Jcy1850 Installation Manual

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JCY-1800/1850

VOYAGE DATA RECORDER


SIMPLIFIED VOYAGE DATA RECORDER

INSTALLATION GUIDE

For further information,contact:

Not use the asbestos

URL http://www.jrc.co.jp
Marine Service Department
Telephone : +81-3-3492-1305
Facsimile : +81-3-3779-1420
e-mail : tmsc@jrc.co.jp
AMSTERDAM Branch
Telephone : +31-20-658-0750
Facsimile : +31-20-658-0755
e-mail : service@jrcams.nl
SEATTLE Branch
Telephone : +1-206-654-5644
Facsimile : +1-206-654-7030
e-mail : service@jrcamerica.com
CODE No.7ZPJD0387D 01ETM ISO 9001, ISO 14001 Certified
NOV. 2007 Edition 5 JRC Printed in Japan
JCY-1800/1850 VDR/S-VDR Installation Guide

RECORD OF REVISIONS
Rev Description Date

1.0 First edition 24-July-06


Second edition (revision: A)
2.0 1-Aug-06
Additional item 2.3, 6.2, 9.4, 9.5, etc.
Third edition (revision: B)
2.1 29-Aug-06
Revised the connection table in the clause 4.2.2.
4th edition (revision: C)
3.0 The description about maintenance software is deleted from the 6th clause by 10-Oct-06
release of the operation manual of maintenance software.
5th edition (revision D)
Adding the new Capsule (NDH-317A) for S-VDR
4.0 Adding procedure of Exchanging and Checking the Beacon 26-Aug-07
Adding procedure of Installing the FGB(CKA-137A) to the NWP-46
Adding procedure of Installing the FGB(CKA-137A) to the NWP-46

DOC No. 7ZPJD0387C


JCY-1800/1850 VDR/S-VDR Installation Guide

DOC No. 7ZPJD0387C


JCY-1800/1850 VDR/S-VDR Installation Guide

SYMBOL MARKS
In this manual, and on the product, we use international warning signs to call your attention to
important items that, if not handled correctly, could present danger to yourself or property.
These warning note classifications are shown below. Understand the meanings of the signs
before proceeding to read the manual.

Indicates danger items that, if ignored, may result in serious


DANGER personal injury or even death.

WARNING Indicates warning items that, if ignored, may result in serious


personal injury or even death.

CAUTION Indicates cautionary items that, if ignored, may result in personal


injury or physical damage.

Examples of Symbol Marks


The symbol indicates that it calls for a caution or even a warning.

The illustration in the symbol indicates what should be watched out for. In this case, you
Electric have to pay attention to electric shock.
shock

The symbol indicates prohibition.

What is prohibited is depicted in or around the symbol. The sign in the left indicates that
disassembly is prohibited.
Disassembly
prohibited

The symbol z indicates a specific action to be taken or an instruction to be followed,


which is depicted in the symbol.

The sign in the left requests you to disconnect the electrical plug from the outlet.
Remove
Plug

Warning Labels
Do not remove, damage, or alter the labels attached to the equipment.

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DOC No. 7ZPJD0387C
JCY-1800/1850 VDR/S-VDR Installation Guide

Never short-circuit the + and – pins. Never disassemble, modify, destroy, throw into fire, heat, use
with non-specified applications and use after the expiry date.
Above acts may cause leakage of fluid, generation of heat, fire, explosion, destruction, or injury by
heat.

The Power Supply Unit (NBL-327) of this equipment incorporates a battery.


The battery contains dilute sulfuric acid. When the leaked liquid of the battery had a direct contact
with your clothes or skin, wash off with clean water. When the liquid infringes into your eye,
wash with clean water immediately then go to a doctor.

Do not disassemble or remodel this equipment.

Such an action may result in a fire, an electric shock, or fault of the equipment.

Do not use any power supply voltage other than the specified ones.
Such an action may result in a fire, an electric shock, or an equipment fault.

Turn off the power supply switch before connecting or disconnecting the cable to any external
equipment.
Ignoring the caution may result in a fire or an electric shock.

If the power supply cable is damaged, please ask for the replacement to the Sales Department, the
nearest branch company, branch office, sales office, or any agent of Japan Radio Co., Ltd.
The use of damaged cable may result in a fire or an electric shock.

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DOC No. 7ZPJD0387C
JCY-1800/1850 VDR/S-VDR Installation Guide

If water enters into the equipment, turn off the power supply switch, pull out the plug from the
outlet, and contact the Sales Department, the nearest branch company, branch office, sales office,
or any agent of Japan Radio Co., Ltd.
The water inside the equipment may result in a fire, an electric shock, or a fault.

Do not attempt checking or repairs on the internal part of the equipment by yourself.
Checking or repairs by anyone other than qualified maintainer may result in a fire or an electric
shock.
Ask for internal check or repairs of the equipment to the Sales Department, the nearest branch
company, branch office, sales office, or any agent of Japan Radio Co., Ltd.

If a fault has occurred, turn off the power supply of the equipment, pull out the plug, and contact
the Sales Department, the nearest branch company, branch office, sales office, or any agent of
Japan Radio Co., Ltd.
The continuous use of the equipment may result in a fire or an electric shock.

The Recording Control Unit (NDV-1800/1850) of this equipment incorporates a battery. The
battery needs to be replaced periodically. Continuous use of a life-expired battery may result in a
fire.

Never replace the battery by yourself.


Replacement by anyone other than qualified maintainer may result in a fire, an electric shock, or a
fault.

For battery replacement, contact the Sales Department, the nearest branch company, branch office,
sales office, or any agent of Japan Radio Co., Ltd.

The Recording Control Unit (NDV-1800/1850) of this equipment incorporates a battery.


Used batteries are to be recycled. Regarding the replacement and recycle, contact the Sales
Department, the nearest branch company, branch office, sales office, or any agent of Japan Radio
Co., Ltd. and ask them the replacement and recycle.

The Main Control Board (CDJ-2304), the Remote Maintenance Board (CDK-287) and the
Underwater Acoustic Beacon on the PCU of this equipment incorporate a lithium battery.
Used batteries are to be recycled. Regarding the replacement and recycle, contact the Sales
Department, the nearest branch company, branch office, sales office, or any agent of Japan Radio
Co., Ltd. and ask them the replacement and recycle.

When disposing of this unit, abide the local laws and regulations. Contact the Sales Department,
the nearest branch company, branch office, sales office, or any agent of Japan Radio Co., Ltd. and
ask them to replace it without discarding the battery.

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DOC No. 7ZPJD0387C
JCY-1800/1850 VDR/S-VDR Installation Guide

Do not remove, damage, or alter the labels attached to the equipment.

Do not install the equipment, if the location is infringed by water, humid, dusty, or with soot.
Ignoring the caution may result in a fire, an electric shock, or a malfunction.

Hands off the equipment if your hand or glove is wet either with freshwater or seawater.
Ignoring the caution may result in a fire, an electric shock, or a fault.

Be sure to hold the power supply plug when pulling it out from the outlet.

Pulling the electric cable without holding the plug could damage the cable, resulting in a fire or an
electric shock.

Do not remove or insert the power supply plug with wet hand.

Ignoring the caution may result in an electric shock.

Although the UTILITY OUTLET looks like the one of AC100V, the input voltage of the
Recording Control Unit directly comes out from it.

i.e.; In case the 220VAC is supplied, the same voltage comes out from UTILITY OUTLET.
Ignoring the caution may result in failures.

If the FAN ABNORMAL LED lights up, either of the two fans of the Power Supply Unit is out of
order and needs to be replaced. Ignoring the caution may result in failures. Contact the Sales
Department, the nearest branch company, branch office, sales office, or any agent of Japan Radio
Co., Ltd. and ask them to replace it.

If the equipment is splashed either with seawater or fresh water, wipe it dry immediately. Ignoring
the caution may result in failures or operational malfunctions.

Do not use organic solvent such as thinner or benzine to clean the surface. These agents damage
the surface coating.
Be sure to remove dirt and dust, if any, from the surface and wipe it with a clean dry cloth.

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DOC No. 7ZPJD0387C
JCY-1800/1850 VDR/S-VDR Installation Guide

TABLE OF CONTENTS

1. SPECIFICATIONS................................................................................................................................................................1

1.1. Outline of the Equipment ..............................................................................................................................................1


1.2. Feature of new VDR/S-VDR.........................................................................................................................................1
1.3. Difference between VDR and S-VDR...........................................................................................................................4
1.4. JCY-1800 Configuration................................................................................................................................................6
1.5. JCY-1850 Configuration................................................................................................................................................8
1.6. Present and New model Comparison table ..................................................................................................................10
1.7. JCY-1800 System Diagram .........................................................................................................................................12
1.8. JCY-1850 System Diagram .........................................................................................................................................13
1.9. Functions of electrical circuit board ............................................................................................................................14
1.10. Specifications of each unit...........................................................................................................................................16

2. INSTALLATION PROCEDURES .....................................................................................................................................27

2.1. General Installation Procedures...................................................................................................................................27


2.2. Points of installation....................................................................................................................................................28
2.3. FGB Kit (7ZZJD0052) Installation Procedure .........................................................................................................33

3. MECHANICAL INSTALLATION.....................................................................................................................................37

3.1. Protective Capsule: NDH-316/317/317A ....................................................................................................................37


3.2. Connection Box: NQE-3163 .......................................................................................................................................43
3.3. Recording Control Unit: NDV-1800 / NDV-1850 .......................................................................................................47
3.4. Operation Panel Unit: NCG-169 .................................................................................................................................50
3.5. Microphone Unit: NVT-161 ........................................................................................................................................52
3.6. Waterproof Microphone Unit: NVT-162 (Option).......................................................................................................54
3.7. Digital Signal Converter: NCT-72 - 64ch - (VDR Option)..........................................................................................56
3.8. Digital Signal Converter: NCT-63 - 16ch - (VDR Option)..........................................................................................58
3.9. Radar Interface Unit: NWP-46 (Option) .....................................................................................................................60

4. CABLING.............................................................................................................................................................................69

4.1. Cabling of the Protective Capsule NDH-316/317/317A..............................................................................................69


4.2. Cabling of the Recording Control Unit NDV-1800/1850 ............................................................................................70
4.3. Cabling of the Digital Signal Converter NCT-72 / 63 (VDR option) ..........................................................................84
4.4. Cabling of the Radar Interface Unit NWP-46 (VDR option) ......................................................................................87
4.5. Assembling an Ethernet Connector (RJ-45 type) ........................................................................................................89

5. INSTRUCTION ...................................................................................................................................................................95

5.1. Recording Control Unit (NDV-1800 / 1850) ...............................................................................................................95


5.2. Operation Panel Unit (NCG-169)..............................................................................................................................102

6. SETTING ...........................................................................................................................................................................107

6.1. Recording Control Unit (NDV-1800/1850) setup......................................................................................................107


6.2. Digital Signal Converter (NCT-72/63) setup.............................................................................................................107
6.3. Analog Signal Converting Board (CEF-60) setup .....................................................................................................108
6.4. Main Control Board (CDJ-2304) /(RMB: CDK-287) DIP-SW setting..................................................................109
6.5. Frame Grabber Board (CKA-129) Strap and DIP-SW setting................................................................................... 110

7. ERROR DISPLAY............................................................................................................................................................. 111

7.1. Recording Control Unit (NDV-1800/1850) ............................................................................................................... 111


7.2. Operation Panel Unit (NCG-169).............................................................................................................................. 112

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DOC No. 7ZPJD0387C
JCY-1800/1850 VDR/S-VDR Installation Guide

8. TROUBLESHOOTING .................................................................................................................................................... 115

8.1. The Recording Control Unit (NDV-1800/1850)........................................................................................................ 115


8.2. The Operation Panel Unit (NCG-169)....................................................................................................................... 117
8.3. LED Display of LAN Connector...............................................................................................................................121

9. MAINTENANCE...............................................................................................................................................................123

9.1. Parts list for Maintenance..........................................................................................................................................123


9.2. How to replace the fans .............................................................................................................................................124
9.3. How to replace the battery.........................................................................................................................................125
9.4. Checking a Connection cable in the RCU .................................................................................................................127
9.5. Connection table of each Terminals ..........................................................................................................................129
9.6. Checking and Exchanging the Beacon ......................................................................................................................132

10. CONNECTION BLOCK DIAGRAMS............................................................................................................................137

10.1. System Diagram ........................................................................................................................................................137


10.2. Interconnection Wiring Diagrams .............................................................................................................................139

11. SCHEMATIC DIAGRAMS (Circuit Diagrams) .............................................................................................................153

11.1. NDV-1800 Recording Control Unit of VDR .............................................................................................................153


11.2. NDV-1850 Recording Control Unit of S-VDR..........................................................................................................154
11.3. NCG-169 Operation Panel Unit ................................................................................................................................155
11.4. NVT-161 Microphone Unit .......................................................................................................................................156
11.5. NVT-162 Waterproof Microphone Unit (Option)......................................................................................................157
11.6. NCT-72 Digital Signal Converter 64CH (Option).....................................................................................................158
11.7. NCT-72 Digital Signal Converter 64CH + A/D Option Board (Option)....................................................................159
11.8. NCT-63 Digital Signal Converter 16CH (Option).....................................................................................................160
11.9. NCT-63 Digital Signal Converter 16CH + A/D Option Board (Option)....................................................................161
11.10. NWP-46 Radar Interface Unit (Option).............................................................................................................162

12. CONFIGURATION OF CONNECTION INTERFACE ................................................................................................163

12.1. Ship Identification Information .................................................................................................................................163


12.2. Ship Specification Information (for reference to installation work) ..........................................................................163
12.3. Other Ships’ Information...........................................................................................................................................163
12.4. List of Equipment and Connection interface .............................................................................................................164
12.5. Recording Data..........................................................................................................................................................167

13. SPARE PARTS...................................................................................................................................................................169

13.1. Spare Parts List for the Recording Control Unit NDV-1800/1850 ............................................................................169
13.2. Spare Parts List for the Digital Signal Converter NCT-72/63 ...................................................................................170
13.3. Spare Parts List for the Radar Interface Unit NWP-46..............................................................................................171

14. MAINTENANCE CHECK LIST FOR VDR/S-VDR .....................................................................................................173

15. ANNUAL INSPECTION...................................................................................................................................................187

15.1. Declaration on completion of annual inspection for VDR.........................................................................................187


15.2. Declaration on completion of annual inspection for S-VDR .....................................................................................188
15.3. Annual Inspection Procedures...................................................................................................................................189

INSPECTION CHEC LIST FOR VDR/S-VDR ......................................................................................................................193

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DOC No. 7ZPJD0387C
1. Specifications
JCY-1800/1850 VDR/S-VDR Installation Guide

1. SPECIFICATIONS

1.1. Outline of the Equipment


This equipment let the helps to detect the causes of marine accidents to prevent the recurrence in the future.
The equipment records voyage data, as required by the International Standard, during the navigation and the
hull data of the vessel.

1.2. Feature of new VDR/S-VDR

1.2.1. Common features in VDR/S-VDR

1) Black Box
▪ The operation panel on the door of RCU is removed.
▪ The external Operation Panel Unit is added to a standard equipment.

2) Radar image (option for S-VDR)


▪ 2 input ports for radar image
Selectable recording is normal function.
Recording Radar image from both of channels is optional function.
Refer to the 1.2.6 clause for details.

3) New Playback software


▪ Playback software for users is attached standard.
CF card adapter is attached standard.
Real time monitor and prolonged backup into HDD can be active.
▪ Replay software for accident investigators is attached standard.
The recorded data on capsule can be downloaded.

1.2.2. VDR (JCY-1800)

1) Reception of serial data (NMEA)


▪ Serial reception function is combined to RCU unit. (Combine DAU function)
▪ 32 input channels standard

2) Fixed capsule
▪ Using new VDR capsule produced by L-3

3) Diagnosis of JRC equipment by remote maintenance


▪ Remote maintenance function of JRC equipment is preinstalled.
Acquire maintenance data out put from JRC equipment
The acquired data can be downloaded.

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DOC No. 7ZPJD0387C
1. Specifications
JCY-1800/1850 VDR/S-VDR Installation Guide

1.2.3. S-VDR (JCY-1850)

1) Reception of serial data (NMEA)


▪ Serial reception function is combined to RCU unit. (Combine DAU function)
▪ 16 input channels standard

2) Radar image
▪ Prepare option kit (cable and BNC connector) for FGB connection
Extends on ship

3) NSK board
▪ NMEA conversion board of synchrony or step signal (for ship’s heading) and pulse signal (for ship’s
speed) is preinstalled.

4) Fixed capsule
▪ Using new VDR capsule produced by L-3

5) Correspondence of Float-free capsule


▪ Only fixed capsule
▪ The L-3 float-capsule in future

1.2.4. Option Unit

1)New digital signal converter


▪ 64 contacts type (NCT-72) or 16 contacts type (NCT-63) can be selected.
▪ Option board for A/D conversion (8 CH) can be added.

2)New Radar Interface Unit


New model is a NWP-46.
It is same as NWP-42 (current model).

1.2.5. Points of Instruction

1) Backup media
Backup media is changed into CF card from ATA card.
Adapter of CF card is a standard accessory.

2) Initial setting of ship’s heading


When connecting a heading data by a Synchro or Pulse signal, alarm is outputted at the startup of VDR. Input the
initial value of the heading by the Operation Panel unit.

3) Operation Panel unit


Operation Panel unit indicates the error cause by the error codes.
The table of error code is described on the Instruction Manual.

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DOC No. 7ZPJD0387C
1. Specifications
JCY-1800/1850 VDR/S-VDR Installation Guide

1.2.6. Operation of inputting two Radar images

1) General description of operation


FGB creates PNG files from RGB signals of radar and transmits PNG files via Ethernet.
FGB have two input ports for connecting to radar.
FGB selects a recording channel from both channels.

FGB
CH1

INPUT PORTS PNG


for RGB signals A/D LAN
file

CH2

2) Timing chart
15s

CH1

15s
7.5s 7.5s
CH2

CH1
Recording CH select
CH2
Recording PNG file

FGB creates PNG files from both channels usually and FGB selects the one PNG file for recording.

3) Operation mode
▪ Connecting the only main radar, recording the main radar image (Standard)
▪ Connecting both main radar and sub radar, recording activated radar image (Standard)
▪ Connecting both main radar and sub radar, recording both radar image (Option)
In this case, the storage capacity of a capsule and CF card is changed into 4GB.

4) Real time monitor data


In spite of not recording, the Radar image of both channels is captured in a cycle of 15 seconds.
All captured image data is outputted to a real-time monitor.
The image which is not recorded is also outputted to the real-time monitor.
The real-time monitor receives an image in a cycle of 7.5 seconds.

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DOC No. 7ZPJD0387C
1. Specifications
JCY-1800/1850 VDR/S-VDR Installation Guide

1.3. Difference between VDR and S-VDR

1.3.1. Main Specifications

Item JCY-1800 JCY-1850 Remark


Capsule NDH-316 NDH-317/317A Only fixed capsule
(New capsule is made by L-3.) (New capsule is made by L-3.)
Main Unit Recording Control Unit (RCU) Same as VDR (JCY-1800) Unification of RCU
Function of DAU is Included into the and DAU
RCU
Serial Data recording Including serial interface into the RCU Including serial interface into the RMB is not installed
Input channel: 32 ports for RCU to the NDV-1850
IEC61162-1/-2 Input channel: 16 ports for
IEC61162-1/-2
Audio recording Input CH: 9 sets for microphone unit Same as VDR (JCY-1800)
(Recording channel are 3)
3 sets for VHF radio
(Recording channel is 1)
Compressing format: G726
Video recording Input CH: 2CH for analog RGB Option Including Video
(selectable recording) (remove the FGB, cable and BNC) selector
Compressing format: PNG connector)
Operation Panel of No operation panel in the RCU Same as VDR (JCY-1800) RCU is the Black Box
RCU
External Operation Standard Same as VDR (JCY-1800)
Panel Unit
Backup Media Compact Flash Card Same as VDR (JCY-1800) With CF card adapter
Capacity: 2GB
UPS Backup voltage is DC24V (5Ah) Same as VDR (JCY-1800) New type small
battery
NSK Interface Including NSK interface (option) Including NSK interface (standard) for synchro , step and
pulse signal
Dry Contact signal Option Unit: NCT-72 Same as VDR (JCY-1800) Selectable 64ch or
Input channel: 64 ports for dry contact 16ch
signal
Option Unit: NCT-63
Input channel: 16 ports for dry contact
signal
Analog signal Option board for NCT-72 / 63 Same as VDR (JCY-1800) Built in the NCT-72 /
Input channel: 8 ports for analog signal 63

1.3.2. System components

1) Standard system
No. Unit VDR S-VDR
1 Protective Capsule Unit NDH-316 NDH-317/317A (Fixed type)
2 Recording Control Unit NDV-1800 NDV-1850
3 Operation Panel Unit NCG-169
4 Microphone Unit NVT-161
6 Connection Box NQE-3163

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DOC No. 7ZPJD0387C
1. Specifications
JCY-1800/1850 VDR/S-VDR Installation Guide

2) Option system
No. Unit VDR S-VDR Remark
1 Waterproof Microphone Unit NVT-162 NVT-162
2 (Standard) Installed into the
NSK interface board CHM-378
RCU
3 7ZZJD0052 Only CH 1 is
( FGB: CKA-137 ,RGB connectable.
Frame Grabber Board Kit (Standard)
Cable, LAN Cable, BNC
Connector (5 pieces))
4 7ZZJD0055 Additional CH 2 is
FGB CH2 Kit (Standard)
connectable.
5 Digital Signal Converter (Connectable)
NCT-72
(64CH)
6 Digital Signal Converter (Connectable)
NCT-63
(16CH)
7 (Connectable) Installed into the
Analog signal Converting Board CEF-60
NCT-72 / 63

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DOC No. 7ZPJD0387C
1. Specifications
JCY-1800/1850 VDR/S-VDR Installation Guide

1.4. JCY-1800 Configuration


1) Standard configuration of the equipment
No. Name of Component Type Name Qty Function
1 Protective Capsule Unit NDH-316 1 y Records data on the recording medium in the
recovery Protective Capsule.
y At the time of sinking, the underwater acoustic
beacon helps the searchers to detect the position
of the Protective Capsule Unit.
2 Connection Box NQE-3163 1 y Connects the Protective Capsule Unit and the
Recording Control Unit with a power supply
cable and a LAN cable.
3 Recording Control Unit NDV-1800 1 y Outputs the recorded data to the Protective
Capsule Unit and the CF CARD.
y Inputs radar images, audio data and
IEC61162-1/-2 data.
y Monitors and controls the conditions of the
system.
y Frame Grabber Board (FGB) for recording
Radar images is optional board. FGB is not a
standard component.
3-1 Data Processor Unit NDL-46 1 y Main control processing part with a built-in
backup CF CARD.
3-2 Audio Junction Board CQD-2041 1 y Audio I/F to relay the MIC and VHF signals.
3-3 Power Supply Unit NBL-327 1 y Power supply equipped with a secondary battery
and a charging circuit.
4 Operation Panel Unit NCG-169 1 y Displays the status of S-VDR.
ALARM BUZZER, an ALARM ACK SWITCH,
and LEDs are equipped.
5 Microphone Unit NVT-161 3 y Records the conversation in the bridge and
outputs into the Recording Control Unit.

Accessories

6 Spare Parts for RCU 7ZXJD0080 1 y Spares for the NDV-1800


y Fans, Fuse
7 CF Card adaptor SLCFADU 1 y for record data playback
8 LAN cable KB-10T5-03LBK 1 y 3m
9 y Only for the use by the Investigation Authorities.
Playback software CYC-315 1
y Attached inside the NDV-1800.
10 Playback Software / y For the User.
CYC-316 1 y Attached inside the NDV-1800.
Real Time Monitor

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DOC No. 7ZPJD0387C
1. Specifications
JCY-1800/1850 VDR/S-VDR Installation Guide

2) Options configuration of the equipment


No. Name of Optional Component Type Name Function
1 Microphone Unit NVT-161 y To use an “Exposed” type, remove the flange of “Built in
the ceiling” one.
y Maximum nine sets of microphones can be installed,
inclusive of standard configuration.
2 Waterproof Microphone Unit NVT-162 y Records the conversation in the wing and outputs into the
Recording Control Unit.
y Maximum nine sets of microphones can be installed,
inclusive of standard configuration and NVT-161 type.
3 y Optional interface board for heading in synchro or step
NSK interface board CHM-378 signal and ship’s speed by pulse.
y Installed in the NDV-1800.
4 y Outputs IEC61162-1 data converted from 64 dry contacts.
Digital Signal Converter
NCT-72 y Outputs IEC61162-1 data converted from 8 analog signals
(64CH) by adding the optional CEF-60.
5 y Outputs IEC61162-1 data converted from 16 dry contacts.
Digital Signal Converter
NCT-63 y Outputs IEC61162-1 data converted from 8 analog signals
(16CH) by adding the optional CEF-60.
6 Analog signal Converting y Converts eight analog signals to IEC61162-1 data.
CEF-60
Board y Installed in the NCT-72/63
7 Radar Interface Unit NWP-46 y Required when connecting the radar of UXGA display.

Accessories

8 y Spares for the NCT-72/63


Spare Parts for the DSC 7ZXJD0092
y Fuse
9 y Spares for the NWP-46
Spare Parts for the RIF 7ZXJD0093
y Fan, Fuse

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DOC No. 7ZPJD0387C
1. Specifications
JCY-1800/1850 VDR/S-VDR Installation Guide

1.5. JCY-1850 Configuration

1) Standard configuration of the equipment


No. Name of Component Type Name Qty Function
1 Protective Capsule Unit NDH-317A 1 y Records data on the recording medium in the
or recovery Protective Capsule.
y At the time of sinking, the underwater acoustic
NDH-317
beacon operates to detect the position of the
Protective Capsule Unit.
y The performance of NDH-317A and NDH-317 is
equivalent; both models are capsule for the
JCY-1850.
Mounting dimensions are the same.
2 Connection Box NQE-3163 1 y Connects the Protective Capsule Unit and the
Recording Control Unit with a power supply
cable and a LAN cable.
3 Recording Control Unit NDV-1850 1 y Outputs the recorded data to the Protective
Capsule Unit and the CF CARD.
y Inputs radar images, audio data and
IEC61162-1/-2 data.
y Monitors and controls the conditions of the
system.
y Frame Grabber Board (FGB) for recording
Radar images is an option, FGB is not a
standard component.
3-1 Data Processor Unit NDL-46 1 y Main control processing part with a built-in
backup CF CARD.
3-2 Audio Junction Board CQD-2041 1 y Audio I/F to relay the MIC and VHF signals.
3-3 Power Supply Unit NBL-327 1 y Power supply equipped with a secondary battery
and a charging circuit.
3-4 NSK interface board CHM-378 1 y Interface board for heading in synchro or step
signal and ship’s speed by pulse.
4 Operation Panel Unit NCG-169 1 y Displays the status of S-VDR.
ALARM BUZZER, an ALARM ACK SWITCH,
and LEDs are equipped.
5 Microphone Unit NVT-161 3 y Records the conversation in the bridge and
outputs into the Recording Control Unit.

