FACULTY OF MECHANICAL AND MANUFACTURING ENGINEERING TECHNOLOGY

UNIVERSITI TEKNIKAL MALAYSIA MELAKA

INTEGRATED DESIGN PROJECT

BMMU 3803 SEMESTER 1 SESI 2020/2021

PROJECT GUIDELINES

1.0 INTRODUCTION
This project is for BMMU 3803 students. As part of the subject requirements, the following
describes the details of the project. The project represents 80% of total coursework mark

2.0 OBJECTIVES
This project contains reverse engineering of mechanical devices and subjected to:
i. Design solution by synthesizing manufacturing engineering technology knowledge that will
solve broadly defined engineering technology problems in accordance with relevant
standards.
ii. Utilize modern engineering technology and IT tools in facilitating solutions to broadly-
defined engineering technology problems with an understanding of the limitations.
iii. Evaluate the impact of the design product, component, or processes in term of safety,
environmental and sustainability factors.

3.0 EXPECTED OUTCOMES

After completing this project the students should be able to:

✓ Problem solving based on nowadays world problem

✓ Generate idea based given problem
✓ Project management (Cost, Duration of project & Product development)
✓ Apply IOT & IR4.0 element in Problem solving
✓ Draw according to specified standard
✓ Draw complex shape using advance CAD software
✓ Communicate technically via engineering drawing & advance CAD software
✓ Use CATIA/Solidworks software skilfully and use it as a tool to translate and pictures
design ideas

4.0 SCOPE OF PROJECT

4.1 Grouping
This project has to be done in GROUP MAX of FIVE (5) students
4.2 Procedure
✓ Define the project and the object to drawn based given theme with team
members (as given) and discuss it with respective lecturer
✓ Discuss research and developments of the devices including their functions
 ✓ Provide solution and Design product based problem given
✓ Draw the device by using AutoCAD
✓ Development mini prototype
✓ Report writing and presentation

4.3 THEME PROJECT

“HELP DISABLED PERSON WITH INNOVATIVE TECH”
Develop biomechanical equipment/tools/apparatus for disabled
person
(MECHANICAL TOOLS ONLY AT LEAST 5 COMPONENT ASSEMBLY)
✓ Each Group require to generate idea and design device to solve Problem.
✓ Each group can draw other mechanical devices as long as the device consist of (5)
(MINIMUM) main components assembly together. However, any amount and size
of standard part as bolts, nuts, or washers will not be counted.
✓ Must added element additive manufacturing & IOT in design of product. At least
one (1) part printing using 3D printer.

5.0 PROJECT REPORT FORMAT

The report should consist:
No Items
1 COMPANY PROFILE
(3% Marks)
Weeks 5
Minutes of meeting require
2 Chapter 1: Introduction and
Background theory
(5% Marks)
Weeks 6
Minutes of meeting require
3 Chapter 2: Design Process
(15% Marks)
Weeks 7-8
Minutes of meeting require
4 Chapter 3: product development
(15% Marks)
Weeks 9-12
Minutes of meeting require
Remarks
✓ Company Name
✓ Company Core Business
✓ Company Logo
✓ Mission
✓ Vision
✓ Organization Chart
✓ Project Title
✓ Objective of the project
✓ Scope of project focus
✓ Problem statement
✓ Team member job scope
✓ Brief explanation on the device drawn such
as overview of the device, function of device,
historical development on the devices etc.
✓ Gant chart project planning
✓ Idea generate (brainstorming) mind maps
✓ Concept design sketching
✓ Conduct consumer survey
✓ House of quality
✓ Design selection (matrix selection or Pugh
method)
✓ Final Design
✓ Flow chart design product
✓ All technical drawing produced must consist:
✓ Assembly view of devices
✓ Discussion on how the devices works
✓ Bill of material
 ✓ Cost calculation
✓ Processes in term of safety, environmental
and sustainability factors.
✓
4 Chapter 4: Discussion ✓ Discussion on structural analysis Result: Von
(5% Marks) misses stress, Displacement, Deformation
and Factor of safety
Weeks 13 ✓ Discussion on techniques to improve design
Minutes of meeting require failure during analysis
✓ Ideas to improve the device
✓ Etc.

6 Chapter 5: Conclusion ✓Conclusion based on objectives of project

(1% Marks)
Weeks 13

7 References ✓any books, journals, or websites used for

Weeks 13 theory, procedure, or discussion

6.0 PROJECT ASSESSMENT

LO3 PROJECT (PEER EVALUATION) 10

LO1 PROJECT (PLANNING/MANAGEMENT) 15
LO2 PROJECT (PRESENTATION) 25
LO2,3 PROJECT (FINAL REPORT) 30
Total 100

7.0 TIME LINE

Report submission on weeks 13 ( 4 January 2021)
Design review cad modelling 13 ( 4 January 2021)
Presentation on weeks 14 ( 11 January 2021)