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[Annex 2] Crane manufacturing and safety standards (related to Article 7)
No. | Classification Contents
) The materials used for the crane structural part are the following Korear|
Industrial Standards (KS) Steel materials specified in the above or equivalent or
higher materials should be used, However, parts not related to the main
structure of the crane, such as stairs, ladders, handrails, and sidewalks, are
excluded.
1) KS D 3503 (Rolled steel for general structure)
2) KS D 3515 (Rolled steel for welded structure}
3) KS D 3517 (Carbon steel for machine structure)
4) KS D 3566 (Carbon steel for general structure)
5) KS D 3557 (Round steel for rivets)
6) KS D 3568 (Square steel pipe for general structure)
by The mate;
should use do.
1) KS D 3701 (Spring Steel)
2) KS 0 3710 (Carbon Steel Forgings)
3) KS D 3752 (Carbon steel for machine structure)
4) KS D 4101 (Carbon steel castings)
5) KS 4102 (Structural high strength carbon steel and low alloy steel cast steel)
6) KS D 4104 (High manganese steel castings)
7) KS D 4301 (Gray cast iron)
£8) KS D 4302 (Nodular graphite cast iron)
9} KS 6024 (Copper and copper alloy casting)
) For the hook, forged steel or structural rolled steel should be used. (KS D 3503,
3515, 3710)
Is used for the crane machine parts are steel or equal ideal material
1 | Materials
‘The constants used in the calculation of steel materials in item 1 (a) are as follows,
1) Young's Modulus: 206,000 N/mm: (21,000 kgf /mm?)
2) Transverse Modulus of Elasticity: 78,000 N/mm? (8,100 keg f /mm?)
2. | Calculationof | 3) Poisson's Ratio: 0:3
ae 4) Coefficient of Linear Expansion: 0.000012
5) Specific Gravity: 7.85
|a)_ Permissible tensile stress used for calculation of steel materials are specified in
Allowabl
a evaceiat subparagraph 1 (a). The values of compressive stress, allowable shear stress, and
Stee! allowable acupressure stress are expressed in the folowing formulae,
- 48 - No.
Contents
Gq = Oe/1.5
Shae = af 11S
Gea = Og / 1S
al V3
pat = Ma
ta = 1400
In this expression da, Fe, Fca» Toat»Thacr, and qq are each as follows.
Grq:Allowable tensile stress (N/mm?){(kgf /mm?}
e-Nield point of steel (N/mm) {keg /mm?}
Gcq‘Allowable compressive stress (N/mm?){kg f /mm?)
Gpqt:Allowable bending stress on the side where tensile stress occurs
(N/mm? ){kgf /mm?}
Cac: Allowable bending stress on the side where compressive stress
occurs (W/mm?){kgf /mm?)
1: Allowable shear stress (N/mm?){kgf /mm?)
Gaa‘Allowable acupressure stress (N/mm?){kaf /mm?}
9) The value of allowable buckling stress used in the calculation of steel
materials specified in item A,
[According to the following formula.
220 when oj = Gea
20£A<200 when, oe = (1/0) ea
in this equation, 2, 0%, oq, @ are each as follows.
a: Effective slenderness (= member length/minimum turning
radius of the minor cut surface)
ox: Allowable buckling stress (V/mm?){kgf /mm?}
cq’ Allowable compressive stress (N/mm?){kg f /mm?}
w: , , , Refer to the buckling
coefficient specified in
Reference:
1. Kis the effective load
2. When the buckling coefficient is displayed in two steps, the upper value is
left side of stee! other than steel pipe whose pipe thickness is less than 1/6 of
the outer diameter. The oyster coefficient, the lower figure indicates that the
Pipe thickness is 1/6 of the outer diameter. lower steel pipe buckling coefficient
|
BANDO CRANE IIN.T CO., LTD,
- a
- 49 - No. | Classification Contents
|< Table 2-1> Bucking coefcientto obtain the value of allowable bucking stress for stocks witha vied
point of 2400kg /cm? or less.
20
30
ry
E
©
70
cy
0
10
Note: Tis the effective thinnews ratio (eame nthe ale below)
|cTable 2-2>The value of allowable puckling stress for steel! with 2 yield point
excgeding 2400kg/em and ess than 3400Kg/em*, Calculated biking
cient
20
30
#0
30
o
70
8
0
BANDO-CRANE-LNF-COIL TD.
~ 50 - No. | Classification Contents
| The value of allowable buckling stress for steel with @ yield point
lexceeding 3400kg/cm? and less than 3800kg /cm?. Calculated bucking coefficient.
Table 2-42 The value of allowable buckling stress for steel with a yield point
prcseding 3800kg /em and ets than 4600kg/em*, Caeatd buckling confit
*]o]i,72)3)7%4]>5]6]7 3
29 [203 | E04 | 1.04 | T.05 [106 | 7.06 | 7.07 | i.07 [109 | T.09
100 | 1.00 | 1.00 | 1.00 | 101 | 1.01 | 401 | 1.02 | 102 | 4.03
30 (202 eto aan [a2 fas a3 [aa [as | 16 [1.7
103 | 104 [1.05 | 1.05 | 1.06 | 1.06 | 1.07 | 1.08] 1.08] 1.09
Lis | 119 | 120 | 122 | 123] 124] 1.25] 126 | 128] 1.29
10 [aii [ini | 1i2 [113 | 144 [tas | tie | ti | a8
go 230 | 32 | 133 [1.35 [137 | 1.38 | 140] 142 | 144 | 146
120 [121 | 122 [123 | 125 | 4.26 | 427 | 129 | 130] 1.32
147 | 149] 151 | 154 | 156 | 158] 1.60] 1.62] 1.66 | 1.67
134 [135 | 137 | 139] 141 | 1.43 | 145 | 147] isi | 1.55
170 | i72| 1.75 | 1.7 | 180
7 eo ret ies taetize] 183] 1.88] 193] 1.98] 203
80 | 2.08 | 2.14 | 2.19 | 2.24 | 230 | 235 | 2ai | 247 | 252] 258
90 | 264 [2.70 [2.76 | 2.82 | 2.88 | 2.94] 3.00] 3.06] 313] 3.15
300 | 3.26 | 3.32 | 3.39 | 3.46 | 352| 359) 366] 3.73] 3.80] 387
110 | 3.94 | 401 | 409 | 4.16 [423 | 431 | 438 | 446 | 453 | 461,
120 | 4.69 | 4.77 | 4.88 | 4.93 | 5.01 | 509| 5.17 | 525 | 534] 542
130 | 5.50 | 559 | 5.67 | 5.76] 5.85| 5.94] 602| 6ii | 620| 629
140 | 6.36 | 6.47 | 657 | 6.66 | 6.75 | 685 | 694 | 7.04] 7.13) 7.23
733
a) Crane structural part composed of steel from No. 1 (hereinafter|
Requirements referred to as" structural part”). The value of the allowable stress
4 | onthe welded (excluding the allowable pressure stress and the allowable buckling]
spots.
stress) used in the calculation of the weld (hereinafter referred to as
the "allowable pressure stress") is the value af eactrofoaaue | 7]
~S1- No. | Classification Contents
the values specified in Item 3. The value (the value of the allowable shear|
tress in the case of fillet welding) is set in . The welding joint|
efficiency is multiplied by the value.