Accessories

6 Spare Parts for RCU 7ZXJD0080 1 y Spares for the NDV-1850


y Fans, Fuse
7 CF Card adaptor SLCFADU 1 y for record data playback
8 LAN cable KB-10T5-03LBK 1 y 3m
9 Playback software CYC-315 y Only for the use by the Investigation Authorities.
1
y Attached inside the NDV-1850.
10 Playback Software / CYC-316 y For the User.
1 y Attached inside the NDV-1850.
Real Time Monitor

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1. Specifications
JCY-1800/1850 VDR/S-VDR Installation Guide

2) Options configuration of the equipment


No. Name of Optional Component Type Name Function
1 Microphone Unit NVT-161 y To use an “Exposed” type, remove the flange of “Built in
the ceiling” one.
y Maximum nine sets of microphones can be installed,
inclusive of standard configuration.
2 Waterproof Microphone Unit NVT-162 y Records the conversation in the wing and outputs into the
Recording Control Unit.
y Maximum nine sets of microphones can be installed,
inclusive of standard configuration and NVT-161 type.
3 Frame Grabber Board Kit 7ZZJD0052 y Kit for recording RADAR image.
y Consists of; CKA-137(FGB), BNC-Dsub15 cable (1pc.),
LAN cable, BNC-JJ (5pc.), BNC connector for 3C-2V
(5pc.)
y Installed in the NDV-1850.
4 Second Video Channel Kit 7ZZJD0055 y Kit for second RADAR video channel.
y Consists of; BNC-JJ (5pcs.) BNC-Dsub15 cable (1pc.),
BNC connector for 3C-2V (5pc.)
y Installed in the NDV-1850.
5 Radar Interface Unit NWP-46 y Required when connecting the radar of UXGA display.
Accessories
6 Spare Parts for the RIF 7ZXJD0093 y Spares for the NWP-46
y Fan, Fuse

z When radar images cannot be recorded, the output data of AIS must be recorded instead.

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1. Specifications
JCY-1800/1850 VDR/S-VDR Installation Guide

1.6. Present and New model Comparison table

1.6.1. VDR

Item JCY-1700 JCY-1800 Remark


Capsule NDH-288A/B NDH-316 Only fixed
(made by L-3) (New capsule is made by L-3.) capsule

Beacon Beacon
Beacon Cover: Yes Beacon Cover: No
Water Pressure Switch: No Water Pressure Switch: Yes
Water Switch: Dual Pins Water Switch: Single Pin
Main Unit Recording Control Unit (RCU) Recording Control Unit (RCU) Unification of
Data Acquisition Unit (DAU) Function of DAU is Included into the RCU and DAU
RCU
Serial Data recording DAU: Including serial interface into the RCU IEC61162-2 for
Input channel: 16 ports for IEC61162 Input channel: 32 ports for AIS
4 ports for analog signal (op.) IEC61162-1/-2
Audio recording Input CH: 9 sets for microphone unit Input CH: 9 sets for microphone unit
(Recording channel are 3) (Recording channel are 3)
3 sets for VHF radio 3 sets for VHF radio
(Recording channel is 1) (Recording channel is 1)
Compressing format: G726 Compressing format: G726
Video recording Input CH: 1ch for analog RGB Input CH: 2CH for analog RGB Including Video
Compressing format: PNG (selectable recording) selector
Compressing format: PNG
Operation Panel of Including into the door of RCU No operation panel in the RCU RCU is the Black
RCU Box
External Operation Option Standard
Panel Unit
Backup Media PC Card (ATA type) Compact Flash Card With CF card
Capacity: 2GB Capacity: 2GB adapter
UPS Backup voltage is DC24V (8Ah) Backup voltage is DC24V (5Ah) New type small
battery
NSK Interface Option unit: NCT-27B Including NSK interface (option) for synchro , step
and pulse signal
Dry Contact signal Option Unit : NCT-57 Option Unit: NCT-72 Selectable 64ch or
Input channel: 64 ports for dry contact Input channel: 64 ports for dry contact 16ch
signal signal
Option Unit: NCT-63
Input channel: 16 ports for dry contact
signal
Analog signal Option board for DAU Option board for NCT-72 / 63 Built in the
Input channel: 4 ports for analog signal Input channel: 8 ports for analog signal NCT-72 / 63
Option unit: NQA-4091A
Input channel: 8 ports for analog signal

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1. Specifications
JCY-1800/1850 VDR/S-VDR Installation Guide

1.6.2. S-VDR

Item JCY-1700S JCY-1850 Remark


Capsule NDH-317 / NDH-317A NDH-317 New fixed type
(New capsule is made by L-3.) (New capsule is made by L-3.) capsule

Beacon Beacon
Beacon Cover: No Beacon Cover: No
Water Pressure Switch: Yes Water Pressure Switch: Yes
Water Switch: Single Pin Water Switch: Single Pin
Main Unit Same as VDR (JCY-1700) Same as VDR (JCY-1800)
Serial Data recording Same as VDR (JCY-1700) Including serial interface into the RCU IEC61162-2 for
Input channel: 16 ports for AIS
IEC61162-1/-2
Audio recording Same as VDR (JCY-1700) Same as VDR (JCY-1800)
Video recording Option Option Refer to a VDR
(remove the FGB) (remove the FGB, cable and BNC) comparison table
connector) for details.
Operation Panel of Same as VDR (JCY-1700) Same as VDR (JCY-1800)
RCU
External Operation Same as VDR (JCY-1700) Same as VDR (JCY-1800)
Panel Unit
Backup Media Same as VDR (JCY-1700) Same as VDR (JCY-1800)
UPS Same as VDR (JCY-1700) Same as VDR (JCY-1800)
NSK Interface Same as VDR (JCY-1700) Including NSK interface (standard) for synchro , step
and pulse signal
Dry Contact signal Same as VDR (JCY-1700) Same as VDR (JCY-1800)
Analog signal Same as VDR (JCY-1700) Same as VDR (JCY-1800)

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DOC No. 7ZPJD0387C
DOC No. 7ZPJD0387C
12
Figure 1: System Diagram
DGPS * TTYCS-1
(Yard)
AIS * TTYCS-1
(Yard)
Speed Log * TTYCS-1
(Yard)
Gyro Compass * TTYCS-1
(Yard)
Auto Pilot * TTYCS-1
(Yard)
Rudder Angle Indicator * TTYCS-1
(Yard)
Echo Sounder * TTYCS-1
(Yard)
Anemometer * TTYCS-1
(Yard)
Engin Telegraph * TTYCS-1
(Yard)
Remote Control System * TTYCS-1
(Yard)
Other * TTYCS-1
(Yard)
X-Band Radar * TTYCS-1
(JRC)
Other * TTYCS-1Q
(Yard)
Other * TTYCS-1Q
(Yard)
* TTYCS-1Q
Dry Contact * MPYC-xx * TTYCS-1Q
(Yard)
Analog * TTYCS-x
(Yard) *3C-2V R
*3C-2V G
*3C-2V B
*3C-2V H synch
*3C-2V V synch
From AC Distributor
Dry Contact * MPYC-xx
(Yard)
*TTYCS-1Q
Mic-1 MIC1
Analog * TTYCS-x *TTYCS-1Q
(Yard) Mic-2 MIC2
*TTYCS-1Q
Mic-4 MIC4
*TTYCS-1Q
From AC Distributor Mic-5 MIC5
*TTYCYS-1Q
Mic-7 MIC7(W.P.)
*TTYCYS-1Q
Mic-8 MIC8(W.P.)
Gyro Compass [STEP] * MPYC-4
(Yard)
Gyro Compass [Synchro] * MPYC-7
(Yard) * TTYCS-1
VHF Telephone No.1
* TTYCS-1
VHF Telephone No.2
Speed Log [Pulse] * MPYC-2
(Yard)
*TTYCS-1Q
*DPYC-2.5
AC220V 60Hz 1 phase
1.7. JCY-1800 System Diagram
VDR/S-VDR Installation Guide JCY-1800/1850
1. Specifications
DOC No. 7ZPJD0387C
13
Figure 2: System Diagram
DGPS * TTYCS-1
(Yard)
AIS * TTYCS-1
(Yard)
Speed Log * TTYCS-1
(Yard)
Gyro Compass * TTYCS-1
(Yard)
Auto Pilot * TTYCS-1
(Yard)
Rudder Angle Indicator * TTYCS-1
(Yard)
Echo Sounder * TTYCS-1
(Yard)
Anemometer * TTYCS-1
(Yard)
Engin Telegraph * TTYCS-1
(Yard)
Remote Control System * TTYCS-1
(Yard)
Other * TTYCS-1
(Yard)
X-Band Radar * TTYCS-1
(JRC)
Other * TTYCS-1Q
(Yard)
Other * TTYCS-1Q
(Yard)
*3C-2V R
*3C-2V G
*3C-2V B
*3C-2V H synch
*3C-2V V synch
*TTYCS-1Q
Mic-1 MIC1
*TTYCS-1Q
Mic-2 MIC2
*TTYCS-1Q
Mic-4 MIC4
*TTYCS-1Q
Mic-5 MIC5
*TTYCYS-1Q
Mic-7 MIC7(W.P.)
*TTYCYS-1Q
Mic-8 MIC8(W.P.)
Gyro Compass [STEP] * MPYC-4
(Yard)
Gyro Compass [Synchro] * MPYC-7
(Yard) * TTYCS-1
VHF Telephone No.1
* TTYCS-1
VHF Telephone No.2
Speed Log [Pulse] * MPYC-2
(Yard)
*TTYCS-1Q
*DPYC-2.5
AC220V 60Hz 1 phase
1.8. JCY-1850 System Diagram
VDR/S-VDR Installation Guide JCY-1800/1850
1. Specifications
1. Specifications
JCY-1800/1850 VDR/S-VDR Installation Guide

1.9. Functions of electrical circuit board

Main electrical circuit table of NDV-1800 (VDR)

Unit Circuit name Model Function S-VDR Remark


PSU Power supply CBM-168 Battery backup for 2 hours same
NBL-327 board (PSB)
Thermo sensor CHG-213 Temperature monitoring of a same
board battery
Data Processor Main Control CDJ-2304 Main control same
Unit Board (MCB) HUB unit: 1port + 4ports
NDL-46 16ports for IEC61162-1 / 2
Internal operation panel
Audio Recording CHA-387 Input CH: 9 sets for microphone same
Board (ARB) unit (Recording channel are 3)
3 sets for VHF radio
(Recording channel is 1)
Compressing format: G726
Frame Grabber CKA-137A Input CH: 2CH for analog RGB Option
Board (FGB) (selectable)
Compressing format: PNG
Remote CDK-287 16ports for IEC61162-1 / 2 Not installed Main Control
Maintenance Board for Remote
Board (RMB) Maintenance
System
Option Board NSK Interface CHM-378 To record gyro compass signal Standard
Board (NIB) (Option) (Synchro / Step) and/or Ship’s
speed log signal as IEC61162-1
sentence formatter

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JCY-1800/1850 VDR/S-VDR Installation Guide

RCU: NDV-1800/1850

PSU: NBL-327

MCB: CDJ-2304
(ARB: CHA-387)

CF Cars

CF Cars
Audio Interface Board
FGB: CKA-137A

RMB: CDK-287

Mother Board

NIB: CHM-378

NIB: CHM-378
Terminals for serial data

BNC connector for RGB

Battery

AC Input terminal

AC Output terminal

OPU: NCG-169

Display:
Error Code display
Software version
Heading value in case of Synchro or Step
signal connecting

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1. Specifications
JCY-1800/1850 VDR/S-VDR Installation Guide

1.10. Specifications of each unit

1.10.1. Protective Capsule Unit: PCU (NDH-316)

(1) Function:
The protective capsule unit (PCU) records navigation data, hull data, conversation in the bridge, conversation over VHF
radio, and radar image data to the recording medium in the PCU.
When submerged, the Underwater Acoustic Beacon with PCU, which is a battery-powered, transmits a pulsed acoustic
signal for capsule searchers.

(2) Performance:
a) Interface:
1) Standard: IEEE802.3 (10Base-T/ 100Base-TX)
2) Protocol: TCP/IP
b) Recording duration and capacity:
1) Duration: 12 hours
2) Capacity: 2.0GB (flash memory)
c) Data Recording Interval:
1) Sensor Data: depends on the input from the sensors (normally 1 second)
2) Audio Data: continuous (1 audio file / minute)
3) Image Data: 1 image per 15 second (Option)
d) Acoustic underwater beacon:
1) Operating frequency: 37.5kHz ±1kHz
2) Operating time: minimum 30 days after submerged in the water
3) Detectable range: 1800m - 3600m
(depends on surrounding environment)
4) Battery life: maximum 5-years

(3) Environmental condition


There shall be neither the damage of the final record media nor the loss of recorded data under the conditions shown
below.
a) Shock: A half sine-wave pulse of 50G, with an interval of 11msec
b) Penetration: A mass of 250 kg with a pin of 100mm diameter, dropped from 3m
c) Fire: 10 hours with 260 °C fire
1 hour with 1100 °C fire
d) Deep-sea water pressure: 60 Mpa
(equivalent to 6000m of depth)
General environmental condition
e) Operating temperature: -25°C to +55°C (IEC 60945 exposed type)
f) Storage temperature -55°C to +70°C (IEC 60945 exposed type)
g)Vibration: 2Hz to 13.2Hz ±1.0mm
13.2Hz to 100Hz 0.7G

(4) General specification


a) Input voltage range: 19.5 - 36.5VDC
b) Power consumption: 3W
c) Size: 182.4(W) x 206.5(D) x 218.3(H) mm
d) Mass: 8.7kg
e) Color: fluorescent orange

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1.10.2. Protective Capsule Unit: PCU (NDH-317A/317)

(1) Function:
The Protective Capsule Unit (PCU) is not a float-free type but a fixed type. The PCU records navigation data, hull data,
conversation in the bridge, conversation over VHF radio, and radar image data to the recording medium in the PCU.
When submerged, the Underwater Acoustic Beacon with PCU, which is a battery-powered, transmits a pulsed acoustic
signal for capsule searchers.

(2) Performance:
a) Interface:
1) Standard: IEEE802.3 (10Base-T/ 100Base-TX)
2) Protocol: TCP/IP
b) Recording duration and capacity:
1) Duration: 12 hours
2) Capacity: 2.0GB (flash memory)
c) Data Recording Interval:
1) Sensor Data: depends on the input from the sensors (normally 1 second)
2) Audio Data: continuous (1 audio file / minute)
3) Image Data: 1 image per 15 second (Option)
d) Acoustic underwater beacon:
1) Operating frequency: 37.5kHz ±1kHz
2) Operating time: minimum 30 days after submerged in the water
3) Detectable range: 1800m - 3600m
(depends on surrounding environment)
4) Battery life: maximum 5-years

(3) Environmental condition


There shall be neither the damage of the final record media nor the loss of recorded data under the conditions shown
below.
a) Shock: A half sine-wave pulse of 50G, with an interval of 11msec
b) Fire: 10 hours with 260 °C fire
1 hour with 1100 °C fire
c) Deep-sea water pressure: 60 Mpa
(equivalent to 6000m of depth)
General environmental condition
a) Operating temperature: -25°C to +55°C (IEC 60945 exposed type)
b) Storage temperature -55°C to +70°C (IEC 60945 exposed type)
c)Vibration: 2Hz to 13.2Hz ±1.0mm
13.2Hz to 100Hz 0.7G

(4) General specification


a) Input voltage range: 19.5 - 36.5VDC
b) Power consumption: 3W
c) Size: NDH-317A 186(W) x 209(D) x 217(H) mm
NDH-317 182(W) x 206(D) x 215(H) mm
d) Mass: NDH-317A 7.6kg
NDH-317 8.1kg
e) Color: fluorescent orange / White

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JCY-1800/1850 VDR/S-VDR Installation Guide

Present and New model Comparison table of the Capsule for S-VDR

No. Item Present model New model Remark

1 Type name NDH-317 NDH-317A


2 Memory Capacity 2.0GB 2.0GB same
3 Size [mm] 182.4(W) x 206.5(D) x 215.2(H) 186.2(W) x 209.3(D) x 217.4(H) almot the same
4 Mass [kg] 8.1 7.6 almost the same
5 Mounting dimensions Radius: 87.64mm, 120degree Radius: 87.64mm, 120degree same
6 Beacon Water Pressure Switch Water Pressure Switch same
Water Switch: Single Pin Water Switch: Single Pin
7 DC Power wiring Wiring to the Junction Box Wiring to the Junction Box ???
1: Shield 1: Green
2: Red (+24V) 2: Red (+24V)
3: Black (GND) 3: Black (GND)
8 LAN wiring Wiring to the Junction Box Wiring to the Junction Box same
4: White/Orange (Tx+) 4: White/Orange (Tx+)
5: Orange (Tx-) 5: Orange (Tx-)
6: White/Green (Rx+) 6: White/Green (Rx+)
7: Green (Rx-) 7: Green (Rx-)
8: Shield 8: Shield
9 LAN interface 10/100Base-T 10/100Base-T
10 Compass safe distance Standard: 1.3m Standard: 0.5m improvement
Steering: 0.8m Steering: 0.4m
11 Input voltage range 24Vdc (19.5 - 36.5Vdc) 24Vdc (19.5 - 36.5Vdc)
12 Power consumption 3.0W 3.0W

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JCY-1800/1850 VDR/S-VDR Installation Guide

1.10.3. Recording Control Unit: RCU (NDV-1800/1850)

1.10.3.1. Operation Panel (Internal)

(1) Performance:
a) Button operation:
1) Recording stop: Stop to record data to PCU
2) Recording restart: Restart to record data to PCU
3) Card recording stop: Stop to record data to CF card. (enables to take out CF card from RCU)
b) LED Indication:
1) Recording status Recording / Recording stop
2) CF card status Recording / Recording stop (enables to take out CF card)
3) CF card Media error Access error to CF card

1.10.3.2. Data Processor Unit

(1) Function:
a) Control of recording navigation and hull data to PCU.
b) Collects data of navigation and hull condition according to IEC61162-1/2.
The data collected are as follows according to the IEC61996-2
1) Date and Time (UTC)
2) Ship’s position measured by the electronic position fixing system
3) Ship’s speed (over ground/water)
4) Ship’s heading with a gyrocompass or magnetic compass
5) Under keel clearance
6) Main alarms (indicated in the bridge)
7) Rudder order and response data
8) Engine order and response data
9) Hull opening status (for RO-RO passenger ships and ferry ships only)
10) Watertight door / Fire door status
11) Bow acceleration and hull stress data
(only for the ships mandatorily having hull stress indicator)
12) Wind direction / wind speed data
(only when the vessel is equipped with anemometer)
13) AIS data (S-VDR)
When radar images cannot be recorded, the output data of AIS must be recorded as a
substitute.
However, JCY-1800/1850 can also record both AIS data and radar images.

In case of S-VDR:
If the sensor outputs no data by IEC61162, items 5)-12) are not recorded.
c) Capturing, encoding and recording of conversation audio on the bridge, VHF communications audio and radar
image shown on the display.
d) Copying the recording data to the CF card.
e) Monitoring and control of the system.

(2) Performance:
a) Communication to PCU:
1) Standard: IEEE802.3 (10Base-T/ 100Base-TX )
2) Protocol: TCP/IP
b) Sensor data input :
1) Input channel: NDV-1800 (VDR): up to 32 (channels)
NDV-1850 (S-VDR): up to 16 (channels)
2) Data input interface: IEC61162-1/-2 (RS-422)

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3) Recording interval: depends on the input from the sensors (normally 1 second)
c) Bridge audio input:
1) Input channel: up to 9 (channels)
2) Input sensitivity: 6kHz
3) Recording interval: continuous (1 audio file / minute)
d) VHF communications input (audio):
1) Input channel: up to 3 (channels)
2) Input sensitivity: 3.5kHz
3) Input level: 0 dBm 600-ohm balance
4) Recording interval: continuous (1 audio file / minute)
e) Radar image data input (input of No1. X band radar is recommended):
1) Input channel: 2 (channels)
Auto selection of a radar image from both channels
(If the radar is of JRC make, automatic selection of on-operation radar
is possible.)
2) Input interface: analog RGB/Hs/Vs
- RGB: 0.7Vp-p (video signal)
- Hs: TTL
- Vs: TTL
3) Resolution: 640 x 350 – 1600 x 1200 pixel (conforms to VESA DMTS)
4) Refresh rate: 60 - 85 Hz (conforms to VESA DMTS)
(Resolution 1600 x 1200 pixel 60Hz only)
5) Recording interval: 1 image every 15 seconds
f) Recording data backup:
1) Media: CF card
(Adapter for PCMCIA type-2 is attached to the RCU.)
2) Storage capacity: 2.0GB
g) Blackout processing:
1) Recording duration: 2 hours while blackout
(during the blackout, only the conversation in the bridge is recorded)
2) Restoration time required: less than 1 minute
(Recovery time from blackout operation to normal operation on
restoration of ship’s generator.)
h) GPS select signal input:
1) Interface: Dry (voltage free) contact closure
(Commonly used with External Contact Input )
2) Operation: Recording GPS selection (active open/close)
i) RADAR select signal input: (Only JMA-9900, JMA-900M, JMA-5300
1) Interface of JRC radar: IEC61162-1 (RS-422)
2) Operation of JRC radar: Active radar selection by JRC original sentence
3) Interface of other radar: Dry (voltage free) contact closure
(Commonly used with External Contact Input )
4) Operation of other radar: Recording RADAR selection by dry contact closure (active open/close)
j) External Contact Input (dry contact):
1) Number of input: maximum 3 dry contacts (voltage free)
(Commonly used with the input signals which select RADAR or GPS.)
2) Output sentences: Registers sentences at the time of their making and opening

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JCY-1800/1850 VDR/S-VDR Installation Guide

1.10.3.3. Power Supply Unit

(1) Function:
a) Power supply to RCU and PCU in normal operation
b) Power supply to RCU and PCU for 2 hours on blackout.

(2) Performance:
a) Input voltage range: 100 - 120VAC +/- 10% 1-phase 50/60Hz +/-5%
200 - 240VAC +/- 10% 1-phase 50/60Hz +/-5%
(Auto switching)
b) Output voltage: 5VDC, 12VDC, 24VDC
c) Maximum power output: 140VA
d) Battery capacity: 24VDC 5Ah
e) Expectant battery age: max 4-years
(Depending on circumstance. This age is based on ambient operating
temperature: 25 deg., load 70%)

1.10.3.4. External Interface

a) External alarm lamp output:


1) Interface: Dry (voltage free) contact closure
2) Operation: System down (normal-close or open)
3) Current: 1A or less at 24VDC / 0.5A or less at 125VAC
b) External alarm buzzer output:
1) Interface: Dry (voltage free) contact closure
2) Operation: System down (normal-close or open)
3) Current: 1A or less at 24VDC / 0.5A or less at 125VAC

1.10.3.5. Environmental condition

(1) Operating temperature: -15°C to +55°C (IEC 60945 protected type)


(2) Temperature and humidity: +40°C, 93%
(3) Vibration: 2Hz to 13.2Hz ±1.0mm
13.2Hz to 100Hz 0.7G

1.10.3.6. General specification

(1) Power voltage: 100 - 120VAC +/- 10% 1-phase 50/60Hz (IEC 60945)
200 - 240VAC +/- 10% 1-phase 50/60Hz (IEC 60945)
(2) Power consumption:
(including capsule unit & operation panel unit & microphone phantom power)
90VA in UPS battery charge
50VA in normal operation
(3) Size: 419.5(w) x 250(d) x 480(h) mm
(4) Mass: 23.0kg (NDV-1800), 21.0kg (NDV-1850)
(5) Color: N7 semi-gloss texture

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JCY-1800/1850 VDR/S-VDR Installation Guide

1.10.3.7. NSK interface (VDR: option, S-VDR: standard)


(1) Function: Records gyro compass signal (Synchro / Step) and/or Ship’s speed log signal
as IEC61162-1 sentence formatter
(2) Performance:
a) Signal input: Synchro signal for Gyro compass
Ratio: 360X, 180X, 90X, 36X, 1X
Primary voltage: AC50 – 115V, 50/60Hz
Secondary voltage: AC20 – 90V, 50/60Hz
Step signal for Gyro compass
Ratio: 360X, 180X, 90X, 36X, 1X
Voltage: DC24V / 35V / 50V / 70V
Pulse signal for speed log
Pulse number: 200P / 400P / 100P / 160P (per NM)
Interface: Opto-Isolation / dry contact signal
b) Recoding data: Data type: IEC61162-1
Heading Sentence formatter: HDT
Sip speed Sentence formatter: VBW

1.10.3.8. Radar switching recording function


Specification of radar switching recording function when connecting two radars is as follows:

(1) Function:
a) The radar screen in operation is automatically identified and recorded.
Automatic identification can be performed by monitoring the operation conditions of the scanners, which can be
judged by the original sentences conforming to IEC61162 outputted from JRC radars.

b)Switching recording function is only available when JRC radars are connected.
The radars corresponding to this switching recording function are the current models or newer (JMA-5300,
JMA-9900, JMA-900M). The older models do not correspond.

(2) Performance:
Radar switching recording function supports for connecting two non-JRC radars (refer to 2 and 3 below).
However, for non-JRC radars, we do not recommend using switching recording function because automatic
identification of the working radar is not functional under the normal operation conditions.
For using switching recording function in the case of non-JRC radars, read the following specification for proper
recording of the working radar images.

a) Current JRC radars (JMA-5300, JMA-9900, JMA-900M)


Operation conditions of scanners are monitored by the sentences conforming to IEC61162 outputted from
X-band radars. When the scanner of X-band radar is in operation, the radar image connecting to CH1 will
be recorded. When the scanner of X-band radar is not in operation, the radar image connecting to CH2
will be recorded.

b) Switching SW connection
Recording modes can be selected by connecting the switching SW of the following specification to the dry
contact input (PI_1 and PI_2 of TB406) of Recording Control Unit (RCU).
¾ AUTO mode: Images of CH to which the synchronized signals are outputted are
automatically selected and recorded. If the synchronized signals
are outputted from both CH1 and CH2, CH1 has the priority to be
selected.

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1. Specifications
JCY-1800/1850 VDR/S-VDR Installation Guide

¾ CH1 recording mode: Images of CH1 are forced to be recorded.


If no images are inputted to CH1, the image data will not be recorded.

¾ CH2 recording mode: Images of CH2 are forced to be recorded.


If no images are inputted to CH2, the image data will not be recorded.

PI_1(TB406) PI_ 2(TB406) RADAR Recording Mode


OPEN OPEN AUTO
OPEN CLOSE CH1 record
CLOSE OPEN CH2 record

When in operation by AUTO mode, the objective radar images will be recorded if the power of
nonoperational radar is turned off. If the nonoperational radar is set standby, outputting radar
images is not stopped and therefore, only the X-band radar screen without any echoes will be
recorded.

c) Continuous AUTO mode


When the switching SW is not connected and two radars are connected, images will be recorded
continuously by AUTO mode.

