Greaves Cotton LTD e Biz Greavesinet Com

GREAVES COTTON LTD
WATER COOLED
DIESEL ENGINE
TBD4 V12 SERIES
SPARE PARTS CATALOGUE
Diesel Engines Unit

Chinchwad, Pune- 411 019. INDIA
Tel. : (091-020) 27473564 /65/66/67
Fax: (091-020) 27472276
e-mail : sne@greavesmail.com
INTRODUCTION
This spare parts Catalogue comprises the purchasable and replaceable

engine parts shown on diagrams and grouped according to their belongings.
On account of continuous technical development the figures and part lists are
not binding.
Ordering of Spare Parts :
To enable us to supply correct spares please furnish following details :
1. Engine - Type (engraved on name-plate).
2. Engine Number (engraved on name-plate and crankcase).
3. Quantity, Description, Part No., and item No. of the Spare Part(s) required.
4, Mode of dispatch you wish.
5. Your address (please specify post or railway station if necessary).
3
GREAVES COTTON LTD
WATER COOLED DIESEL ENGINE
TBD4 V12
INDEX
Sr. No. Description Page No.
1 Crankcase 7,8,9,10
2 Front wall cover 11,12,13
3 Flywheel Housing 14,15
4 Crankshaft Assembly 16,17
5 Piston and Connecting Rod 18
6 Camshaft 19
7 Valve with Actuation Mechanism 20
8 Cylinder Head with Cover 21,22
9 Fuel Pump Drive 23,24
10 Fuel injector pump 25
11 Fuel Pump Drive Fuel Filter & Water Separator 26,27
12 Fuel Injector 28
13 High Pressure, Fuel Injector Pipes and Overflow 29,30
14 Fine Speed Adjusting Device 31
15 Solenoid Shutdown Device Linkages 32,33
16 Lub. Oil Sump 34
17 Gear Type Lub. Oil Pump 35
18 Lub. Oil Filter 36
19 Centrifugal Assembly 37
20 Oil Cooler Assembly 38
21 Centrifugal Water Pump {Fresh Water) 39

22 Cooling water pipes 40
23 Circulation Cooling 41,42

24 Radiator Mounting Bracket 43
25 Heat exchanger assembly 44,45,46
26 Fan drive 47
27 Fan & Fan mounting 48
5
Sr. No. Description Page No.
28 Tension roller fan & fan drive 49
29 V Belt guard 50
30 Air intake manifold 51
31 Exhaust manifold 52
32 Exhaust out let elbow 53
33 Cover for Exhaust manifold 54
34 Turbocharger 55
35 Turbocharger Piping 56,57
36 Turbocharger CASING 58
37 After cooler 59
38 Turbocharger attachment for HE Cooled 60,61,62,63
39 Casing for turbine 64
40 Air Filter 65,66
40 Charging alternator 67,68
41 Gauges and switches 69
42 Exhaust silencer 70
43 V- Belt 71
44 Engine Bearers 72
45 Instrument Panel and Engine Protection Unit standard 73,74
46 Instrument panel std. EPU with electronic governor 75,76,77
47 Instrument panel and pricol engine protection unit with solenoid 78,79
48 Instrument panel pricol EPU with ele. governor 80,81,82
49 Set of spares 83-94
50 Numerical index 95-107
51 Code no. 108
6
CRANKCASE
Fig. Part no Special Data Description Qty for Remarks

No. TBD 4V12
1 623401100666 Crank Case, Compl. 1

Consist of fig.No.3 - 33
3 623203100014 Dowel Pin 7
4 623203100024 Dowel Pin 7
5 623203300224 Bush 1
6 602000181856 BM18X165 Hexagon Screw 28

DIN931M12.9
7 623404320022 Bearing Bush 2
9 602150611851 Washer 28
10 623404320012 Bearing Bush 5
11 632413270014 10DIA X 11MM Long Plug Aluminum 4
12 620513270014 12DIA X 10MM Long Plug Aluminum 8

13 * 632413270024 14MM X 15MM Long Plug Aluminum 4
15 623404650015 Nozzle for cooling oil 12
17 602000100845 M8X45 DIN931-8.8 Hexagon screw 12
19 602160310080 B 8 DIN 137 Spring washer 12
22 623203300144 Sleeve 24
23 623403300114 Sleeve 24
24 620609760024 25 DIN 443 XCRM017 Brass Cap on Main Lub oil 2

Gallery
25 620609760014 30DIN443-XCRM017 Brass cap 6
* Not Illustrated 7
CRANKCASE

No. TBD 4V12
27 602060501215 AM12X1.5 Screw Plug 1
DIN7604.5.8
28 604920101218 A12X18 DIN7603-Cu Copper Washer 1
29 630003400014 Washer 2
30 602000500815 M8X16 DIN 933-8.8 Hexagon Screw 1
31 623403400014 Thurst Washer (Steel) or 2
Ring half
32 602032100612 AM6X12 DIN963-5.8 Countersunk screw 4
33 602201500408 4X8 DIN 1481 Clamping Sleeve 7
36 602100540080 M8 DIN934 M10 Hexagon nut 4
37 623403400024 Thurst Washer (Bronze) or 2
Ring half
43 602201001024 10M 6X24 DIN 7 Straight pin 4
46 602011010811 M8X110 DIN939-5.8 Stud 4
47 623407880364 Cover Plate 1
49 623208530154 Shaped gasket 1
50 602000500820 M8X20 DIN933-8.8 Hexagon Screw 8
51 602160100080 B 8 DIN 127 Spring Washer 9
52 602032100815 AM8X15 DIN963-5.8 Countersunk Screw 1
53 602201001024 10M 6X24 DIN 7 Straight pin 2
55 623407670016 Overflow valve, compl. 1
consist of fig.No. 56-61
56 623403460014 Valve insert 1
Not Supplied in
57 623403420024 Spring plate 1 spares
8
CRANKCASE

No. TBD 4V12
59 603251100024 3/4" Ill DIN 5401 Ball 1
60 602401901110 Pressure spring 1 Not Supplied in Spares
61 602201500416 4X6 DIN 1481 Tension sleeve 1
62 604931303501 35X4 'O' Ring 1
63 604931301401 14X3 'O' Ring 24
64 623406370114 Bracket 1
65 602000502040 M20X40 Hexagon screw 1

DIN933M-8.8
70 623404300017 Main bearing bush, 7
Compl. series
123404300017 Main bearing bush, 7
Compl. Series –
72 123401320034 Cylinder liner 12
73 604931314202 142X4,5 DIN3770 'O' Ring 24
101 623484300037 104, 692-104, Main bearing bush, 7

714mm compl. Repair stage I.
123484300037 104, 692-104, Main bearing bush, 7
714mm compl. Repair stage I.
Alternative to above
102 623484300057 104.442 - 104.464 Main Bearing in pair - 7
mm Repair Stage – II
123484300057 104.442 - 104.464 Main Bearing in pair - 7

mm Repair Stage – II
9
CRANKCASE

No. TBD 4V12
103 623484300077 104,192-104, 214mm Main bearing bush, compl. 7
Repair stage III.
123484300077 104,192-104, 214mm Main bearing bush, compl. 7
Repair stage III.
104 623484300097 103, 942-103, 964mm Main bearing bush, compl. 7
Repair stage IV.
123484300097 103, 942-103, 964mm Main bearing bush, compl. 7
Repair stage IV.
110 623407880375 Plate with fig.No. 111 1
111 602011041235 M12X35 DIN939-12.9 Stud 5
10
FRONT WALL COVER

No. TBD 4V12
1 623407800056 Front wall cover, Compl. 1
with fig.No.2,32
2 604960650951 Oil seal 1
3 623208530094 Shaped gasket 1
11 602160100100 Spring Washer 2
13 602060501415 AM14 X1.5 DIN 7604 Screw Plug 1
14 604920101418 A14X18 DIN 7603Cu Copper Washer 1
17 623407800054 Front wall cover 1
20 602160100080 Spring washer 17
21 623206500494 Bracket 1
27 623407870094 Cover 1
29 604931041243 'O' Ring 1
11
FRONT WALL COVER

No. TBD 4V12
30 623407870104 Cover. 1
31 604931000504 'O' Ring 1

32 602032100815 Countersunk screw 1
33 123209423207 (Not illustrated) Venting valve assly. 1
44 604931000204 'O' Ring 1
46 604021002415 Pipe clip 1

48 602160100060 Spring washer 1
49 602100540060 M6 DIN934m-10 Hexagon Nut 1

51 623404200015 End plate, compl. with fig.no. 1
52, 53
52 623404320034 Cam bush 1
52 123404320034 Cam Bush - Alternative to 1

above
53 602201500610 6X10 DIN 1481 Dowel pin 2
54 604931040905 'O' Ring 1
55 602007001030 M10X30 DIN912-10.9 Alien screw 6
12
FRONT WALL COVER

No. TBD 4V12
56 602150611051 Washer 6
57 602201000824 8m 6X24 DIN7 Solid dowel 2
59 623409740304 0,1mm thick Shim 2

60 623409740314 0,3mm thick Shim 2
61 623409740324 0,5mm thick Shim 2
62 602007011216 M12X160 DIN912-10.9 Alien screw 2
63 602150611251 Washer 4
64 602100540120 M12 DIN9334m-10 Hexagon nut 2
65 123409420615 Vent Pipe - breather 1
13
FLYWHEEL HOUSING
Fig. No. Part no Special Data Description Qty for Remarks

TBD 4V12
1 123407010114 Flywheel Housing 1

SAE – 1 with out oil seal
3 604960651332 Oil Seal Flywheel side 1
4 623208530094 Shaped Gasket 1
5 602000100885 M8 × 85 DIN-931 - Hex. Screw 5

8.8CL
6 602160310080 B8 × DIN-137 Spring Washer 7
7 602001001665 M16 × 1.5 × 65 DIN- Hex. Screw 1

960- M-8G
8 602000100845 M8 × 45 DIN-931 – 8G Hex. Screw 2
9 602160310160 B16 DIN-137 Spring Washer 1
13 602007011216 M12×60 DIN-912 - 10K Allen Screw 2
14 602150100170 Plain washer (Starter 3

Mounting)
15 602160100160 Spring Washer (Starter 3
Mounting)
16 602000501640 M16 X 40 – 10.9 CL Hex Bolt (Starter Mounting) 3
12
FLYWHEEL HOUSING

No. TBD 4V12
1 123407010024 SAE-O Flywheel Housing 1
2 602007041265 M12X65 Allen screw 8
3 602007041285 M12X85 Allen screw 2
5 602007041670 M16X1,5X70 Allen screw 1
6 602007040850 M8X50 Allen screw 2
7 602007040885 M8X85 Allen screw 5
9 604960651332 Oil seal 1
10 623408530094 Shaped gasket 1
12 602060402415 M24X1,5 DIN910-5.8 Screw plug 1
15
CRANKSHAFT

No. TBD 4V12
1 123401400087 Crankshaft, compl. consist of 1
Fig.No. 2-8
1 123401400086 Crankshaft - Bare 1
2 632413270014 Plug 12
3 623403710354 Crank Gear 1
4 123403710104 Front gear wheel 1
5 623406700024 Balance weight 6
6 602007001690 M16X90 DIN912-10.9 Allen screw 12
7 602201500614 6X14 DIN 1481 Spring dowel 1
8 623403400184 Washer 12
9 623403400044 Crankshaft ring 1
10 602007141680 M16X1,5X80 DIN912 Allen screw 20
11 632403400384 Washer 10
13 123401450105 SAE - 1 Flywheel with ring gear 1
14 123401450104 SAE - 1 Flywheel with out ring gear 1
13 123401450065 SAE - 0 Flywheel with ring gear 1
14 123401450064 SAE - 0 Flywheel with out ring gear 1
15 123203750064 For SAE - 0 Flywheel Starter ring 1

15 123203750054 For SAE - 1 Flywheel Starter ring 1
17 623403810984 Crankshaft Pulley 1
16
CRANK SHAFT

No. TBD 4V12
20 623407030074 Vibration damper 1
21 623403400814 Ring Half 2
22 602007000820 M8X20 DIN933m- Allen screw 6
13.8
23 602150610841 B8 Plain washer 6
29 623401450355 Cranking disc 1

31 623403400724 Plain washer 10
32 123403810014 3 Grooved V - Belt pulley 1
34 123403400064 Washer 12
35 623403810974 2 Grooved Pulley 1
17
PISTON & CONROD
Fig. Part no Special Data Description Qty for

No. TBD 4V12 Remarks
1 E23401603027 Piston compl. Series consist of 12
Fig.No. 2 - 6
1 E23401603026 Piston assembly with out Piston 12
rings consisting of Fig No. 1,3 & 4
1 P23401603034 Piston Bare 12
2 123400191357 Piston ring Set 12
5 105020300004 Piston pin 12
6 603050200050 50X2 DIN 472 Locking Ring 24
9 123501500017 Connecting rod, Compl. consist of 12
Fig.No. 10-12
123501500016 Con rod Bare Finish 12
10 623203530014 Connecting rod Bolt 24
11 623404310014 Connecting rod bush (Small End) 12
123404310014 Alternative Connecting rod bush (Small End) 12
12 602201500420 4X20 DIN1481 Clamping sleeve 12
15 623404306007 91,942-91,964mm Connecting rod bearing bush 12
compl., series
123404306007 Alternative Connecting rod bearing bush 12
compl., series
16 623484306027 Connecting rod bearing bush 12
compl., Repair stage I
compl., Repair stage II
compl., Repair stage III
compl., Repair stage IV
18
CAM SHAFT

No. TBD 4V12
1 123401700067 Cam shaft assembly 1
1 123401700065 Cam shaft 1
2 123403710016 Cam gear assly. 1
Consisting Fig. No. 3-
6, 22-23
3 102007001042 M10X30 DIN912- Allen screw 6
10.9
5 123403100024 Dowel 1
6 123403400044 Thrust ring 2
7 123409500094 Shaped flange 1
20 623404320022 Cam Bush 2
21 623404320012 Cam Bush 5
22 123403710024 Gear 1
23 123403710014 Gear 1
24 602201500610 M6 X 10 MM Spring Dowel 2
25 623404330014 Thrust Ring 2
19
VALVE WITH ACTUATING MECHANISM

