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Submittal
Submittal
WI
Trane U.S. Inc. is pleased to provide the enclosed submittal for your review and approval.
Product Summary
Qty Product
1 Air-Cooled Scroll
Trane
Phone:
Cell:
Fax:
/conversion/tmp/activity_task_scratch/648272104.doc
Table Of Contents
Product Summary......................................................................................................................... 1
Air-Cooled Scroll (Item A1).......................................................................................................... 3
Tag Data.................................................................................................................................................... 3
Product Data.............................................................................................................................................. 3
Performance Data...................................................................................................................................... 3
Mechanical Specifications.......................................................................................................................... 5
Unit Dimensions......................................................................................................................................... 7
Weight, Clearance & Rigging Diagram....................................................................................................14
Accessory................................................................................................................................................. 17
Field Wiring.............................................................................................................................................. 18
59L889 - REV 59L889 July 02, 2014
Tags CGAM-1
Evap fluid freeze point (C) 0.00
Evap press drop (kPa) 44.51
Total PD evap+strainer (kPa) 57.09
Evap fouling factor (m2-deg C/kW) 0.017610
Saturated evap temp circuit 1 (C) 2.70
Ambient air temperature (C) 30.00
Elevation (m) 0.0
Saturated cond temp circuit 1 (C) 43.70
Compressor power input (kW) 18.50
RLA - compressor 1A (A) 22.40
LRA - compressor 1A (A) 160.00
RLA - compressor 1B (A) 22.40
LRA - compressor 1B (A) 160.00
Total airflow (L/s) 8921
Number of fans ( ) 2.00
Fan motor power (kW) 2.50
Total fan FLA (A) 7.40
Single point power MCA (A) 60.00
Single point power MOP (A) 80.00
Short circuit current rating (A) 5000.00
Number of compressors ( ) 2.00
Number of circuits ( ) 1.00
Capacity steps ( ) 2.00
Shipping weight (kg) 991.0
Operating weight (kg) 1002.0
Length (mm) 2895.1
Width (mm) 1285.1
Height (mm) 2151.1
General
Units are constructed of a galvanized steel frame with galvanized steel panels and access doors. Component
surfaces are finished with a powder-coated paint. All paint meets the requirement for outdoor equipment of the U.S.
Navy and other Federal Government Agencies. This paint finish is durable enough to withstand a 1000-consecutive-
hour salt spray application in accordance with standard ASTMB117.
Each unit ships with full operating charges of refrigerant and oil.
Unit-Mounted Starter
The control panel is designed per UL 1995. The starter is in an across-the-line configuration, factory-mounted and
fully pre-wired to the compressor motor and control panel. Typically, Trane scroll compressors are up to full speed in
one second when started across-the-line.
A factory-installed, factory-wired 820 VA control power transformer provides all unit control power (120 Vac
secondary) and Trane CH530 module power (24 Vac secondary).
Power Connection
Power connections include main three-phase power and one separate 120V, 15 amp customer provided single phase
power connection is required to power the heaters (if used for freeze protection).
Evaporator
Braze plate evaporator is made of stainless steel with copper as the braze material. It is designed to withstand a
refrigerant side working pressure of 430 psig (29.6 bars) and a waterside working pressure of 150 psig (10.5 bars).
Evaporator is tested at 1.1 times maximum allowable refrigerant side working pressure and 1.5 times maximum
allowable water side working pressure. It has one water pass. A water strainer and a flow switch are factory installed.
Condenser
Air-cooled condenser coils have lanced aluminum fins mechanically bonded to internally-finned copper tubing.
The condenser coil has an integral subcooling circuit. The maximum allowable working pressure of the condenser is
650 psig (44.8 bars). Condensers are factory proof and leak tested at 715 psig (49.3 bars).
Direct-drive vertical discharge condenser fans are balanced and individually protected. Three-phase condenser fan
motors with permanently lubricated ball bearings and external thermal overload protection are provided.
Refrigerant Circuits
The unit has a single refrigerant circuit. The circuit has Trane scroll compressors piped in parallel with a passive oil
management system. A passive oil management system maintains proper oil levels within compressors and has no
moving parts. Each refrigerant circuit includes filter drier, electronic expansion valve, liquid line and discharge service
valves. Capacity modulation is achieved by turning compressors on and off. The unit has two capacity stages.
Unit Controls
The microprocessor-based control panel is factory-installed and factory-tested. The control system is powered by a
pre-wired control power transformer, and will turn on and off compressors to meet the load. Microprocessor-based
FLD = Furnished by Trane U.S. Inc. / Installed by Equipment Submittal Page 5 of 20
Others
59L889 - REV 59L889 July 02, 2014
chilled water reset based on return water is standard. The unit comes with a factory installed flow switch.