1.10.4. Operation Panel Unit: OPU (NCG-169)


(1) Function: Visible indication and audible alarm for VDR system alarm in the Wheelhouse
Display of the cause of an error
Input of Heading initial value
(2) Performance:
a) Type: Flush mount type or Wall mount type
b) Power supply: Supplied from the Recording Control Unit NDV-1800/1850
c) Indication: LED lighting for alarm indication
4 digit LED for error code indication
Buzzer (mutable by ACK switch)
d) Operation: Alarm acknowledgement
Dimmer of LED
(3) NSK operation: (When the NSK interface board is added.)
a) Operation Entry of the initial value of heading
b) Indication Heading value indication
(4) Environmental condition:
a) Operating temperature: -15°C to +55°C (IEC 60945 protected type)
b) Temperature and humidity: +40°C, 93%
c) Vibration: 2Hz to 13.2Hz ±1.0mm
13.2Hz to 100Hz 0.7G
(5) General specification:
a) Size: 145(w) x 50(d) x 165(h) mm
b) Mass: 0.3kg
c) Color: N4 semi-gloss texture

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1.10.5. Microphone Unit (NVT-161)


(1) Function: Acquisition of W/H conversation, Alarms and sounds etc. in W/H
(2) Performance:
a) Type: Ceiling mount type, wall mount type
b) Device: Electoret condenser microphone
c) Directivity: Hemispherical and omnidirectional
d) Receiving range: 2.5m of radius
e) Power supply: Phantom powered by 12VDC
f) Test device: Built-in speaker for audio acquisition test
(3) Environmental condition:
a) Operating temperature: -15°C to +55°C (IEC 60945 protected type)
b) Temperature and humidity: +40°C, 93%
c) Vibration: 2Hz to 13.2Hz ±1.0mm
13.2Hz to 100Hz 0.7G
(4) General specification
a) Size: 110(w) x 44.5(d) x 160(h) mm
b) Mass: 0.2kg
c) Color: N4 semi-gloss texture

1.10.6. Waterproof Microphone Unit (NVT-162) -Option-


(1) Function: Acquisition of wing conversation etc.
(2) Performance:
a) Type: Wall mount type
b) Device: Electoret condenser microphone
c) Directivity: Hemispherical and omnidirectional
d) Receiving range: 2.5m of radius
e) Power supply: Phantom powered by 12VDC
f) Test device: Built-in speaker for audio acquisition test
(3) Environmental condition:
a) Operating temperature: -25°C to +55°C (IEC 60945 exposed type)
b) Temperature and humidity: +40°C, 93%
c) Vibration: 2Hz to 13.2Hz ±1.0mm
13.2Hz to 100Hz 0.7G
d) Waterproof grade: IPx6
(4) General specification
a) Size: 126(w) x 93(d) x 110(h) mm
b) Mass: 1.2kg
c) Color: N7 semi-gloss

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1.10.7. Digital Signal Converter (NCT-72) 64CH -Option-


(1) Function: The Digital signal converter should acquire alarms or status condition via dry
contact closure.
(2) Performance:
a) Dry contact Input port: Dry (voltage free) contact closure
Max. 64 port
b) Contact closure interface:
1) Driving power supply: +12VDC
2) Status: Normal Close / Normal open
c) Communication port To the NDV-1800 RCU
d) Data output interface Data type: IEC61162-1
(3) Optional Analog interface: (When the optional Analog signal converting board CEF-60 is added.)
a) Analog signal Input port: Max. 8 port
b) Signal input:
1) Voltage: +/-500mV, +/-5V, +/-10V
2) Current: +/-20mA
c) Communication port Same port as dry contact signals
d) Data output interface Data type: IEC61162-1
Analog Sentence formatter: XDR
(4) Environmental condition:
a) Operating temperature: -15°C to +55°C (IEC 60945 protected type)
b) Temperature and humidity: +40°C, 93%
c) Vibration: 2Hz to 13.2Hz ±1.0mm
13.2Hz to 100Hz 0.7G
(5) General specification
a) Power voltage: 100 - 120VAC +/- 10% 1-phase 50/60Hz (IEC 60945)
200 - 240VAC +/- 10% 1-phase 50/60Hz (IEC 60945)
b) Power consumption: 25VA
c) Size: 300(w) x 130(d) x 420(h) mm
d) Mass: 5kg
e) Color: N7 semi-gloss

1.10.8. Digital Signal Converter (NCT-63) 16CH -Option-


(1) Function: The Digital signal converter should acquire alarms or status condition via dry
contact closure.
(2) Performance:
a) Dry contact Input port: Dry (voltage free) contact closure
Max. 16 port
b) Contact closure interface:
1) Driving power supply: +12VDC
2) Status: Normal Close / Normal open
c) Communication port To the NDV-1800 RCU
d) Data output interface Data type: IEC61162-1
(3) Optional Analog interface: (When the optional Analog signal converting board CEF-60 is added.)
a) Analog signal Input port: Max. 8 port

b) Signal input:
1) Voltage: +/-500mV +/-5V +/-10V
2) Current: +/-20mA

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c) Communication port Same port as dry contact signals


d) Data output interface Data type: IEC61162-1
Analog Sentence formatter: XDR
(4) Environmental condition:
a) Operating temperature: -15°C to +55°C (IEC 60945 protected type)
b) Temperature and humidity: +40°C, 93%
c) Vibration: 2Hz to 13.2Hz ±1.0mm
13.2Hz to 100Hz 0.7G
(5) General specification
a) Power voltage: 100 - 120VAC +/- 10% 1-phase 50/60Hz (IEC 60945)
200 - 240VAC +/- 10% 1-phase 50/60Hz (IEC 60945)
b) Power consumption: 25VA
c) Size: 300(w) x 130(d) x 230(h) mm
d) Mass: 2.9kg
e) Color: N7 semi-gloss

1.10.9. Radar Interface Unit (NWP-46) -Option-


(1) Function: The NWP-46 is required when a high resolution (UXGA) radar display is
connected to the VDR/S-VDR.
The NWP-46 is an option unit in order to install a FGB near the radar, because
high resolution RGB signals can not be extended to the VDR/S-VDR,
The Frame Grabber Board (FGB) in the NWP-46 is moved from the Recording
Control Unit.
(2) Performance:
a) Basic performance: It is the same as the Radar image input specification of the Recording Control
Unit.
b) Communication port To the NDV-1800/1850 RCU via Ethernet
(3) Environmental condition:
a) Operating temperature: -15°C to +55°C (IEC 60945 protected type)
b) Temperature and humidity: +40°C, 93%
c) Vibration: 2Hz to 13.2Hz ±1.0mm
13.2Hz to 100Hz 0.7G
(4) General specification
a) Power voltage: 100 - 120VAC +/- 10% 1-phase 50/60Hz (IEC 60945)
200 - 240VAC +/- 10% 1-phase 50/60Hz (IEC 60945)
b) Power consumption: 10VA
c) Size: 255(w) x 160(d) x 72(h) mm
d) Mass: 1.5kg
e) Color: N4 semi-gloss

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2. INSTALLATION PROCEDURES

2.1. General Installation Procedures


1) Install every unit.
2) Connect the units with cables according to the installation drawing of the ship.
3) Connect cables to the sensors onboard according to the installation drawing of the ship.
4) Check if the wirings are done correctly.
5) Run a burn-in test. (For the RCU, make sure that it runs on the battery power, which automatically
turns on during blackout.)
6) Check the communications between the units and from the sensors onboard.
7) Check the recorded data.

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2.2. Points of installation

2.2.1. Capsule
1) Connection box
Connection box is wired the same as current box.
Power line of capsule is 24 voltages line, and power cable is composed with 2 lines of power line and a shield line.
In order to use 100Mbps Ethernet line, LAN cable shall be wired near terminal in twist status.

2) RCU wiring
In order to connect with RJ-45 connector, the connector is attached on ship.

The connector is attached standard in product, but serviceman shall prepare pressure implement for LAN cable.

3) Beacon
Beacon electrode is protected by water pressure sensor.
Beacon protection cover (plastic case) is not necessary.
To measure beacon battery voltage, shall measure voltage by digital tester between beacon electrode and frame after
removing water pressure sensor. (The performance degradation of a water pressure sensor shall be prevented.)
At First installation, voltage measurement is not necessary. But the voltage shall be measured at annual check.

4) Mounting direction
As the cable of Capsule turns to a stern, the Capsule should be installed. (preventive measures against water intrusion)

2.2.2. Operation panel unit


1) wiring
Wiring of DC 12V line and RS-485 communication line

2) Installation place
Shall be installed in bridge
The installation is not necessary near VDR main unit.

2.2.3. Microphone unit


1) Wiring
It shall be wired the same as previous model (JCY-1700).

2.2.4. Radar Image


Since FGB unit is option in case of S-VDR, the following option kit shall be installed on ship.

1) CH1 connection
Frame Grabber Board Kit: 7ZZJD0052
FGB: CKA-137
• RGB cable(DSUB15-BNCx5)
• LAN cable
• BNC connector x5(attached insulated ring)

2) CH2 connection
When two radars are connected to VDR, CH2 connection kit shall be added.
• FGB CH2 Kit: 7ZZJD0055
• RGB cable (DSUB15-BNCx5)
• BNC connector x5(attached insulated ring)

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2.2.5. Serial data(NMEA)


1) Wiring
It shall be wired the same as previous model (JCY-1700).

2) Reception lamp
There is not OK/NG lamp (Green/Red).
Reception status is shown on the maintenance software.

3) Operation panel unit


Error information of reception is shown by error code on operation panel unit.
(Therefore main unit lamp is not necessary to check.)
If error code is shown, the code means unit ID assigned every unit, not connection channel,
Unit ID is assigned by maintenance software.

E.g. GPS: Error code: 6041


60 = Serial data reception is NG.
41 = GPS unit ID
When “Other” is selected as unit ID, the connection CH is shown as error code.

2.2.6. Option unit


Connected equipment by RS-422 port

1) Connection CH
It shall be connected from CH13 to CH16.
When the option unit is connected, shall be connected in order of CH16, CH15, CH14 and CH13.

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2.2.7. Switching Radar


When two radars are connected and VDR record one of two radar images by switching.

1) In case of JRC Radar


The following radars output a PJRC sentence which includes a status of transmitting RF signal.
When main radar is transmitting, main radar image is recorded. When main radar is not transmitting, sub radar image
is recorded.
Connect a serial output data from Radar unit to the RCU.

Model PJRC Remark


JMA-5300 Support
JMA-9900 Support
JMA-900 Support Ver. 2.0.8 or later
Other old model Not support

Outputting sentence of the Radar unit

$PJRC, RA, 15, ?, xxxxxxxxxx*hh<CR><LF>


? = 1: transmitting RF
0: not transmitting RF

2) In case of switching signal by dry-contacts


In order to switch by dry-contacts, it is necessary to set the logic of dry- contact (Open/Close) for radar selection
(Auto selection/Main/sub)

E.g.)Setup Table
PI_1 PI_2 MODE
OPEN OPEN AUTO
OPEN CLOSE CH1 record
CLOSE OPEN CH2 record
CLOSE CLOSE -

PI_1

PI_2

3) In case of none switching signal by dry-contact


Radar image in CH input image signal is recorded.
When radar images are input to both of CH, CH1 image is recorded.

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2.2.8. GPS selection


In the following case, GPS selection should be set up.
Connecting two GPS units to one port via a switcher
Connecting a dry contact signal of switcher

1) Change a recording GPS


When the selection information of GPS is connected with a dry contact signal, VDR records change information.
(This is not mandatory.)

Set the logic of the dry contacts by the maintenance software.


Ex) OPEN: Main GPS
Close: Sub GPS

2.2.9. Radar Interface Unit NWP-46

1) Summary of Radar Interface unit (NWP-46)


When VDR is connected with the Radar which has the 1600 x 1200 (UXGA ) screen resolution, VDR requires a
Radar Interface unit.
Since UXGA image data has the very high frequency, an RGB cable is inextensible to VDR.
This problem is solved by changing connection between VDR and Radar into LAN connection by the Radar
Interface unit. Therefore it is necessary to install the Radar Interface unit near the Radar.

2) Radar
At present, although NWP-42 is required only for the time of connecting Chart Radar and VDR, all Radar with
UXGA screen resolution will require it from now on.

3) Components of NWP-46
NWP-46 are composed by “FGB: Frame Grabber Board” (CKA-137) , and AC/DC power supply.
FGB is removed from RCU to NWP-46 when NWP-46 is connected to Radar, although FGB is built in RCU usually.

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4) System configuration diagram

● Normal system ( XGA or SXGA etc. )


An RGB cable is extended from radar and it connects to VDR.

● Chart radar system with NWP-46 (only UXGA)


By connecting NWP-46 to Radar, a LAN cable is extended and it connects to VDR.

5) Shipment units and parts


・ NWP-46 (The piece of Velcro for fixation to Radar is stuck on the bottom of the NWP-46.)
・ DVI-Dsub15 Display cable ( Radar - NWP-46)
・ LAN connector and Cover : five pieces (Connector is crimped to a LAN cable.)
・ (Two pieces are used by NWP-46 and RCU sides. Three pieces are spares. )
・ Base for cable clamp : five pieces
・ Cable clamp : five pieces

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2.3. FGB Kit (7ZZJD0052) Installation Procedure

2.3.1. Components
No. Parts Type Qty Remark
1 FGB (Frame Grabber Board) CKA-137 1 Fixed to frame metal
2 RGB cable 7ZCJD0281 1 D-SUB (15)-BNC (x5)
3 J-J type BNC connector BCJ-JR 5 Fixed to frame metal
4 LAN cable 7ZCJD0284 1 Connection between the FGB and the MCB
5 Screws 3 For J-J type BNC connector frame installation
6 BNC connector BCP-H3B 5 For a Radar unit connection to the S-VDR

2.3.2. Installation procedure

STEP Procedure
1

Cover

Remove a cover of slot for the FGB installation.


Unscrew two screws to fix the cover.

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FGB

Set the FGB (CKA-137) to the slot.


Screw the two screws to fix the FGB.
3

R: Red
G: Green
B: Blue
H: Gray
V: Black

Connect the RGB cable to the five BNC connectors on the backside of frame.
Caution) The cable of an assignment color is connected to the appointed location.
R: Red G: Green B: Blue H: Gray V: Black
4

BNC connector frame

Three screws

Install the BNC connector frame with three screws.


Screw the three screws.

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RGB cable

Cable clamp: 2 points

Cable clamp: 2 point

Cable length is adjusted so that it may not


interfere with the door of RCU.

Lay the RGB cable.


Fix the RGB cable by four cable clamps in the ceiling panel section, and connect with the "RGB1" D-SUB
connector of FGB.
Shorten the RGB cable length of the FGB side for not touching against door of RCU.
6

LAN cable

Connect the LAN cable between the FGB and the MCB.
Connect the LAN cable to any LAN port of VDR-LAN on the MCB.

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2.3.3. Setup procedure


The configuration file for connection Radar unit is uploaded to the FGB.
Upload the configuration file with the maintenance software.
Refer to the 6.1.7th clause for details.

2.3.4. Check a Radar image


Check the recording radar image with the Radar monitoring function of maintenance software.

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JCY-1800/1850 VDR/S-VDR Installation Guide

3. MECHANICAL INSTALLATION

3.1. Protective Capsule: NDH-316/317/317A

3.1.1. Selecting the Location


The Protective Capsule contains the final recording medium. If the capsule should sink into the sea, it
would be retrieved by ROV (Remote Operation Vehicle) or by divers.
To ensure its continuous normal operation and also to ease its recovery and maintenance, the capsule
needs to be mounted at a suitable location and in an appropriate way. It should be recommended that the
capsule be mounted at a place that satisfies the following conditions.

1) External open deck, e.g. compass deck


2) A place where the capsule can be appropriately grounded to the ship’s hull
3) A place where unobstructed open space can be secured in its vicinity
4) A place as close to the central line of the ship as possible
5) A place where a compass safety distance over 3m in radius can be secured
6) A place that allows easy recovery of the capsule, should the ship sink into the sea

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3.1.2. Installing the Capsule

3.1.2.1. Mounting the Capsule

1) NDH-316 for VDR

Mount the capsule with 12 mm steel bolts to the mounting bracket on the external deck. To secure the
grounding of the capsule, do not paint the contact surface of the mounting bracket.

V O Y AG E D AT A RE C O R DE R
D O NO T O PE N
RE P O R T T O AU T H O RI T I E S

FIG. 3-1-1: Mounting the Protective Capsule NDH-316

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2) NDH-317 for S-VDR

Mount the capsule with 12 mm steel bolts to the mounting bracket on the external deck. To secure the
grounding of the capsule, do not paint the contact surface of the mounting bracket.

VOYAGE DATA RECORDER


DO NOT OPEN
REPORT TO AUTHORITIES

FIG. 3-1-2: Mounting the Protective Capsule NDH-317

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2) NDH-317A for S-VDR

Mount the capsule with 12 mm steel bolts to the mounting bracket on the external deck. To secure the
grounding of the capsule, do not paint the contact surface of the mounting bracket.

VOYAGE DATA RECORDER


DO NOT OPEN
REPORT TO AUTHORITIES

FIG. 3-1-3: Mounting the Protective Capsule NDH-317

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3.1.2.2. Fastening the Capsule

Fasten the capsule with external tooth lock washers to the mounting bracket on the external deck.
Then, apply a waterproof treatment of RTV (Room Temperature Vulcanizing) sealing material to
secure its grounding to the ship’s hull.

VOYAGE DATA RECORDER


DO NOT OPEN
REPORT TO AUTHORITIES

FIG. 3-1-4: Grounding to the Hull

The procedures for fastening the Capsule are:

i. Remove the painting around the three holes in the mounting brackets of the Protective Capsule
(NDH-316/317/317A).
ii. Place an external tooth lock washer on each of the three holes in the mounting brackets.
iii. Apply RTV (Room Temperature Vulcanizing) sealants around the mounting holes.
iv. Place the Protective Capsule (NDH-316/317/317A) on the mounting brackets. Adjust the capsule’s
position so that its three holes coincide with those of the mounting brackets.
v. Put steel bolts in the holes.
vi. Fasten the bolts with nuts.

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3.1.2.3. Vicinity clearance of the Capsule


To ease the maintenance of the Protective Capsule and its recovery in the event of any sea accident,
make sure that its vicinity is clear and free from obstacles.

VOYAGE DA TA RECORDER
D O NOT OPEN
REPORT TO AUT HORITIES

FIG. 3-1-5: Vicinity of the Capsule: NDH-316 / NDH-317 / NDH-317A

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3.2. Connection Box: NQE-3163

3.2.1. Selecting the Location


The Connection Box connects the Protective Capsule and the Recording Control Unit with a data line
and a power supply line.

It should be recommended that its location should be selected to meet the following conditions.

1) The location needs to be within 1.5m from the Protective Capsule. (The cable attached with the
Protective Capsule is 3.0m in length.)
2) The location needs to be free from excessive vibrations.

3.2.2. Mounting the Connection Box

Fix the Connection Box to handrail or the support pole provided for this box.
The length between the Protective Capsule and the Connection Box should be within 1.5m.

● Seal up four cable grand with silicon or putty sealant.


(The water intrusion to a junction box is reported. It is necessary to seal up for preventing against water intrusion.)

FIG. 3-2-1: Mounting the Connection Box


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3.2.3. Mounting the Capsule (NDH-316) and the Connection Box of VDR (JCY-1800)

AUTHORITIES
TA RECORDER


T OPEN
REPORT TO AUTHORITIES
VOYAGE DATA RECORDER
DO NOT OPEN

FIG. 3-2-2: Location for Mounting the Capsule (NDH-316) and the Connection Box

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3.2.4. Mounting the Capsule (NDH-317) and the Connection Box of S-VDR (JCY-1850)

AUT HORITIES
TA RECORDER


T OPEN
REPORT TO AUTHORITIES
VOYAGE DAT A RECORDER
DO NOT OPEN

FIG. 3-2-3: Location for Mounting the Capsule (MDH-317) and the Connection Box

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3.2.5. Mounting the Capsule (NDH-317A) and the Connection Box of S-VDR (JCY-1850)

AUT HORITIES
TA RECORDER


T OPEN
REPORT TO AUTHOR ITIES
VOYAGE DAT A RECORDER
DO NOT OPEN

FIG. 3-2-4: Location for Mounting the Capsule (NDH-317A) and the Connection Box

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3.3. Recording Control Unit: NDV-1800 / NDV-1850

3.3.1. Selecting the Location

It should be recommended that the location for mounting the Recording Control Unit (NDV-1800/1850)
be selected to meet the following conditions.
It should be recommended that the Recording Control Unit to be mounted in the wheelhouse.
The international standards require the Operation Panel Unit (NCG-169) to be mounted in the
wheelhouse.

1) The length of the cable between the Recording Control Unit and the Protective Capsule
(NDH-316/317/317A) should not exceed 30m.
2) The lengths of cables connected to the units installed in the wheelhouse should be as short as
possible.
3) The Recording Control Unit should be protected from bad weathers, and the temperature
around it should be kept at a comfortable level.
4) The Recording Control Unit should be free from excessive vibrations.
5) The Recording Control Unit should be within a compass safety distance of 1.2m.
6) The Recording Control Unit should be distant enough from electric apparatuses such as a
RADAR and radio communication devices that emit excessive electromagnetic field.
7) The maintenance operations such as backing up the data and replacing the battery of the
power supply unit should be easy enough.

3.3.2. Fastening the Recording Control Unit

3.3.2.1. Connecting Cables

1) Wiring hole:
The Recording Control Unit is connected with cables from the Protective Capsule, the Operation
Panel Unit, the Radar video, the Microphone Units, the Sensor signal (IEC61162-1/2) and so on.
The Recording Control Unit therefore has holes in its bottom for these cables to come through.

2) Grounding terminal:
To ensure continuous and stable operations, the Recording Control Unit needs to be grounded to
the ship’s hull

3.3.2.2. Vicinity Clearance of the Recording Control Unit

The Recording Control Unit has a front door. To allow the door to open easily at anytime, the area
within 0.43m of the front door should be kept obstacle-free.

3.3.2.3. Fastening the Recording Control Unit

Fasten the Recording Control Unit onto a bulkhead with four M8 steel bolts (φ10mm). The
bulkhead has to sustain the weight of 23kg of the Recording Control Unit.

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1) NDV-1800

FIG. 3-3-1: Mounting Outline and Vicinity Clearance of the Recording Control Unit
NDV-1800

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1) NDV-1850

FIG. 3-3-2: Mounting Outline and Vicinity Clearance of the Recording Control Unit
NDV-1850

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3.4. Operation Panel Unit: NCG-169

3.4.1. Selecting the Location

The Operation Panel Unit should be installed in the bridge console panel or a bulkhead in the
wheelhouse.

3.4.1.1. Recommended Location

The following is the recommended location for mounting the Operation Panel Unit. It should be in
the wheelhouse.

1) The bridge console panel


2) The panel in the back of the wheelhouse

3.4.1.2. Note on selection

Consider the followings when selecting a location for mounting the Operation Panel Unit.

1) In the event of an alarm going off, one, while piloting the ship, should hear the alarm tone
sounding and see the alarm lamp lighting.
2) The Operation Panel Unit should be away from electric apparatuses such as the RADAR
transceiver, radio communication equipment, and so on that may emit an excessive
electromagnetic field.
3) The Operation Panel Unit should be free from excessive vibrations.
4) The Operation Panel Unit should be within a compass safety distance of 0.1m.

3.4.2. Fastening the Operation Panel Unit

The Operation Panel Unit can be fastened on or in the bulkhead or console panel. When it is placed in
the bulkhead or the console panel, the surface of the panel needs to be cut out in the shape shown in the
Figure 3-6 in the next page. When it is fastened on the bulkhead or the console panel, remove its flange.
It has 2 wiring holes in the bottom and the back for cables to come in through.

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NCG-169 VDR OPERATION PANEL

FIG. 3-4-1: Mounting Outline and Vicinity Clearance of the External Alarm Unit
(Built-in Type)

NC G - 1 6 9 VD R O P E RA T I O N P AN E L

FIG. 3-4-2: Mounting Outline and Vicinity Clearance of the External Alarm Unit
(Exposed Type)

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3.5. Microphone Unit: NVT-161

3.5.1. Selecting the Location

The Microphone Unit collects conversations in the bridge, other voices through the public addressor and
the intercom, and alarms buzzers of the group panel installed in the bridge. The locations of the
microphones should be carefully selected so that they can record vital voice communications.

3.5.1.1. Recommended Location

Although the number of microphones needed depends on the bridge layout, in most cases three
microphones will do. The recommended locations for mounting microphones are:

1) The overhead panel or the ceiling above the main conning station.
2) The overhead panel or the ceiling above the main route planning station i.e., the chart table.
3) The overhead panel or the ceiling in the vicinity of the radio transceiver.

3.5.1.2. Notes on selection

Consider the followings when selecting a location for mounting a Microphone Unit.
Microphones can collect conversations within a radius of 2.5m. Any obstacles or sources of noise
(60dB or more) should be kept out of this range.

1) The microphone unit should be away from any ventilator or draft.


2) The microphone unit should be away from electric apparatuses such as the RADAR, radio
communication equipment, and so on that may emit an excessive electromagnetic field.
3) The microphone unit should not be exposed to excessive vibration.
4) The microphone unit should be in a compass safety distance of 0.5m.

3.5.2. Fastening a Microphone Unit

A Microphone Unit can be mounted in or on the ceiling, a bulkhead, or a console panel. When mounting
it in a console panel, cut out the panel surface in the shape as shown in the figure in the next page.
Or when mounting it on the surface, remove the flange from the Microphone Unit.
Any Microphone Unit has 2 wiring holes.
It has a label for the unit number on it. Confirm the location of the label and make sure that the unit
number on the label is equal to what is written in the instruction drawing.

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FIG. 3-5-1: Mounting Outline and Installation Clearance of the Microphone Unit
(Built-in Type)

FIG. 3-5-2: Mounting Outline and Installation Clearance of the Microphone Unit
(Exposed Type)

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3.6. Waterproof Microphone Unit: NVT-162 (Option)

3.6.1. Selection of mounting location

Waterproof Microphone Units collect conversations about controlling the ship and other voices through
the public addressor in the wing. The locations of Waterproof Microphone Units should be carefully
selected so that they can collect vital voice communications. The selected locations should meet the
following conditions.

3.6.1.1. Recommended Location

Although the number of waterproof microphones needed depends on the wing width, in most cases,
the wings can be covered by two waterproof microphones. The following is the recommended
location for mounting waterproof microphones.

1) The overhead panel nears the talkback equipment.

3.6.1.2. Note on selection

Consider the followings when selecting a location for mounting a Waterproof Microphone Unit.
Waterproof microphones can collect conversations within a radius of 2.5m. Any obstacles or
sources of noise (60dB or more) should be kept out of this range.

1) The waterproof microphone unit should be away from any ventilator or draft.
2) The waterproof microphone unit should be away from electric apparatuses such as the RADAR,
radio communication equipment, and so on that may emit an excessive electromagnetic field.
3) The waterproof microphone unit should be free from excessive vibrations.
4) The waterproof microphone unit should be in a compass safety distance of 0.4m.

3.6.2. Fastening a Waterproof Microphone Unit

Mount a Waterproof Microphone Unit on a bulkhead in a wing. The unit has 2 holes (φ10mm) on its
sides. Insert M8 steel bolts in them and fasten the unit with them.
It has a label for the unit number on it. Confirm the location of the label and make sure that the unit
number on the label is equal to what is written in the instruction drawing.