No. TBD 4V12
1 623406100017 Support of rocker arm. compl. 12

consist of fig. No. 2-6
1A 123406100016 Rocker Arm Bracket consisting 24
of Fig No. 2 - 5
2 623406100014 Bracket Rocker Arm 24
3 623406450014 Rocker Arm Lever - Bare 24
4 623403400034 Washer 24
5 603050100022 22X1,2 DIN 471 Locking ring 24
6 623203580024 Setting screw 24
7 602100540100 M10 DIN 934 m-10 Hexagon nut 24
9 123409420315 Guard tube 24
10 604920102227 A22X27DIN7903- Copper washer 24

Cu
11 602000121065 M10X65 DIN931- Hexagon screw 36
10.9
12 602160100100 Washer 36
15 623203210034 Push Rod 24
16 623403250014 Mushroom-shaped tappet 24
20
CYLINDER HEAD WITH COVER
Fig. Part no Special Description Qty for TBD

No. Data 4V12 Non Remarks
1 E23301800017 Cylinder Head Complete consist of Fig No. 2 to 27 12

expect fig No. 21 i.e. brass cap
2 123301800015 Cylinder Head Bare consisting of Valve guides, 12

Injector Sleeve fitment and with Aluminum Plug
4 E23403510034 Injector Stud 24
5 623404600064 Valve (Inlet) 12
6 P23304600014 Valve ( Exhaust) 12
9. 603262001703 Roto cap 24
10 623403420014 Spring Cap 24
11 623404620014 Valve Collets 48
12 602403701220 Valve Spring (Outer) 24
13 602402701130 Valve Spring (Inner) 24
17 623403400174 Ring 12
19 623403300044 Injector Sleeve 12
20 623403600014 Grooved Nut 12
21 620609760014 Brass Cap 24
21
CYLINDER HEAD WITH COVER

TBD 4V12
22 632413270014 10mm Dia X 11mm in L Aluminum Plug 12

23 604931301001 O' ring Viton (Valve Guide) 36
24 123403450042 Valve Seat Insert (inlet) 12
25 123403450032 Valve Seat Insert (Exhaust) 12

26 623403329014 Valve Guide with out 'O' 24
ring
623403329016 Valve guide with '0' ring 24
T
27 604931302404 24X5.5 MM Injector 'O ring 12
30 623407960034 Cylinder Head Cover 12
31 623408530084 Cyl. Head cover Gasket 12
32 602000100855 M8X1.25X55 8.8CL Hexagon Screw 12

33 604920100814 A8X 14 DIN -7603 - Cu Copper Washer 12
36 623408550054 Cylinder Head Gasket 12
37 604931300902 9.0X4.5 MM O' Ring Viton 48
39 604931301802 18.0X5.0 MM O' Ring Viton 48
40 623403500044 M18X 180L - 10.9 CL Cylinder Head Bolt 48
41 623403400214 27.0 Dia Disc Washer 24
42 623403400224 17.5 Dia Disc Washer 24
43 623403300124 Sleeve or Bush 24
Sleeve or Bush
44 623403300134 24
22
FUEL PUMP DRIVE

No. TBD 4V12
1 123407110017 Injection pump drive, 1
compl.,
1 123407110016 Injection pump drive, 1
compl.,
2 623407110084 Housing 1
3 123403000054 Shaft 1
4 602352006010 6X10 DIN 6888 Key 1
5 603221012007 32007XDIN720 Taper roller bearing 1
6 602150611051 Washer 6
7 603221012009 32009XDIN720 Taper roller bearing 1
9 604931303301 'O' Ring 1
10 623403400944 Ring 1
11 604961290452 Oil seal 1
12 623403600074 Clamping nut 1
14 623409720224 Plate 1
16 602160100060 Spring washer 2
19 604931308502 'O' Ring 1
21 602150611251 Washer 5
22 623403710264 Gear fuel pump drive 1
27 123400330027 FIP coupling (gear end side) 1
23
FUEL PUMP DRIVE

No. TBD 4V12
29 123400330017 FIP coupling Fuel Pump side 1
30 123403010025 Flanged shaft 1
10.9
32 602101701211 M12 DIN 931m-10 Hexagon nut 4
34 623400330037 Coupling Assly 1
35 603050200062 Locking Ring 1
36 602151800301 Supporting disc 1
24
FUEL INJECTOR PUMP

No. TBD 4V12
1 623407253266 PE-12 P12DA520/5RS 428- Fuel injection Pump 1
1 RSUV 300-900 POA 320-1 Type -S1000 With
FP/KD22 P10 BOSCH Assly RSUV Governor and
Part No. 0 401 870 091. feed Pump.
0440008008
1 123407253266 Fuel injection Pump 1
Fujikura - PE - 12 Type -S1000 With
RSUV Governor and
feed Pump. alternative
to above
12 605202030027 Feed pump 1
13 623409010205 Pipe 1
14 623206500294 Bracket 1
15 631349770014 Pipe clip half 1
16 632449770124 Pipe clip half 1
19 602100540060 M6 DIN934m - 10 Hexagon Nut 1
20 602160100060 B6 DIN 127 Spring Washer 4
21 600099775194 Pipe clip 1
25 604043200004 A 4 DIN 7623 Banjo screw 1
26 604920101014 A10X14 DIN7603 -Cu Copper washer 2
29 604043200006 A 6 DIN 7623 Banjo screw 2
30 604042300080 Adaptor 1
31 604920101218 A12X18 DIN7603-Cu Copper washer 4
33 123499390075 Drain Pipe 1
25
FUEL FILTER AND WATER SEPARATOR

No. TBD 4V12
25 123207400447 Fuel Pre-Filter 1
Assembly
26 106900000033 'O' ring 1
27 105413100062 Filter Element 1

28 001200243950 Water Separator 1
29 100099390374 500 mm Long Flexible Pipe 1
30 604043200008 Banjo Bolt 4
31 604920101418 Copper washer 8
32 001200240183 Fuel filter assy.. Compl. 1

Consisting of fig. 33-40
33 001200240911 Fuel element (felt type) 1
34 001200240912 Fuel element (paper 1

type)
35 606903780602 Console or Cover 1
36 001200240901 'O' ring 2
37 602000100895 M8X95 DIN931-8.8CL Hexagon screw 2
38 604920100814 A8 X 14 DIN 7603 - Cu Copper washer 2
39 602060501415 AM14 X1.5 DIN 7604 Screw Plug 1
41 604920101418 Copper washer 11
42 604043200008 Banjo Screw 2
26
FUEL FILTER AND WATER SEPARATOR

No. TBD 4V12
43 123206230314 Bracket for Fuel Filter 1
44 620799730055 Drip Tray 1

45 602000501025 M10X25 DIN931-8.8 CL Hexagon Screw 3
46 602150100105 Plain washer 1
47 602160100100 M10 Spring washer 3
48 602100540100 M10 Hexagon Nut 1
49 623203300464 Bush 2
*602060501415 Plug on tray 1
*604920101418 Copper washer 1
50 602160100080 M8 Spring washer 2
51 602000500820 M8 X 20 - 8.8 CL Hexagon screw for filter 3
mounting bracket
53 602000101045 M10 X 45 DIN-931-8.8 Hex Screw for Filter 3
mounting
54 602150100105 Plain washer 3
55 602160100100 Spring washer 2
56 602100540100 M10 Hex. Nut 2
57 *100099392095 Junction Injection overflow 1
Pipe – Combined
58 *623209390304 450 MM Long Flexible Pipe – Hand priming 1
pump to Fuel lift Pump
59 *123209390124 840 MM Long Flexible Pipe – Feed Pump 1

to Fuel filter
60 *623209390324 580 MM Long Flexible Pipe – Fuel Filter to 1
FIP
61 *100099390744 1500 MM Long Flexible Fuel Pipe 2
27
FUEL INJECTOR

No. TBD 4V12
1 E05302000050 F002C7Z121 Fuel injector assly. 12
2 623406530034 Bracket 12
3 602100540080 M8 DIN 934 M-10 Hexagon nut 24

4 602150100084 A - 8-4 DIN 125-St Washer 24
5 623408550044 Sealing ring 12
6 604931040203 20 X 3 DIN 3770 'O' Ring 12
7 105302000004 With 5 Holes Nozzle 12
(12270158) DILL A142S1188
8 123409390044 Injector Overflow Pipe - 2

Metalic
9 604920100610 Copper Washer 24
10 604043350613 Banjo Screw 12
11 623203308024 Bush 12
12 100099392095 Fuel Pipe Overflow 1
Combined
28
HIGH PRESSURE FUEL INJECTOR PIPES AND OVERFLOW

No. TBD 4V12
1 E23209061105 Cyl. A1 High pressure pipe 1
7 E23209061165 Cyl. B1 High pressure pipe 1

14 606907241109 Pipe clip 2

15 606907241108 Pipe clip 2
16 606907241107 Pipe clip 6
19 623209060285 Fuel pressure pipe 1
20 623209060295 Fuel pressure pipe 1
21 623203500074 Banjo screw 1
29
HIGH PRESSURE FUEL INJECTOR PIPES AND OVERFLOW

No. TBD 4V12
22 623206500294 Bracket 1
23 604021001015 Pipe clip 1
24 602000500612 M6X1 2 DIN933-8.8 Hexagon screw 1
25 623206500254 Bracket 1
26 605200100005 Hand Priming Pump 1

complete
29 632109390304 Flexible pipe 1
30 604043200008 A8 DIN7623 Banjo screw 6
41 602100540060 M6 DIN934m-10 Hexagon Nut 1

43 602000500815 M8X16 DIN933-8.8 CL Hexagon screw 2

46 *123309050127 Set of H.P. Pipes As reqd.
30
FINE SPEED ADJUSTING DEVICE

No. TBD 4V12
1 623207220216 Fine Speed adjusting 1
device compl., consist of
2 623206320014 fig.No.2-10
Bracket 1
3 623206400084 Lever 1
4 623203300164 Bush 1
5 630503400104 Washer 1

9 623203120015 Threaded spindle 1
10 612613020634 Hand wheel 1
13 623206500384 Bracket 1
16 623203200154 240 mm Length Threaded rod 1
17 602701011010 AS10 Li DIN71802 Angular joint 1
19 602701010010 AS10 DIN71802 Angular joint 1
20 602101000006 M6 Li DIN934m-10 Hexagon nut 1
23 623206500244 Bracket 1
24 632403300234 Bush 2
31
SOLENOID SHUT DOWN DEVICE LINKAGES

No. TBD 4V12
1 607120170004 Lifting magnet 1
2 623406340145 Bracket 1
2A *623406340215 Bracket 1
3 623206410094 Lever 1
4 602100540080 M8DIN934m-10 Hexagon nut 4
6 623406340094 Bracket 1
12 602150100084 A8,4 DIN 125-St Washer 4

17 *623406340075 Bracket 1
20 602700100816 G8X16 DIN71752-5S Yoke end 1
* Not Illustrated
32
SOLENOID SHUT DOWN DEVICE LINKAGES

No. TBD 4V12
25 623203200214 Threaded rod 1
26 602701011010 AS 10 Li DIN-71802 Angular joint 1
27 602701010010 AS 10 Li DIN-71802 Angular joint 1

29 602101000006 M6 Li DIN-931m-8G Hexagon nut 1
30 623403300184 Bush 1
31 623406500144 Bracket 1
32 632143300124 Bush 2
34 602421902130 Tension spring 1
35 *623203300634 Bush 1
* Not Illustrated
33
LUB OIL SUMP

No. TBD 4V12
1 623401150165 Oil sump - Aluminium 1
2 123203520134 AM18X1,5 DIN7604 Screw plug 2

4 123208520094 Gasket 2
5 123207430495 Oil filler neck 1
6 602012020820 M8X20 DIN853-8.8 Stud 3
7 602100540080 M8 DIN934-8.8 Hexagon nut 3
8 602160310080 B8 DIN137 Spring washer 45
9 123203290325 Dip stick 1
12 623207870164 Cover 1
14 604931041404 'O' Ring 1
15 123208530146 Shaped gasket 1
16 602000500825 M8X25DIN933-8.8 Hexagon screw 42
17 602060502215 AM22X1,5 DIN7604 Screw plug 1
19 000207371009 Filler cap 1
20 604931000324 'O' Ring 1

21 604922500051 Copper washer 1
23 602160310080 Spring washer 4
34
GEAR TYPE LUB OIL PUMP

No. TBD 4V12
1 123407300076 Gear type oil pump 1
(Supplied as assly.)
3 604931302202 'O' Ring 1
10 123409010075 Lubricating oil pipe 1
14 604931060353 'O' Ring 1

16 623206500055 Bracket 1
21 623209770104 Pipe clip 1
25 623409010715 Oil pipe 1
27 604931301401 'O' Ring 2
35
LUB OIL FILTER

No. TBD 4V12
1 123407400224 Lub oil filter head 1
2 605412970039 Filter cartridge 1

3 623406520384 Adaptor 1
5 602007001060 M10 X 60 Allen Screw 5
6 602100540100 Hex nut 4

7 602060501010 AM 10 X 1 DIN 7604 - Screw Plug 2
5.8
8 604920101014 A10 X 14DIN 7603 Cu Copper washer 2
9 602060501215 AM12 X 1.5 DIN 7604- Screw Plug 2
5.8
10 604920101218 A12 X 1.5 DIN7603-Cu Copper washer 2
11 604043200010 M16X1.5 Banjo screw 1

13 602160100100 Spring washer 4
14 604931060243 'O' Ring 4
36
CENTRIFUGAL ASSEMBLY

No. TBD 4V12
1 623209520224 Elbow 1
2 123208530234 Gasket - Lub oil Centrifuge 1
3 602000501030 M10 X 30 Screw 5
4 602160100100 B 10 Spring washer 5
5 604931041003 100 X 3 MM 'O' ring NBR 1
6 602000110815 M8 X 150- 8.8 CL Hexagon bolt 2