The Trane CH530 microprocessor automatically acts to prevent unit shutdown due to abnormal operating conditions
associated with low evaporator refrigerant temperature and high condensing temperature. If an abnormal operating
condition continues and the protective limit is reached, the machine will shut down.
The panel includes machine protection for the following conditions: low evaporator refrigerant temperature and
pressure, high condenser refrigerant pressure, critical sensor or detection circuit faults, lost communication between
modules, phase loss, phase reversal, over temperature protection, external and local emergency stop, and loss of
evaporator water flow.
When a fault is detected, the control system conducts more than 100 diagnostic checks and displays results. The
display will identify the fault, indicate date, time, and operating mode at time of occurrence, and provide type of reset
required and a help message.
Data contained in available reports includes: water and air temperatures, refrigerant pressures and temperatures, flow
switch status, EXV position, and compressor starts and run-time. All necessary settings and setpoints are
programmed into the microprocessor-based controller via the operator interface. The controller is capable of receiving
signals simultaneously from a variety of control sources, in any combination, and priority order of control sources can
be programmed.
ISOMETRIC VIEW
BACK VIEW
1.4 GAL (5.3 LITERS)
2" (50mm)
BRAZE PLATE
LIFTING LOCATION
2890 mm
2354 mm
535 mm
WATER CONNECTION
INLET \OUTLET
44 mm
128 mm
58 mm
INCOMING POWER
404 mm
474 mm
2151 mm
1934 mm
218 mm
FRONT VIEW
1279 mm
584 mm
UNIT CONTROL PANEL
OUTLET WATER
CONNECTION
INLET WATER
CONNECTION
515 mm
246 mm
BACK VIEW
850 mm
ISOMETRIC VIEW
Others
LIFTING WEIGHTS
SHIPPING
W1 W2 W3 W4 WEIGHT
59L889 - REV 59L889
CG CG
Equipment Submittal
608.0 mm
977.0 mm 1265.1 mm
Page 14 of 20
Others
UNIT CLEARANCE
NO OBSTRUCTIONS ABOVE THE CONDENSER
59L889 - REV 59L889
1200 mm
600 mm
Item: A1 Qty: 1 Tag(s): CGAM-1
Equipment Submittal
1000 mm
800 mm
TOP VIEW
July 02, 2014
Page 15 of 20
UNIT RIGGING
Others
LIFTING A UNIT WITH EQUAL LENGTH STRAPS WILL NOT
PRODUCE A LEVEL UNIT DURING THE LIFT BECAUSE
THE CG WILL NOT BE AT THE MIDPOINT BETWEEN THE
59L889 - REV 59L889
Equipment Submittal
WARNING
IMPROPER LIFTING AND MOVING!
USE SPREADER BAR AS SHOWN IN DIAGRAM.
REFER TO INSTALLATION MANUAL OR NAMEPLATE
FOR UNIT WEIGHT. REFER TO INSTALLATION
INSTRUCTIONS LOCATED INSIDE CONTROL PANEL
FOR FURTHER RIGGING INFORMATION.
2348 mm
529 mm
ISOMETRIC VIEW
July 02, 2014
Page 16 of 20
CUSTOMER WIRE SELECTION TABLE SHORT CIRCUIT RATING 5kA
Others
UNIT UNIT VOLTAGE CIR 1 (SINGLE POINT POWER)
SIZE EFF
LUG WIRE SIZE RANGE (PER PHASE)
Equipment Submittal
960 mm
166 mm
109 mm
69 mm 66 mm
29 mm
219 mm
89 mm
319 mm
129 mm
179 mm
219 mm
July 02, 2014
Page 17 of 20
BOTTOM VIEW
CONTROL PANEL
Others
PAGE 1 OF 2
1T1
115V 27V
OR
6M2 110V
M
3 X1 X2 X3 X4
3
MUST BE CONTROLLED BY THE CHILLER 25A 380V 60HZ 26A 25A 575V 60HZ 26A 25A 26A
OUTPUT.
FAILURE TO COMPLY WITH THIS REQUIREMENT.
220V 50HZ 230V 60HZ 380V 415V
COULD RESULT IN DAMAGE TO THE UNIT. H1 H2 H1 H2 H3 H1 H2 H3 H4
INSET "A" 1 A B C
L1 L2 L3
Equipment Submittal
EQUIPMENT
GROUND
A B C
L1 L2 L3
WARNING 6Q1
HAZARDOUS VOLTAGE!