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FIG. 3-6-1: Outline of the Waterproof Microphone NVT-162

More than 60 degrees

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3.7. Digital Signal Converter: NCT-72 - 64ch - (VDR Option)

3.7.1. Selecting the Location

The location of a Digital Signal Converter should meet the following conditions.
1) The length of the cable to each sensor should be as sort as possible.
2) The Digital Signal Converter should be protected from bad weathers, and the temperature around it
can be kept at an appropriate level.
3) The Digital Signal Converter should be free from excessive vibrations.
4) The compass safety distance of 0.2m can be secured.
5) The Digital Signal Converter should be away from electric apparatuses such as the RADAR, radio
communication equipment, and so on that may emit an excessive electromagnetic field.
6) The maintenance and inspections should be easy enough.
7) The grounding wire to the ship’s hull should be as short as possible.

3.7.2. Fastening the Digital Signal Converter

3.7.2.1. Connecting Cables

1) Wiring hole:
Any Digital Signal Converter is connected with cables from the Recording Control Unit and various
sensors. It therefore has wiring holes in its back and bottom for these cables to come in through.
2) Grounding terminal:
To ensure continuous and stable operations, any Digital Signal Converter needs to be grounded
appropriately to the ship’s hull.

3.7.2.2. Vicinity Clearance of a Digital Signal Converter

Any Digital Signal Converter has a cover on top. To allow the cover to open easily at anytime for
maintenance and inspections, the area within 0.43m of the top cover should be kept obstacle-free.

3.7.2.3. Fastening a Digital Signal Converter

Fasten a Digital Signal Converter onto a bulkhead with four M6 steel bolts (φ7.5mm). The bulkhead
has to sustain the weight of 5.0kg of the Digital Signal Converter.

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FIG. 3-7-1: Mounting Outline and Vicinity Clearance of a Digital Signal Converter

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3.8. Digital Signal Converter: NCT-63 - 16ch - (VDR Option)

3.8.1. Selecting the Location

The location of a Digital Signal Converter should meet the following conditions.
1) The length of the cable to each sensor should be as sort as possible.
2) The Digital Signal Converter should be protected from bad weathers, and the temperature around it
can be kept at an appropriate level.
3) The Digital Signal Converter should be free from excessive vibrations.
4) The compass safety distance of 0.2m can be secured.
5) The Digital Signal Converter should be away from electric apparatuses such as the RADAR, radio
communication equipment, and so on that may emit an excessive electromagnetic field.
6) The maintenance and inspections should be easy enough.
7) The grounding wire to the ship’s hull should be as short as possible.

3.8.2. Fastening the Digital Signal Converter

3.8.2.1. Connecting Cables

1) Wiring hole:
Any Digital Signal Converter is connected with cables from the Recording Control Unit and various
sensors. It therefore has wiring holes in its back and bottom for these cables to come in through.

2) Grounding terminal:
To ensure continuous and stable operations, any Digital Signal Converter needs to be grounded
appropriately to the ship’s hull.

3.8.2.2. Vicinity Clearance of a Digital Signal Converter

Any Digital Signal Converter has a cover on top. To allow the cover to open easily at anytime for
maintenance and inspections, the area within 0.43m of the top cover should be kept obstacle-free.

3.8.2.3. Fastening a Digital Signal Converter

Fasten a Digital Signal Converter onto a bulkhead with four M6 steel bolts (φ7.5mm). The bulkhead
has to sustain the weight of 2.9kg of the Digital Signal Converter.

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FIG. 3-7-2: Mounting Outline and Vicinity Clearance of a Digital Signal Converter

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3.9. Radar Interface Unit: NWP-46 (Option)

3.9.1. Installing the FGB into the NWP-46


Move the FGB (CKA-137/A) in the RCU to the Radar Interface Unit (NWP-46).

1) Remove the FGB from the RCU.


Unscrew two screws to fix the FGB.

FGB: CKA-137/A

2) Set the cover to the slot for the FGB.


Screw the two screws to fix the cover.
The cables connected to the FGB board are not used. Fix the cables to the interior of RCU.

Cover

3) Remove the FGB from the base plate.


Unscrew five screws to fix the FGB. The base plate is not used.

five screws

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4) Open the top cover of the Radar Interface Unit (NWP-46).


Unscrew eight screws to fix the top cover.

Eight screws
• four screws on the top cover
• two screws on the both side
cover

5) Remove the base plate for mounting the FGB from the Radar Interface Unit.
Unscrew four screws to fix the base plate.

four screws

base plate

6) Check that the power switch of power supply board is turned ON.
Turn on the power switch if the power switch is turned OFF.
Mount the base plate after pulling up two power cables for connecting the FGB.
(Refer to the upper picture.)

Power switch
I: ON / O: OFF

two power cables

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7) Mount the FGB on the base plate.


Screw five screws to fix the FGB.
Connect the two power cables to J1 and J2 of the FGB.

two power cables

five screws

8) Close the top cover of the Radar Interface Unit.


Screw eight screws to fix the top cover.

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3.9.2. Selecting the Location

The location of a Radar Interface Unit should meet the following conditions.
1) The length of the RGB cable to Radar unit should be as sort as possible.
2) The Radar Interface Unit should be protected from bad weathers, and the temperature around it can
be kept at an appropriate level.
3) The Radar Interface Unit should be free from excessive vibrations.
4) The compass safety distance of 0.5m can be secured.
5) The maintenance and inspections should be easy enough.
6) The grounding wire to the ship’s hull should be as short as possible.
7) Install in the space on the background of a liquid crystal Radar display.

Radar Interface Unit

3.9.3. Fastening the Radar Interface Unit

3.9.3.1. Connecting Cables

1) Grounding terminal:
To ensure continuous and stable operations, any Radar Interface Unit needs to be grounded
appropriately to the ship’s hull.

3.9.3.2. Fastening a Radar Interface Unit

Fasten a Radar Interface Unit on a Radar unit with Velcro.

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FIG. 3-9-1: Mounting Outline and Vicinity Clearance of a Radar Interface Unit

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3.9.4. Connection to the JMA-900 Chart Radar Unit

3.9.4.1. Fastening the Radar Interface Unit on the JMA-900 Chart Radar Unit

Install the Radar Interface unit (NWP-46) as follows procedure.

1)Remove the front cover of Radar

Remove the cover of Radar with reference to a


“Radar installation guide”.

Assemble the laid LAN cable and Power cable.

2)Connect the display cable to Radar

Connect the DVI plug of an attached display cable


to the jack on the AGP slot of the Radar.

Caution

Do not remove this connector when the Chart


Radar is turned on. An image data is no longer
outputted from Radar.

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3) Wiring in the Radar

Fix the display cable by the attached clamp.

Earth the shield of LAN cable and Power


cable to bottom chassis of the Radar.
Fix the two cables on the comb type base.

Fix the two cables at optimal position by


attached clamps.

Pull out the three cables from a feed port.

Fix the three cables by an attached clamp.

Cables: Display cable


LAN cable
Power cable

Pull up the three cables through this space.

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4)Connect to a Radar Interface unit


Connect the power cable to the terminal.

Connect the plug of display cable in the “RGB IN”


jack.

Caution

Do not remove this connector when Chart Radar is


turned on. An image data is no longer outputted
from Radar.

Connect the plug of LAN cable in the “LAN” jack.

Make the power switch into the position of ON. So


a Radar Interface unit (NWP-46) will be interlocked
with the power supply of RCU.
5) Install a Radar Interface unit

Install a Radar Interface unit by the piece of Velcro


on a Radar body.

Fix the three cables by a attached clamp.

3.9.4.2. Edit a setup file of a Chart Radar (JMA-900M series) to output a image data for VDR

The output port of Chart Radar which connected Radar Interface unit is not outputting image data in the default setting.
It needs to be setting changed for outputting an image data for VDR from a Chart Radar.

● Edit a setup file with reference to the installation guide of a Chart Radar (JMA-900M series).

Caution

A Chart Radar is watching whether a Radar Interface unit is connected to the image output port. When a Radar
Interface unit is not connected, a Chart Radar stops image data output, but also initialize a setup file.
→ Do not remove the display cable when a Chart Radar(JMA-900M series) is turned on. When it has removed, it is
necessary to edit a setup file again for outputting image data for a VDR.

3.9.4.3. Check the function

・ Turn on the RCU and check that green LED of the LAN connector of the Radar Interface unit lights up.
When green LED does not light up, it is a mistake in wiring with RCU.
・ When green LED lights up, get a Radar image data by a maintenance software.

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4. CABLING

4.1. Cabling of the Protective Capsule NDH-316/317/317A

4.1.1. Protective Capsule NDH-316/317 – Connection Box NQE-3163

Two 3m cables are connected to the Protective Capsule NDH-316/317. One is used for power supply,
while the other is for data communication; the shielded twist pair cable of Ethernet category-5 based on
TIA/EIA-568A standard.
These cables are connected to the terminal board in the Connection Box NQE-3163.

Connection Table:
Term. # Cable Color Signal Name
Power Cable of the Protective Capsule (Red Cable)
1 SHIELD Hull Ground
2 RED 24VDC
3 BLACK 24VDC Return
Shielded Twist Pair Cable (Ethernet cable) of the Protective Capsule (Black Cable)
4 WHITE/GREEN TX (+)
5 GREEN TX (-)
6 WHITE/ORANGE RX (+)
7 ORANGE RX (-)
8 SHIELD Hull Ground

4.1.2. Protective Capsule NDH-317A – Connection Box NQE-3163

Two 3m cables are connected to the Protective Capsule NDH-317A. One is used for power supply, while
the other is for data communication; the shielded twist pair cable of Ethernet category-5 based on
TIA/EIA-568A standard.
These cables are connected to the terminal board in the Connection Box NQE-3163.

The NDH-317A has two positive cables and two negative cables. So, each two cables are connected to
the terminal board for power connection.

Connection Table:
Term. # Cable Color Signal Name
Power Cable of the Protective Capsule (Red Cable)
1 SHIELD Hull Ground
2 RED, RED (with Black marking) 24VDC
3 BLACK, BLACK (with Gray marking) 24VDC Return
Shielded Twist Pair Cable (Ethernet cable) of the Protective Capsule (Black Cable)
4 WHITE/GREEN TX (+)
5 GREEN TX (-)
6 WHITE/ORANGE RX (+)
7 ORANGE RX (-)
8 SHIELD Hull Ground

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4.2. Cabling of the Recording Control Unit NDV-1800/1850

The following cables are connected to the Recording Control Unit (RCU).

1) The power supply cable and the LAN cable of the Ethernet category-5 between the Connection Box and
the RCU.
2) The cable of the RS-485 between the Operation Panel Unit and the RCU.
3) The cables from the Microphone Units.
4) The cables from the VHF radio telephones.
5) The co-axial cables for video signals from the RADAR equipment.
6) The data cable between the NMEA output sensor and the RCU.
7) The communication cable between the Dry Signal Converter and the RCU.
8) The cable for Synchro/Step signal from the Gyro.
9) The cable for Pulse signal from the Speed log.
10) The power cable from the Power Distribution Board.
11) The cable for supplying AC power to the Option Units.

4.2.1. Recording Control Unit NDV-1800/1850 –Connection Box NQE-3163

Connect the power supply cable and LAN cable from the Connection Box to the Recording Control Unit.
The length of each cable should be 30m or less.

Connection table for power line:


RCU Connection Box
Signal Name
Term # Term #
TB406 TB1
1 [DC24V] 2 DC Line + (DC 19.5V~36V)
2 [GND] 3 DC Line - (DC 19.5V~36V)
Cable Clamp 1 Shield

Cable Specification 2 (wires) x 2.5 mm2 , shielded waterproof cable

Connection table for data line:


RCU Connection Box
Comments
Term # Term #
Cdj-2304
J503 [VDR-LAN] TB1
RJ-45 CONNECTOR
1 [TXP] 4 Ethernet TX (+) White / Green
2 [TXN] 5 Ethernet TX (-) Green
3 [RXP] 6 Ethernet RX (+) White / Orange
4 - Blue
5 - White / blue
6 [RXN] 7 Ethernet RX (-) Orange
7 - White / Brown
8 - Brown
SHIELD 8 SHIELD

Shielded twist pair waterproof cable of Category-5


Cable Specification
Ethernet complying with TIA/EIA-568A

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4.2.2. Recording Control Unit NDV-1800/1850 – Operation Panel Unit NCG-169

Connect the power supply cable and RS-485 serial cable from the Recording Control Unit to the
Operation Panel Unit. The length of each cable should be 30m or less.

Connection table for communication and power line:


RCU OPU
Signal Name
Term # Term #
CQD-2040
TB403 [OPU] TB1101
1 [+12V] 1 +12V
2 [GND] 2 GND
3 [T/R +] 3 TX/Rx +
4 [T/R -] 4 Tx/Rx -
FG - Shield

Cable Specification 2-pair x twisted pair x 0.75mm2, shielded

4.2.3. Recording Control Unit NDV-1800/1850 – Microphone Unit NVT-161

Connect cables to the TB1 of the Microphone Units.


Connect the cables from the Microphone Units to the 5P detachable terminals of the RCU.
Be sure that the unit number corresponds to the terminal number of the RCU.
The length of each cable should be 30m or less.

Connection Table:
RCU Microphone Unit
Signal Name
Connector Pin# Term #
CQD-2041 TB1
J901 [MIC-1] /
J902 [MIC-2] /
J903 [MIC-3] /
J904 [MIC-4] /
J905 [MIC-5] /
J906 [MIC-6] /
J907 [MIC-7] /
J908 [MIC-8] /
J909 [MIC-9]
1 [MIC+] 1 HOT line of Microphone
(Phantom powered line: 12VDC)
2 [MIC-] 2 COLD line of Microphone
(Phantom powered line: 12VDC)
3 [MIC-GND] 3 GND line of Microphone
(Phantom powered line: 12VDC return)
4 [SPK+] 4 HOT line of Self-test Speaker
5 [SPK-] 5 COLD line of Self-test Speaker

Cable Specification 2-pair x twisted pair x 0.75mm2, shielded

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4.2.4. Recording Control Unit NDV-1800/1850 – Waterproof Microphone Unit NVT-162

The connection table is the same as that of the Microphone Unit NVT-161 except the cable specification.
Make sure that the unit number of the Waterproof Microphone Unit coincides with the terminal number
of the RCU.
The length of each cable should be 30m or less.

Cable Specification 2-pair x twisted pair x 0.75mm2, shielded and waterproof

4.2.5. Recording Control Unit NDV-1800/1850 – VHF Radio telephone equipment

Connect a cable to an audio signal output of a VHF radiotelephone.


Connect the cable to the detachable 3P of the RCU.

RCU VHF set


Comments
Connector Pin# Term #
CQD-2041
J910 [VHF-1]/
J911 [VHF-2]/
J912 [VHF-3]
1 [+] VHF audio output (HOT line)
2 [-] VHF audio output (COLD line)
3 [Shield] Shield

Cable Specification 1-pair x twisted pair x 0.75mm2 , shielded

* Signal Specification for VHF radiotelephone connected to the RCU


Output impedance: 600-ohm balanced
Output signal level: 0 dBm
In case the signals of the VHF radiotelephone are unbalanced, do not short circuit between the [C]
terminal and the [SHIELD] terminals.

4.2.6. Recording Control Unit NDV-1800/1850 – RADAR video

Connect the coaxial cable to a video signal output of the RADAR equipment.
In case the video output connector is HD (3WAY), it needs to be transformed into BNC connector. Use
the attached BNC plug when connecting the Video cable to the RCU.

Connection table: Video input CH1


RCU RADAR set
Signal Name
Connector # Connection #
RGB
Connector panel
J101 [R] R Red signal
J102 [G] G Green signal
J103 [B] B Blue signal
J104 [H] Hs Horizontal sync pulse
J105 [V] Vs Vertical sync pulse

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Connection table: Video input CH2


RCU RADAR set
Signal Name
Connector # Connection #
RGB
Connector panel
J106 [R] R Red signal
J107 [G] G Green signal
J108 [B] B Blue signal
J109 [H] Hs Horizontal sync pulse
J110 [V] Vs Vertical sync pulse

Coaxial cable of 75-ohm impedance


Cable Specification
e.g. 3C-2V / RG-59/U

4.2.6.1. Signal format of RADAR video

The video output format for a color raster scan display employs the five different signal types:

Signal Name Details of signal


R RED The red intensity amplitude.
The standard voltage level is 0.7V peak.
Impedance is 75-ohm.
G GREEN The green intensity amplitude.
The standard voltage level is 0.7V peak.
Impedance is 75-ohm.
B BLUE The blue intensity amplitude.
The standard voltage level is 0.7V peak.
Impedance is 75-ohm.
Hs HORIZONTAL Sync Synchronized signals of the horizontal line (positive/negative),
Signal is in TTL level.
Vs VERTICAL Sync Synchronized signals of the vertical line (positive/negative),
Signal is in TTL level.

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4.2.6.2. Monitor Timing of the RADAR Video

The monitor timing of the RADAR video signal is decided based on the VESA DTMS. The VESA
DTMS stands for Video Electronics Standards Association Discrete Monitor Timings Standard.

With the VDR, the following signals can be input.

1) Resolution: Up to 16000 x 1200 pixels


2) Refresh rate: Up to 85 Hz (depending on resolution)
3) Pixel frequency: Up to 162.0 MHz
4) Scan method: interlaced / non-interlaced
5) Synchronize method: Separate / Synch on Green

Refresh Horizontal Pixel


Resolution
Rate Frequency Frequency
640 x 350 pixels 85 Hz 37.9 kHz 31.500 MHz
640 x 400 pixels 85 Hz 37.9 kHz 31.500 MHz
720 x 400 pixels 85 Hz 37.9 kHz 35.500 MHz
640 x 480 pixels 60 Hz 31.5 kHz 25.175 MHz
72 Hz 37.9 kHz 31.500 MHz
75 Hz 37.5 kHz 31.500 MHz
85 Hz 43.3 kHz 36.000 MHz
800 x 600 pixels 56 Hz 31.5 kHz 36.000 MHz
60 Hz 37.9 kHz 40.000 MHz
72 Hz 48.1 kHz 50.000 MHz
75 Hz 46.9 kHz 49.500 MHz
85 Hz 53.7 kHz 56.250 MHz
1024 x 768 pixels 60 Hz 48.4 kHz 65.000 MHz
70 Hz 56.5 kHz 75.000 MHz
75 Hz 60.0 kHz 78.750 MHz
85 Hz 68.7 kHz 94.500 MHz
1152 x 864 pixels 75 Hz 67.5 kHz 108.000 MHz
1280 x 960 pixels 60 Hz 60.0 kHz 108.000 MHz
1280 x 1024 pixels 60 Hz 64.0 kHz 108.000 MHz
75 Hz 80.0 kHz 135.000 MHz
85 Hz 91.1 kHz 157.500 MHz
1600 x 1200 pixels 60 Hz 75.0 kHz 162.000 MHz

* Scan method is non-interlaced for all the resolutions.

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4.2.6.3. Connectability of JRC RADAR Series

The Connectability of JRC RADAR equipment is tabulated as below. All the RADAR equipment
other than JMA-9900 / 9800mk2 needs an additional video buffer inside.

1) JMA-9900 / 9800mk2 series


Resolution 1024 x 768 pixel
Scan Non-interlaced
Color Color
Output Signal R / G / B / Vs / Hs
Connector D-SUB15
Vertical Refresh rate 60 Hz
Sync Impedance 75 ohms
Signal level +5.0 - 0V at 2.2k ohms termination
+2.5 - 0V at 75 ohms termination
Polarity Negative
Horizontal Frequency 48.36 kHz
Sync Impedance 75 ohms
Signal level +5.0 - 0V at 2.2k ohms termination
+2.5 - 0V at 75 ohms termination
Polarity Negative
Video Pixel frequency 125.000 MHz
signal Impedance 75 ohms
Signal level +0.7 - 0V
Polarity Positive
The type of its output connector, HD (3WAY), is different from that of the input connectors of the
VDR, BNC. A connection kit (CQD-1891) is therefore needed to connect them.

* JMA-9900 / 9800mk2 series Radar should be connected to the S-VDR

2) JMA-5300 series
Resolution 1280 x 1024 pixel
Scan Non-interlaced
Color Color
Output Signal R / G / B / Vs / Hs
Connector D-SUB15
Vertical Refresh rate 60 Hz
Sync Impedance 75 ohms
Signal level +5.0 - 0V at 2.2k ohms termination
+2.5 - 0V at 75 ohms termination
Polarity Positive
Horizontal Frequency 64.0kHz
Sync Impedance 75 ohms
Signal level +5.0 - 0V at 2.2k ohms termination
+2.5 - 0V at 75 ohms termination
Polarity Positive
Video Pixel frequency 108.000 MHz
signal Impedance 75 ohms
Signal level +0.7 - 0V
Polarity Positive
*To make the output to the VDR viable, please incorporate an amplifier (CAD-249), RGB cable
(CFQ-8914) and VDR connection kit (CQD-1891) into the RADAR equipment, using a kit
provided by JRC.

* JMA-5300 series Radar should be connected to the S-VDR

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3) JMA-900M series (Chart Radar)


Resolution 1600 x 1200 pixel
Scan Non-interlaced
Color Color
Output Signal R / G / B / Vs / Hs
Connector BNC
Vertical Refresh rate 60 Hz
Sync Impedance 75 ohms
Signal level +5.0 - 0V at 2.2k ohms termination
+2.5 - 0V at 75 ohms termination
Polarity Negative
Horizontal Frequency 75 kHz
Sync Impedance 75 ohms
Signal level +5.0 - 0V at 2.2k ohms termination
+2.5 - 0V at 75 ohms termination
Polarity Positive
Video Pixel frequency 162.000 MHz
signal Impedance 75 ohms
Signal level +0.7 - 0V
Polarity Positive
* If the Radar equipment is JMA-900M, the Radar Interface Unit (NWP-46) should be installed.
Connection cable (DVI-DSUB15) is an accessory of NWP-46.

* JMA-900M series Radar should be connected to the S-VDR

4) JMA-9800 series
Resolution 1024 x 768 pixel
Scan Non-interlaced
Color Color
Output Signal R / G / B / Vs / Hs
Connector BNC
Vertical Refresh rate 60 Hz
Sync Impedance 75 ohms
Signal level +5.0 - 0V at 2.2k ohms termination
+2.5 - 0V at 75 ohms termination
Polarity Negative
Horizontal Frequency 48.36 kHz
Sync Impedance 75 ohms
Signal level +5.0 - 0V at 2.2k ohms termination
+2.5 - 0V at 75 ohms termination
Polarity Negative
Video Pixel frequency 125.000 MHz
signal Impedance 75 ohms
Signal level +0.7 - 0V
Polarity Positive
*To make the output to the VDR viable, please incorporate an amplifier (NAD-30)
and VDR connection kit (MPBC36097) into the RADAR equipment, using a kit
provided by JRC.

* JMA-9800 series Radar should be connected to the S-VDR

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5) JMA-9000 / 7000 series


Resolution 1312 x 928 pixel
Scan Non-interlaced
Color Monochrome
Output Signal VD / Vs / Hs
Connector BNC
Vertical Refresh rate 45.5 Hz
Sync Impedance 75 ohms
Signal level +5.0 - 0V at 2.2k ohms termination
+2.5 - 0V at 75 ohms termination
Polarity Negative
Horizontal Frequency 43.88 kHz
sync Impedance 75 ohms
Signal level +5.0 - 0V at 2.2k ohms termination
+2.5 - 0V at 75 ohms termination
Polarity Negative
Video Pixel frequency 67.4043 MHz
signal Impedance 75 ohms
Signal level +0.7 - 0V
Polarity Positive
*To make the output to the VDR viable, please incorporate an amplifier (NAD-30)
and VDR connection kit (MPBC35722) into the RADAR equipment, using a kit
provided by JRC.

* JMA-9000/7000 series Radar could be connected to the S-VDR

6) JMA-7700 series
Resolution 1024 x 768 pixel
Scan Non-interlaced
Color Color
Output Signal R / G / B / Vs / Hs
Connector BNC
Vertical Refresh rate 68.6 Hz
sync Impedance 75 ohms
Signal level +5.0 - 0V at 2.2k ohms termination
+2.5 - 0V at 75 ohms termination
Polarity Negative
Horizontal Frequency 54.44 kHz
sync Impedance 75 ohms
Signal level +5.0 - 0V at 2.2k ohms termination
+2.5 - 0V at 75 ohms termination
Polarity Negative
Video Pixel frequency 71.4286 MHz
signal Impedance 75 ohms
Signal level +0.7 - 0V
Polarity Positive
*To make the output to the VDR viable, please incorporate a VDR connection kit
(CFQ-8914, CQD-1891) into the RADAR equipment, using a kit provided by JRC.

* JMA-7700 series Radar could be connected to the S-VDR

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4.2.7. Recording Control Unit NDV-1800/1850 – Sensor NMEA data

The following cables are connected to the Recording Control Unit for recoding NMEA data.

• NDV-1800 has 32 ports for inputting NMEA data.


• NDV-1850 has 16 ports for inputting NMEA data. (not installed TB404, 405)

Connection table for sensors: ch1 ~ ch12


RCU Sensor
Signal Name
Term # Term #
CQD-2040
TB401 NMEA0183
[CH-1 to 12] OUT
1/3/5/7/9/11/13/15/17/19/21/23 [RX+] TX+ NMEA Output (Positive)
2/4/6/8/10/12/14/16/18/20/22/24 [RX-] TX- NMEA Output (Negative)
Cable Cramp SHIELD SHIELD

Connection table for sensors: ch13 ~ ch16


RCU Sensor
Signal Name
Term # Term #
CQD-2040
TB402 NMEA0183
[CH-13 to 16] OUT
1/6/11/16 [RX+] TX+ NMEA Output (Positive)
2/7/12/17 [RX-] TX- NMEA Output (Negative)
Cable Cramp SHIELD SHIELD

Connection table for sensors: ch17 ~ ch24 (only NDV-1800)


RCU Sensor
Signal Name
Term # Term #
CQD-2040
TB404 NMEA0183
[CH-17 to 24] OUT
1/3/5/7/9/11/13/15 [RX+] TX+ NMEA Output (Positive)
2/4/6/8/10/12/14/16 [RX-] TX- NMEA Output (Negative)
Cable Cramp SHIELD SHIELD

Connection table for sensors: ch25 ~ ch32 (only NDV-1800)


RCU Sensor
Signal Name
Term # Term #
CQD-2040
TB405 NMEA0183
[CH-25 to 32] OUT
1/3/5/7/9/11/13/15 [RX+] TX+ NMEA Output (Positive)
2/4/6/8/10/12/14/16 [RX-] TX- NMEA Output (Negative)
Cable Cramp SHIELD SHIELD

Cable Specification 1-pair x twist pair x 0.75mm2 , shielded

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Default interface condition:


Signal type EIA-422 / EIA-485
Baud rate 4800 bps / 38400bps (for AIS)
Data bits 8 (d7 = 0)
Parity None
Start bits One
Stop bits One

■ AIS data
When radar images cannot be recorded, the output data of AIS must be recorded as an alternative.
However, JCY-1800/1850 can also record both all AIS data and radar images.
■ Setup by Maintenance soft ware for recording the AIS data
Only by changing the following setup, the data outputted from AIS is recordable by the same setup as
other NMEA sentences.
• Baud rate : 38400
• Header :!