7 602000500825 M8 X 25 - 8.8 CL Hexagon Screw 2
8 602160100080 B- 8 Spring washer 5
9 604920101824 1.5 MM Copper Washer 1
10 623206500424 Fish plate 1

11 602000500815 M8 X 15- 8.8 CL Hexagon Screw 1
12 604021011012 Pipe clip 1
13 602033000512 Cheese head screw 1
14 602100500050 M5 Hex Nut 1
15 602160100050 B- 8 Spring washer 1
16 123407400517 Centrifuge assembly 1
17 123409010575 Pipe Lub oil supply to 1
Centrifuge
18 604043200008 M14 X 1.5 X 31L Banjo screw 2
20 604920101418 M14X18X1.5 Copper washer 4
21 106908740006 Paper Insert 1
22 * 123500190737 Centrifuge overhauling kit As
required
* NOT ILLUSTRATED
37
OIL COOLER

No. TBD 4V12
1 * 123409400097 * Not illustrated Oil cooler, compl. Consist of 1
fig. No. 2-21
2 123407520045 Housing (Fabricated) 1
3 123407880084 Plate 1
4 123409400064 Insert 2
5 123408530124 Gasket 1
6 123408530104 Oval gasket 4
7 623403100144 Pressure bolt 1
8 602401801190 Pressure spring 1
9 603251000220 22mm-111 DIN5401 Ball 1
10 602060420034 R3/4" DIN910-5.8 Screw plug 1
11 604920600262 Copper washer 1
15 602160100080 Spring washer 26
16 604520480014 CM14X1.5Keg Exhaust valve 1
18 602060420100 R1" DIN910-5.8 Screw plug 2
19 602060403015 M30X1,5 DIN910-5.8 Screw plug 2
20 604920600331 Copper washer 2
25 602011021070 M10X70 DIN912-10.9 Stud 2
27 602160100100 Spring Washer 3
28 604931060243 'O' Ring 2
29 602100540100 M10 Nut 2
38
FRESH WATER PUMP

No. TBD 4V12
1 123407310237 Centrifugal Water Pump 1
Complete assembly
consisting of Fig No. 2 to 21
2 * 623407310074 Fresh Water Pump Housing 1
3 * 123404000014 Impeller 1
4 * 623403000064 Shaft 1
5 * 604961550001 Mechanical Seal 1
6 * 623403400074 Ring - Heat Treated 1
7 *104961500005 Ceramic Ring 1
8 * 602151842251 52 X 42 X 2.5 MM Washer 1
9 * 623203300254 Bush Heat Treated 1
10 603200736304 6304 RS-C3 DIN 625 Ball Bearing 2
11 * 603050510520 52 X 2 MM Circlip Intl. 1
12 * 602101701611 M 16 X 1.5 MLD Grip Locknut 1
13 123203811534 1:1.34 Ratio Fresh Water Pulley 1
3 Groove
14 * 604931051014 101 X 4.5 MM 'O' ring NBR 1
15 *623409520094 Elbow Water Pump 1
16 602160310060 B6 DIN 137 Beveled Washer 5
17 602000500620 M6 X 20 DIN 933 - 8.8 Hexagon Bolt 3
18 602000100680 M6 X 80 DIN931 – 8.8 Hexagon Screw 2
19 602000100840 M8 ×40 DIN-931 - 8.8 Hexagon Screw 2
20 602000110816 M8 ×160 DIN-931- 8.8 Hexagon Bolt 2
21 602160100080 B8 × DIN-127 Spring Washer 4
22 **123400190527 Water pump repair kit con. of As reqd.
4,5,10,11,12,&14
** Not Illustrated
* NOT SUPPLIED LOOSE 39
COOLING WATER PIPES

No. TBD 4V12
1 123409120645 Pipe 1
2 123409120405 Cooling water pipe 1
4 604010104255 42X5PX55 DIN73411 Piece of tube 2
5 604911004615 Gasket 1
6 604931304501 'O' Ring 2
7 602000501020 M10X20 Hexagon screw 2
8 602000121075 BM10X75 DIN931-10.9 Hexagon screw 2
12 602160100100 Spring washer 10
14 623209120105 Cooling water pipe 1
15 604911004015 40DIN71511 - Itoe Gasket 1
17 623208610284 Piece of Hose 1
18 604015360380 Hose clip 6
40
CIRCULATION COOLING

No. TBD 4V12
1 623400520284 Radiator for 1500 RPM Genset 1
engine PRP / Continuous rating
2 605250100050 Thermostat 2
3 623409120975 Cooling water pipe - Water 2
Manifold to Thermostat
4 604931040534 'O' Ring 2
5 623203300454 Bush 4
6 623406370325 Bracket – ‘A’ Bank 1
9 623406370715 Bracket - ‘B’ Bank 1
10 602150100105 A10,5 DIN125-St Washer 8
12 602160310100 B 10 DIN 137 Bevaled washer 4

15 123409122295 Cooling water pipe between 1
Thermostat
16 623409123054 Cooling water pipe – by Pass to 1
Water Pump
17 623409123045 Cooling water pipe – Radiator 1
to Water Pump
19 623208610314 Hose Piece 8
20 604015360380 Hose Clip 16
21 623208610514 Hose Piece 2
22 604015300850 Hose Clip 4
23 623406500404 Bracket 1
24 604021018920 Pipe Clip 1
41
CIRCULATION COOLING

No. TBD 4V12
25 604021075020 Pipe Clip 1
26 602160100080 Spring washer 2
27 602150100084 A8,DIN 125-St Washer 2
32 604010105090 50X5PX90 DIN73411 Hose piece 2
42
RADIATOR MOUNTING BRACKET

No. TBD 4V12
1 123406370105 Bracket Radiator - stay rod 2
2 602000501030 M10X30 DIN933-8.8 Hex. screw 6
3 602000501035 M10X35 -10.9 CL Hex. screw 8
4 *001260733735 AVM rectangular dunlop 4
5 602000500815 M8X15 DIN933-8.8 Hex. screw 8
6 123406500074 Plate below radiator 2
7 602000501235 M12X35 DIN933-8.8 Hex. screw 4
8 602100540120 M12 DIN 934m-10 Hex. nut 4
9 602150100130 Plain washer 4
10 602160100120 B - 12 DIN 127 Spring washer 4
11 602000500830 M8X30 DIN933-8.8 Hex screw 8
12 602150100080 Plain washer 16
13 602160100080 B - 8 DIN 127 Spring washer 8
14 623406371305 Bracket- radiator to side BKT 2
15 123406020045 Radiator bracket support -A bank 1
16 123406020055 Radiator bracket support -B bank 1
17 606500100013 AVM radiator to bracket M 10 4
stud
18 602100540100 M10 DIN934m 10 Hex nut 4
19 602160100100 B-10 DIN 127 Spring washer 4
20 602000501035 M10X35 DIN933-8.8 Hex screw 4
21 602150100100 Plain washer 4
* Not illustrated 43
HEAT EXCHANGER ASSEMBLY.
Fig. Part no Special Data Description Qty for

No. TBD 4V12 Remarks
1 123407500147 Heat Exchanger 1
2 123409440065 Expansion tank for heat 1
exchanger with 3 thermostat
3 123208530744 Gasket for Compensation tank 1
4 602011001025 M10X1.5X25 8.8 CL Stud bolt 4
5 602100540100 M10 DIN 934-10 Hex nut 22
6 602160100100 M10 Spring washer 28
7 106900100002 Rad cap + neck - tank plug 1
8 604931040354 Nitrile 35 ID X 4 Thk 'O' Ring for H.E. cap 1
9 602000500612 M6 X 1 X 12 - 8.8 CL Hex. screw 4

10 602160310060 M6 Bevelled washer 4
11 123207520205 Thermostat assly. marine for 1
mounting on exp. tank
12 123406220064 Holder for H.E. 'A' bank 1
13 123406220074 Holder for H.E. 'B' bank 1
14 123409820015 Angle plate welded 1
15 623409710014 Intermediate plate 1
15 623406520104 CSR Intermediate Piece 2
16 602000111018 Hex. bolt 2
17 602011031018 M10X180X8.8 Stud 2
18 602000121065 M10X1.5X65 10.9 CL Hex bolt 2
19 602000101080 M10X1.5X80 8.8 CL Hex bolt 2
20 602000101060 M10X60 -931 - 8.8 CL Hex bolt 2
44
HEAT EXCHANGER ASSEMBLY

No. TBD 4V12
21 604911114651 2 mm CAA/9 Gasket 6
22 623293300484 Bush D/234 2
23 123409120555 Pipe inlet to thermostat 'A' Bank 1
side
24 123409120565 Pipe inlet to thermostat 'B' bank 1
side
25 123409120635 By pass pipe 1
26 123409120585 Pipe H.E. to F. W. P. 1
27 123409120205 Pipe H.E. to after cooler 1
28 602000501025 M 10x1.5 25 8.8 cl Hex screw 4
29 123408530134 For HE FWP Gasket for H. E. 1
30 602000501225 M12x11.75x25 Hex screw 8
31 602160100120 M12 Spring washer 8
32 123208530784 Gasket for bypass pipe 1
33 623208610514 80x70 Nitrile Rubber Hose 1
34 604015310701 70-90/4 Hose clip 2
35 604911004015 Gasket for cooling water pipe 1
36 123409422735 Raw Water Outlet pipe from HE 1
37 623208610304 50x55 Hose 1
38 604015360380 Hose clip 2
45
HEAT EXCHANGER ASSEMBLY

No. TBD 4V12
39 123208530714 Gasket between Thermostat 1
Assembly and compensating
Tank
40 001700403254 Thermostat Element 3
41 602007000820 M8X20-10.9 Allen Screw 12
42 602160100080 B-8 Spring Washer 12
43 602011001030 M10X30-5.8 Stud 6

44 602100540100 M10 DIN 934M-10 Hex Nut 6
45 602160100100 Spring Washer 6
46 604911004015 Oval gasket 1
47 604911005615 Oval gasket 1
48 *604911005015 Gasket Water Manifold 3
* Not Illustrated
46
FAN DRIVE

No. TBD 4V12
1 123407350016 Fan drive consisting of 1
fig.No. 2-16
2 123403100014 Flanged shaft 1
3 123403810034 Pulley 1
4 123409400014 Round Flange 1
5 123403400014 Ring 1
6 123403400024 Pressure ring 1
7 123403300054 Bush 1
8 123403300064 Bush 1
9 603200756209 Ball Bearing 1
10 103250100002 Roller Bearing 1
11 602000500835 M8X35 Hexagon Bolt 2
12 602000501030 M10X30 Hexagon Bolt 6
13 602160100080 Spring washer 2
14 602160100100 Spring washer 6
15 602032200620 Allen head c'sunk screw 6
16 123407880014 Fan mounting plate 1
47
FAN & FAN MOUNTING

No. TBD 4V12
1 623404010154 Fan 1
2 123404110045 Intermediate flange 1

3 602150610841 Washer 6
4 602000500820 M8X20 Hexagon screw 6
5 602000501035 M10X35 Hexagon screw 6

6 602160100100 Spring washer 6
12 623406220164 Bracket 1
13 623406220144 Bracket 1
48
TENSION ROLLER FAN & FAN DRIVE

No. TBD 4V12
1 123403410016 Tension Roller (Three Groove) 1
consisting of fig.No.2-9
2 123403810024 Pulley (Three Groove) 1
3 123406400015 Lever 1
4 603200746305 6305 - 2RS Ball Bearing 2
5 123403300014 Bush 1
6 123403300024 Bush 1
7 123403300034 Bush 1
8 123403300044 Bush 1
9 602001061490 M14X90 Hexagon Bolt 1

10 602000121460 M14X60 Hexagon Bolt 1
11 623403400344 Disc 1
12 602360103006 Straining element 1
13 623403410156 Tension Roller (Two Groove) 1

Assembly
10 602000121460 M14X60 Hexagon Bolt 1
14 602160100140 Spring Washer 1
15 * 602360102206 Straining element 1
* Not Illustrated 49
V BELT GUARD

No. TBD 4V12
1 623409860666 V - Belt guard, compl. with 1
fig. No. 4-6
8.8 CL
6 602160100080 Spring washer 2
9 623406370804 Bracket 1
8.8
12 602160100080 Spring washer 16
13 602150100084 A8,4 DIN125-St Washer 4
16 602160100100 Spring washer 4

17 600093305954 Bush 2
19 623406370794 Bracket 1
20 623409820585 Angle 3
22 623406370424 Holder clamp 1
23 623406370765 Holder clamp 1
25 623406370784 Bracket 1
26 602000121055 Hexagon screw 2
27 * 602000501230 M12 X 30 Hex Screw 4
28 * 602150100130 Plain Washer 4
* Not illustrated 50
AIR INTAKE MANIFOLD

No. TBD 4V12
1 623409200364 Intake manifold 2
2 623408530064 Gasket 12
5 602160310100 B 10 DIN 137 Beveled washer 36

6 602060420012 R 1/2" DIN910-5.8 Screw plug 6
12 604911005015 50 DIN 71511 Gasket 4

14 602160310100 B 10 DIN 137 Beveled washer 8

17 602150100105 A10,5 DIN 125-St Washer 12

19 623408510034 Square gasket 4
20 623409520044 Elbow 2
21 604010106065 60X5Px65 DIN73411 Hose piece 1
23 604015120072 Hose clip 3

24 623409500274 Oval flange 2
25 602060501415 AM14X1,5 DIN7604- Screw plug 2
5.13
51
EXHAUST MANIFOLD

No. TBD 4V12
1 623409300386 Exhaust manifold 2
2 623409300396 Exhaust manifold 2
5 123203510224 M8 X 22 SS-304) Stud 12
6 123203510264 M10 X 30 –SS Stud 12
7 123408520024 Oval gasket 12

9 602007051015 M10X115DIN91 Allen screw 24
2.9 X5 Ni CrTi
2615
10 623403400494 Washer 16
11 123406520015 Flanged bellow 2
12 602101920800 M8 DIN934m-10-C2A Hexagon nut 12
13 123408530344 Square gasket 2

