
◦ Grind the wrapper plate cut edge to have an acceptable surface to perform the transversal
weld.
◦ Carefully grind both side plates and side bars in all weld areas.
2. Repair by welding all major craters created during arc gouging and flame cutting operations.
Be sure all areas to be welded are free of paint before starting replacement.
Filler material:
◦ ESAB OK 48.00 with a rod diameter of 4 mm (0.16 inch) or the equivalent AWS A5.1
E7018 electrode
E7016 electrode
New Hinge Top Location
Bucket with hinge top removed
(A) Distance inside bucket
1. With the hinge removed. Measure distance inside bucket (A), so the new replacement hinge
assembly can be trimmed to fit. Measure between the side bar and side plates.
Hinge top
(B) Hinge top dimension
2. Trim hinge assembly equal distance from both ends to fit the inside dimensions of the bucket.
Bucket with new hinge assembly and temporary pin (8) before welding
(C) 75 mm (3 inch) overlap of the moldboard
(D) Place level
(12) Front of hinge top
(13) Back of hinge top
3. Use temporary pin (8) through the hinges to align the new hinge top. Temporary pin (8) should
rest in the"V" support braces. New hinge assembly should rest on and square on bucket
wrapper plate.
4. Check if temporary pin (8) is in line with the cutting edge.
Hinge assembly tack weld map (top down view)
(12) Front of hinge top
(13) Back of hinge top
(14) Locations for tack welds
Note: Temporary pin (8) needs to remain in place during the welding process.
5. Perform tack welds of the hinge top following Illustration 34.
Note: There should be equal spacing around hinge assembly to side bars.
Hinge Top Finish Weld
Finishing welds sequence on the hinge top
(D) Outside of bucket welds
(E) Inside of bucket welds
Note: Do not weld continuously in one direction. Use alternate weld passes to control heat and
reduce distortion.
Refer to table 2 for the appropriate weld sizes.
1. Weld a single pass across hinge top to moldboard on the outside of the bucket (D) .
2. Turn bucket over, weld the inside of the bucket (E) .
3. Turn bucket over and finish welding the outside.
Note: Remove temporary pin (8) before finish weld.
The finished bucket with support bar
Filler material:
• ESAB OK Autrod 12.64 solid wire or the equivalent DIN 5559 SG3
Removal of V-Supports and Bar
1. Remove supports and bars by arc gouging.
2. Repair craters by welding if necessary
Filler material:
◦ ESAB OK 48.00 with a rod diameter of 4 mm (0.16 inch) or the equivalent AWS E5.1
E7018
E7016
3. Proceed to grind smooth the repair area.
Bucket Hinge Rebuild

Model / Linkage Cross Reference Chart
This chart shows reach and mass linkage configured machine information for excavators.
* In instances which different linkages have identical dimensions, it is recommended to use only buckets specified for
that linkage.
(Reach) Reach linkage configured machine
(MASS) Mass linkage configured machine
(LR) Long reach linkage configured machine
(XB) Cross bolt
(CF) Captured flag
(BF) Bolted flag
Bucket Wear Plate Replacement

Wear plates are used on the inside and outside of the bucket to increase the wear resistance. Refer to
Table 7 for the inside plates. Refer to parts pages for the outside plates.
Note: Replace wear plates before wear into welds.
Note: 345 and smaller 8 mm (0.3 inch) welds on wear bars.
Table 6
Kit Part Individual
Bucket Size Plate
Number Part T W L
Class
Number
456-2368 374 mass, 390 16 mm 2124 mm

10 363-9206 150 mm
mass (0.63 inch) (83.62 inch)
(5.9 inch)
349 mass, 374

456-2371 12 mm 130 mm 1690 mm
reach, 390 reach 12 361-5772
(0.47 inch) (5.11 inch) (66.54 inch)
456-2372 324, 329, 336, 12 mm 130 mm 1690 mm

9 361-5772
349 reach (0.47 inch) (5.11 inch) (66.54 inch)
456-2369 10 mm 60 mm 1310 mm
312, 316, 320 14 362-8851
(0.39 inch) (2.36 inch) (51.57 inch)
Table 7
Inside Wear Plates by Linkage

Wear Plate Wear
Max Max Cut Length Plate
Linkage Machine Thickness
Bucket Inside as Width Part
Type
Width Width Required Number
1220 mm 1096 mm
312 312
(48.03 (43.15
inch) inch)
1400 mm 1270 mm 1310 mm 10 mm 60 mm 362-