4.2.8. Recording Control Unit NDV-1800/1850 – Digital Signal Converter (NCT-72/63)

When mounting a Digital Signal Converter, connect the serial data line to ch13 through ch16 of the
RCU. For each Digital Signal Converter, two way communications port is needed to allow the writing of
the setting information or the updating of the software version.

Connection table: Communication line for DSC


RCU DSC
Signal Name
Term # Term #
CQD-2040 CDJ-2333
TB402 TB101 [422]
[CH-13 to 16]
1/6/11/16 [RX+] 1[TX+] NMEA OUTPUT (Positive)
2/7/12/17 [RX-] 2[TX-] NMEA OUTPUT (Negative)
3/8/13/18 [TX+] 4[RX+] INPUT FOR SETTING (Positive)
4/9/14/19 [TX-] 5[RX-] INPUT FOR SETTING (Negative)
5/10/15/20 [GND] 3[GND] GND
Cable Cramp Cable Cramp SHIELD

Cable Specification 4 (pairs) x twist pair x 0.75 mm2,, Shielded

Default interface condition:


Signal type EIA-422/EIA-485
Baud rate 4800 bps
Data bits 8 (d7=0)
Parity None
Start bits 1
Stop bits 1

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4.2.9. Recording Control Unit NDV-1800/1850 – Gyro output the Synchro/Step signal

The following cables are connected to the Recording Control Unit for recoding Heading sentence converted
from synchro/step signal.

1) Synchro signal
RCU DSC
Signal Name
Term # Term #
CHM-378
Synchro signal OUT
TB1002
1 [S1] S1 Syncro1
2 [S2] S2 Syncro2
3 [S3] S3 Syncro3
4 [Ref1] R1 Reference-1
5 [Ref2] R2 Reference-2
Cable Cramp Cable Cramp SHIELD

Cable Specification 5 x 0.75 mm2,, Shielded

Default interface condition:


Primary voltage AC50-115V, 50/60Hz
Secondary voltage AC20-90V, 50/60Hz
Ratio 36 / 90 / 180 / 360 / 1
Direction Order / Reverse

2) Step signal
RCU DSC
Signal Name
Term # Term #
CHM-378
Step signal OUT
TB1001
1 [S1] S1 Syncro1
2 [S2] S2 Syncro2
3 [S3] S3 Syncro3
4 [COM] COM Common
Cable Cramp Cable Cramp SHIELD

Cable Specification 4 x 0.75 mm2,, Shielded

Default interface condition:


Voltage DC24V / 35V / 50V / 70V
Ratio 36 / 90 / 180 / 360 / 1
Direction Order / Reverse

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4.2.10. Recording Control Unit NDV-1800/1850 – Speed log output the Pulse signal

The following cables are connected to the Recording Control Unit for recoding Speed sentence converted
from Pulse signal.

Pulse signal
RCU DSC
Signal Name
Term # Term #
CHM-378
Pulse signal OUT
TB1003
1 [LP] + Pulse
2 [LPE] - GND
Cable Cramp Cable Cramp SHIELD

Cable Specification 2 x 0.75 mm2,, Shielded

Default interface condition:


Pulse / NM 100 / 160 / 200 / 400
Interface Photo-coupling / Dry contact

4.2.11. Recording Control Unit NDV-1800/1850 – Emergency Power Distribution Board

Connect the power supply line of the RCU to the Emergency Power Distribution Board

Connection table for power line:


RCU Emergency Power Distribution Board
Signal Name
Term #
Term #
TB101
AC IN
1 [U] AC Line U (AC85V~132V, AC170V~265V)
2 [V] AC Line V (AC85V~132V, AC170V~265V)
3 [E] SHIELD

Cable Specification 2 (wires) x 2.5 mm2 , shielded

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4.2.12. Recording Control Unit NDV-1800/1850 – External Alarm Lamp

Connect the RCU to the External Alarm Lamp, which is incorporated into the External Alarm Console.
- Connecting the two lines [A]-[C]: Normal open contact
- Connecting the two lines [B]-[C]: Normal close contact

Once an alarm is detected in the VDR, the alarm status is displayed. When everything has been restored,
the normal status is displayed.

Connection table for External Alarm Lamp:


RCU
External Alarm Console Remarks
Term #
CQD-2040
TB406
ERROR
3 [A] Normal Open Contact
4 [C] Common
5 [B] Normal close Contact

Cable Specification 2 (wires) x 0.75 mm2

4.2.13. Recording Control Unit NDV-1800/1850 – External Alarm Buzzer

Connect the RCU to the External Alarm Buzzer, which is incorporated into the External Alarm
Console.
- Connecting the two lines [A]-[C]: Normal open contact
- Connecting the two lines [B]-[C]: Normal close contact

Once an alarm is detected in the VDR, the alarm status is displayed. Press the [ACK] switch, and the
normal status is displayed.

Connection table for External Alarm Buzzer:


RCU
External Alarm Console Remarks
Term #
CQD-2040
TB406
ALARM
6 [A] Normal Open Contact
7 [C] Common
8 [B] Normal close Contact

Cable Specification 2 (wires) x 0.75 mm2

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4.2.14. Recording Control Unit NDV-1800/1850 – GPS Switch/RADAR Switch


When the RCU is connected to either the GPS Switch or the RADAR Switch, it receives dry contact
feedback signals from the switch. These signals enable the RCU to display which of the GPS or the
RADAR devices is connected to it.

These select input ports can use general dry contact input ports when these ports not use as GPS (or
RADAR) signal select input ports.

Connection table for GPS Switch or RADAR Switch (or general dry contact output unit):
RCU
GPS switch etc. Remarks
Term #
CQD-2040
TB406
SELECT
9 [PI1+] RADAR Select Signal or Dry Contact Input 1
10 [PI1-] RADAR Select Signal or Dry Contact Input 1
11 [PI2+] RADAR Select Signal or Dry Contact Input 2
12 [PI2-] RADAR Select Signal or Dry Contact Input 2
13 [PI3+] GPS Select Signal Dry Contact Input 3
14 [PI3-] GPS Select Signal Dry Contact Input 3

Cable Specification 2 (wires) x 0.75 mm2

Radar selection table by dry contact state


P11 PI2 Ch1 RADAR Ch2 RADAR
Close Open Recording
Open Close Recording
Open Open Auto selecting

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4.3. Cabling of the Digital Signal Converter NCT-72 / 63 (VDR option)

The following cables are connected to the Digital Signal Converter (DSC).

1) A data cable between Non voltage Digital Signal Converters and the DSC
2) A serial data cable between the DSC and the RCU
3) Power Supply cable

4.3.1. Digital Signal Converter NCT-72/63 – Dry contacts output Equipments

The Digital Signal Converters are connected to sensors that output dry contact signals.

• NCT-72 has 64 ports for inputting Dry contact data.


• NCT-63 has 16 ports for inputting Dry Contact data. (not installed TB2, 3, 4)

Connection table for sensors: ch1 ~ ch16 (NCT-72 and NCT-63)


DSC Sensor
Signal Name
Term # Term #
CQD-2081/2012
TB1 [CH-1 to 16]
1/3/5/7/9/11/13/15/17/19/21/2 OUT+ Dry Contact Signal:
3/25/27/29/31 [IN+]
2/4/6/8/10/12/14/16/18/20/22/ OUT- Dry Contact Signal:
24/26/28/30/32 [IN-] [IN-] line is commonly shared by all.
Cable Cramp SHIELD SHIELD

Connection table for sensors: ch17 ~ ch32 (NCT-72 only)


DSC Sensor
Signal Name
Term # Term #
CQD-2081/2012
TB2 [CH-17 to 32]
31/29/27/25/23/21/19/17/15/13 OUT+ Dry Contact Signal:
/11/9/7/5/3/1 [IN+]
32/30/28/26/24/22/20/18/16/14 OUT- Dry Contact Signal:
/12/10/8/6/4/2 [IN-] [IN-] line is commonly shared by all.
Cable Cramp SHIELD SHIELD

Connection table for sensors: ch33 ~ ch48 (NCT-72 only)


DSC Sensor
Signal Name
Term # Term #
CQD-2081/2012
TB3 [CH-33 to 48]
1/3/5/7/9/11/13/15/17/19/21/2 OUT+ Dry Contact Signal:
3/25/27/29/31 [IN+]
2/4/6/8/10/12/14/16/18/20/22/ OUT- Dry Contact Signal:
24/26/28/30/32 [IN-] [IN-] line is commonly shared by all.
Cable Cramp SHIELD SHIELD

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Connection table for sensors: ch49 ~ ch64 (NCT-72 only)


DSC Sensor
Signal Name
Term # Term #
CQD-2081/2012
TB4 [CH-49 to 64]
31/29/27/25/23/21/19/17/15/13 OUT+ Dry Contact Signal:
/11/9/7/5/3/1 [IN+]
32/30/28/26/24/22/20/18/16/14 OUT- Dry Contact Signal:
/12/10/8/6/4/2 [IN-] [IN-] line is commonly shared by all.
Cable Cramp SHIELD SHIELD

4.3.2. Digital Signal Converter NCT-72/63 – Analog output Sensors (Option)

As an option, the A/D convert Board (ADC: CEF-60) can be incorporated into the DSC.
The DSC can have up to 8 channels for inputting Analog signals.

Connection table for analog output sensors:


DSC Sensor
Signal Name
Term # Term #
ADC CEF-60 Sensor Output
TB301 -[CH-0-3] (Voltage/Current)
1 [ANALOG IN CH0+] OUT + Voltage or Current Output +
2 [ANALOG IN CH0-] OUT - Voltage or Current Output -
3 [ANALOG IN CH1+] OUT + Voltage or Current Output +
4 [ANALOG IN CH1-] OUT - Voltage or Current Output -
5 [ANALOG IN CH2+] OUT + Voltage or Current Output +
6 [ANALOG IN CH2-] OUT - Voltage or Current Output -
7 [ANALOG IN CH3+] OUT + Voltage or Current Output +
8 [ANALOG IN CH3-] OUT - Voltage or Current Output -
ADC CEF-60 Sensor Output
TB302 -[CH-4-7] (Voltage/Current)
1 [ANALOG IN CH4+] OUT + Voltage or Current Output +
2 [ANALOG IN CH4-] OUT - Voltage or Current Output -
3 [ANALOG IN CH5+] OUT + Voltage or Current Output +
4 [ANALOG IN CH5-] OUT - Voltage or Current Output -
5 [ANALOG IN CH6+] OUT + Voltage or Current Output +
6 [ANALOG IN CH6-] OUT - Voltage or Current Output -
7 [ANALOG IN CH7+] OUT + Voltage or Current Output +
8 [ANALOG IN CH7-] OUT - Voltage or Current Output -

Cable Specification 1-pair x twist pair x 0.75mm2 , shielded

Interface condition:
Signal type Input Signal Range
Voltage signal +/-500mV, +/-5V, +/-10V
Current signal +/-20mA

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4.3.3. Digital Signal Converter NCT-72/63 – Recording Control Unit NDV-1800/1850

1) Communication line
Connect the serial data line to ch13 through ch16 of the RCU. For each Digital Signal Converter, two
way communications port is needed to allow the writing of the setting information or the updating of
the software version.

Connection table: Communication line for RCU


RCU DSC
Signal Name
Term # Term #
CQD-2040 CDJ-2333
TB402 TB101 [422]
[CH-13 to 16]
1/6/11/16 [RX+] 1[TX+] NMEA OUTPUT (Positive)
2/7/12/17 [RX-] 2[TX-] NMEA OUTPUT (Negative)
3/8/13/18 [TX+] 4[RX+] INPUT FOR SETTING (Positive)
4/9/14/19 [TX-] 5[RX-] INPUT FOR SETTING (Negative)
5/10/15/20 [GND] 3[GND] GND
Cable Cramp Cable Cramp SHIELD

Cable Specification 4 (pairs) x twist pair x 0.75 mm2,, Shielded

Default interface condition:


Signal type EIA-422/EIA-485
Baud rate 4800 bps
Data bits 8 (d7=0)
Parity None
Start bits 1
Stop bits 1

2) Power source
Connect the power supply line of the DSC to the AC output terminal of RCU.

Connection table: Power line from RCU


DSC RCU
Signal Name
Term # Term #
TB1 on PCB AC IN TB102 AC OUT
1 [U] 1 [U] AC Line U (AC85V~132V, AC170V~265V)
2 [V] 2 [V] AC Line V (AC85V~132V, AC170V~265V)
3 [E] 3 [E] SHIELD

Cable Specification 2 (wires) x 2.5 mm2 , shielded

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4.4. Cabling of the Radar Interface Unit NWP-46 (VDR option)


The following cables are connected to the Radar Interface Unit (RIU).

1) RGB(Video) cable between Radar Unit and the RIU


2) Ethernet cable between the RIU and the RCU
3) Power Supply cable

4.4.1. Radar Interface Unit NWP-46 – Radar Unit (UXGA resolution)

The Radar Interface Unit is connected to Video signal output port of a Radar Unit.
The Radar Interface Unit has two ports for main Radar unit and sub Radar Unit.

Prepare connectable cables which should be selected by output connector type of a Radar unit.
The RIU is an option unit for connecting the JRC Chart radar (JMA-900M series).
Therefore connectable cable to JMA-900M is an accessory of NWP-46.

Connection table for Video signal: Main Radar


RIU input port Radar output port Signal Name
RGB1 (D-SUB15) - Video signal: RGB,Vs,Hs

Connection table for Video signal: Sub Radar


RIU input port Radar output port Signal Name
RGB2 (D-SUB15) - Video signal: RGB,Vs,Hs

■ JMA-900Mseries Chart Radar

DVI type connector

Connect the DVI plug of an attached


display cable to the jack on the AGP slot
of the Radar.

Caution

Do not remove this connector when a Chart Radar is


turned on. Image data is no longer outputted from
Radar.

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4.4.2. Radar Interface Unit NWP-46 – Recording Control Unit NDV-1800/1850

1) Ethernet line
Connect the Ethernet line to any VDL-LAN port of the RCU.

Connection table: Ethernet line to RCU


RIF port RCU port Signal Name
LAN port VDR-LAN port
One of LAN ports of J503
RJ-45 CONNECTOR RJ-45 CONNECTOR
1 [TXP] 1 [TXP] Ethernet TX (+)
2 [TXN] 2 [TXN] Ethernet TX (-)
3 [RXP] 3 [RXP] Ethernet RX (+)
6 [RXN] 6 [RXN] Ethernet RX (-)

Shielded twist pair waterproof cable of Category-5 Ethernet complying


Cable Specification
with TIA/EIA-568A

2) Power source
Connect the power supply line of the RIF to the AC output terminal of RCU.

Connection table for power line:


RIF RCU
Signal Name
Term # Term #
AC INPUT TB101 TB102 AC OUT
1 [U] 1 [U] AC Line U (AC85V~132V, AC170V~265V)
2 [V] 2 [V] AC Line V (AC85V~132V, AC170V~265V)
3 [E] 3 [E] SHIELD

Cable Specification 2 (wires) x 2.5 mm2 , shielded

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4.5. Assembling an Ethernet Connector (RJ-45 type)


Assemble an Ethernet connector according to the following procedure.

4.5.1. Assemble outside sheath of an Ethernet cable

Cut off outside sheath except for inner LAN Cable at the cable
let-in hole.
Only shielding wire needs to leave length to a chassis.

Wire an inner LAN cable with sheath into Radar.

4.5.2. How to assemble an Ethernet connector

1
Let the Ethernet cable pass through the cable boot.

2
Measure the length of the cable sheath that is to be
peeled.
NOTE: The rough standard is the length of your thumb
(about 5 to 6 cm).

3
Make a cut in the sheath by a wire stripper.
NOTE: Do not rotate the stripper over 360 degrees.

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4
Check by bending the cable that the foil inside is not
damaged. If the foil inside is damaged, cut the cable
there and go back to the procedure 2 again.

5
Failure example
[Failure example]
The foil is torn and the core wires inside can be seen.

6
Cut the sheath by a cutter ver-tically from the cut line
made by the stripper in the procedure 3.
NOTE: Do not damage the foil inside.

7
Twist the cable to split off the sheath. Peel the sheath
along the cut lines made by the stripper and the cutter.

8
Check that the foil is not damaged after the sheath is
peeled. The foil is OK if it is not torn by the pull of
the arrow direction shown in the left figure.

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9
Fold back the foil and roll it up around the cable. The
blue surface of the foil must be touched to the sheath.

10
As the same way, fold back the drain wire to attach to
the sheath.

11
Cut off the vinyl covering the core wires by scissors.
NOTE: Cut the vinyl off at the bottom-most of the bare
core wires for not blocking the connector to put in.

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12
Untwist the core wires and straighten each wire.

13
After straightening, arrange the core wires so that the
wires are aligned in the wiring order.
NOTE: Above picture shows the order of “Wiring A.”

14 Wiring A
Green Blue Orange Brown
A pin number is 1 to 8 in an order from the left.

White/ White/ White/ White/


green orange blue brown 1 2 3 4 5 6 7 8
Wiring B W/G G W/O Bl W/Bl O W/Br Br
Orange Blue Green Brown Tx+ Tx- Rx+ Rx-

White/ White/ White/ White/


orange green blue brown

15
Gather all the core wires with maintaining the order.

16
Cut off the core wires at 16mm from the sheath.
Useful tip: First, cut them 1 to 3 mm longer. Then,
adjust by inserting the connector.

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JCY-1800/1850 VDR/S-VDR Installation Guide

17
Insert the core wires into the STP connector. Check
that the leading edges of the wires reach to the
connector edge.

NOTE: Also check that the foil and the drain wire are
touched to the metal part inside the connector.

18
A pin number is 1 to 8 in an order from the left.

19
Calk by a calking tool.

20
Cut off the unnecessary foil and drain wire by scissors.

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JCY-1800/1850 VDR/S-VDR Installation Guide

21
Attach the cable boot.
The cable assembling procedure is completed.

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5. Instruction
JCY-1800/1850 VDR/S-VDR Installation Guide

5. INSTRUCTION

5.1. Recording Control Unit (NDV-1800 / 1850)


5.1.1. Names of Parts of the Recording Control Unit (NDV-1800 / 1850)

1) Keyhole

Figure 5-1: The Recording Control Unit


(The front door is closed)

2) Power Supply Unit

3) Data Processor Unit

4) I/F for connecting external signals

5) Battery

Figure 5-2: The Recording Control Unit


(The front door is open)

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Table 5-1: Names and Functions of the Recording Control Unit

No. Names and Functions


1) Keyhole:
Used for opening and closing the front door.
2) Power Supply Unit:
Incorporated into the Recording Control Unit. It has an external battery and supplies power to
the Protective Capsule Unit, the Operation Panel Unit and the Microphone Unit in case of a
blackout.
3) Data Processor Unit:
The main processing unit of the Recording Control Unit. It has a CARD slot for a backup CF
CARD.
4) I/F for connecting external signals:
• RGB Connector Panel:
RGB connector relay panel for connecting to the RADAR (BNC connector)
• AUDIO Interface Board:
Interface board for connecting to the Microphone Units and VHF
• Terminals:
Terminals for inputting IEC61162-1/2 signals and connecting to the Protective Capsule Unit
and the Operation Panel Unit
• Utility Outlet:
The electricity outlet for maintenance facilities (AC100-240V)
5) Battery:
Battery is connected to the Power Supply Unit.
Supplies DC24V power for 2 hours to the Recording Control Unit, the Protective Capsule
Unit, the Operation Panel Unit and the Microphone Unit.

CAUTION
Although the UTILITY OUTLET looks like the one of AC100V, the input voltage of the Recording
Control Unit directly comes out from it.

i.e.; In case the 220VAC is supplied, the same voltage comes out from UTILITY OUTLET. Ignoring the
caution may result in failures.

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5.1.2. Power Supply Unit

5.1.2.1. Names and functions of each part of the Power Supply Unit

1) POWER SWITCH 3) POWER LED 8) BATTERY VOLTAGE TEST TERMINAL


7) BLACKOUT 9) FAN
TEST SWITCH

2) FUSE 4) BATTERY ABN. LED 5) BATTERY OP. LED 6) FAN ABN. LED

Figure 5-3 Names of parts of the Power Supply Unit

Table5-2: Names and Functions of the Power Supply Unit


No. Names and Functions
1) POWER SWITCH:
The main power switch of the Recording Control Unit.
2) FUSE:
Glass fuse (5A) for protecting the power supply line from outside.
3) POWER LED:
Lights when the AC power is supplied from outside. It turns off when the power is supplied by the
Battery at the time of blackout.
4) BATTERY ABN. LED:
Lights up when the Battery is not ready.
5) BATTERY OP. LED:
Lights up when the Battery is in operation.
6) FAN ABN. LED:
Lights up when either of the two fans stops operation.
7) BLACKOUT TEST SWITCH:
Used to test the blackout functions. When it is held down, the AC power from outside is shut out.
When it is released, the power is restored.
8) BATTERY VOLTAGE TEST TERMINAL:
Used to measure the voltage of the Battery by a multimeter. The charging voltage can be
monitored when the equipment is operated by AC power. To monitor the battery voltage, be sure
that the POWER SWITCH is off.
(Battery voltage: +24V or more)
9) FAN (2 sets: Right side of the Power Supply Unit):
Used to cool down the AC/DC power source. (Its rpm can be monitored)

5.1.2.2. How to operate the Power Supply Unit

1. Starting the power source:


1) Turn on the POWER SWITCH.
2) Then the POWER LED lights up.

2. Stopping the power source:


1) Before turning off the power source, press the CARD STOP SWITCH to stop the backup of CF CARD.

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ATTENTION Before turning off the power source, be sure that the CARD LED on the Main Control Board is off.
Turning off the POWER SWITCH while the CARD LED is on may result in the physical damage to the
CF CARD. Make sure to stop the backup by pressing the CARD STOP SWITCH.

2) Press the CARD STOP SWITCH on the Main Control Board.


3) Make sure that the CARD LED on the Main Control Board is off.
4) Turn off the POWER SWITCH.
5) Then all the LEDs turn off.

3. Blackout Test:
1) Hold down the BLACKOUT TEST SWITCH. (While it is held down, AC power input is cut off.)
2) While the BLACKOUT TEST SWITCH is held down, check the following items. If they all happen, the
Battery is in normal operation.

y The POWER LED of the Power Supply Unit turns off.


y The BATTERY OP. LED of the Power Supply Unit lights up.
y The ALARM BUZZER of the Operation Panel Unit sounds.
y The ALARM LED and the ERROR CODE LEDs on the Operation Panel Unit blink. (Error Code:
10__)
y The POWER LED on the Operation Panel Unit blinks.

3) Release the BLACKOUT TEST SWITCH, then the following happens.


y The POWER LED of the Power Supply Unit lights up.
y The BATTERY OP. LED of the Power Supply Unit turns off.
y The ALARM BUZZER of the Operation Panel Unit stops sounding.
y The ALARM LED and the ERROR CODE LEDs on the Operation Panel Unit turn off.
y The POWER LED on the Operation Panel Unit lights up.

4. If the FAN ABN. LED lights up:


Follow the procedures described in Trouble Shooting.

CAUTION
If the FAN ABN. LED lights up, either of the two fans of the Power Supply Unit is out of order and needs
to be replaced. Ignoring the caution may result in failures. Please contact the Sales Department, the nearest
branch company, branch office, sales office, or any agent of Japan Radio Co., Ltd. and ask them to replace.

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5.1.3. Data Processor Unit

5.1.3.1. Names of each part of the Data processor Unit

9) AUDIO IN CONNECTOR
17) RGB1 IN CONNECTOR
7) CF CARD 18) RGB2 IN CONNECTOR

2) REC START SWITCH

8) CF CARD EJECT BUTTON


12) RMS OP. LED
1) REC LED
13) RMS SYS. LED
4) CARD LED
14) DATA LED
5) MEDIA LED

15) HUB (JRC-LAN)


3) REC STOP SWITCH
6) CARD STOP SWITCH 16) LAN CONNECTOR (EXT-LAN)

10) HUB (VDR-LAN)


19) LAN CONNECTOR
11) LAN CONNECTOR (JRC-LAN) (VDR-LAN)

MAIN CONTROL BOARD REMOTE MAINTENANCE BOARD FRAME GRABBER BOARD


(AUDIO RECORDING BOARD on MCB)

Figure 5-4: The Data Processor Unit

Table 5-3: Names and Functions of BOARDS in the Data Processor Unit
Board name Function
MAIN CONTROL BOARD The main processing module of the Recording Control Unit.
(MCB) Records all the data to the Protective Capsule Unit and the CF CARD.
Used to receive the IEC61162-1/2 signals (CH01-CH16) and AUDIO signals.

REMOTE MAINTENANCE BOARD Used to receive the IEC61162-1/2 signals (CH17-CH32), and send them to the
(RMB) Main Control Board.

FRAME GRABBER BOARD Used to capture the image signals from the RADAR, compress them, and send
(FGB) them to the Main Control Board via HUB.

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Table 5-4: Names and Functions of the Data Processor Unit

No. Names and Functions


1) REC LED (MCB):
Lights up when the data are being successfully recorded into the Protective Capsule Unit.
2) REC START SWITCH (MCB):
Used to restart recording the data into the Protective Capsule Unit.
3) REC STOP SWITCH (MCB):
Used to stop recording the data into the Protective Capsule Unit.
4) CARD LED (MCB):
Lights up when the data are being successfully recorded into the CF CARD.
Turned off when the CF CARD is on operation.
5) MEDIA LED (MCB):
Blinks when a CF CARD is not loaded or does not record data correctly.
6) CARD STOP SWITCH (MCB):
Used to stop recording the data into the CF CARD.
7) CF CARD (MCB):
Used as an alternative record media onto which the same data as the one stored in the Protective Capsule
Unit are recorded.
8) CF CARD EJECT BUTTON (MCB):
Used to remove the CF CARD from the system. Confirm that CARD LED is off then press CARD STOP
SWITCH to eject the CF CARD.
9) AUDIO IN CONNECTOR (MCB):
Used as a connector through which audio signals that are received from the Microphone Unit and the VHF
radio equipment are input. It is connected to the Audio Junction Board of the external interface.
10) HUB (MCB):
The HUB Unit with four port switching functions.
One of the components of VDR-LAN.
11) LAN CONNECTOR (MCB):
Connected to the external HUB Unit.
12) RMS OP. LED (RMB):
Lights up when the Remote Maintenance Board is operating.
13) RMS SYS. LED (RMB):
Lights up when the Remote Maintenance Board is operating abnormally.
14) DATA LED (RMB):
Lights up when the Remote Maintenance Board can not receive any data.
15) HUB (RMB):
The HUB Unit with four switching function.
One of the components of JRC-LAN.
16) LAN CONNECTOR (RMB):
Connected to the external HUB Unit.
17) RGB1 IN CONNECTOR (FGB):
Used as a connector through which the image signals from the main RADAR are input. Connected to the
RGB connector panel.
18) RGB2 IN CONNECTOR (FGB):
Used as a connector through which the image signals from the sub RADAR are input. Connected to the
RGB connector panel.
19) LAN CONNECTOR (FGB):
Connected to the HUB Unit of the MCB.