14 123408530354 Shaped gasket 2
16 602101921000 Hexagon nut 20
17 123408530364 Gasket 4
19 623409313066 Exhaust elbow 'A' Bank 1
20 623409313166 Exhaust elbow 'B' Bank 1
21 623203400714 Washer 8
27 123203510264 M10X30 Stud 8

DIN939 Ni Cr
31 P23403300204 Sleeve 24
52
EXHAUST OUT LET ELBOW

No. TBD 4V12
1 123409310016 Exh. elbow 2
2 602060420012 G1/2 DIN910 Screw plug 2
4 623208500104 Round gasket 2
5 123203510264 M10X30 DIN939-10.9 Stud 10

6 602101921000 M10 DIN 70615.8 A3B Hexagon nut 10
7 602150100105 A10,5 DIN 125-St Washer 10

8 123299330565 125NW x152L Flexible Exhaust Bellow - 2
Stainless steel
9 100099500894 Round flange 2
10 604910121250 Gasket 2
11 602000501645 M16 X 2.0 X 45 - 8.8 CL Hexagon Screw 16
12 602160100160 Spring Washer 16
13 602100540160 Hexagon Nut 16
53
COVER FOR EXHAUST MANIFOLD
ELBOW

No. TBD 4V12
1 623409340165 Exh. Manifold cover 'B' Bank 1
2 623406370104 Bracket 8
3 623406370144 Bracket 8
4 602000500820 M8X20DIN933-8.8 Hexagon screw 16

6 602150100064 A 6,4 DIN 125 - St Washer 16

10 123409340035 Exh. Manifold cover 'A' Bank 1
54
TURBOCHARGER

No. TBD 4V12
1 105292000069 S3B/91H36AJS/14CF6 Turbocharger Assembly 2
complete for 1500 RPM other
than Gneset as well as for
higher RPM engines.
2 *106972100014 T/c repair kit for above T/c As Reqd.
1 105292000073 J92 Turbocharger Assembly 2

complete for 1500 RPM
2 *106907210008 T/c repair kit for above T/c As Reqd.
* Not Illustrated
55
TURBOCHARGER PIPING

No. TBD 4V12
10 123309010085 'A' Bank Lubricating oil pipe 1
13 123309010095 'B' Bank Lubricating oil pipe 1
14 604931302403 24 X 3.5 'O' Ring 2
16 602160100080 Spring washer 9
17 623208520064 Oval gasket 2
24 *604043904121 CS12-B DIN2353-St Screw connection 1
25 604043930120 OL112 DIN2353-St Screw connection 1
26 604043913121 KL12 DIN2353-St Screw connection 2
27 123409010275 Lubrication oil pipe 2
29 623409010474 'A' Bank Lubrication oil pipe 1
30 623409010484 'B' Bank Lubrication oil pipe 1
31 123309010055 Lubrication oil pipe 1
32 623208520044 Oval gasket 2
35 123409210024 'A' Bank Elbow 1
36 123409210034 'B' Bank Elbow 1
37 623409740204 Fastening plate 2
39 623408613014 76 DIA X 70 MM L Hose piece 2
40 604015310701 70-90/4 Hose clip 4
41 123208612084 Humped Hose piece 2
42 604015310901 90-110/5 Hose clip 8
56
TURBOCHARGER PIPING

No. TBD 4V12
43 123408610014 90 Dia X 130 L Hose piece 2
50 602150100105 A10,5 DIN125-St Washer 24
52 632593300074 Bush 4
53 123409420354 Pipe 2
54 123409420365 'A' Bank Pipe 1
56 604021071215 Pipe clip 2
66 623406500134 Bracket 1
67 623403300084 Sleeve 1
69 602007011010 M10X10DIN912-10.9 Allen screw 1
70 602007001025 M10X25DIN912-10.9 Allen screw 1
71 604022030095 Clamping clip 2
72 123409420345 'B' Bank Pipe 1
57
TURBOCHARGER CASING

No. TBD 4V12
1 123409720014 'A' Bank Guard plate 1
2 123409720024 'B' Bank Guard plate 1
3 602160100080 B8 Spring Washer 4

4 602000100815 M8 X 15 Hex. screw 4
58
AFTER COOLER

No. TBD 4V12
1 623409450044 Blower air cooler, 1
compl.,
2 606901290363 Gasket 2
3 602160542080 Securing washer 20
4 602007000836 M8X35 DIN912 Allen screw 20
5 602060551215 M12X1,5 DIN7604 Screw plug 2
6 604920101215 A12X15,5 DIN7603 Copper washer 2
59
TURBOCHARGER ATTACHMENT FOR HE COOLED

No. TBD 4V12
1 105292000069 S3B/91H36AJS/1.4 Turbocharger Complete 2
CF6
2 105292000073 Turbocharger, compl., 2
alternative to above
14 604931302403 24 X 3.5 ‘O’ Ring 2
15 602000500820 M8X20 DIN933.8.8 Hexagon screw 9
17 123408520064 Oval gasket 2
24 604043904121 CS12.13 DIN2353.St Screw connection 1
25 604043930120 OIL 112 DIN2353.St Screw connection 1
26 604043913121 KI-12 DIN2353.St screw connection 2
60

No. TBD 4V12
32 623208520044 Oval gasket 2

34 602007040825 M8X25 DIN912.10.9 Allen screw 4
35 123409210024 'A' Bank Elbow 1
36 123409210034 'B' Bank Elbow 1
37 623409740204 Fastening plate 2
39 623408613014 76 DIA X 70 MM L Piece of tube 2
40 604015310701 70-90/4 Hose clip 4
41 123208612084 Humped Hose Piece - Elbow to Air 4

Pipe
42 604015310901 90-110/5 Hose clip 4
43 123409420455 Pipe 2
45 623409210034 Elbow 2
46 623408510024 Square gasket 2
50 623407520055 Housing 1
61

No. TBD 4V12
51 623407520085 Housing, with fig.No. 52 1
52 602011001025 M10X25 DIN939.5.5 Stud bolt 8
53 623408510014 Square gasket 2
57 602060501215 AM12X1.5 DIN7604.5.8 Screw plug 1
59 602060501415 AM14X1.5 DIN7604.5.8 Screw plug 1
60 604020101418 A14X18 DIN7603.Cu Copper washer 1
62 602100540100 M10 DIN934m.10 Hexagon nut 24
63 602150100105 A10,5 DIN1125.St Washer 24
64 602100540080 M8 DIN934.10 Hexagon nut 1
65 604021071215 Pipe clip 2

73 632593300074 Bush 2
73A * 602007001025 M10 X 25 DIN 912 – Allen Screw 1
10.9 CL
* Not Illustrated
62

No. TBD 4V12
75 623406500134 Bracket 1
76 623403300084 Sleeve 1

80 604920101218 A12X18 DIN7603.Cu Copper washer 1
81 602150611251 Washer 4
82 602100540120 M12 DIN934m.10 Hexagon screw 2
83 632403400364 Washer 2
63
CASING FOR TURBINE

No. TBD 4V12
1 623409860045 Cladding 2
2 602101020630 M6X30 DIN939-8.8 Stud 4
3 623203300244 Bush 4
4 620703300034 Bush 4
5 602011000615 M6X16 DIN939-5.8 Stud 4
6 602100540060 M6 DIN934m - 10 Hexagon nut 8

7 602000500612 M6X12 DIN933-8,8 Hexagon screw 4
8 602150100064 A6,4 DIN 125-St Washer 12
9 623409740084 Plate 4
64
AIR FILTER

No. TBD 4V12
1 105413100099 Air filter Assembly for Non
DG set engine
1 105413100114 Air filter Assembly for DG set 1
engine
3 123409200030 Air intake Junction 1
4 123408610094 86 I/D x 45L Hose 2
5 604015310801 80x100 Hose clip 4
6 123408610104 200 I/D x 150L Hose 1

7 604015342101 210- 230 Hose clip 2
8 123406230135 SAE 1 HOUSING Bracket 1
8a 123406230155 SAE 0 HOUSING Bracket 1
9 123406500144 Plate 1
10 123406500154 Plate 1
11 606500100001 A V Mounting 4
12 632503400024 Disc 4
13 602150100084 Plain washer 6
14 602160100080 B8 Spring washer 6
15 602100540080 M8 Hex. nut 6
65
AIR FILTER

No. TBD 4V12
16 602000501025 M10x 25 Hex screw 6
17 * 602150100105 A-10.5 Plain washer 2
18 602160100100 B10 Spring washer 6
19 602100540100 M10 Hex nut 2
20 105760100002 Vacuum indicator 1
21 *105950200131 Sticker 1
22 105413100102 Air Filter Element - Outer 1
23 105413100103 Air Filter Element - Inner 1
* Not Illustrated
66
CHARGING ALTERNATOR

No. TBD 4V12
1 105710100117 28 V, 27A Battery charging alternator 1
2 132406500024 Lever 1
3 602100540120 M12 DIN-934 Hexagon Nut 2
4 602160100120 B12 DIN-127 Spring Washer 2
5 602150100130 A13 DIN - 125 - St. Plain washer 2
6 602000501025 M10×25 DIN-933-8.8 Hexagon screw 1
7 602160100100 B10 DIN-127 Spring washer 3
8 602000111212 M12 × 120 DIN-931 - Hexagon Bolt 2
9 123206300444 Bracket 1
10 123206300454 Bracket 1
11 602000501030 M10×30 DIN-933-8.8 Hexagon screw 1
12 123203300194 Bush 1
13 602100540100 M10 DIN-934 Hexagon nut 1
14 602000101245 M12 ×45 DIN-931 -8.8 Hexagon screw 1
15 123203810394 V-belt pulley 1
16 602000501045 M10×45 DIN-931 -8.8 Hexagon screw 1
17 602150100105 10.5 DIN-125- St Plain washer 2
67
CHARGING ALTERNATOR

No. TBD 4V12
18 123209860015 V belt guard 1
19 103460211143 A45 V belt (cogged) 1
20 105720520016 24 Volt-7.5 KW Starter Motor with flange for 1

SAE-1 Housing
21 *602007041640 M16 X 40 Allen screw 1
22 *602160100160 B 16 Spring washer 3
* Not illustrated
68
GAUGES AND SWITCHES

No. TBD 4V12
1 105685000620 Water temp. gauge 1
2 105612412501 Lub. oil pressure gauge 1
3 600099395045 Flex. pipe 1
4 630899280065 Pressure gauge pipe 1
5 123403550014 Adaptor 1
5 123503550014 Adaptor Alternative to above 1
6 604920101014 Copper washer 2
7 604043200004 A4 DIN-7623 Banjo screw 1
8 001700530031 Ammeter 1
9 105782010018 Lub. oil pressure switch 1
10 105685090027 Water temp. switch 2
11 604920101218 Copper washer 1

12 602060501010 AM10 X 1 DIN7604 - 5.8 Screw Plug 1
13 604920101014 A10 X 14DIN 7603 Cu Copper Washer 1
69
EXHAUST SILENCER

No. TBD 4V12
1 100099320275 Exhaust Silencer for non 2
canopied DG set as well as
for higher RPM engines
2 604910121250 Gasket for above Silencer 4
1 100099320656 Exhaust Silencer for 1

Canopied DG set.
2 604910121500 Gasket for above Silencer 2
3 602000501645 M16X45 DIN933-8.8 Hex. screw 32
4 602100540160 M16X DIN 934 Hex. nut 32
5 123299330565 NW 150 Expansion Bellow 2
6 100099500894 Round Flange 2
7 123409310114 Ex. junction – 1

Whispower GW 500
70
V BELT

No. TBD 4V12
1 103460211016 AX/40 Cogged belt 2
2 103460211118 AX/44 Cogged belt 1
3 603451391622 3XSPBX1622 Cogged belt 1
71
ENGINE BEARERS

No. TBD 4V12
1 123406010454 Engine foot 3
2 123406010484 Engine foot 'A' Bank 1
7 623403400344 Washer 16
9 623203400624 Washer 4
10 602201500824 8X24 DIN1481 Tension sleeve 4
72
INSTRUMENT PANEL AND ENGINE PROTECTION UNIT - STANDARD
+
TBD 4V12
1 100099800996 Instrument panel 1

2 105950200128 Front Panel 1
3 104980100004 Rubber grommet 5
4 107460100008 Micro push button 1
5 001700530098 Fuse 1
6 000090014228 2BA×5/8"lg Screw 2
7 602160100040 B4DIN-127 Spring washer 2
8 000090012002 2BA Hexagon Nut 2
9 107677190070 Charging lamp 1
10 623203300234 Bush 2
11 602000100830 M8×30 Hexagon screw 2
13 606500100210 Ant vibration mounting 7
14 602100500040 M4 DIN - 934 Hexagon Nut 14
17 123299810045 Bracket Instrument Panel 1
17A *123406370215 Bracket Instrument Panel 1
18 000207585031 Engine Protection Unit 1
19 123299800507 D.C. Junction Box 1

20 000127585017 24V DC,2N0+2NC OEN Relay 2
21 J23490770067 Cable Harness assembly 1
21A 123490770066 Cable Harness 1
INSTRUMENT PANEL AND ENGINE PROTECTION UNIT - STANDARD
+
TBD 4V12
22 105652020109 Hour cum RPM meter 1
23 103010154001 Flex Tacho-cable 1.5mtr 1
24 123207870044 Tacho cover 1
25 623203550125 Adaptor+ sintered bush 1
26 602100101815 M18 x 1.5 Hex Lock nut 1
27 623203000194 Shaft for Sensor drive 1
28 605654850002 Driver Tachometer 1
29 *604931040423 'O' ring 1
30 *123208520044 Gasket – Tacho-drive 1
31 *623203440014 Clutch ring 1
32 *602000500825 M8x25 Hex screw 3
33 *602100540080 M8 DIN 934m-10 Hexagon Nut 3
34 *604021011820 Pipe Clip 11
35 *623209820294 Angle Plate 3
36 *623209820034 Angle Plate 3
37 *602000500620 M6 X 20 - 8.8 CL Hex screw 6
38 *602160100060 B6 DIN -127 Spring Washer 6
39 *602100540060 M6 DIN 934 Hex. Lock Nut 6
40 *123206372034 Bracket 1
41 *602000100860 M8 X 1.25 X 60 Hexagon Bolt 2
42 *602000100865 M8 X 65 - Hexagon Bolt 2
43 *602000501220 M12 X 1.75 X 20 Hexagon Screw 2
44 *602160100080 B8 Spring Washer 2
45 *632403400364 24 Dia Washer 2
46 *602000500815 M8 X 15 DIN 934 Hexagon Screw 1
** ABOVE IS STD SCOPE OF SUPPLY FOR CONT. RATING GEN. ENGINE AS WELL AS HIGHER RPM TBD 4 V12
NOTE -: Applicable for Normal EPU with conventional standard wiring with solenoid
INSTRUMENT PANEL, STANDARD E.P.U. WITH ELECTRONIC GOVERNOR