316 316
(55.12 (50.00 (51.57 inch) (0.39 inch) (2.36 8851
inch) inch) inch)
1350 mm 1226 mm
B 320E
(53.15 (48.27
inch) inch)
324E/329E 1650 mm 1530 mm

CB
(64.96 (60.23
inch) inch)
329E/336E 1800 mm 1650 mm

DB
(70.87 (64.96
inch) inch)
336E/349E 1900 mm 1700 mm

TB
(74.80 (66.93
inch) inch) 1690 mm 12 mm 130 mm 361-
(66.54 inch) (0.47 inch) (5.12 5772
345D/349E 1950 mm 1738 mm inch)
UB
(76.77 (68.43
inch) inch)
1900 mm 1750 mm
VB2 374
(74.80 (68.90
inch) inch)
1910 mm 1750 mm
HB2 390D
(75.20 (68.90
inch) inch)
363-
2250 mm 2090 mm 2124 mm 16 mm 150 mm 9206
WB2 374
(88.58 (82.28 (83.62 inch) (0.63 inch) (5.91
inch) inch) inch)
JC 390D-ME
2440 mm 2200 mm
(96.06 (86.61
inch) inch)
Inside Wear Plates
All inside wear plates must have a minimum 25.4 mm (1 inch) gap all around the plate. For examples
of inside wear plates refer to Illustrations 39 through 41.
312 Linkage Bucket
(AA) Inside wear plate
Wear Plate Alignment
Side view of the bucket wear plates
(CC) Offset required
(DD) Alignment not allowed
(EE) Minimum 25.4 mm (1 inch) gap between inside wear plates
(FF) Minimum 12.7 mm (0.5 inch) gap between inside and outside wear plates
• Offset alignment between inside wear plates (AA) and outside wear plates (BB) is necessary to
prevent cracks forming. Refer to Illustration 40.
• A minimum of 12.7 mm (0.5 inch) gap is required between inside wear plates (AA) and outside
wear plates (BB). Refer to Illustration 41.
Wear Plate Placement
Space even (approximately 25.4 mm (1 inch)) and stagger inside and outside. Do not overlap welds.
Copyright 1993 - 2019 Caterpillar Inc. Mon Jan 7 10:44:39 UTC-0300 2019
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Red privada para licenciados del SIS.

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320D & 320D L Excavators A8F00001-UP (MACHINE) POWERED BY C6.4 Eng...

Rework Procedures for the Excavator D and E-Series Buckets

Weld Specification and Qualifications

Read and understand the manufacturer's instructions and your

See "American National Standard Z49.1, Safety in Welding and

American Welding Society

See "OSHA Safety and Health Standards, 29 CFR 1910", available

U.S. Department of Labor

Personal injury can result from flame cutting or welding on painted

Do not flame cut or weld on painted areas.

Before carrying out arc welding on the machine or on any equipment

Reference Special Instruction, REHS1841, "General Welding Procedures".

Refer to "American National Standards Institute (ANSI)/American Welding Society (AWS)

Proper Welding Procedure on Machines and Engines with Electronic Controls

Location of Bucket Sections

Location of bucket sections

(1) Side bar

(2) Side bar corner

(3) Hinge assembly

(5) Tooth adapter

(6) Wrapper / Shell

(7) Hinge plate

(8) Pin Boss

(9) Bottom wear plate

(10) Hinge center torque tube

(11) Hinge outer torque tube

(12) Hinge assembly base plate

Bucket Edge Replacement

Removal of the Base Edge

(A) Temporary support bar

(15) Bucket edge

Bucket side bar to base edge

(A) Weld location

(B) Weld location

(C) Weld location

(3) Reinforcement plate

Front sectioned view of corner adapter to side bar

(B) Weld location

(D) Weld location

7. Remove the old base edge assembly.

Base Edge Preparation

Note: Measurement should be to the front side of the edge.

Base Edge Installation Reference

Base Edge Installation

Note: Continue to check temperature of edge.

ReferenceSpecial Instructions, REHS0434, "Wear Protection"

Bucket Side Bar Repair

(16) Bucket side bar

Typical example of a K series replacement corner.

311/312/314 354-5807 354-5811

311/312/314 371-3615 371-3616

371-9160 371-9161 387-5620 387-5621

369-0682 369-0683 387-5623 387-5624

371-9106 371-9107 387-5626 387-5627

370-4600 370-4601 391-9762 391-9764

370-4604 370-4605 391-9765 391-9767

340-4529 340-4530 391-9768 391-9769

357-1008 357-1009 393-9073 393-9074