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5.1.3.2. How to operate the Data Processor Unit

1. To stop the recording of data onto the Protective Capsule Unit

ATTENTION Do not halt the recording of data onto the Protective Capsule Unit while the ship is navigating.
Otherwise no data would be recorded, even in case of an accident.

1) Press the REC STOP SWITCH on the Main Control Board.


2) The REC LED on the Main Control Board blinks.
3) After about a minute, the blinking REC LED on the Main Control Board and RECORDING LED on the
Operation Panel Unit turn off and the recording of the data into the Protective Capsule Unit stops.
4) When the Recording Control Unit stops recording to the Protective Capsule Unit, the Recording Alarm is
generated. (Error code: 22__)

2. To restart the recording of data into the Protective Capsule Unit

1) Press the REC START SWITCH on the Main Control Board.


2) The REC LED on the Main Control Board lights up.
3) The RECORDING LED on the Operation Panel Unit lights, and the recording of the data into the Protective
capsule Unit starts.
4) When the Recording Control Unit restarts recording to the Protective Capsule Unit, the Recording alarm stops.

3. To back up the data stored in the CF CARD

ATTENTION Do not remove the CF CARD while the CARD LED on the Main Control Board is on. It could
damage the CF CARD. Make sure that CARD LED is off.

1) Make sure that the CARD LED on the Main Control Board is on.
2) Press the CARD STOP SWITCH on the Main Control Board.
3) The CARD LED on the Main Control Board blinks for about 5 seconds.
4) Make sure that the CARD LED on the Main Control Board turns off. And press the CF CARD EJECT
BUTTON.
5) Take out the CF CARD. Insert the CF CARD with a CARD ADAPTER into the PC that has a PCMCIA slot
and copy the data into the PC.
6) After the copy has been finished, insert the CF CARD into the CARD slot on the Main Control Board. (Be
sure that the CF CARD JRC-label side is pointing right.)
7) Make sure that the CARD LED lights up.
8) Then the recording of data into the CF CARD starts automatically.
9) The old data which had been recorded over 13.5hours previously in the CF CARD is erased.

ATTENTION When the CARD LED is left turned off for 10 minutes or more, the MEDIA LED lights up on
the Main Control Board and the Operation Panel Unit gives the alarm with ALARM
BUZZER. ALARM lamp and ERROR CODE LEDs will be blinking. ( Error Code: 31__ ) If
a CF CARD is inserted into the CARD slot in the Main Control Board, the ALARM BUZZER
stops and ALARM LEDs will be off.

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5.2. Operation Panel Unit (NCG-169)


5.2.1. Names and functions of each part of the External Operation Board

7) HEADING LED

8) ALARM DETAIL LED


HEADING
ALARM DETAIL

1) POWER LED POWER 9) MODE SWITCH


MODE
RECORDING

2) RECORDING LED SYSTEM CODE


10) ERROR CODE LED
ALARM

3) ALARM LED
ACK DIM
11) CURSOR SWITCH
5) ALARM ACK SWITCH ENT
12) ENTER SWITCH
4) DIMMER SWITCH

6) ALARM BUZZER NCG-169 VDR OPERATION PANEL

Figure 5-5: Operation Panel Unit

Table 5-5: Names and Functions of the Operation Panel Unit


No. Names and Functions
1) POWER LED:
Lights when the Recording Control Unit is in normal operation with the power supplied from outside.
Blinks when there is a blackout during the operation. If the blackout lasts, it turns off in 2 hours.
(automatic shutdown)
2) RECORDING LED:
Lights when the output data from the Recording Control Unit is recorded into the Protective Capsule
Unit.
3) ALARM LED:
Blinks when an error(s) is (are) detected in the S-VDR. Pressing the ALARM ACK SWITCH changes it
from blinking to lighting.
It is turned off when all the errors detected are restored to normal.
4) DIMMER SWITCH:
Controls the brightness. Press the switch then the brightness changes cyclically.
5) ALARM ACK SWITCH:
Used to stop the ALARM BUZZER. When more than one error is detected, press the switch as many times
as the errors arose.
6) ALARM BUZZER:
Sounds when an error is detected in the S-VDR. To stop press the ALARM ACK SWITCH.
7) HEADING LED:
Lights when the Operation Panel Unit is operated in NSK mode.
The HEADING LED blinks when the initial value of heading is not registered.
The NSK mode is usable when the NSK-I/F Board is activated.
If the NSK-I/F Board is not activated, the HEADING LED is turned off all the time.
8) ALARM DETAIL LED:
Lights when the Operation Panel Unit is operated in normal mode.
The ALARM DETAIL LED is always on as long as S-VDR is operated without any problem.

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No. Names and Functions


9) MODE SWITCH:
Used to change the operation mode.
Press the switch then the operation mode is changed from normal mode to NSK mode or vice versa. In
case the heading data is supplied in serial format, NSK mode is not necessary therefore the mode is not
changed by the switch.
10) ERROR CODE LED:
The four digit LEDs. These stand for ERROR code or HEADING value.
• Normal mode;
ERROR code when the ALARM DETAIL LED lights up.
• NSK mode;
HEADING value when the HEADING LED lights up.
11) CURSOR SWITCH:
Used to display the next error code when two or more errors are arisen or to set the initial value of heading.
• Normal mode;
Press the UP/DOWN SWITCH or RIGHT/LEFT SWITCH in order to display other error codes.
• NSK mode;
Press the RIGHT/LEFT SWITCH to select the digit where the value is to be altered.
Press the UP/DOWN SWITCH to select the heading value that is displayed on ship’s Gyro.
12) ENTER SWITCH:
Used to display the software version or to establish the initial value of heading.
• Normal mode;
When the ENTER SWITCH is pressed on the Normal mode, the operation mode is changed to the
SOFTWARE VERSION display mode.
When the ENTER SWITCH is pressed on the SOFTWARE VERSION display mode, the operation
mode is returned to the Normal mode.
The SOFTWARE VERSION display mode is returned to the Normal mode automatically in five
minutes.
• NSK mode;
The entered heading angle is registered to the S-VDR as an initial value.
The operation mode is returned to the normal mode after entering.

5.2.2. How to operate the Operation Panel Unit (Normal mode)

1. If an error is detected:
1) The ALARM BUZZER sounds if an error is detected in the S-VDR.
2) The ALARM LED blinks.
3) The four digits ERROR CODE LEDs blink.
4) Press the ALARM ACK SWITCH until the buzzer stops.
5) Check the contents of the error code referring to table 8.
6) Follow the procedure described in Trouble Shooting.

2. If multiple errors are detected:


1) The ALARM BUZZER sounds if a new error is detected in the S-VDR.
2) The ALARM LED blinks.
3) The latest four digits ERROR CODE LEDs blink.
4) Press the ALARM ACK SWITCH until the buzzer stops.
5) When two or more errors are detected at a time, press the switch as many times as the errors arose.
6) Check the contents of the error code referring to table 8.
• Auto scroll
When multiple errors are detected, different four digits ERROR CODE LEDs light up every 3 seconds to
indicate all the relevant errors.
• Manual scroll
Press the UP/DOWN SWITCH or RIGHT/LEFT SWITCH in order to change the error code.
7) Follow the procedure described in Trouble Shooting.

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3. In case of blackout:
1) The ALARM BUZZER sounds in case a power failure happens.
2) Both the POWER LED and ALARM LED blink.
3) The ERROR CODE LEDs blink indicating “10__”.
4) Press the ALARM ACK SWITCH to stop the buzzer. However, during the blackout, unless the ALARM ACK
SWITCH is turned on within 2 minutes, the ALARM BUZZER stops automatically.
5) At the time of power failure, only the voice from the Microphone Unit is recorded. The other data are not
recorded.
6) If the power failure lasts for 2 hours, the Power Supply Unit in the Recording Control Unit automatically cuts
off the power output.
7) If the detected power failure is false, follow the procedure described in 3.3: Trouble Shooting.

8) If the blackout is restored in less than 2 hours, the Recording Control Unit returns to normal operation
automatically.

4. To adjust the brightness of LEDs:


1) Press the DIMMER SWITCH to adjust the brightness of the LEDs.
2) Press the switch again then the LEDs become darker. The brightness changes cyclically.
3) Even at the darkest brightness, the LED is still on.

5. To check the version of the software


1) Press the ENTER SWITCH on the Operation Panel Unit.
2) The operation mode is changed to the software version display mode.
3) The ERROR code LEDs show the software version number.
4) When the software version is shown, the ALARM DETAIL LED is blinking.
5) The information displayed on LED is changed by UP and DOWN switch as following sequence.

ENTERN SYSTEM Version 0xxx


▼ MCB maintenance number 1xxx
▼ ARB maintenance number 3xxx
▼ FGB maintenance number 2xxx
▼ RMB maintenance number 5xxx
▼ OPB maintenance number 4xxx

6) When the ENTER switch is pressed at this stage, the operation mode is returned to the normal mode.
7) Even when the ENTER SWITCH is not pressed, the operation mode is returned to the Normal mode in five
minutes.

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5.2.3. How to operate the Operation Panel Unit (on NSK mode)

The NSK mode is usable only when the NSK-I/F Board is activated. The board is needed to receive ship’s heading angle
either in Synchro or in step mode or to input log speed in pulse. When the NSK-I/F Board is not activated, the Operation
Panel Unit is not operated in NSK mode.
The NSK-I/F Board is an optional unit for the VDR.

1. Establish the initial value of HEADING:


1) Turn on the RECORDING CONTROL UNIT.
2) The ALARM BUZZER sounds as the initial HEADING angle has not been registered.
3) ALARM LED and the four digit ERROR CODE LEDs (“01__ “and “6033”) blink.
4) Press the ALARM ACK SWITCH until the buzzer stops.
5) Press the MODE SWITCH, and the Operation Panel Unit is operated in NSK mode.
6) The HEADING LED blinks until the initial value will be registered.
7) Confirm the HEADING angle displayed on ship’s Gyro.
8) Enter the value to the Operation Panel Unit.
• The blinking digit accepts input. Select the digit with RIGHT/LEFT SWITCH.
• Adjust the input value by UP/DOWN SWITCH.
• Repeat above procedure until the HEADING angle is inputted successfully.
9) Press the ENTER SWITCH, and the initial value of HEADING is registered into the S-VDR.
10) The HEADING LED lights up.
11) The four digits LED repeats the heading angle shown on ship’s Gyro.

2. Return the Normal mode from the NSK mode:


To return to the normal mode follow the next procedure.
• Press the MODE SWITCH.
• The Mode automatically returns back to Normal mode in five minutes.

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6. SETTING

6.1. Recording Control Unit (NDV-1800/1850) setup


All setup items are set up with maintenance software.
Refer to the instruction manual of maintenance software for setup details

6.2. Digital Signal Converter (NCT-72/63) setup

All setup items are set up with maintenance software.


Refer to the instruction manual of maintenance software for setup details

1) Status display of dry contact signal


A junction board of DSC has green LEDs which shows status of each dry contact signals.
Check the change of state of dry contact signals by the display of LEDs.

• OPEN: Green LED put out lights


• CLOSE: Green LED lights up

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6.3. Analog Signal Converting Board (CEF-60) setup

The parameter setup of the following input signal is set up by the strap on PCB.
Other setup items are set up with maintenance software.
Refer to the instruction manual of maintenance software for details

1) Setting parameter of each channel

Items Parameter Remark


Input channel use YES (enable) / NO (disable) Set “YES” by connecting analog signal or
“NO” by connecting no signal.
Input signal Voltage Current Chooses the kind of signal.
±1V Choose the range of input signal.
Range ±5V 4-20mA A range setup is changed according to the
±10V kind of signal.

2) Setting strap on the PCB (CEF-60)

CH0 CH1 CH2 CH3 CH4 CH5 CH6 CH7

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6.4. Main Control Board (CDJ-2304) /(RMB: CDK-287) DIP-SW setting


Change a setup of DIP-SW if needed after understanding the purpose of a facility enough.
Initial states are all the switches OFF.

(The * is marked to the switch which can use in the CDK-287..)


CONF Function Setting Remark
0 * EEPROM Initialize a configuration data in EEPROM. Be sure to return to OFF after
OFF: not initialize initialization.
ON: Initialize by both of switches 0 and 4 are ON
1 Radar image error Alarm as no image signal Turn ON to inhibit an alarm
OFF: Activate an alarm at receiving no image signal by turning off Radar.
ON: Inhibit an alarm
2 Both radar image error Alarm as no image signal from both channel Turn ON the switch 1 to
OFF: Activate an alarm at receiving no image signal alarm.
from both channels.
ON: Activate an alarm at receiving no image signal
from any channel.
3 SPARE
4 * EEPROM Initialize a configuration data in EEPROM. Be sure to return to OFF after
OFF: not initialize initialization.
ON: Initialize by both of switches 0 and 4 are ON
5 CF Card release Waiting time to release the card Choose 60 seconds mode to
OFF: 5 seconds record the last 1minutes data.
ON: 60 seconds
6 CF Card format Formatting CF card
OFF: Card is formatted, when abnormalities are
detected on card format at startup.
ON: Card is formatted at startup.
7 * Safe mode Maintenance mode for MCB Don't change
OFF: Normal mode
ON: Safe mode

CONF DIP-SW

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6.5. Frame Grabber Board (CKA-137/A) Strap and DIP-SW setting

Factory setting of Strap and DIP-SW are shown below.


Do not change the following setting.

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7. ERROR DISPLAY

7.1. Recording Control Unit (NDV-1800/1850)

7.1.1. Power Supply Unit


Refer to the 5th clause.
Error display of the Power Supply Unit
No. Names and Functions
4) BATTERY ABN. LED:
Lights up when the Battery is not ready.
5) BATTERY OP. LED:
Lights up when the Battery is in operation.
6) FAN ABN. LED:
Lights up when either of the two fans stops operation.

7.1.2. Data Processor Unit


Refer to the 5th clause.

1) VDR / S-VDR

Error display of the Data Processor Unit


No. Names and Functions
5) MEDIA LED (MCB):
Blinks when a CF CARD is not loaded or unable to record data correctly.

2) RMS (Remote Maintenance System)

Error display of the Data Processor Unit


No. Names and Functions
13) RMS SYS. LED (RMB):
Lights up when the Remote Maintenance Board is operating abnormally.
14) DATA LED (RMB):
Lights up when the Remote Maintenance Board can not receive any data.

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7.2. Operation Panel Unit (NCG-169)

ERROR CODE LED:


The four digit LEDs on OPU panel show ERROR codes as follows:
Table 7-1: ERROR code table of the Operation Panel Unit (1/3)
ALARM DETAIL
CATEGORY CONTENTS
SYSYTEM CODE
0 0 System Initial error
There is a discrepancy in the configuration data between the Protective
Capsule Unit and the Recording Control Unit.
0 1 Initial Heading Angle Unregistered
The initial value of HEADING is not established.
Input the angle.
1 0 PSU Blackout alarm
The Power Supply Unit is in operation using the backup Battery.
1 1 PSU FAN alarm
Either of two fans inside the Power Supply Unit is out of order.
1 2 PSU connection alarm
The cable between the Power Supply Unit and the Mother Board is
disconnected.
2 0 Capsule Capsule LAN error
The Recording Control Unit does not communicate with the Protective
Capsule Unit via LAN.
2 1 Bit Error Rate error
The Protective Capsule Unit sensed higher BER than 10-8 during the readout
check of the recorded data.
2 2 Recording stop alarm
S-VDR stops recording data as the REC STOP SWITCH on the Recording
Control Unit has been pressed.

Table 7-1: ERROR code table of the Operation Panel Unit (2/3)
ALARM DETAIL
CATEGORY CONTENTS
SYSYTEM CODE
3 0 MCB MCB Initialize error
An abnormality has been detected in the Main Control Board.
3 1 CF CARD alarm
Ten minutes or more has passed since the CF CARD was taken out.
3 2 CF CARD media error
The CF CARD does not record data correctly.
3 3 Time adjustment error
Time data is not received from GPS, therefore the internal clock of S-VDR
cannot be calibrated.
3 4 RTC error
An internal lithium battery for a Real Time Clock IC has run out of the life.
3 5 EEPROM check sum error
An abnormal data has been detected in configuration data registered on the
EEPROM of the MCB.
3 6 EEPROM access error
The access to the EEPROM IC on the MCB, where setup data are registered.
3 7 Flash ROM check sum error
An abnormal data has been detected in configuration data registered on the Flash
ROM of the MCB.

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3 8 Wrong data registered to MCB


The value registered to the configuration data of the EEPROM on MCB is not
correct.
4 0 ARB ARB Initialize error
An abnormality has been detected in the Audio Recording Board on the
MCB.
4 1 ARB control error
The MCB did not fetch the audio data from the ARB successfully.
4 2 ARB error
The ARB did not compress/decompress the audio signal successfully.
5 1 MIC MIC test error
: An abnormality has been detected during the microphone checkups carried
9 out at the startup of the equipment and every 12 hours during the operation.
The second digit (1-9) identifies the Microphone Unit out of order.
“2nd number (1-9) identify an abnormal Microphone Unit number.
“51__”: MIC1 --- “59__”: MIC9
Serial data Serial data (IEC61162-1/2 ) reception error
6 0 * * (NMEA) The input received from the sensor is not normal.
"**" identifies the sensor that has sent the unreadable data. Refer to table 9.
Serial data (IEC61162-1/2 ) setup error
6 1 * * The setup to receive NMEA serial data is in the wrong.
"**" identifies the equipment. Refer to table 9.

Table 7-1: ERROR code table of the Operation Panel Unit (3/3)
ALARM DETAIL
CATEGORY CONTENTS
SYSYTEM CODE
7 0 FGB CH1 Radar image data error
The FGB does not receive RGB signals from Radar connected to CH1.
7 1 CH2 Radar image data error
The FGB does not receive RGB signals from Radar connected to CH2.
7 2 FGB Communication error
The MCB does not communicate with the FGB normally via LAN.
7 3 FGB Setup data reception error
The MCB does not receive the setup data of FGB successfully.
7 4 FGB Control error
The MCB did not communicate with FGB successfully.
7 5 FAN alarm of NWP-46
FAN built in NWP-46 (Radar Interface Unit) is out of order.
7 6 FGB Real time monitor data transmission error
The IP address for transmitting image data is not registered in the FGB yet.
8 0 RMB RMB communication error
The MCB do not communicate to the RMB normally via LAN.
RMB Control error
The MCB is unsuccessful in control of the RMB.

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Table 7-2: The conversion table of a code and equipment


A connection channel is displayed when the equipment which is not defined by the following table is connected.
The codes from 01 to 32 identify connection channel. (S-VDR: 01 to 16)
ALARM DETAIL
Equipment
SYSYTEM CODE
6 0/1 4 1 GPS
4 2 AIS
4 3 Speed Log
4 4 Gyro Compass
4 5 Auto Pilot
4 6 Rudder Angle Indicator
4 7 Echo Sounder (Bow)
4 8 Anemometer
4 9 Engine Telegraph
5 0 M/E Remote Control System
5 1 ECDIS
5 2 Thruster
5 3 Bow1 Thruster
5 4 Bow2 Thruster
5 5 Stern1 Thruster
5 6 Stern2 Thruster
5 7 Hull Stress Monitor
5 8 Radar
5 9 Echo Sounder (Stern)
6 0 Digital Signal Converter 1 (VDR option unit)
6 1 Digital Signal Converter 2 (VDR option unit)
6 2 Digital Signal Converter 3 (VDR option unit)
6 3 Digital Signal Converter 4 (VDR option unit)
6 4 Digital Signal Converter with optional A/D Converter 1 (VDR option unit)
6 5 Digital Signal Converter with optional A/D Converter 2 (VDR option unit)
6 6 Digital Signal Converter with optional A/D Converter 3 (VDR option unit)
6 7 Digital Signal Converter with optional A/D Converter 4 (VDR option unit)
6 8 NAV-I/F unit (VDR option unit)
6 9 Spare
7 0 NSK unit (NCT-27)
7 1 Main GPS and Sub GPS with Switcher
7 2 Sub GPS (connection with a CH different from the Main GPS)
7 3 Magnetic Compass
3 3 NSK board (VDR option unit) for Heading
3 4 NSK board (VDR option unit) for Ship speed

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8. TROUBLESHOOTING

If the equipment does not function correctly, check the equipment referring to the list down below. Take the action
recommended in the list. If the malfunction still lasts, contact the Sales Department, the nearest branch company, branch
office, sales office, or any agent of Japan Radio Co., Ltd.

8.1. The Recording Control Unit (NDV-1800/1850)

8.1.1. Symptom Table for The Power Supply Unit (NBL-327)

Symptom Causes Actions to be taken


POWER LED fails to No power is supplied from the switchboard. Check the switchboard.
light.
POWER SWITCH is not on. Turn on the POWER SWITCH.
The AC-line fuse is blown. Check the AC-line fuse in the Power Supply
Unit. If it is blown, replace it with a spare.
Fault in the Power Supply Unit Contact us.
The BATTERY OP. LED No power is supplied from the switchboard. Check the switchboard.
lights up.
The fuse for the AC power source is blown. Check the fuse for the AC power source and,
if it is blown, replace it with a spare.
BATTERY ABNORMAL The battery cable is disconnected. Check if the battery cable is connected.
LED lights up.
The fuse for the battery is blown. Check the fuse in the middle of the battery
cable. If it is blown, replace it with a spare
fuse.
The battery is deteriorated. Check the expiry date of the battery. If the
battery has expired, exchange a battery.

FAN ABNORMAL LED The fan is not working. Check the cable that connects the fans and the
lights up. DC/DC power supply. If there is no problem,
replace the fans.

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8.1.2. Symptom Table for The Data Processor Unit (NDL-46)

Symptom Causes Actions to be taken


REC LED fails to light. The Recording Control Unit is off. Check the switchboard.
The power is not supplied to the Protective Turn on the Power Supply Unit.
Capsule Unit.
The recording of data onto the Protective Capsule Press the REC START SWITCH on the Main
Unit has been stopped manually. Control Board and restart the recording of
data.
Faulty wiring between the Recording Control Check the Connection Box.
Unit and the Protective Capsule Unit Check the LAN communication by a PING
command.
MCB: PING 192.168.110.3
Capsule: PING 192.168.110.2
In case a no response
MCB (CDJ-2304) :
Fault in a circuit board or setting data
Capsule :
Fault in a circuit board or setting data
Fault in the Recording Control Unit Reboot the Recording Control Unit and see if
Fault in the Protective Capsule Unit it works normally. If it does not work, contact
us.
Exchange a broken Unit (MCB or Capsule).
CARD LED fails to light The CARD STOP SWITCH is left on. Press the CF CARD EJECT BUTTON and
up. remove it from the Main Control Board. Then
put it back again.
No CF CARD is loaded. Insert a CF CARD into the CARD slot of the
Main Control Board.
Fault in the Recording Control Unit Reboot the Recording Control Unit and see if
it works normally. If it does not work, contact
us.
MEDIA LED blinks. Fault in the CF CARD Press the CF CARD EJECT BUTTON and
remove it from the Main Control Board. Then
put it back again.
In not activating, format the CF card into
FAT32 with PC.
No CF CARD is loaded. Insert a CF CARD into the CARD slot of the
Main Control Board.
Fault in the Recording Control Unit Reboot the Recording Control Unit and see if
it works normally. If it does not work, contact
us.

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8.2. The Operation Panel Unit (NCG-169)


All failures of the Recording Control Unit are indicated by the Operation Panel Unit as an error code.

Symptom Causes Actions to be taken


All LEDs blink and the The software of the Recording Control Unit lost Reboot the Recording Control Unit.
ALARM BUZZER control.
sounds.
Faulty wiring between the Recording Control Check the wiring between the Recording
Unit and the Operation Panel Unit. Control Unit and the Operation Panel Unit.
In case a correct wiring
MCB (CDJ-2304) :
Fault in a circuit board or setting data
OPB (CCK-935) :
Fault in a circuit board or setting data
RECORDING LED fails The Recording Control Unit is off. Check the switchboard.
to light. The power is not supplied to the Protective Turn on the Power Supply Unit.
Capsule Unit.
Stop manually the recording of data onto the Press the REC START SWITCH on the Main
Protective Capsule Unit. Control Board in the Recording Control Unit
and restart the recording of data.
Faulty wiring between the Recording Control Check the Connection Box.
Unit and the Protective Capsule Unit
Fault in the Recording Control Unit Reboot the Recording Control Unit and see if
Fault in the Protective Capsule Unit it works normally. If it does not work, contact
us.
ERROR CODE: “01__” Initial value of HEADING is not registered yet. Enter the initial value of HEADING
lights up.
ERROR CODE: “31__” The CARD STOP SWITCH is left on. Press the CF CARD EJECT BUTTON and
lights up. remove it from the Main Control Board. Then
put it back again.
No CF CARD is loaded. Insert a CF CARD into the CARD slot of the
Main Control Board.
Fault in the Recording Control Unit Reboot the Recording Control Unit and see if
it works normally. If it does not work, contact
us.
ERROR CODE: “32__” Fault in the CF CARD Press the CF CARD EJECT BUTTON and
lights up. remove it from the Main Control Board. Then
put it back again.
In not activating, format the CF card into
FAT32 with PC.
Fault in the Recording Control Unit Reboot the Recording Control Unit and see if
it works normally. If it does not work, contact
us.
ERROR CODE: “00__” Mismatching in the information between the Press and hold the REC START SWITCH for
lights up. Recording Control Unit and the Protective ten seconds.
Capsule Unit.
Faulty wiring between the Recording Control Check the Connection Box.
Unit and the Protective Capsule Unit.
Fault in the Recording Control Unit Reboot the Recording Control Unit and see if
Fault in the Protective Capsule Unit it works normally. If it does not work, contact
us.

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Symptom Causes Actions to be taken


ERROR CODE: “20__” Faulty wiring between the Recording Control Check the Connection Box.
lights up. Unit and the Protective Capsule Unit Check the LAN communication by a PING
command.
MCB: PING 192.168.110.3
Capsule: PING 192.168.110.2
In case a no response
MCB (CDJ-2304) :
Fault in a circuit board or setting data
Capsule :
Fault in a circuit board or setting data
Fault in the Recording Control Unit Reboot the Recording Control Unit, and see if
Fault in the Protective Capsule Unit the symptom persists. If so, contact us.
Exchange a broken Unit (MCB or Capsule).
ERROR CODE: “21__” Fault in recording the data in the Protective The BER ERROR could occur temporarily.
lights up. Capsule Unit The error is canceled in less than 2 days
automatically.
If the error is not canceled after 2 days,
contact us.
Fault in the Capsule
Exchange the capsule.
ERROR CODE: “60**” Fault in sensors Check the sensor equipment shown by error
lights up. code.
Faulty wiring between the Recording Control Check the wiring between the Recording
Unit and the sensors Control Unit and the sensors.
Check the receiving data and setting data by
the Maintenance software.
Fault in the Recording Control Unit Reboot the Recording Control Unit. See if the
symptom persists. If so, contact us.

ERROR CODE: “61**” Fault on setting up the Main Control Board Reboot the Recording Control Unit, and see if
lights up. the symptom persists. If so, contact us.
Check the setting data by the Maintenance
software.
ERROR CODE: “5*__” Fault in the Audio Recording Board Check the wiring between the Microphone
lights up. Fault in the Microphone Unit Unit and the Recording Control Unit.