TBD 4V12
1 106902090005 ACTUATOR ADC 225 S 1
106902090057 ACTUATOR (PED) 1
ALTERNATOR TO ABOVE
2 106902090002 ELE CNTRL UNIT ESD 5221 1
106902090058 ELE. CNTRL UNIT (PED) – 1
ALTERNATIVE TO ABOVE
3 105652190001 MAG.PICK-UP-GAC-MSP6721 1
100007760793 MAG PICK UP PED – 1
ALTERNATIVE TO ABOVE
4 602700550081 PSF-8-M6X1 SWIVEL JOINT 1
5 602700550082 PSFL-8-M6X1 SWIVEL JOINT 1
5A 123203200284 THREADED ROD 1
6 602100540060 M6 DIN 934M-10 HEX. NUT 8
7 602101000006 M6 L.H. CL/8 HEX.NUT 1
8 *602000500625 M6X1.25X25 8.8CL HEXSCREW 2
9 602150100064 M6 WASHER 10
10 602160100060 M-6 SPRING WASHER 7
11 123306373165 BRACKET-ELC GOV. 1
D3V12
12 602000500825 M8X1.25X25 CL8.8 HEXSCREW 4
13 *602100540080 M8 DIN 934M-10 HEX. NUT 4
14 *602150100084 M8X17X1.6 WASHER 9
15 602160100080 B-8 SPRING WASHER 10
16 *602000500820 M8X1.25X20 8.8CL HEXSCREW 5
17 123490770067 Cable Harness Assy. 1
17A *123490770066 C-HARNSS(D/TD/TBD)V12 1
18 *105685090027 WATER TEMP SWITCH 96 1
DEG.
19 *105782010018 PR-CONTL -SWTCH-1.5/2.2 1
20 *604920101418 M14X18X1.5 CU.WASHER 11

TBD 4V12
21 602000500815 M8X16 8.8/CL HEX SCREW 1
22 *604021011820 PIPE-CLIP 8
23 *623206500294 FISH PLATE 2
24 *602000500615 M6X1.X16 HEXSCREW 6
8.8/CL
25 *602000500620 M6X20 8.8/CL HEX SCREW 1
26 *602000501015 M10X15L 8.8 HEX SCREW. 1
CL
27 *602160100100 SPRING WASHER M-10 1
28 *623209820024 ANGLE PLATE 3
29 100099800996 INSTPANEL+ACCESSORYS 1
30 123299810045 HOLDER FOR INST. PANEL 1
31 123406370215 BRACKET-INSTRUMENT 1
PANEL
32 606500100210 A V MOUNTG -AVD/1515A 14
33 602100540040 M4 D934 CL/10 HEX NUT 14
34 602160100040 M4 SINGLCOIL SPRINGWASHER 14
35 000090014228 2BA 3/4"LG SCREW CHS HD 4

36 *000090012002 2BA NUT ST/HEX 4
37 *001700530098 FUSE BOX WITH 2FUSES=35A 2
38 105950200128 INSTRUMENT PANEL PLATE 1

39 001700530031 AMMETER 1
40 000137760084 L.INDCTR HOLDER(RED) J/10 1

41 000137760082 BULB24V1.5W/TBLR/SP/THRD 1

TBD 4V12
42 *105685000620 1380MM L W.T.GAUGE 1
Capillary.
43 105612412501 PRESSURE GAUGE. 1
44 *600099395045 M12X1.5X600 L FLEX.TUBE= 1
45 *630899280065 PRESSURE GUAGE 1
PIPE(BRAZ)
46 *604043200004 (DIN-7623) BANJO BOLT 1
47 *604920101014 CU.WASHER 4
48 105652020109 HOUR CUM RPM METER 1
49 103010154001 1.5MTR FLEX TACHOCABLE 1
50 123207870044 TACHO COVER 1
51 623203550125 ADAPTOR+SINTERED BUSH 1
52 602100101815 M18 X 1.5 HEX LOCK NUT 1
53 623203000194 SHAFT FOR SENSOR DRIVE 1
54 605654850002 DRIVER TACHOMETER 1
55 604931040423 'O' RING 1
56 *123208520044 GASKET - TACHODRIVE 1
57 *623203440014 CLUTCH RING 1
58 *J23490770067 CABLE HARNESS ASSLY 1
58A 123490770066 CABLE HARNESS 1
59 000127585017 24V DC, RELAY OEN 1
2N0+2NC
60 *000207760380 2.5SQ5.2IDMM LUG7010 RDTY 10
61 000207585031 24V EPU,FUEL-ON SOLONAID 1
62 *123290773077 ENGINE WIRING DIAGRAM 1
63 *123299800507 JUNCTION BOX DC 1
64 *001200530786 30A/12WAYS TERMNL STRIP 1
Applicable for Pricol EPU with conventional standard wiring with solenoid
INSTRUMENT PANEL AND PRICOL ENGINE PROTECTION UNIT WITH SOLENOID
Fig. No. Part no Special Data Description Qty for

TBD 4V12 Remarks
1 100077600018 Instrument panel Assembly 1
and Pricol EPU with
Standard wiring
2 100007760776 Engine Monitor - ECK 401 1
3 *100090770277 Engine wiring diagram with
Picol EPU and solenoid
4 *123290776837 Engine wiring diagram with 1
Picol EPU and solenoid
5 000090014228 2BA 5/8"LG Screw CHS HD 4
6 000127585019 Socket + 3CLP + SCRW 2

for Relay
7 001200530786 30A / 12WAYS Terminal Strip 1
8 123299800507 DC Junction Box 1
9 000127585017 Relay OEN 24V with 2 NO 2
and 2 NC
10 *000207761304 3.5. Mtr Length 12 Core Control Cable of 3.5
1.5 Sqmm
11 123406370575 Bracket - Pricol EPU + 1
Instrument Panel
12 602000501020 M10 X 20 - 8.8 Cl Hexagon Screw 2
13 602160100100 B-10 Spring Washer 2
14 606500110304 Anti Vibration Mounting 4
15 602100540060 M6 DIN 934m-10 Hexagon Nut 4
16 602160100060 M6 Spring washer 4
16A 602150100064 B-6 Plain Washer 4
17 J23490770868 Cable Harness assembly 1
consisting of Fig No. 18 -
27 Not illustrated
18 *123206372034 Bracket 1
19 *123206372044 Bracket 1
INSTRUMENT PANEL AND PRICOL ENGINE PROTECTION UNIT WITH SOLENOID

TBD 4V12
20 *123490770867 TBDV12 Pricol Cable Harness 1
21 *602000500820 M8 X 1.25 X 20 - 8.8CL Hex Screw 5
22 *602000500825 M 8 X 1.25 X 25 - 8.8CL Hex Screw 5
23 *602100540080 M8 DIN 934M-10 Hex Nut 7

24 *602160100080 B-8 Spring washer 7
25 *602160100100 M-10 Spring Washer 2
26 *604021091820 Pipe Clips 11
27 *623206370324 Holder 2
28 *001700530098 Fuse Box with 2 Fuses of 35 1
Amps
29 *000207760380 2.5 Sqmm X 2.0mm ID Lug 7010 RDTY 10
30 *105782010018 Low oil Pressure switch 1
31 *105652190001 Magnetic Pick up 1
32 *100007760793 Magnetic Pick up - 1

Applicable for Pricol EPU with conventional standard wiring with solenoid
INSTRUMENT PANEL, PRICOL E.P.U. WITH ELECTRONIC GOVERNOR

TBD 4V12
1 123307230017 Electronic Governor (GAC) 1
complete consisting of Parts
from Sl. No. 2 to 19
1 100007230017 Electronic Governor (PED) 1
complete - Alternative to
above consisting of Parts
from Sl. No. 2 to 19
2 106902090005 Actuator ADC 225 S 1
2 106902090057 Actuator (PED) - Alternative 1
to above
3 105652190001 Magnetic Pick up (GAC) 1
MSP 6721
3 100007760793 Magnetic Pick up (PED) - 1
4 106902090002 Electronic Control Unit ESD 1
5221 (GAC)
4 106902090058 Electronic Control Unit 1
(PED) - Alternative to above
9 *123306373165 Bracket for Electronic 1

Governor
10 602000500820 M8 x 1.25x20 - 8.8CL Hex Screw 3
11 602160100080 B-8 Spring Washer 3
12 602700550081 PSFL-8-M6 X 1 PSF Swivel Joint 1
13 602700550082 PSFL-8-M6 X 1 PSF Swivel Joint 2
17 602100540060 M6 DIN 934M-10 Hex Nut 2
18 602101000006 M6 L.H. CL/8 Hex Nut 1
19 602000500830 M8X 1.25 X 30 - 8.8C Hex Screw 2
INSTRUMENT PANEL AND PRICOL ENGINE PROTECTION UNIT WITH GOVERNOR

TBD 4V12
20 602160100080 B-8 Spring Washer 2

21 602100540060 M6 DIN 934M-10 Hex Nut 2
22 * 602000500820 M8X1.25X20 - 8.8CL Hex Screw 1
23 * 602160100080 B-8 Spring Washer 2
24 123203200284 Threaded Rod 1
25 100007760776 Engine Monitor - ECK 401 1
26 *100090770437 Engine wiring diagram with 1
Picol EPU and Ele. Governor
For AMF / PRCP sets)
26A *100090770787 Engine wiring diagram with 1

Picol EPU and Ele. Governor
For SRCP sets
27 123290777037 Cable Harness Assembly 1
consisting of Sl No.28 - 32
28 000127585019 Socket + 3CLP + SCRW for 2
Relay
29 100099800917 DC Junction Box 1
30 001200530786 30A / 12WAYS Terminal Strip 2
31 000090014228 2BA 5/8"LG Screw CHS HD 8
32 000127585017 Relay - OEN 24 V with NO & 2
2 NC
33 * 000207761304 12 Core - 1.5SQMM Control Cable 3.3
34 123206373794 Bracket for Pricol EPU + 1
Instrument Panel
35 123406370575 Bracket for Pricol EPU + 1
Instrument Panel - Alternative
to above
36 * 602000500820 M8 X 1.25 X 20 - Hex Screw 3
8.8CL
37 * 602160100080 B8 Spring Washer 3
INSTRUMENT PANEL AND PRICOL ENGINE PROTECTION UNIT WITH GOVERNOR

TBD 4V12
38 606500110584 Anti Vibration Mounts 4

39 602100540060 M6 DIN 934M-10 Hex Nut 4
40 602160100060 B-6 Spring Washer 4
40A * 602150100064 B-6 Plain Washer 2
41 001700530098 Fuse Box with 2 Fuses of 35 1
Amps
42 * 000207760380 2.5SQ5.2IDMM Lug 7010 RDTY 15
43 * 001700530096 Fuse Box with 2 Fuses of 5 1
Amps
44 *J00090770988 Cable Harness Assembly 1
consisting of Sl. No. 39 - 49
45 *123490770867 Cable Harness Bare suitable 1
for Pricol EPU with Electronic
Governor
46 * 602000500620 M6 X 20 - 8.8 CL Hex Screw 2
47 * 602000500820 M8X1.25 X 20 - 8.8 CL Hex Screw 2
48 * 602000500825 M8 X 25 - 8.8 CL Hex Screw 2
49 * 602000501220 M12 X 1.75 X 20 -.8CL Hex Screw 2
50 * 602100540080 M8 DIN 934M-10 Hex Nut 4
51 * 602160100060 M6 Spring Washer 2
52 * 602160100080 B8 Spring Washer 4
53 * 602160100120 M-12 Spring Washer 2
54 * 604021011820 Pipe Clip 15
55 000207760585 Rubber Grommet 3
56 * 105782010018 Low Oil Pressure Switch 1
** ABOVE IS STD SCOPE OF SUPPLY FOR PRP RATING GEN SET ENGINE OF TBD 4 V12
* Not Illustrated
82
SET OF SPARES
SET OF GASKET
Fig. Part No. Description Qty. for Remarks
No. Special Data TBD4V12
123400191477 Set of Gaskets for TBD4V 12 FOR RC 1
Cooled Engine - Consisting of
following parts
1 623208530154 Shaped Gasket for Gear End Plate 1
2 623408530094 Shaped Gasket for Fly wheel 1
3 123208520094 Shaped Gasket 2
4 123408530104 Oval Gasket 4
4 123408530124 Gasket 1
5 123208530146 Shaped gasket for sump 1
6 604911004615 Gasket 1
7 604911004015 Gasket 1
8 123408530354 Square Gasket 2
10 123408530364 Gasket 4
11 604911005015 Gasket 4
12 623408510034 Square gasket 4
13 623208500104 Round Gasket 2
14 604910121250 Gasket 2
15 623208520064 Oval Gasket 2
16 623408520044 Oval Gasket 2
17 604910121500 Gasket for Silencer 4

18 *123208520044 Gasket – Tacho-drive 1
19 623208530094 Shaped Gasket 1
** ROCKER COVER, INTAKE AND EXHAUST MANIFOLD GASKETS, CYLINDER HEAD