DISCONNECT ALL ELECTRIC POWER
INCLUDING REMOTE DISCONNECTS A B C
12
AND FOLLOW LOCK OUT AND TAG L1 L2 L3
PROCEDURES BEFORE SERVICING.
INSURE THAT ALL MOTOR
CAPACITORS HAVE DISCHARGED
STORED VOLTAGE. UNITS WITH
VARIABLE SPEED DRIVE, REFER
TO DRIVE INSTRUCTIONS FOR USE COPPER CONDUCTORS ONLY!
6Q1 CAPACITOR DISCHARGE.
C UNIT TERMINALS ARE NOT DESIGNED TO ACCEPT
L3
OTHER TYPES OF CONDUCTORS.
B FAILURE TO DO THE ABOVE
18 L2
COULD RESULT IN DEATH OR
A FAILURE TO DO THE ABOVE COULD RESULT IN
L1 SERIOUS INJURY. EQUIPMENT DAMAGE.
July 02, 2014
Page 18 of 20
CONTROL PANEL
Others
PAGE 2 OF 2
59L889 - REV 59L889
PUMP 1
PUMP 2
Field Wiring - Air-Cooled Scroll
EQUIPMENT
GROUND
GROUND
E-STOP
AUTO STOP
PUMP 2
PUMP 1
Item: A1 Qty: 1 Tag(s): CGAM-1
J2 J2 J2
4 3 2 1 4 3 2 1
3 3
W3
W2
812
818
817
540
539
536
535
1X5-8
1X5-7
1X5-6
1X5-5
1X4-31
1X4-30
1X4-32
1X4-29
HEATERS
CIRCUIT 3
636
634
1X6-2
1X6-1
17 18 19 20 23 24 25 26 41 40 41 40
43 42
6Q7
42 H
4
16
PUMP STARTER COILS 43 N
6K5
18 17 41 40 41 40
Equipment Submittal
6K4
20 19
6F2 40 H
24 23 17
21
6F1 41 N
26 25
WARNING
HAZARDOUS VOLTAGE!
DISCONNECT ALL ELECTRIC POWER
INCLUDING REMOTE DISCONNECTS
AND FOLLOW LOCK OUT AND TAG
PROCEDURES BEFORE SERVICING.
INSURE THAT ALL MOTOR USE COPPER CONDUCTORS ONLY!
CAPACITORS HAVE DISCHARGED UNIT TERMINALS ARE NOT DESIGNED TO ACCEPT
STORED VOLTAGE. UNITS WITH OTHER TYPES OF CONDUCTORS.
VARIABLE SPEED DRIVE, REFER
TO DRIVE INSTRUCTIONS FOR FAILURE TO DO THE ABOVE COULD RESULT IN
CAPACITOR DISCHARGE. EQUIPMENT DAMAGE.
FAILURE TO DO THE ABOVE
COULD RESULT IN DEATH OR
SERIOUS INJURY.
July 02, 2014
Page 19 of 20
59L889 - REV 59L889 July 02, 2014
12 ALL UNIT POWER WIRING MUST BE 600 VOLT COPPER CONDUCTORS ONLY
AND HAVE A MINIMUM TEMPERATURE INSULATION RATING OF 90 DEGREE C.
REFER TO UNIT NAMEPLATE FOR MINIMUM CIRCUIT AMPACITY AND MAXIMUM
OVERCURRENT PROTECTION DEVICE. PROVIDE AN EQUIPMENT GROUND IN
ACCORDANCE WITH APPLICABLE ELECTRIC CODES. REFER TO WIRE RANGE
TABLE FOR LUG SIZES.
13. ALL FIELD WIRING MUST BE IN ACCORDANCE WITH NATIONAL ELECTRIC
CODE AND LOCAL REQUIREMENTS.
21 WHEN FACTORY PROVIDED PUMP IS NOT SELECTED. CUSTOMER MUST SUPPLY SUITABLE
PUMP SYSTEM. REFER TO PUMP MANUFACTURER FOR WIRING REQUIREMENTS.
22 THE CONTACTS FOR AUTO STOP AND EMERGENCY STOP SWITCHES ARE JUMPERED AT
THE FACTORY BY JUMPERS W2 & W3 TO ENABLE UNIT OPERATION. IF REMOTE CONTROL
IS DESIRED, REMOVED THE JUMPERS AND CONNECT TO THE DESIRED CONTROL CIRCUIT.
23 1A15, LCI MODULE USED WHEN (COMM = LCI).