Alarm was raised due to a large noise. Reboot the Recording Control Unit in
noise-free environment.
In case a correct wiring
Fault in a Microphone Unit
Exchange a Microphone Unit.
ERROR CODE: “10__” Power failure Check the power supply in the Recording
lights up. Control Unit.
No power is supplied from the switchboard. Check the switchboard.
The fuse for the AC power source is blown. Check the fuse for the AC power source and,
if it is blown, replace it with a spare fuse.
ERROR CODE: “11__” The fan of Power Supply Unit is not working. Exchange two fans in the Power Supply Unit.
lights up.

ERROR CODE: “30__” / Fault in the Main Control Board Reboot the Recording Control Unit, and see if
“35__” / “36__” / “37__” the symptom persists. If so, contact us.
/ “38__” light up. Fault in the MCB (CDJ-2304)
Exchange the MCB.

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Symptom Causes Actions to be taken


ERROR CODE: “33__” GPS is faulty or setting error on the Main Control Check the GPS.
lights up. Board If the GPS is error-free, contact us.
Check the receiving data and setting data by
the Maintenance software.
Check that ZDA or RMC sentence is received
and recorded from CH which is connected to
a main GPS.
ERROR CODE: “34__” An internal battery for a Real Time Clock IC has run Exchanging the lithium battery on the MCB
lights up. out of the life. (CDJ-2304).
ERROR CODE: Fault in the Audio Recording Board Reboot the Recording Control Unit, and see if
“40__”/“41__”/ the symptom persists or not. If yes, contact
“42__” lights up. us.
Fault in the ARB (CHA-387)
Exchange the ARB.
ERROR CODE: “70__” / Fault in RGB signals from a RADAR Check the RADR.
“71__” lights up. 70__: CH1 If an image is displayed on the screen, check
71__: CH2 the wiring between the RADAR and the
Recording Control Unit.
In the case of a Chart Radar, check whether
the image signals is outputted.
ERROR CODE: “72__” Faulty wiring between the Frame Grabber Board Check the wiring between the Frame Grabber
lights up. and the Main Control Board Board and the Main Control Board.
Check the LAN communication by a PING
command.
MCB: PING 192.168.110.3
FGB: PING 192.168.110.151
In case a no response
MCB (CDJ-2304) :
Fault in a circuit board or setting data
FGB (CKA-137) :
Fault in a circuit board or setting data
Fault in the Frame Grabber Board Reboot the Recording Control Unit, and see if
Fault in the Main Control Board the symptom persists or not. If yes, contact
us.
FGB (CKA-137) :
Fault in a circuit board or setting data
Exchange the FGB.
ERROR CODE: “73__” / Fault on setting up the Frame Grabber Board Reboot the Recording Control Unit, and see if
“76__” lights up. the symptom persists or not. If yes, contact
us.
Upload a configuration file which is set up for
a connecting Radar unit to the FGB by the
Maintenance software.
ERROR CODE: “74__” Fault in the Frame Grabber Board Reboot the Recording Control Unit, and see if
lights up. the symptom persists or not. If yes, contact
us.
ERROR CODE: “75__” The fan of NWP-46 is out of order. Exchange a fan in the NWP-46.
lights up.
ERROR CODE: “12__” Faulty wiring between the Power Supply Unit and Reboot the Recording Control Unit, and see if
lights up. the Main Control Board the symptom persists or not. If yes, contact
us.
Check the W103 cable connection.

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Symptom Causes Actions to be taken


ERROR CODE: “80__” Faulty wiring between the Remote Maintenance Check the wiring between the Remote
lights up. Board and the Main Control Board Maintenance Board and the Main Control
Board.
Check the LAN communication by a PING
command.
MCB: PING 192.168.110.3
FGB: PING 192.168.60.3
In case a no response
MCB (CDJ-2304) :
Fault in a circuit board or setting data
RMB (CDK-287) :
Fault in a circuit board or setting data
Fault in the Remote Maintenance Board Reboot the Recording Control Unit, and see if
Fault in the Main Control Board the symptom persists or not. If yes, contact
us.
RMB (CDK-287) :
Fault in a circuit board or setting data
Exchange the RMB.
ERROR CODE: “81__” Fault in the Remote Maintenance Board Reboot the Recording Control Unit, and see if
lights up. the symptom persists or not. If yes, contact
us.
RMB (CDK-287) :
Fault in a circuit board or setting data
Exchange the RMB.

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8.3. LED Display of LAN Connector


An LED is incorporated into every LAN connector to display the status. The units equipped with the LAN connector are:
1) HUB Unit on the Main Control Board
2) HUB Unit on the Remote Maintenance Board
3) Frame Grabber Board

The lighting specifications of the LEDs of the Main Control Board and the Optional Board:
LED Name Lighting Specifications
LINK/ACT LED Lights when the LINK is established
(Yellow) Blinks at the time of receiving or sending data.
Lights or blinks continuously in normal operation
Check the wiring and the power source when it is off.
SPEED LED Lights when the LINK is established on 100BASE-TX.
(Green) Off when the LINK is established on 10BASE-T.
Lights or off in normal operation

The lighting specifications of the LEDs of the Frame Grabber Board:


LED Name Lighting Specifications
LINK LED Lights green when the LINK is established on 100BASE-TX.
(Green/Orange) Lights orange when the LINK is established on 10BASE-T.
Lights green continuously in normal operation.
Check the wiring and the power source when it is off.
ACTIVE LED Lights at the time of receiving or sending data.
(Yellow) Blinks in normal operation

8.3.1. Recording Control Unit NDV-1800/1850

1) LED Display of the LAN connector of the Main Control Board and the Remote Maintenance Board

LINK/ACT LED (YELLOW)

SPEED LED (GREEN)

FIG. 9-1: LAN CONNECTOR OF THE MAIN CONTROL BOARD AND THE REMOTE MAINTENANCE BOARD

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2) LED Display of the LAN connector of the Frame Grabber Board

LINK / SPEED LED (GREEN/ORANGE)

ACTIVE LED (YELLOW)

FIG. 9-2: LAN CONNECTOR OF THE FRAME GRABBER BOARD

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9. MAINTENANCE

9.1. Parts list for Maintenance

Unit Model Parts Parts code VDR S-VDR


Recording Control Unit NDV-1800 Mother Board (VDR) CQD-2040 ● -
/1850 Mother Board (S-VDR) CQD-2057 - ●
Main Control Board CDJ-2304 ● ●
Audio Recording Board CHA-387 ● ●
Frame Grabber Board CKA-137 ● op
Remote Maintenance Board CDK-287 ● -
Audio Junction Board CQD-2041 ● ●
NSK Interface Board CHM-378 op ●
AC/DC Power Supply Board CBM-168 ● ●
Thermo Sensor Board CHG-213 ● ●
Battery 7ZBJD0006B ● ●
CF Card 7HRJD0002 ● ●
CF Card (4GB) 7HRJD0003 op op
Card adaptor 5JWYF00002 ● ●
FAN of UPS 7ZBJD0010 Spare parts
Operation Panel Unit NCG-169 Operation Panel Board CCK-935 ● ●

Option Unit
Digital Signal Converter NCT-72 Dry Contact Control Board CDJ-2333
Dry Contact Input Board CQD-2081
Line Filter Board CBJ-147
PSU AES30-12
A/D Convert Board CEF-60
Digital Signal Converter NCT-63 Dry Contact Control Board CDJ-2333
Dry Contact Input Board CQD-2012
DSC Chassis CWB-1332
Line Filter Board CBJ-147
PSU AES15-12
A/D Convert Board CEF-60
Radar I/F unit NWP-46 PSU AES15-5
FAN 7BFNA4001
Line Filter Board CBJ-147

*op: Option

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9.2. How to replace the fans

If a fan alarm buzzer of the Power Supply unit (NBL-327) sounds, replace the fans with spare ones.

1) Turn off the Power Supply Unit of the Recording Control Unit.
2) Turn off the circuit breaker of the electricity distribution board, to which the Recording Control Unit is
connected.
3) Remove the power input junction connector, J201and J202, which is mounted below the left of the Power
Supply Unit.
4) Remove the power output connector, J40, J402 and J403 which is mounted on the upper side of the
Mother Board.
5) Open the clamp fastening the power output cable.
6) Undo the 2 fastening screws of the Power Supply Unit
7) Pull the Power Supply Unit out of the Recording Control Unit slowly.
8) Remove the 2 fan connectors, J309 and J310, in the front of right side of the Power Supply Unit.
9) Pull each of the fan cables out of the cable holes.
10) For each fan, undo the 8 fastening crews.
11) In the reverse way, mount new fans on the Power Supply Unit, and put the Power Supply Unit into the
Recording Control Unit.
12) Be careful that direction of both fans is outward.

FIG. 9-3: Fans in the Power Supply Unit

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9.3. How to replace the battery

Never short-circuit the + and – pins. Never disassemble, modify, destroy, throw into fire, heat, use with
non-specified applications and use after the expiry date.

Above acts may cause leakage of fluid, generation of heat, fire, explosion, destruction, or injury by heat.

The battery contains dilute sulfuric acid. When the leaked liquid of the battery had a direct contact with your
clothes or skin, wash off with clean water. When the liquid infringes into your eye, wash with clean water
immediately then go to a doctor.

Used batteries are to be recycled. Regarding the replacement and recycle, contact the Sales Department, the
nearest branch company, branch office, sales office, or any agent of Japan Radio Co., Ltd. and ask them the
replacement and recycle.

When to replace the battery is written in the label on the front panel of the battery. Replace the battery
before its life expires. The procedures to replace it are:

1) Turn off the Power Supply unit of the Recording Control Unit.
2) Turn off the circuit breaker of the electricity distribution board to which the Recording Control Unit is
connected.
3) Remove the battery connector, J404, which is mounted lower side of the Mother Board.
4) Remove the connector for measuring the temperature of the battery, J405, which is mounted lower side
of the Mother Board.
5) Undo the 2 fastening screws of the Battery
6) Pull out the battery unit slowly. (The battery unit weighs about 5kg. Hold the bottom, instead of holding
its sides, to draw it out completely. It does not have a stopper, so pull it out slowly and carefully.)
7) Undo the 4 screws for fastening the battery anchor.
8) Remove the battery anchor.
9) Remove the battery. (Watch out! The battery weighs about 5kg.)
10) Mount a new battery.
11) In the reverse way, fasten the battery in the Power Supply Unit.
12) Put the Power Supply Unit in the Recording Control Unit.
13) Place the two connector to the Mother board.

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Thermo-sensor board is attached on the battery.

FIG. 9-4: Battery in the Power Supply Unit

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9.4. Checking a Connection cable in the RCU

These lists show each signals of assembling cable. Refer to these lists for checking a wiring-break.

9.4.1. Cable list

No. Part No. Code PIN Connection Signal Connection


numbers Unit Part No. Unit Part No.
1 W201 7ZCJD0273 3 AC input PSB(CBM-168) J301 PSU Chassis J201
2 W202 7ZCJD0274 2 AC Output J302 J202
3 S201 7SAJD0001 4 AC Power switch J303 S201
4 Battery switch J304
4 S202 7SCJD0002 2 Blackout test switch J305 S202
5 Z201 7ZBJD0010 3 FAN J309 FAN
6 Z202 7ZBJD0010 3 FAN J310 FAN
7 W105 7ZCJD0279 2 Battery connection J306 MB J403
8 W104 7ZCJD0278 10 PSU control and Thermo J307 (CQD-2040/2057) J402
sensor
9 W103 7ZCJD0277 10 DC output J308 J401
10 W101 7ZCJD0275 3 AC input (junction) J201 RCU Chassis TB101
11 W102 7ZCJD0276 2 AC output (junction) J202 TB102
12 Z101 7ZBJD0006 2 Battery Battery - MB J404
13 W111 7ZCJD0282 4 Thermo Sensor TSB(CHG-213) - (CQD-2040/2057 J405
14 W112 7ZCJD0283 6 NSK interface NIB(CHN-378) J1001 J409
15 W109 7ZCJD0284 8 LAN MCB(CDJ-2304) J503 FGB(CKA-137) J802
16 W110 7ZCJD0284 8 LAN J502 RMB(CDK-287) J702
17 W106 7ZCJD0280 50 MIC, VHF ARB(CHA-387) J602 AIB(CQD-2041) J901
18 W107 7ZCJD0281 15 CH1 RGB signals FGB(CKA-137) J803 BNC connector J101-
J105
19 W108 7ZCJD0281 15 CH2 RGB signals J804 J106 -
J110

9.4.2. Signals of Each cables

No. Part Code Connection list Remark


No. Part No Pin No. Signal Part No.
1 W201 7ZCJD0273 J301 1 U J201 AC input junction
2 V
3 E
2 W202 7ZCJD0274 J302 1 U J202 AC output junction
2 V
3 S201 7SAJD0001 J303 1, 4 SW1 (ON: CLOSE) S201 Power switch
2, 3 SW2 (ON: CLOSE) (Dual contact)
J304 1, 2 SW1 (ON: CLOSE) S202 Battery switch
3, 4 SW2 (ON: CLOSE) (Dual contact)
4 S202 7SCJD0002 J305 1, 2 SW (ON: OPEN) S202
5 Z201 7ZBJD0010 J309 1 +12V FAN
6 Z202 7ZBJD0010 J310 2 GND
3 Alarm Normal: H / Alarm: L
7 W105 7ZCJD0279 J306 1 DC+24V J403 Battery DC
2 GND

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No. Part Code Connection list Remark


No. Part Pin No. Signal Part
No No.
8 W104 7ZCJD0278 J307 1 Stop the backup DC J402 Stop: H / Normal: L
2 Blackout detection Blackout: L / Normal: H
3 Stop the un-backup DC Stop: H / Normal: L
4 FAN alarm ALARM: L / Normal: H
5 DC for thermo sensor (VS) +12V
6, 7 Thermo sensor output (VOUT)
8 Thermo sensor GND GND
9, 10 Check a connection with PSU Connection: L / Dis-cnct: H
9 W103 7ZCJD0277 J308 7 Backup DC +5V J401 DC output
10 Un-backup DC +5V
9 Backup DC +12V
3 Un-backup DC: +12V
1 Backup DC +24V
2, 4, 5, 6, 8 GND
10 W101 7ZCJD0275 J201 1 L TB101 AC input junction
2 N
3 E
11 W102 7ZCJD0276 J202 1 L TB102 AC output junction
2 N
12 Z101 7ZBJD0006 - 1 DC+24V J404 Battery DC
2 GND
13 W111 7ZCJD0282 - 1 DC for thermo sensor (VS) J405 Thermo Sensor
2, 3 Thermo sensor output (VOUT)
4 Thermo sensor GND
14 W112 7ZCJD0283 J1001 5, 6 Un-backup DC +5V J409 NSK interface
7, 8 GND
1, 2, 3 Synchro / Step: GRY_1, 2, 3
4 Pulse : SPEED+
15 W109 7ZCJD0284 J503 1, 2 Tx+, Tx- J802
3, 6 RX, Rx-
16 W110 7ZCJD0284 J502 J702
4, 5, 6, 8
17 W106 7ZCJD0280 J602 5, 6, 30, 31 MIC1: MIC1+, MIC1- SPK+, SPK- J901
7, 8, 32, 33 MIC2: MIC1+, MIC1- SPK+, SPK-
9, 10, 34, 35 MIC3: MIC1+, MIC1- SPK+, SPK-
11, 12, 38, 39 MIC4: MIC1+, MIC1- SPK+, SPK-
13, 14, 40, 41 MIC5: MIC1+, MIC1- SPK+, SPK-
15, 16, 42, 43 MIC6: MIC1+, MIC1- SPK+, SPK-
19, 20, 44, 45 MIC7: MIC1+, MIC1- SPK+, SPK-
21, 22, 46, 47 MIC8: MIC1+, MIC1- SPK+, SPK-
23, 24, 48, 49 MIC9: MIC1+, MIC1- SPK+, SPK-
26, 27 VHF1: VHF1+, VHF1-
1, 2 VHF2: VHF1+, VHF1-
28, 29 VHF3: VHF1+, VHF1-
3, 4, 17, 18, AGND
25
36, 37, 50
18 W107 7ZCJD0281 J803 1/6 RED / SHIELD J101 – RGB signals
2/7 GREEN / SHIELD J105
3/8 BLUE / SHIELD BNC connector x5
14 / 10 Vs / SHIELD
19 W108 7ZCJD0281 J804 J106 –
13 / 11 Hs / SHIELD
J110
4,5 SHIELD
9, 12, 15 N.C.

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9.5. Connection table of each Terminals

Unit Part No. PIN No. Signal Connection data Connection equipment
MB (CQD-2040 / 2057) TB406 1 RX1+ CH1: Serial data receive Sensor
2 Rx1-
3 Rx2+ CH2: Serial data receive Sensor
4 Rx2-
5 Rx3+ CH3: Serial data receive Sensor
6 Rx3-
7 Rx4+ CH4: Serial data receive Sensor
8 Rx4-
9 Rx5+ CH5: Serial data receive Sensor
10 Rx5-
11 Rx6+ CH6: Serial data receive Sensor
12 Rx6-
13 Rx7+ CH7: Serial data receive Sensor
14 Rx7-
15 Rx8+ CH8: Serial data receive Sensor
16 Rx8-
17 Rx9+ CH9: Serial data receive Sensor
18 Rx9-
19 Rx10+ CH10: Serial data receive Sensor
20 Rx10-
21 Rx11+ CH11: Serial data receive Sensor
22 Rx11-
23 Rx12+ CH12: Serial data receive Sensor
24 Rx12-
TB402 1 Tx13+ CH13: Sensor
2 Tx13- Serial data transmit / receive
3 Rx13+ Option unit
4 Rx13-
5 GND VDR transmits an
6 Tx14+ CH14: error sentence.
7 Tx14- Serial data transmit / receive
8 Rx14+
9 Rx14-
10 GND
11 Tx15+ CH15:
12 Tx15- Serial data transmit / receive
13 Rx15+
14 Rx15-
15 GND
16 Tx16+ CH16:
17 Tx16- Serial data transmit / receive
18 Rx16+
19 Rx16-
20 GND

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Unit Part No. PIN No. Signal Connection data Connection equipment
MB (CQD-2040 / 2057) TB401 1 +24V Capsule Power Capsule
2 GND NDH-316 / 317
3 ERR_A Error output by dry contact Alarm board
4 ERR_C signal (Lamp)
5 ERR_B Power off / Error: AC close
Normal: AC open
6 ARM_A Alarm output by dry contact Alarm board
7 ARM_C signal (Buzzer)
8 ARM_B Power off / Alarm: AC close
Normal AC open
9 PI1+ Dry contact input port-1 Main alarm /
10 PI1- Radar switcher
11 PI2+ Dry contact input port-2 Main alarm /
12 PI2- Radar switcher
13 PI3+ Dry contact input port-3 Main alarm /
14 PI3- GPS switcher
TB403 1 +12V OPU DC power OPU
2 GND- NCG-169
3 T / R+ OPU RS-425 interface
4 T / R-

Unit Part No. PIN No. Signal Connection data Connection equipment
AIB (CQD-2041) TB901-TB909 1 MIC+ Microphone signal Microphone 1 - 9
2 MIC- NVT-161 / 162
3 GND
4 SPEAKER+ Speaker signal
5 SPEAKER-
TB910-TB912 1 VHF+ VHF VHF transceiver
2 VHF-
3 GND

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Unit Part No. PIN No. Signal Connection data Connection equipment
MB (CQD-2040) TB404 1 RX17+ CH17: Serial data receive Sensor
2 Rx17-
3 Rx18+ CH18: Serial data receive Sensor
4 Rx18-
5 Rx19+ CH19: Serial data receive Sensor
6 Rx19-
7 Rx20+ CH20: Serial data receive Sensor
8 Rx20-
9 Rx21+ CH21: Serial data receive Sensor
10 Rx21-
11 Rx22+ CH22: Serial data receive Sensor
12 Rx22-
13 Rx23+ CH23: Serial data receive Sensor
14 Rx23-
15 Rx24+ CH24: Serial data receive Sensor
16 Rx24-
TB405 1 Rx25+ CH25: Serial data receive Sensor
2 Rx25-
3 Rx26+ CH26: Serial data receive Sensor
4 Rx26-
5 Rx27+ CH27: Serial data receive Sensor
6 Rx27-
7 Rx28+ CH28: Serial data receive Sensor
8 Rx28-
9 Rx29+ CH29: Serial data receive Sensor
10 Rx29-
11 Rx30+ CH30: Serial data receive Sensor
12 Rx30-
13 Rx31+ CH31: Serial data receive Sensor
14 Rx31-
15 Rx32+ CH32: Serial data receive Sensor
16 Rx32-

Unit Part No. PIN No. Signal Connection data Connection equipment
NIB (CHM-378) TB1001 1 STEP1 Step signal Gyro compass
2 STEP2
3 STEP3
4 COM
TB1002 1 SYNC1 Synchro signal
2 SYNC2
3 SYNC3
4 REF1
5 REF2
TB1003 1 PULSE+ Pulse signal Speed log
2 PULSE-

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9.6. Checking and Exchanging the Beacon

Exchange the Beacon, when the expiry date of a battery becomes within one year, or when a battery voltage is less than
[ 2.97V ].

9.6.1. DK120 type beacon (NDH-316/317/317A)

9.6.1.1. Exchanging the beacon

No. Parts Q’tys


1 Beacon 1
2 Water pressure switch 1
3 Bolts 4
4 Washers 4
5 O-Ring 1

1) Unscrew four bolts and remove the Beacon with brackets from the Capsule.

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2) Attach the water pressure switch to the new Beacon and fix the new Beacon with the two brackets to the Capsule.
Screw four bolts to fix the brackets.
• Attach the water pressure switch to a polarity pin side.
* The DK120 type has a polarity pin only in one side.
• Stick the water pressure switch and the Beacon.

3) Screw four bolts with washers to fix the brackets.

9.6.1.2. Checking a condition of the Beacon (DK120)


Check a condition of the Beacon. Exchange the Beacons, in corresponding to the following conditions.

1) Expiry date of a battery


Exchange the Beacon, when the expiry date of a battery becomes within one year.
The Expiry date of a battery is shown on a label stuck on the Beacon.

2) Battery Voltage
Measure the battery voltage of the Beacon.
Exchange the Beacon, when the battery voltage is less than [ 2.97V ].

● The frame of the Beacon is a positive polarity plate. The polarity pin is a negative pole.

● Use a digital voltage meter (high impedance) to measure a battery voltage.


Do not use an analog tester (low impedance). The analog tester indicates a lower voltage value
than real voltage value.

● Remove the Beacon from the capsule in measuring a battery voltage.


If the water pressure switch is pushed in order to measure the battery voltage of the Beacon
attached in the Capsule, the water pressure switch may be destroyed.

Positive

Negative

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3) Checking the beacon operation


Monitor an outputting acoustic signal from the beacon.
• Turn on the beacon tester with turning a volume switch.
• Short-circuit the polarity pin and frame in order to operate the Beacon.
• If the oscillation sound of the Beacon can be heard, judge that the Beacon is operating normally..

● Remove the Beacon from the capsule in checking the Beacon operation.
If the water pressure switch is pushed in order to operate the Beacon attached in the Capsule,
the water pressure switch may be destroyed.

● Beacon tester
Type: 7HMNA4001

9.6.2. DK480 type beacon (NDH-288A/288B)

9.6.2.1. Exchanging the beacon

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No. Parts Q’tys


1 Beacon 1
2 Water pressure switch 1
3 Bolts 4
4 Washers 4
5 Brackets 4
6 O-Ring 1

1) Unscrew four bolts and remove the Beacon with brackets from the Capsule.

2) Attach the water pressure switch to the new Beacon and fix the new Beacon with the two brackets to the Capsule.
Screw four bolts to fix the brackets.
• Attach the water pressure switch to a polarity pin side which arranged three holes.
* The DK480 type has two polarity pins in both sides.
• Stick the water pressure switch and the Beacon.

Three holes

3) Screw four bolts with washers to fix the brackets.

4) When you bind bolts tight, press the water pressure switch to the Beacon.

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JCY-1800/1850 VDR/S-VDR Installation Guide

Right and left of the crevice between brackets should become equal.

Correct Incorrect

9.6.2.2. Checking a condition of the Beacon (DK480)


Check by the same method as DK120 type beacon.
The DK480 type has two polarity pins in both sides.

Positive Negative

● Use a digital voltage meter (high impedance) to measure a battery voltage.


Do not use an analog tester (low impedance). The analog tester indicates a lower voltage value
than real voltage value.

● Remove the Beacon from the capsule in measuring a battery voltage.


If the water pressure switch is pushed in order to measure the battery voltage of the Beacon
attached in the Capsule, the water pressure switch may be destroyed.