GASKETS HAVE NOT COVERED IN ABOVE SET. FOR THESE GASKETS PLEASE REFER
CYLINDER OVERHAULING KIT GIVEN ON PAGE NO. 91,92
83
SET OF SPARES
SET OF GASKET
123400191487 Set of Gaskets for TBD4V 12 FOR HE 1
following parts
1 623208530154 Shaped Gasket for Gear End Plate 1
2 623408530094 Shaped Gasket –flywheel housing 1

3 623208530094 Shaped Gasket – Gear end cover 1
4 123208520094 Gasket for Filler Neck 2
5 123208530146 Shaped gasket for sump 1
6 604911004615 Gasket for pipe from Water Pump to L.O. 1

cooler
7 123408530124 Gasket for L.O. cooler 1
8 604911004015 Gasket for pipe from Water Pump to 2
Crankcase 'A' bank side
10 123408530344 Square Gasket 2
11 123408530364 Gasket 4
12 604911005015 Gasket 7
13 623408510034 Square gasket 4
14 623208500104 Round Gasket 2

15 604910121250 Gasket 2
16 623208520064 Oval Gasket 2
17 623408520044 Oval Gasket 2
18 604910121500 Gasket for Silencer 4
19 123208520044 Gasket – Tacho-drive 1

20 123408530024 Gasket 2
21 623408510024 Square gasket 2
22 623408510014 Square gasket 2
23 606901290363 Gasket 2
** ROCKER COVER, INTAKE AND EXHAUST MANIFOLD GASKETS, CYLINDER HEAD GASKETS
HAVE NOT COVERED IN ABOVE SET. FOR THESE GASKETS PLEASE REFER CYLINDER
OVERHAULING KIT GIVEN ON PAGE NO. 91,92
84
SET OF SPARES
SET OF GASKET
123400191487 Set of Gaskets for TBD4V 12 FOR HE 1
following parts
24 123408530104 Oval Gasket 4
25 123208530744 Gasket between HE & Compensating 1

Tank
26 123208530784 Gasket for By pass pipe 1
27 123408530134 Gasket for TBD4V8 HE 1
28 123208530714 Gasket between Thermostat Assembly 1

and compensating Tank
29 604911114651 Gasket 6
30 623408510024 Square gasket 2
** ROCKER COVER, INTAKE AND EXHAUST MANIFOLD GASKETS, CYLINDER HEAD GASKETS
HAVE NOT COVERED IN ABOVE SET. FOR THESE GASKETS PLEASE REFER CYLINDER
OVERHAULING KIT GIVEN ON PAGE NO. 91,92
85
SET OF SPARES
SET OF 'O' RING

Fig. Part No. Special Data Description Qty. for Remarks
No. TBD 4V12
123400191457 Set of 'O' rings for TBD4V12 RC -

cooled Engine- Consisting of
following parts
1 604931301401 14 X 3 MM 'O' ring for Push Rod Sleeve 26
2 604931041243 124 X 3 MM 'O' Ring on FIP cover 7

3 604931040423 'O' Ring - for Techo Drive cover 1
4 604931000204 'O' Ring for Brather pipe 1
5 604931303301 33 X 3.5 MM O' Ring for FIP drive 1
6 604931040203 20 X 3 MM 'O' Ring - Injector 12
7 604931041404 140 X 4 MM 'O ring with above cover 1
8 604922500051 'O' ring for Filler Neck cap 1
9 604931302202 22 X 4 MM 'O' ring - Lub oil Pump Mounting 1
10 604931060353 35 X 3MM 'O' Ring - for Lub oil Suction pipe 1
11 604931302403 'O' Ring 4
12 604931040534 'O' ring 2
13 604931303501 'O' Ring 1
14 604931000504 'O' Ring 1
15 604931040905 'O' Ring 1
16 604931308502 'O' Ring 1
17 604931051014 'O' Ring 1
18 604931304501 'O' Ring 2
** LINER ‘O’ RINGS AND ‘O’ RINGS BETWEEN CYLINDER HEAD AND CRANKCASE NOT
COVERED IN ABOVE SET. FOR THESE ‘O’ RINGS PLEASE REFER CYLINDER OVER HAUL KIT
GIVEN ON PAGE NO. 91,92
86
SET OF SPARES
SET OF 'O' RING

No. TBD 4V12
123400191467 Set of 'O' rings for TBD4V12 HE -

cooled Engine- Consisting of
following parts
1 604931301401 14 X 3 MM 'O' ring for Push Rod Sleeve 26
2 604931041243 124 X 3 MM 'O' Ring on FIP cover 1
3 604931040423 'O' Ring - for Techo Drive cover 1

4 604931000204 'O' Ring for Brather pipe 1
5 604931308502 85 X 3.00 MM O' Ring for FIP drive 1

6 604931040203 20 X 3 MM 'O' Ring - Injector 12
7 604931041404 140 X 4 MM 'O ring with above cover 1
8 604922500051 'O' ring for Filler Neck cap 1
9 604931302202 22 X 4 MM 'O' ring - Lub oil Pump Mounting 1
10 604931060353 35 X 3MM 'O' Ring - for Lub oil Suction pipe 1
11 604931060243 O' ring for Filter Head 6
12 604931302403 'O' Ring 4
13 604931040504 NBR 50 X 4 'O' ring 1
14 604931040905 'O' ring 1
15 604931303301 33 X 3.5 MM 'O' ring 1
16 604931303501 'O' ring 1
17 604931051014 'O' ring 1
18 604931304501 'O' ring 2
19 604931040354 'O' Ring for HE. Cap 1
** LINER ‘O’ RINGS AND ‘O’ RINGS BETWEEN CYLINDER HEAD AND CRANKCASE NOT COVERED
IN ABOVE SET. FOR THESE ‘O’ RINGS PLEASE REFER CYLINDER OVER HAUL KIT GIVEN ON
PAGE NO. 91,92
87
SET OF SPARES
SET OF FLEXIBLE PIPES

No. TBD 4V12
123500190847 Set of Flexible Pipes Consisting of -

following parts
1 100099390374 Flexible Pipe 1
2 100099390344 Flexible Pipe 1
3 100099392095 Junction Injection overflow combined 1
4 632109390304 450 MM Long Flexible Pipe - Hand priming pump to 1

Fuel Lift Pump
5 123209390124 840 MM Long Flexible Pipe - Feed Pump to Fuel 1
Filter
6 632109390324 580 MM Long Flexible Pipe - Fuel Filter to FIP 1
7 *100099390744 1500 MM Long Flexible Fuel Pipe 2
8 632109390304 Flexible pipe 1
9 600099395045 Flexible pipe 1
88
SET OF SPARES
SET OF HOSES
Fig. Part No. Special Data Description Qty. for TBD Remarks
No. 4 V12
123400191417 Set of Hoses for

TBD4V12 RC consisting
of following hoses
1 604010104255 42X 5P X 55 DIN HOSE PIPE 1 COMMON
73411
2 604010106065 60X5PX65 HOSE PIPE 1 COMMON
DIN73411
3 623408613014 HOSE PIPE 2 COMMON
4 123208612084 Humped HOSE PIPE 2 COMMON
5 123408610094 86 I/D x 45L HOSE PIPE 2 COMMON
6 123408610104 200 I/D x 150L HOSE PIPE 1 COMMON

7 623208610314 50 Dia X 70 L HOSE PIPE 8 RC Cooled
8 623208610514 80mm Dia X 70 L HOSE PIPE 2 RC Cooled
9 623208610284 40mm Dia X 60 L HOSE PIPE 1 RC Cooled
10 604010105090 50X5PX90 HOSE PIPE 2 RC Cooled

DIN73411
123408610014 90DIA.X130L Silicon Hose 2
123400191437 Set of Hoses for

TBD4V12 HE
consisting of following
1 604010104255 42X 5P X 55 DIN hoses
Hose Pipe 1 COMMON
73411
2 604010106065 60X5PX65 Hose Pipe 1 COMMON
DIN73411
3 623408613014 Hose Pipe 2 COMMON
4 123208612084 Humped Hose Pipe 2 COMMON
5 123408610094 86 I/D x 45L Hose Pipe 2 COMMON
6 123408610104 200 I/D x 150L Hose Pipe 1 COMMON
7 123208610194 50 Dia X 55 L Hose Pipe 1 HE COOLED
8 623208610284 40mm Dia X 60 L Hose Pipe 2 HE COOLED
9 623208610514 80mm Dia X 70 L Hose for above pipe 1 HE COOLED

(Water Pump side)
89
SET OF SPARES
SET OF HOSE CLIPS

. No. TBD4V12
Emission
123400191427 Set of Hose Clips for
TBD 4 V12 RC cooled
consisting of
1 604015360380 40-60(2X)9THK following
Hose clip hose clips 4 Common
2 604015120072 15.8MMX72MM Hose clip 3 Common
3 604015310701 70-90/4 Hose clip 4 RC COOLED

4 604015310901 90-110/5 Hose clip 8 RC COOLED
5 604015310801 80x100 Hose clip 4 Common
6 604015342101 210- 230 Hose clip 2 Common
7 604015360380 40-60(2X)9THK Hose clip 16 RC COOLED
8 604015300850 80-100/4X Hose clip 4 RC COOLED
123400191447 Set of Hose clip for

TBD4V12 HE
consisting following
1 604015360380 40-60(2X)9THK hose clips
Hose clip 6 Common
2 604015120072 15.8MMX72MM Hose clip 3 Common
3 604015210701 70 - 90 /4 Hose clip 2 HE COOLED

4 604015310901 90-110/5 Hose clip 8 HE COOLED
5 604015310801 80x100 Hose clip 4 Common
6 604015342101 210- 230 Hose clip 2 Common
7 604015360380 40-60(2X)/9THK Hose clip 2 HE COOLED
8 604015310701 70-90/4 Hose clip 4 HE COOLED
90
CYLINDER HEAD DECARBONSING KIT &OVERHAULING KIT
CYLINDER HEAD DECARBONSING KIT

Fig. Part No. Special Data Description Qty. for TBD4V12 Remarks
No.
123300190777 Cylinder head De-carbon sing

Kit
1 123403450042 Valve seat Insert - Inlet 1
2 123403450032 Valve sea Insert - Exhaust 1
3 604931301001 Valve guide '0' ring 2
4 623404600064 Valve - Inlet 1

5 P23304600014 Valve - Exhaust 1
6 623404620014 Valve Collets 4
7 604931302404 24 X 5.5 MM Injector 'O' ring
CYLINDER HEAD OVERHAULING KIT
123300190787 Cylinder head Overhauling Kit

1 123403450042 Valve seat Insert - Inlet I
2 123403450032 Valve sea Insert - Exhaust 1

3 604931301001 Valve Guide 'O' ring 2
4 623404600064 Valve - Inlet 1
5 P23304600014 Valve - Exhaust 1

6 623404620014 Valve Collets 4
7 603262001703 Roto cap 2
8 623403420014 Spring Cap 2
9 602403701220 Valve Spring - Outer 2
10 602402701130 Valve Spring - Inner 2
11 623403329014 Valve guide with 'O' ring 2
12 604931302404 Injector 'O' ring 1

91
SET OF SPARES
TOP OVERHAULING KIT FOR CYLINDER

No.
123300190757 Top Overhauling kit per

Cylinder for – D4 Series As Reqd
Engines - Consisting of
following parts
1 604931300902 9.0x4.5 MM 'O' ring Viton 4
1
2 604931301802 18.0x5.0 MM 'O ring Viton 4
3 123408550054 Cylinder head Gasket 1
4 623408530084 Rocker cover gasket 1
5 123408520024 Exhaust Gasket 1
6 623408530064 Intake Gasket 1
OVERHAULING KIT FOR CYLINDER
Overhauling Kit - Cylinder

123300190767 for D4 Series Engines - Per As Reqd
Cylinder - Consisting of
following parts
1 623408530084 Gasket - Cylinder Head 1
Cover (Rocker Cover)
2 604931300902 9 X 4.5 MM O RING VITON 4
3 604931301802 18 X 5.0 MM O RING VITON 4
4 123408550034 128DIA Gasket Cylinder Head 1
(Alternative to above)
6 123408520024 Gasket - Exhaust Manifold 1
7 623408530064 Gasket Air Intake Manifold 1
8 123400190077 Set of Piston Rings 1
123400190077 Piston Ring set (Alternative 1
to above) - Or
9 123301320024 Liner (Plateau Honed) 1
604931314202 Liner 'O'ring 2
92
SET OF SPARES
CENTRIFUGE SERVICING KIT
No.
123207402505 Centrifuge Servicing Kit
1 604931301123 112 X 3.2 MM 'O' ring for Rotor assembly 1
2 604931061582 158 X 2.3 MM 'O ring for Centrifuge cover 1
3 106908740006 Paper Insert 1
4 604931041003 100 X 3 MM 'O' ring NBR 1
5 123208530234 Gasket - Lub oil Centrifuge 1
93
NUMERICAL INDEX
PART No. TO PAGE No. AND FIG
CODE NO FIG NO PAGE NO CODE NO FIG NO PAGE NO

000090012002 8 73 100007760793 3 80
000090012002 36 76 100077600018 1 78
000090014228 6 73 100090770277 3 78
000090014228 35 76 100090770437 26 81
000090014228 5 78 100090770787 26A 81
000090014228 31 81 100099320275 1 70
000127585017 20 73 100099320656 1 70
000127585017 59 77 100099390374 29 26
000127585017 9 78 100099390744 61 27
000127585017 32 81 100099392095 57 27
000127585019 6 78 100099392095 12 28
000127585019 28 81 100099500894 9 53
000137760082 41 76 100099500894 6 70
000137760084 40 76 100099800917 29 81
000207371009 19 34 100099800996 1 73
000207585031 18 73 100099800996 29 76
000207585031 61 77 102007001042 3 19
000207760380 60 77 103010154001 23 74
000207760380 29 79 103010154001 49 77
000207760380 42 82 103250100002 10 47
000207760585 55 82 103460211016 1 71
000207761304 10 78 103460211118 2 71
000207761304 33 81 103460211143 19 68
001200240183 32 26 104961500005 7 39
001200240901 36 26 104980100004 3 73
001200240911 33 26 105020300004 5 18
001200240912 34 26 105292000069 1 55
001200243950 28 26 105292000069 1 60
001200530786 64 77 105292000073 1 55
001200530786 7 78 105292000073 2 60
001200530786 30 81 105302000004 7 28
001260733735 4 43 105413100062 27 26
001700403254 40 46 105413100099 1 65
001700530031 8 69 105413100102 22 66
001700530031 39 76 105413100103 23 66
001700530096 43 82 105413100114 1 65
001700530098 5 73 105612412501 2 69
001700530098 37 76 105612412501 43 77
001700530098 28 79 105652020109 22 74
001700530098 41 82 105652020109 48 77
100007230017 1 80 105652190001 3 75
100007760776 2 78 105652190001 31 79
100007760776 25 81 105652190001 3 80
100007760793 75 105685000620 1 69
100007760793 32 79 105685000620 42 77
94
NUMERICAL INDEX

105685090027 10 69 123206372044 19 78
105685090027 18 75 123206373794 34 81
105710100117 1 67 123207400447 25 26
105720520016 20 68 123207430495 5 34
105760100002 20 66 123207520205 11 44
105782010018 9 69 123207870044 24 74
105782010018 19 75 123207870044 50 77
105782010018 30 79 123208520044 30 74
105782010018 56 82 123208520044 56 77
105950200128 2 73 123208520094 4 34
105950200128 38 76 123208530146 15 34
105950200131 21 66 123208530234 2 37
106900000033 26 26 123208530714 39 46
106900100002 7 44 123208530744 3 44
106902090002 2 75 123208530784 32 45
106902090002 4 80 123208612084 41 56
106902090005 1 75 123208612084 41 61
106902090005 2 80 123209390124 59 27
106902090057 75 123209423207 33 12
106902090057 2 80 123209860015 18 68
106902090058 75 123290773077 62 77
106902090058 4 80 123290776837 4 78
106907210008 2 55 123290777037 27 81
106908740006 21 37 123299330565 8 53
106972100014 2 55 123299330565 5 70
107460100008 4 73 123299800507 19 73
107677190070 9 73 123299800507 63 77
123203200284 5A 75 123299800507 8 78
123203200284 24 81 123299810045 17 73
123203290325 9 34 123299810045 30 76
123203300194 12 67 123301800015 2 21
123203510224 5 52 123306373165 11 75
123203510264 6 52 123306373165 9 80
123203510264 27 52 123307230017 1 80
123203510264 5 53 123309010055 31 56
123203520134 2 34 123309010055 31 61
123203750054 15 16 123309010085 10 56
123203750064 15 16 123309010085 10 60
123203810394 15 67 123309010095 13 56
123203811534 13 39 123309010095 13 60
123206230314 43 27 123309050127 46 30
123206300444 9 67 123400190527 22 39
123206300454 10 67 123400191357 2 18
123206372034 40 74 123400330017 29 24
123206372034 18 78 123400330027 27 23
95
NUMERICAL INDEX

123401320034 72 9 123406220064 12 44
123401400086 1 16 123406220074 13 44
123401400087 1 16 123406230135 8 65
123401450064 14 16 123406230155 8a 65
123401450065 13 16 123406370105 1 43
123401450104 14 16 123406370215 17A 73
123401450105 13 16 123406370215 31 76
123401700065 1 19 123406370575 11 78
123401700067 1 19 123406370575 35 81
123403000054 3 23 123406400015 3 49
123403010025 30 24 123406500074 6 43
123403100014 2 47 123406500144 9 65
123403100024 5 19 123406500154 10 65
123403300014 5 49 123406520015 11 52
123403300024 6 49 123407010024 1 15
123403300034 7 49 123407010114 1 14
123403300044 8 49 123407110016 1 23
123403300054 7 47 123407110017 1 23
123403300064 8 47 123407253266 1 25
123403400014 5 47 123407300076 1 35
123403400024 6 47 123407310237 1 39
123403400044 6 19 123407350016 1 47
123403400064 34 17 123407400224 1 36
123403410016 1 49 123407400517 16 37
123403450032 25 22 123407500147 1 44
123403450042 24 22 123407520045 2 38
123403550014 5 69 123407880014 16 47
123403710014 23 19 123407880084 3 38
123403710016 2 19 123408520024 7 52
123403710024 22 19 123408520064 17 60
123403710104 4 16 123408530104 6 38
123403810014 32 17 123408530124 5 38
123403810024 2 49 123408530134 29 45
123403810034 3 47 123408530344 13 52
123404000014 3 39 123408530354 14 52
123404110045 2 48 123408530364 17 52
123404300017 9 123408550034 36 22
123404306007 18 123408610014 43 57
123404310014 18 123408610094 4 65
123404320034 52 12 123408610104 6 65
123406010454 1 72 123409010075 10 35
123406010484 2 72 123409010085 4 36
123406020045 15 43 123409010275 27 56
123406020055 16 43 123409010275 27 61
123406100016 1A 20 123409010575 17 37
96
NUMERICAL INDEX

123409120205 27 45 123501500017 9 18
123409120405 2 40 123503550014 5 69
123409120555 23 45 132406500024 2 67
123409120565 24 45 600093305954 17 50
123409120585 26 45 600099395045 3 69
123409120635 25 45 600099395045 44 77
123409120645 1 40 600099775194 21 25
123409122295 15 41 602000100680 18 39
123409200030 3 65 602000100815 4 58
123409210024 35 56 602000100830 11 73
123409210024 35 61 602000100840 6 31
123409210034 36 56 602000100840 9 32
123409210034 36 61 602000100840 21 32
123409310016 1 53 602000100840 19 39
123409310114 7 70 602000100845 17 7
123409340035 10 54 602000100845 8 14
123409390044 8 28 602000100850 26 35
123409400014 4 47 602000100855 32 22
123409400064 4 38 602000100860 4 11
123409400097 1 38 602000100860 41 74
123409420315 9 20 602000100865 42 74
123409420345 72 57 602000100870 5 11
123409420354 53 57 602000100885 6 11
123409420365 54 57 602000100885 5 14
123409420455 43 61 602000100895 22 11
123409420615 65 13 602000100895 37 26
123409422735 36 45 602000101045 53 27
123409440065 2 44 602000101045 9 40
123409500094 7 19 602000101045 16 51
123409720014 1 58 602000101060 20 44
123409720024 2 58 602000101060 3 51
123409820015 14 44 602000101080 19 44
123484300037 9 602000101080 4 51
123484300057 9 602000101245 14 67
123484300077 10 602000110813 7 11
123484300097 10 602000110815 6 37
123490770066 21A 73 602000110816 20 39
123490770066 17A 75 602000111015 8 11
123490770066 58A 77 602000111018 16 44
123490770067 17 75 602000111020 26 38
123490770867 20 79 602000111212 8 67
123490770867 45 82 602000121055 26 50
123499390075 33 25 602000121055 45 57
123500190737 22 37 602000121055 72 62
123501500016 18 602000121065 11 20
97
NUMERICAL INDEX

602000121065 18 44 602000500820 22 81
602000121075 8 40 602000500820 36 81
602000121460 10 49 602000500820 47 82
602000121460 10 49 602000500825 40 8
602000181856 6 7 602000500825 14 31
602000500510 15 23 602000500825 13 32
602000500610 9 54 602000500825 16 34
602000500612 47 12 602000500825 15 35
602000500612 24 30 602000500825 7 37
602000500612 9 44 602000500825 19 56
602000500612 7 54 602000500825 19 60
602000500612 7 64 602000500825 54 62
602000500615 24 76 602000500825 32 74
602000500620 16 32 602000500825 12 75
602000500620 17 39 602000500825 22 79
602000500620 37 74 602000500825 48 82
602000500620 25 76 602000500830 11 43
602000500620 46 82 602000500830 47 61
602000500625 25 31 602000500830 19 80
602000500625 8 75 602000500835 10 32
602000500630 17 25 602000500835 4 35
602000500630 27 30 602000500835 11 47
602000500812 19 35 602000501015 4 50
602000500815 30 8 602000501015 26 76
602000500815 23 25 602000501020 7 40
602000500815 43 30 602000501020 12 78
602000500815 11 37 602000501025 45 27
602000500815 5 43 602000501025 16 40
602000500815 11 50 602000501025 28 45
602000500815 46 74 602000501025 16 66
602000500815 21 76 602000501025 6 67
602000500820 50 8 602000501030 3 37
602000500820 9 11 602000501030 2 43
602000500820 51 27 602000501030 12 47
602000500820 12 31 602000501030 11 67
602000500820 13 34 602000501035 3 43
602000500820 17 35 602000501035 20 43
602000500820 30 42 602000501035 5 48
602000500820 4 48 602000501035 46 57
602000500820 4 54 602000501040 13 51
602000500820 15 56 602000501040 44 57
602000500820 15 60 602000501045 16 67
602000500820 16 75 602000501220 43 74
602000500820 21 79 602000501220 49 82
602000500820 10 80 602000501225 30 45
98
NUMERICAL INDEX

602000501230 27 50 602011001030 43 46
602000501235 7 43 602011010811 46 8
602000501640 16 14 602011021070 25 38
602000501645 11 53 602011031018 17 44
602000501645 3 70 602011041235 111 10
602000502040 65 9 602012020820 6 34
602000521245 31 24 602032100612 32 8
602001001665 7 14 602032100815 52 8
602001061490 9 49 602032100815 32 12
602007000625 13 23 602032200620 15 47
602007000815 79 63 602033000512 13 37
602007000820 22 17 602060402415 12 15
602007000820 9 19 602060403015 19 38
602007000820 41 46 602060420012 6 51
602007000836 4 59 602060420012 2 53
602007000890 56 62 602060420034 10 38
602007001025 70 57 602060420100 18 38
602007001025 73A 62 602060501010 7 36
602007001030 55 12 602060501010 12 69
602007001030 24 23 602060501215 27 8
602007001060 5 36 602060501215 9 36
602007001090 7 41 602060501215 57 62
602007001680 30 17 602060501415 13 11
602007001690 6 16 602060501415 39 26
602007011010 69 57 602060501415 27
602007011010 77 63 602060501415 25 51
602007011216 62 13 602060501415 59 62
602007011216 13 14 602060502215 17 34
602007040825 14 38 602060551215 5 59
602007040825 34 56 602100101815 26 74
602007040825 34 61 602100101815 52 77
602007040840 12 38 602100500040 14 73
602007040850 6 15 602100500050 14 37
602007040885 7 15 602100540040 33 76
602007041265 2 15 602100540060 49 12
602007041285 3 15 602100540060 19 25
602007041445 5 72 602100540060 41 30
602007041640 21 68 602100540060 21 31
602007041670 5 15 602100540060 23 32
602007051015 9 52 602100540060 6 64
602007051410 6 72 602100540060 39 74
602007141680 10 16 602100540060 6 75
602011000615 5 64 602100540060 15 78
602011001025 4 44 602100540060 17 80
602011001025 52 62 602100540060 21 81
99
NUMERICAL INDEX

602100540060 39 82 602101921000 6 53
602100540080 36 8 602150100064 6 54
602100540080 3 28 602150100064 8 64
602100540080 7 31 602150100064 9 75
602100540080 4 32 602150100064 16A 78
602100540080 7 34 602150100064 40A 82
602100540080 31 42 602150100080 12 43
602100540080 5 50 602150100084 4 28
602100540080 64 57 602150100084 12 32
602100540080 64 62 602150100084 27 42
602100540080 15 65 602150100084 13 50
602100540080 33 74 602150100084 13 65
602100540080 13 75 602150100084 14 75
602100540080 23 79 602150100100 21 43
602100540080 50 82 602150100105 46 27
602100540100 7 20 602150100105 54 27
602100540100 48 27 602150100105 10 41
602100540100 56 27 602150100105 17 51
602100540100 6 36 602150100105 7 53
602100540100 29 38 602150100105 50 57
602100540100 13 41 602150100105 63 62
602100540100 18 43 602150100105 17 66
602100540100 5 44 602150100105 17 67
602100540100 44 46 602150100130 9 43
602100540100 15 51 602150100130 28 50
602100540100 47 57 602150100130 5 67
602100540100 62 62 602150100170 14 14
602100540100 19 66 602150610841 23 17
602100540100 13 67 602150610841 3 48
602100540120 64 13 602150611051 56 13
602100540120 20 23 602150611051 6 23
602100540120 8 43 602150611251 63 13
602100540120 82 63 602150611251 21 23
602100540120 3 67 602150611251 81 63
602100540160 13 53 602150611851 9 7
602100540160 4 70 602151800301 36 24
602101000006 20 31 602151842251 8 39
602101000006 29 33 602160100040 7 73
602101000006 7 75 602160100040 15 73
602101000006 18 80 602160100040 34 76
602101020630 2 64 602160100050 15 37
602101701211 32 24 602160100060 48 12
602101701611 12 39 602160100060 16 23
602101920800 12 52 602160100060 20 25
602101921000 16 52 602160100060 42 30
100
NUMERICAL INDEX

602160100060 19 32 602160100100 13 36
602160100060 38 74 602160100100 4 37
602160100060 10 75 602160100100 27 38
602160100060 16 78 602160100100 12 40
602160100060 40 82 602160100100 19 43
602160100060 51 82 602160100100 6 44
602160100080 51 8 602160100100 45 46
602160100080 20 11 602160100100 14 47
602160100080 24 25 602160100100 6 48
602160100080 50 27 602160100100 16 50
602160100080 45 30 602160100100 18 66
602160100080 8 31 602160100100 7 67
602160100080 15 31 602160100100 27 76
602160100080 5 32 602160100100 13 78
602160100080 20 35 602160100100 25 79
602160100080 29 35 602160100120 33 24
602160100080 8 37 602160100120 10 43
602160100080 15 38 602160100120 31 45
602160100080 21 39 602160100120 4 67
602160100080 26 42 602160100120 53 82
602160100080 13 43 602160100140 14 49
602160100080 42 46 602160100160 15 14
602160100080 13 47 602160100160 12 53
602160100080 6 50 602160100160 22 68
602160100080 12 50 602160310060 16 39
602160100080 5 54 602160310060 10 44
602160100080 16 56 602160310080 19 7
602160100080 20 56 602160310080 41 8
602160100080 3 58 602160310080 10 11
602160100080 16 60 602160310080 6 14
602160100080 20 60 602160310080 8 34
602160100080 14 65 602160310080 23 34
602160100080 12 73 602160310080 7 35
602160100080 44 74 602160310080 49 61
602160100080 15 75 602160310100 12 41
602160100080 24 79 602160310100 5 51
602160100080 11 80 602160310100 14 51
602160100080 20 81 602160310100 51 57
602160100080 23 81 602160310100 61 62
602160100080 37 81 602160310160 9 14
602160100080 82 602160542080 3 59
602160100100 11 11 602201000824 57 13
602160100100 12 20 602201001024 43 8
602160100100 47 27 602201001024 53 8
602160100100 55 27 602201500408 33 8
101
NUMERICAL INDEX

602201500416 61 9 604015310901 42 56
602201500420 12 18 604015310901 42 61
602201500610 53 12 604015342101 7 65
602201500610 24 19 604015360380 18 40
602201500614 7 16 604015360380 20 41
602201500824 10 72 604015360380 38 45
602352006010 4 23 604020101418 60 62
602360102206 15 49 604021001015 23 30
602360103006 12 49 604021002415 46 12
602401801190 8 38 604021011012 12 37
602401901110 60 9 604021011820 34 74
602402701130 13 21 604021011820 22 76
602403701220 12 21 604021011820 54 82
602421902130 34 33 604021018920 24 41
602700100816 20 32 604021071215 56 57
602700550081 4 75 604021071215 65 62
602700550081 12 80 604021075020 25 42
602700550082 5 75 604021091820 26 79
602700550082 13 80 604022030095 71 57
602701010010 19 31 604042300080 30 25
602701010010 27 33 604043200004 25 25
602701011010 17 31 604043200004 7 69
602701011010 26 33 604043200004 46 77
603050100022 5 20 604043200006 29 25
603050200050 6 18 604043200008 30 26
603050200062 35 24 604043200008 42 26
603050510520 11 39 604043200008 30 30
603200736304 10 39 604043200008 18 37
603200746305 4 49 604043200010 11 36
603200756209 9 47 604043350613 10 28
603221012007 5 23 604043904121 24 56
603221012009 7 23 604043904121 24 60
603251000220 9 38 604043913121 26 56
603251100024 59 9 604043913121 26 60
603262001703 9 21 604043930120 25 56
603451391622 3 71 604043930120 25 60
604010104255 4 40 604520480014 16 38
604010105090 32 42 604910121250 10 53
604010106065 21 51 604910121250 2 70
604015120072 23 51 604910121500 2 70
604015300850 22 41 604911004015 15 40
604015310701 34 45 604911004015 35 45
604015310701 40 56 604911004015 46 46
604015310701 40 61 604911004615 5 40
604015310801 5 65 604911005015 48 46
102
NUMERICAL INDEX

604911005015 12 51 604931040905 54 12
604911005615 47 46 604931041003 5 37
604911114651 21 45 604931041243 29 11
604920100610 9 28 604931041404 14 34
604920100814 33 22 604931051014 14 39
604920100814 38 26 604931060243 14 36
604920101014 26 25 604931060243 28 38
604920101014 8 36 604931060353 14 35
604920101014 6 69 604931300902 37 22
604920101014 13 69 604931301001 23 22
604920101014 47 77 604931301401 63 9
604920101215 6 59 604931301401 27 35
604920101218 28 8 604931301802 39 22
604920101218 31 25 604931302202 3 35
604920101218 10 36 604931302403 14 56
604920101218 80 63 604931302403 14 60
604920101218 11 69 604931302404 27 22
604920101418 14 11 604931303301 9 23
604920101418 31 26 604931303501 62 9
604920101418 41 26 604931304501 6 40
604920101418 27 604931308502 19 23
604920101418 31 30 604931314202 73 9
604920101418 20 37 604960650951 2 11
604920101418 26 51 604960651332 3 14
604920101418 20 75 604960651332 9 15
604920101420 32 25 604961290452 11 23
604920101620 12 36 604961550001 5 39
604920101824 3 34 605200100005 26 30
604920101824 9 37 605202030027 12 25
604920102227 10 20 605250100050 2 41
604920102227 18 34 605412970039 2 36
604920102227 7 51 605654850002 28 74
604920102227 3 53 605654850002 54 77
604920103036 21 38 606500100001 11 65
604920600262 11 38 606500100013 17 43
604920600331 20 38 606500100210 13 73
604922500051 21 34 606500100210 32 76
604931000204 44 12 606500110304 14 78
604931000324 20 34 606500110584 38 82
604931000504 31 12 606901290363 2 59
604931040203 6 28 606903780602 35 26
604931040354 8 44 606907241107 16 29
604931040423 29 74 606907241108 15 29
604931040423 55 77 606907241109 14 29
604931040534 4 41 607120170004 1 32
103
NUMERICAL INDEX

612613020634 10 31 623206500424 10 37
620513270014 12 7 623206500494 21 11
620609760014 25 7 623207220216 1 31
620609760014 21 21 623207870164 12 34
620609760024 24 7 623208500104 4 53
620703300034 4 64 623208520044 32 56
620799730055 44 27 623208520044 32 61
623203000194 27 74 623208520064 17 56
623203000194 53 77 623208530094 3 11
623203100014 3 7 623208530094 4 14
623203100024 4 7 623208530154 49 8
623203120015 9 31 623208610284 17 40
623203200154 16 31 623208610304 37 45
623203200214 25 33 623208610314 19 41
623203210034 15 20 623208610514 21 41
623203300144 22 7 623208610514 33 45
623203300164 4 31 623209060285 19 29
623203300224 5 7 623209060295 20 29
623203300234 10 73 623209120105 14 40
623203300244 3 64 623209390304 58 27
623203300254 9 39 623209390324 60 27
623203300454 5 41 623209520224 1 37
623203300464 49 27 623209770104 21 35
623203300634 35 33 623209820024 28 76
623203308024 11 28 623209820034 36 74
623203400624 9 72 623209820294 35 74
623203400714 21 52 623293300484 22 45
623203440014 31 74 623400330037 34 24
623203440014 57 77 623400520284 1 41
623203500074 21 29 623401100666 1 7
623203530014 10 18 623401150165 1 34
623203550125 25 74 623401450355 29 17
623203550125 51 77 623403000064 4 39
623203580024 6 20 623403100144 7 38
623206320014 2 31 623403250014 16 20
623206370324 27 79 623403300044 19 21
623206400084 3 31 623403300084 67 57
623206410094 3 32 623403300084 76 63
623206500055 16 35 623403300114 23 7
623206500244 23 31 623403300124 43 22
623206500254 25 30 623403300134 44 22
623206500294 14 25 623403300184 30 33
623206500294 22 30 623403329014 26 22
623206500294 23 76 623403329016 22
623206500384 13 31 623403400014 31 8
104
NUMERICAL INDEX

623403400024 37 8 623406340145 2 32
623403400034 4 20 623406340215 2A 32
623403400044 9 16 623406370104 2 54
623403400074 6 39 623406370114 64 9
623403400174 17 21 623406370144 3 54
623403400184 8 16 623406370325 6 41
623403400214 41 22 623406370424 22 50
623403400224 42 22 623406370715 9 41
623403400344 11 49 623406370765 23 50
623403400344 7 72 623406370784 25 50
623403400494 10 52 623406370794 19 50
623403400724 31 17 623406370804 9 50
623403400814 21 17 623406371305 14 43
623403400944 10 23 623406450014 3 20
623403410156 13 49 623406500134 66 57
623403420014 10 21 623406500134 75 63
623403420024 57 8 623406500144 31 33
623403460014 56 8 623406500404 23 41
623403500044 40 22 623406520104 15 44
623403600014 20 21 623406520384 3 36
623403600074 12 23 623406530034 2 28
623403710264 22 23 623406700024 5 16
623403710354 3 16 623407030074 20 17
623403810974 35 17 623407110084 2 23
623403810984 17 16 623407253266 1 25
623404010154 1 48 623407310074 2 39
623404200015 51 12 623407520055 50 61
623404300017 70 9 623407520085 51 62
623404306007 15 18 623407670016 55 8
623404310014 11 18 623407800054 17 11
623404320012 10 7 623407800056 1 11
623404320012 21 19 623407870094 27 11
623404320022 7 7 623407870104 30 12
623404320022 20 19 623407880364 47 8
623404320034 52 12 623407880375 110 10
623404330014 25 19 623407960034 30 22
623404600064 5 21 623408510014 53 62
623404620014 11 21 623408510024 46 61
623404650015 15 7 623408510034 19 51
623406100014 2 20 623408530064 2 51
623406100017 1 20 623408530084 31 22
623406220144 13 48 623408530094 10 15
623406220164 12 48 623408550044 5 28
623406340075 17 32 623408550054 36 22
623406340094 6 32 623408613014 39 56
105
NUMERICAL INDEX

623408613014 39 61 632109390304 29 30
623409010205 13 25 632143300124 32 33
623409010474 29 56 632403300234 24 31
623409010474 29 61 632403400364 83 63
623409010484 30 56 632403400364 45 74
623409010484 30 61 632403400384 11 16
623409010715 25 35 632413270014 11 7
623409120975 3 41 632413270014 2 16
623409123045 17 41 632413270014 22 22
623409123054 16 41 632413270024 13 7
623409200364 1 51 632449770124 16 25
623409210034 45 61 632503400024 12 65
623409300386 1 52 632593300074 52 57
623409300396 2 52 632593300074 73 62
623409313066 19 52 E05302000050 1 28
623409313166 20 52 E23209061105 1 29
623409340165 1 54 E23209061115 2 29
623409450044 1 59 E23209061125 3 29
623409500274 24 51 E23209061135 4 29
623409520044 20 51 E23209061145 5 29
623409520094 15 39 E23209061155 6 29
623409710014 15 44 E23209061165 7 29
623409720224 14 23 E23209061175 8 29
623409740084 9 64 E23209061185 9 29
623409740204 37 56 E23209061195 10 29
623409740204 37 61 E23209061205 11 29
623409740304 59 13 E23209061215 12 29
623409740314 60 13 E23301800017 1 21
623409740324 61 13 E23401603026 1 18
623409820585 20 50 E23401603027 1 18
623409860045 1 64 E23403510034 4 21
623409860666 1 50 J00090770988 44 82
623484300037 101 9 J23490770067 21 73
623484300057 102 9 J23490770067 58 77
623484300077 103 10 J23490770868 17 78
623484300097 104 10 P23304600014 6 21
623484306027 16 18 P23401603034 1 18
623484306047 17 18 P23403300204 31 52
623484306067 18 18
623484306087 19 18
630003400014 29 8
630503400104 5 31
630899280065 4 69
630899280065 45 77
631349770014 15 25
106
CODE NO. : 1.234.9.006.001.7 (02) 01/08
In view of continuous improvements the specifications are subject to change without notice.

Greaves Cotton LTD e Biz Greavesinet Com

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GREAVES COTTON LTD

SPARE PARTS CATALOGUE

Diesel Engines Unit

This spare parts Catalogue comprises the purchasable and replaceable

Ordering of Spare Parts :

To enable us to supply correct spares please furnish following details :

1. Engine - Type (engraved on name-plate).

2. Engine Number (engraved on name-plate and crankcase).

4, Mode of dispatch you wish.

5. Your address (please specify post or railway station if necessary).

WATER COOLED DIESEL ENGINE

2 Front wall cover 11,12,13

3 Flywheel Housing 14,15

4 Crankshaft Assembly 16,17

5 Piston and Connecting Rod 18

7 Valve with Actuation Mechanism 20

8 Cylinder Head with Cover 21,22

9 Fuel Pump Drive 23,24

10 Fuel injector pump 25

11 Fuel Pump Drive Fuel Filter & Water Separator 26,27

13 High Pressure, Fuel Injector Pipes and Overflow 29,30

14 Fine Speed Adjusting Device 31

15 Solenoid Shutdown Device Linkages 32,33

16 Lub. Oil Sump 34

17 Gear Type Lub. Oil Pump 35

18 Lub. Oil Filter 36

20 Oil Cooler Assembly 38

21 Centrifugal Water Pump {Fresh Water) 39

23 Circulation Cooling 41,42

28 Tension roller fan & fan drive 49

30 Air intake manifold 51

32 Exhaust out let elbow 53

33 Cover for Exhaust manifold 54

35 Turbocharger Piping 56,57

38 Turbocharger attachment for HE Cooled 60,61,62,63

39 Casing for turbine 64

40 Air Filter 65,66

40 Charging alternator 67,68

41 Gauges and switches 69

45 Instrument Panel and Engine Protection Unit standard 73,74

46 Instrument panel std. EPU with electronic governor 75,76,77

48 Instrument panel pricol EPU with ele. governor 80,81,82

49 Set of spares 83-94

50 Numerical index 95-107

51 Code no. 108

Fig. Part no Special Data Description Qty for Remarks

1 623401100666 Crank Case, Compl. 1

4 623203100024 Dowel Pin 7

6 602000181856 BM18X165 Hexagon Screw 28

10 623404320012 Bearing Bush 5

11 632413270014 10DIA X 11MM Long Plug Aluminum 4

12 620513270014 12DIA X 10MM Long Plug Aluminum 8

15 623404650015 Nozzle for cooling oil 12

17 602000100845 M8X45 DIN931-8.8 Hexagon screw 12

19 602160310080 B 8 DIN 137 Spring washer 12

24 620609760024 25 DIN 443 XCRM017 Brass Cap on Main Lub oil 2

Fig. Part no Special Data Description Qty for Remarks

Fig. Part no Special Data Description Qty for Remarks

60 602401901110 Pressure spring 1 Not Supplied in Spares

61 602201500416 4X6 DIN 1481 Tension sleeve 1

62 604931303501 35X4 'O' Ring 1

63 604931301401 14X3 'O' Ring 24