136
DOC No. 7ZPJD0387C
DOC No. 7ZPJD0387C
137
DGPS * TTYCS-1
(Yard)
AIS * TTYCS-1
(Yard)
Speed Log * TTYCS-1
(Yard)
Gyro Compass * TTYCS-1
(Yard)
Auto Pilot * TTYCS-1
(Yard)
Rudder Angle Indicator * TTYCS-1
(Yard)
Echo Sounder * TTYCS-1
(Yard)
Anemometer * TTYCS-1
(Yard)
Engin Telegraph * TTYCS-1
(Yard)
Remote Control System * TTYCS-1
(Yard)
Other * TTYCS-1
(Yard)
X-Band Radar * TTYCS-1
(JRC)
Other * TTYCS-1Q
(Yard)
Other * TTYCS-1Q
(Yard)
* TTYCS-1Q
Dry Contact * MPYC-xx * TTYCS-1Q
(Yard)
Analog * TTYCS-x
(Yard) *3C-2V R
*3C-2V G
*3C-2V B
*3C-2V H synch
*3C-2V V synch
From AC Distributor
Dry Contact * MPYC-xx
(Yard)
*TTYCS-1Q
Mic-1 MIC1
Analog * TTYCS-x
*TTYCS-1Q
(Yard) Mic-2 MIC2
*TTYCS-1Q
Mic-4 MIC4
*TTYCS-1Q
From AC Distributor Mic-5 MIC5
*TTYCYS-1Q
Mic-7 MIC7(W.P.)
*TTYCYS-1Q
Mic-8 MIC8(W.P.)
Gyro Compass [STEP] * MPYC-4
(Yard)
Gyro Compass [Synchro] * MPYC-7
(Yard) * TTYCS-1
VHF Telephone No.1
* TTYCS-1
VHF Telephone No.2
Speed Log [Pulse] * MPYC-2
(Yard)
*TTYCS-1Q
*DPYC-2.5
AC220V 60Hz 1 phase
10.1.1. VDR JCY-1800
10.1. System Diagram
10. CONNECTION BLOCK DIAGRAMS
VDR/S-VDR Installation Guide JCY-1800/1850
9. Maintenance
DOC No. 7ZPJD0387C
138
DGPS * TTYCS-1
(Yard)
AIS * TTYCS-1
(Yard)
Speed Log * TTYCS-1
(Yard)
Gyro Compass * TTYCS-1
(Yard)
Auto Pilot * TTYCS-1
(Yard)
Rudder Angle Indicator * TTYCS-1
(Yard)
Echo Sounder * TTYCS-1
(Yard)
Anemometer * TTYCS-1
(Yard)
Engin Telegraph * TTYCS-1
(Yard)
Remote Control System * TTYCS-1
(Yard)
Other * TTYCS-1
(Yard)
X-Band Radar * TTYCS-1
(JRC)
Other * TTYCS-1Q
(Yard)
Other * TTYCS-1Q
(Yard)
*3C-2V R
*3C-2V G
*3C-2V B
*3C-2V H synch
*3C-2V V synch
*TTYCS-1Q
Mic-1 MIC1
*TTYCS-1Q
Mic-2 MIC2
*TTYCS-1Q
Mic-4 MIC4
*TTYCS-1Q
Mic-5 MIC5
*TTYCYS-1Q
Mic-7 MIC7(W.P.)
*TTYCYS-1Q
Mic-8 MIC8(W.P.)
Gyro Compass [STEP] * MPYC-4
(Yard)
Gyro Compass [Synchro] * MPYC-7
(Yard) * TTYCS-1
VHF Telephone No.1
* TTYCS-1
VHF Telephone No.2
Speed Log [Pulse] * MPYC-2
(Yard)
*TTYCS-1Q
*DPYC-2.5
AC220V 60Hz 1 phase
10.1.2. S-VDR JCY-1850
VDR/S-VDR Installation Guide JCY-1800/1850
10. Connection Block Diagrams
DOC No. 7ZPJD0387C
139
* Category-5
Ethernet shield twist pair
cable with waterproof TXP
TXN
CONNECTION BOX:
(Max. 30m)
NQE-3163 / TB1
RXP
CABLE CLAMP RXN
1: +24V
2: GND
24V *DPYCYS-1.5
GND
CABLE CLAMP
A
C
B
A
C
B
PI1+
PI1-
PI2+
PI2-
PI3+
PI3-
*TTYCS-1Q OPERATION PANEL UNIT:
+12V +12V NCG-169 / TB1101
GND GND
T/R+ T/R+
T/R- T/R-
10.2.1. NDV-1800/1850 Recording Control Unit – Page 1 -
10.2. Interconnection Wiring Diagrams
VDR/S-VDR Installation Guide JCY-1800/1850
9. Maintenance
DOC No. 7ZPJD0387C
140
3C-2V
3C-2V
3C-2V
3C-2V
3C-2V
No.1 Microphone Unit:
NVT-161
Steering Stand area
* TTYCS-1Q
H
C
GND
H
No.2 Microphone Unit:
C
NVT-161
Bridge Console area
* TTYCS-1Q
H
C
GND
H
C
H
C
GND
H No.4 Microphone Unit:
C NVT-161
Chart table area
* TTYCS-1Q
H
C
GND
H No.5 Microphone Unit:
C NVT-162
Communication Workstation area
* TTYCS-1Q
H
C
GND
H
C
V U H
C
GND No.7 Waterproof
H
C
Microphone Unit:
NVT-162
PORT Wing area
* TTYCYS-1Q
H
C
GND
H
No.8 Waterproof
C Microphone Unit:
NVT-162
STBD Wing area
* TTYCYS-1Q
H
* DPYCS-1.5 C
GND
H
C
H
C
GND
H
C
* DPYCS-2.5
* TTYCS-1
H
C
Shield
* TTYCS-1
H
C
Shield
H
C
Shield
NDV-1800/1850 Recording Control Unit – Page 2 - 10.2.1
VDR/S-VDR Installation Guide JCY-1800/1850
10. Connection Block Diagrams
10.2.1

CH01-CH16 CH17-CH32

AIS Auto Pilot

DGPS Gyro Compass

* TTYCS-1

* TTYCS-1
* TTYCS-1
* TTYCS-1

CABLE CLAMP

CABLE CLAMP
CABLE CLAMP
CABLE CLAMP
Shield wire Shield wire Shield wire Shield wire

141
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

RX-
RX-
RX-
RX-
RX-
RX-
RX-
TX-
TX-
RX-
RX-
RX-
RX-
RX-
RX-

TX-
TX-

RX-
RX-
RX-
RX-

RX-
RX-
RX-

RX-
RX-
RX-
RX-

RX+
RX+
RX+
RX+

RX+
RX+
RX+
RX+
RX+
TX+
TX+
RX+
RX+
RX+
RX+

TX+
TX+

RX+
RX+
RX+
RX+

RX+
RX+
RX+

RX+
RX+

RX+
RX+

GND
GND

GND
GND
NDV-1800/1850 Recording Control Unit – Page 3 -

TB404 (1850 no terminal)

CH1 CH2 CH3 CH4 CH5 CH6 CH7 CH8 CH9 CH10 CH11 CH12 CH13 CH14 CH15 CH16 CH17 CH18 CH19 CH20 CH21 CH22 CH23 CH24
TB401 TB402
JCY-1800/1850

CQD-2040 : MOTHER BOARD


1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
RX-
RX-
RX-
RX-
RX-
RX-
RX-

RX-

RX+
RX+

RX+
RX+
RX+
RX+
RX+

RX+

TB405 (1850 no terminal)


RECORDING CONTROL UNIT: NDV-1800
CH25 CH26 CH27 CH28 CH29 CH30 CH31 CH32

*:yard supply cables

RECORDING CONTROL UNIT (NDV-1800/1850): INTERCONNECTION WIRING (3/4)


9. Maintenance
VDR/S-VDR Installation Guide

DOC No. 7ZPJD0387C


DOC No. 7ZPJD0387C
142
* TTYCS-1
RX+
RX-
CABLE CLAMP
* TTYCS-1
RX+
RX-
CABLE CLAMP
* TTYCS-1
RX+
RX-
CABLE CLAMP
* TTYCS-1
RX+
RX-
CABLE CLAMP
* TTYCS-1
RX+
RX-
CABLE CLAMP
* TTYCS-1
RX+
RX-
CABLE CLAMP
* TTYCS-1
RX+
RX-
CABLE CLAMP
* TTYCS-1
RX+
RX-
CABLE CLAMP
* TTYCS-1
RX+
RX-
CABLE CLAMP
* TTYCS-1
RX+
RX-
CABLE CLAMP
* TTYCS-1
RX+
RX-
CABLE CLAMP
* TTYCS-1
RX+
RX-
CABLE CLAMP
RX+
RX-
TX+
TX-
GND
RX+
RX-
TX+
TX-
GND
RX+
RX-
TX+
TX-
GND
RX+
RX-
TX+
TX-
GND
* MPYCS-4
S1
S2
CABLE CLAMP
S3
COM
* MPYCS-7
S1
S2
CABLE CLAMP
S3
R1
R2
* MPYCS-2
LP
LPE
CABLE CLAMP
NDV-1800/1850 Recording Control Unit – Page 4 - 10.2.1
VDR/S-VDR Installation Guide JCY-1800/1850
10. Connection Block Diagrams
shield
Cable attached with HVR
for POWER Supply
red Red Cable
24V (3m)
* DPYCYS-1.5 black
GND

CABLE CLAMP

white/green
10.2.2. NQE-3163 Connection Box

green

* Category-5 Cable attached with HVR


white/orange
Ethernet shield twist pair cable for Ethernet
with waterproof orange Black Cable
(Max. 30m) (3m)

143
JCY-1800/1850

COLOR
1 SHIELD
2 +24V DC red
3 DC GND black
4 TX+ white/green
5 TX- green

INSIDE of NDV-1800/1850 6 RX+ white/orange


7 RX- orange
8 SHIELD
9. Maintenance
VDR/S-VDR Installation Guide

DOC No. 7ZPJD0387C


10. Connection Block Diagrams
JCY-1800/1850 VDR/S-VDR Installation Guide

10.2.3. NVT-161 / NVT-162 Microphone Unit / Waterproof Microphone unit

MICROPHONE UNIT
NVT-161
NVT-162

MIC SPKR
TB101 + - s + -
1 2 3 4 5
MICROPHONE ALLOCATION
3
MICROPHONE CONNCTION of NDV-1800/1850
LOCATION
No. connector
1 2 4 5 1 Steering stand area J901
2 Bridge console area J902
3 (None Connected) J903
4 Chart table area J904
5 Communication workstation area J905
6 (None Connected) J906
*TTYCS-1Q

7 PORT Wing area J907


8 STBD Wing area J908
9 (None Connected) J909
INSIDE of NDV-1800/1850

J901 - J909
MIC 1 2 3 4 5
GND
H
C

H
C

MIC SPK

AUDIO INTERFACE BOARD CQD-2041

*:yard supply cable

MICROPHONE UNIT (NVT-161) / WATERPROOF MIC UNIT (NVT-162):


INTERCONNECTION WIRING

144
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9. Maintenance
JCY-1800/1850 VDR/S-VDR Installation Guide

10.2.4. VHF Line Connection

+
- * TTYCS-1

INSIDE of NDV-1800/1850
Shield
H
C

145
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10. Connection Block Diagrams
JCY-1800/1850 VDR/S-VDR Installation Guide

10.2.5. NCG-169 Operation Panel Unit

+12V
GND
T/R+
T/R-
* TTYCS-1Q

INSIDE of NDV-1800/1850
+12V
GND
T/R+
T/R-

146
DOC No. 7ZPJD0387C
DOC No. 7ZPJD0387C
147
TB1

* MPYC-19
CH1

Steering modes override ON


1

CH1(+)
2

CH1(-)
CH2

Steering modes override ON


3

CH2(+)
4

CH2(-)
CH3

Steering modes override ON


5

CH3(+)
6

CH3(-)
CH4

Steering modes override ON


7

CH4(+)
8

CH4(-)
CH5

Steering modes override ON


CH5(+)
JUNCTION BOARD CQD-2081

CH5(-)
CH6

Steering modes override ON


CH6(+)
CH6(-)
CH7

Steering modes override ON


CH7(+)
CH7(-)
CH8

Steering modes override ON


DIGITAL SIGNAL CONVERTER: NCT-72

CH8(+)
note:

CH8(-)
CH9

Steering modes override ON


Auto-pilot

CH9(+)
INPUT
(RAYTHEON)
Nauto Pilot 2015

CH9(-)
CH10

Steering modes override ON


CH10(+)
CH10(-)
CH11

Steering modes override ON


CH11(+)
CH11(-)
CH12

Steering modes override ON


CH12(+)
CH12(-)
CH13

Steering modes override ON


CH13(+)
CH13(-)
CH14

Steering modes override ON


Each CH's(-) terminal on Junction Board is common line. (Negative common)

CH14(+)
CH14(-)
CH15

Steering modes override ON


CH15(+)
CH15(-)
CH16

Steering modes override ON


CH16(+)
CH16(-)
9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32
TB2
CABLE CRAMP

Shield wire

* MPYC-19
CH17

Steering modes override ON


CH17(+)
CH17(-)
CH18

Steering modes override ON


CH18(+)
CH18(-)
CH19

Steering modes override ON


CH19(+)
CH19(-)
CH20

Steering modes override ON


CH20(+)
CH20(-)
CH21

Steering modes override ON


CH21(+)
CH21(-)
CH22

Steering modes override ON


CH22(+)
CH22(-)
CH23

Steering modes override ON


CH23(+)
CH23(-)
CH24

Steering modes override ON


CH24(+)
CH24(-)
CH25

Steering modes override ON


CH25(+)

INPUT
CH25(-)
CH26

Steering modes override ON


CH26(+)
CH26(-)
CH27

Steering modes override ON


CH27(+)
CH27(-)
CH28

Steering modes override ON


CH28(+)

32 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9
CH28(-)
CH29
Steering modes override ON

8
CH29(+)

7
CH29(-)

TB101
CH30
Steering modes override ON

6
CH30(+)

1
U

5
* DPYCS-2.5 CH30(-)

CH31

2
V Steering modes override ON

4
CH31(+)

AC IN

3
E

3
CH31(-)

AC POWER
CH32

AC100V 60Hz
EMERGENCY
Steering modes override ON

SWITCHBORD
(AC Distributor)
2
CH32(+)

1
CH32(-)

E
CABLE CRAMP

Shield wire

*0.5t x 25

DIGITAL SIGNAL CONVERTER (NCT-72): INTERCONNECTION WIRING (1/3)


*:yard supply cable
NCT-72 Digital Signal Converter – Page 1 - 10.2.6.
VDR/S-VDR Installation Guide JCY-1800/1850
9. Maintenance
10. Connection Block Diagrams
JCY-1800/1850 VDR/S-VDR Installation Guide

10.2.6 NCT-72 Digital Signal Converter – Page-2 -

148
DOC No. 7ZPJD0387C
DOC No. 7ZPJD0387C
149
* TTYCS-1 Telegraph order
CH0 (+)
[+/-10V]
CH0 (-)
CABLE CRAMP
* TTYCS-1 Telegraph order
CH1 (+)
[+/-10V]
CH1 (-)
CABLE CRAMP
CH2 (+) * TTYCS-1 Telegraph order
[+/-10V]
CH2 (-)
CABLE CRAMP
CH3 (+)
CH3 (-)
CH4 (+)
CH4 (-)
CH5 (+)
CH5 (-)
CH6 (+)
CH6 (-)
CH7 (+)
CH8 (-)
NCT-72 Digital Signal Converter – Page-3 - 10.2.6
VDR/S-VDR Installation Guide JCY-1800/1850
9. Maintenance
Auto-pilot

Nauto Pilot 2015


(RAYTHEON)
JCY-1800/1850

DOC No. 7ZPJD0387C


TB402 / CH16

16 17 18 19
10. Connection Block Diagrams

1 5
2 4
CH1 CH2 CH3 CH4 CH5 CH6 CH7 CH8 CH9 CH10 CH11 CH12 CH13 CH14 CH15 CH16
VDR/S-VDR Installation Guide

CABLE CRAMP

Shield wire

150
Shield wire
12 13 14 15
10.2.7. NCT-63 Digital Signal Converter – Page 1 -

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 1 2 3 4 5 6
TB1

TB101

CONTROL BOARD
JUNCTION BOARD CQD-2012 CDJ-2333

DIGITAL SIGNAL CONVERTER: NCT-63

*:yard supply cable

DIGITAL SIGNAL CONVERTER (NCT-63): INTERCONNECTION WIRING (1/2)


DOC No. 7ZPJD0387C
151
* TTYCS-1 Telegraph order
CH0 (+)
[+/-10V]
CH0 (-)
CABLE CRAMP
* TTYCS-1 Telegraph order
CH1 (+)
[+/-10V]
CH1 (-)
CABLE CRAMP
CH2 (+) * TTYCS-1 Telegraph order
[+/-10V]
CH2 (-)
CABLE CRAMP
CH3 (+)
CH3 (-)
CH4 (+)
CH4 (-)
CH5 (+)
CH5 (-)
CH6 (+)
CH6 (-)
CH7 (+)
CH8 (-)
NCT-63 Digital Signal Converter – Page-2 - 10.2.7
VDR/S-VDR Installation Guide JCY-1800/1850
9. Maintenance
Radar Interface Unit (NWP-46)
JCY-1800/1850

Main Radar Display cable Connection Diagram


Video output port

DOC No. 7ZPJD0387C


Display cable CKA-137:Frame Grabber Board
Sub Radar (FGB)
Video output port
10. Connection Block Diagrams

J802
TB101 U V E

LAN
3
1
10.2.8. NWP-46 Radar Interface Unit

2
VDR/S-VDR Installation Guide

152
2
1
3

U V E
Shield wire Shield wire TB102

AC OUT

CF
J503 J502

VDR-LAN

CDJ-2304:Main Control Board (MCB)

RECORDING CONTROL UNIT: NDV-1800/1850

*:yard supply cables


RADAR INTERFACE UNIT (NWP-46): INTERCONNECTION WIRING
DATA PROCESSOR UNIT (NDL-46)

Uninterruptible Power Supply


Mother Board (MB) Main Control Board (MCB)
NBL-327 CQD-2040 CDJ-2304 Z102
Z201 7PCJD0216C 7PCJD0213C 7HRJD0002A
7ZBJD0010
W111
3m LAN cable
Power Supply Board (PSB) (Accessory)
CBM-168
7EPJD0013 Maintenance PC

W103
7ZCJD0277A
POWER
BATTERY
Audio Interface Board (AIB)
ABNORMAL CQD-2041
Z202 BATTERY 7PCJD0217A
FS301 OPERATION
7ZBJD0010 J505
VHF x 3
5A FAN ALARM J601 (40) TB910 TB911 TB912
W105 MIC max.9
FUSE 7ZCJD0280 Indoor type: NVT-161
5A Waterproof type: NVT-162
Audio Recording Board (ARB) TB901 TB902 TB903
FS302 CHA-387
S201 MIC x 9 VHF max.3
7PCJD0214B TB904 TB905 TB906
7SAJD0001A

TB907 TB908 TB909

J101 J106
Main RADAR
R,G,B,Vs,Hs
J102 J107

S202 J103 J108


7SCJD0002
Remote Maintenance Board (RMB)
J104 J109
CDK-287 Sub RADAR
7PCJD0215B R,G,B,Vs,Hs
J105 J110

AC IN AC OUT
J301 J302 Dry Contact I/F
(3) (2) Output ports : 2CH

153
Input ports : 3CH
UPS Chassis W201 W202
CWB-1385 7ZCJD0273 7ZCJD0274 J802
11.1. NDV-1800 Recording Control Unit of VDR

J201 J202
(3) (2)
W104 Frame Grabber Board (FGB) IEC61162-1/2: 32CH
AC OUTLET 7ZCJD0278
AC85~132V CKA-137A
7PCJD0211B W106
or
7ZCJD0281
AC170~265V
+24V
11.SCHEMATIC DIAGRAMS (CIRCUIT DIAGRAMS)

RX1+ RX17+
POWER TERMINAL RX1- RX17- GND
RX2+ RX18+ ERR_A
POWER IN RX2- RX18- ERR_C
AC85~132V RX3+ RX19+ ERR_B W107
or RX3- RX19- ARM_A 7ZCJD0281
AC170~265V W101 RX4+ RX20+ ARM_C
W2 RX4- RX20- ARM_B
7ZCJD0275 RX5+ RX21+ PI1+ TB1201
TB101 RX5- RX21- PI1-
RX6+ RX22+ PI2+ Junction Box (JB)
RX6- RX22- PI2- NQE-3163
PI3+
JCY-1800/1850

RX7+ RX23+ 7ZZJD0050


POWER TERMINAL RX7- RX23- PI3-
Switched POWER OUT W102 Capsule (HVR)
7ZCJD0276 RX8+ RX24+
for Option unit and FGB unit RX8- RX24-
NDH-316
AC85~132V RX9+
or RX9-
HEADING
AC170~265V RX10+ +12V T/R+ POWER SYSTEM DAU CH
RX10- GND T/R-
T/R+ +12V RECORDING
W3 RX11+
TB102 RX11- T/R- GND ALARM
RX12+ MODE
MODE
DIMME
RX12- ACK R

RX13+ RX25+ PULS-


TB1003 PULS+ Option TB1101 ENT
RX13- RX25-
TX13+ RX26+ NSK Interface Board (NIB) 7JTJD0037 W1101 BUZZ
W110 REF2 CKK-935
FUSE TX13- RX26- CHM-378 REF1 Heading data
7ZCJD0283 7ZCJD0285 7PCJD0220B
BATTERY GND RX27+ S3
5A x 2 RX14+ RX27-
7PCJD0219B TB1002 Synchro signal
(Option) S2
RX14- RX28+ (Option) S1
Step signal
TX14+ RX28- Operation Panel Unit (OPU) OPU Chassis
Z101 TX14- RX29+ COM NCG-169 CWB-1410
S3
Speed log data
7ZBJD0006B GND RX29-
RX15+ RX30+ TB1001 S2 Pulse signal
24V 5Ah RX15- RX30- S1
TX15+ RX31+
TX15- RX31-
Thermo-Sensor GND RX32+
CHG-213 RX16+ RX32-
W1201 RX16-
7PCJD0221 TX16+
7ZCJD0282 TX16-
GND
RCU Chassis
CWB-1378
11. Schematic Diagrams (Circuit Diagrams)
VDR/S-VDR Installation Guide

DOC No. 7ZPJD0387C


DATA PROCESSOR UNIT (NDL-46)

Uninterruptible Power Supply


Mother Board (MB) Main Control Board (MCB)
NBL-327 CQD-2057 CDJ-2304 Z102
Z201 7PCJD0218B 7PCJD0213C 7HRJD0002A
7ZBJD0010
W111
3m LAN cable
JCY-1800/1850

Power Supply Board (PSB) (Accessory)


CBM-168
7EPJD0013 Maintenance PC

W103
7ZCJD0277A

DOC No. 7ZPJD0387C


POWER
BATTERY
Audio Interface Board (AIB)
ABNORMAL CQD-2041
Z202 BATTERY 7PCJD0217A
FS301 OPERATION
7ZBJD0010 J505
VHF x 3
5A FAN ALARM J601 (40) TB910 TB911 TB912
W105 MIC max.9
FUSE 7ZCJD0280 Indoor type: NVT-161
5A Waterproof type: NVT-162
Audio Recording Board (ARB) TB901 TB902 TB903
FS302 CHA-387
S201 MIC x 9 VHF max.3
7PCJD0214B TB904 TB905 TB906
7SAJD0001A

TB907 TB908 TB909

J101 J106 Main RADAR


R,G,B,Vs,Hs
J102 J107

S202 J103 J108


7SCJD0002
VDR/S-VDR Installation Guide

J104 J109
11. Schematic Diagrams (Circuit Diagrams)

Sub RADAR
R,G,B,Vs,Hs
J105 J110

AC IN AC OUT Option Option


J301 J302 Dry Contact I/F
(3) (2) Output ports : 2CH

154
Input ports : 3CH
W201 W202
UPS Chassis
7ZCJD0273 7ZCJD0274
CWB-1385 J802
J201 J202
11.2. NDV-1850 Recording Control Unit of S-VDR

(3) (2)
W104 IEC61162-1/2: 16CH
AC OUTLET 7ZCJD0278 Option
AC85~132V
Option
or W106
AC170~265V Frame Grabber Board (FGB) 7ZCJD0281
CKA-137A
RX1+ +24V 7PCJD0211B
POWER TERMINAL RX1- GND
RX2+ ERR_A
POWER IN RX2- ERR_C Option
AC85~132V RX3+ ERR_B W107
or RX3- ARM_A 7ZCJD0281
AC170~265V W101 RX4+ ARM_C
W2 RX4- ARM_B
7ZCJD0275 RX5+ PI1+ TB1201
TB101 RX5- PI1-
RX6+ PI2+ Junction Box (JB)
RX6- PI2- NQE-3163
RX7+ PI3+ 7ZZJD0050
POWER TERMINAL RX7- PI3-
Switched POWER OUT W102 Capsule (SVR)
7ZCJD0276 RX8+
for Option unit and FGB unit RX8- NDH-317A/137
AC85~132V RX9+
or RX9- HEADING
AC170~265V RX10+ +12V T/R+ POWER SYSTEM DAU CH
RX10- GND T/R-
T/R+ +12V RECORDING
W3 RX11+
TB102 RX11- T/R- GND ALARM
RX12+ MODE
MODE
DIMME
RX12- ACK R

RX13+ PULS-
TB1003 PULS+ TB1101 ENT
RX13-
TX13+ NSK Interface Board (NIB) 7JTJD0037 W1101 BUZZ CKK-935
W110 REF2
TX13- CHM-378 Heading data
FUSE 7ZCJD0283 REF1 7ZCJD0285 7PCJD0220B
BATTERY 5A x 2 GND 7PCJD0219B TB1002 S3 Synchro signal
RX14+ S2 Step signal
RX14- S1
TX14+ Operation Panel Unit (OPU) OPU Chassis
Z101 TX14- COM Speed log data NCG-169 CWB-1410
7ZBJD0006B GND S3 Pulse signal
RX15+ TB1001 S2
24V 5Ah RX15- S1
TX15+
TX15-
Thermo-Sensor GND
CHG-213 RX16+
W1201 RX16-
7PCJD0221 TX16+
7ZCJD0282 TX16-
GND RCU Chassis
CWB-1401
11. Schematic Diagrams (Circuit Diagrams)
JCY-1800/1850 VDR/S-VDR Installation Guide

11.3. NCG-169 Operation Panel Unit

J1101

155
DOC No. 7ZPJD0387C
JCY-1800/1850

DOC No. 7ZPJD0387C


11.4. NVT-161 Microphone Unit

TB1
VDR/S-VDR Installation Guide

MIC CN1 MIC+


11. Schematic Diagrams (Circuit Diagrams)

+ RED 1 TTYCS-1Q
1 MIC-
- BLUE MIC AMP Board 2
2 SHIELD
+ YELLOW MIC-P2(R1) 3 RCU
3 SP+

156
- WHITE 4
4 SP-
5
SPEAKER

TB1:WAGO 255 Series

Microphone Unit (NVT-161)Connection Diagram


11. Schematic Diagrams (Circuit Diagrams)
JCY-1800/1850 VDR/S-VDR Installation Guide

11.5. NVT-162 Waterproof Microphone Unit (Option)

157
DOC No. 7ZPJD0387C
TB1 TB2 TB3 TB4
1 CH01 CH09 32 CH17 CH25 1 CH33 CH41 32 CH49 CH57
CH02 CH10 CH18 CH26 CH34 CH42 CH50 CH58

CH03 CH11 CH19 CH27 CH35 CH43 CH51 CH59


JCY-1800/1850

CH04 CH12 CH20 CH28 CH36 CH44 CH52 CH60 Dry Contact in
CH05 CH13 CH21 CH29 CH37 CH45 CH53 CH61
x64ch
W102
CH06 CH14 CH22 CH30 CH38 CH46 CH54 CH62
7ZCJD0286

DOC No. 7ZPJD0387C


AC/DC Power Supply Unit CH07 CH15 CH23 CH31 CH39 CH47 CH55 CH63
AES30-12 CH08 CH16 CH24 CH32 CH40 CH48
32 1 32 CH56 CH64 1

Dry Contact Input Board


P1
CQD-2081

J2

W101
CN1
7ZCJD0189A
POWER IN
VDR/S-VDR Installation Guide
11. Schematic Diagrams (Circuit Diagrams)

AC85~132V or
AC170~265V J102
FUSE
AC Filter Board RCU
TB101 NMEA data output

158
CBJ-147 1 Tx+
Dry Contact Control Board Tx-
CDJ-2333 GND
Rx+
O I
J104 5 Rx-
11.6. NCT-72 Digital Signal Converter 64CH (Option)

J103

Digital Signal Convertor 64CH (NCT-72)


Connection Diagram
TB1 TB2 TB3 TB4
1 CH01 CH09 32 CH17 CH25 1 CH33 CH41 32 CH49 CH57
CH02 CH10 CH18 CH26 CH34 CH42 CH50 CH58

CH03 CH11 CH19 CH27 CH35 CH43 CH51 CH59

CH04 CH12 CH20 CH28 CH36 CH44 CH52 CH60 Dry Contact in
W102 CH05 CH13 CH21 CH29 CH37 CH45 CH53 CH61
x64ch
CH06 CH14 CH22 CH30 CH38 CH46 CH54 CH62
7ZCJD0286
AC/DC Power Supply Unit
CH07 CH15 CH23 CH31 CH39 CH47 CH55 CH63
AES30-12 CH08 CH16 CH24 CH32 CH40 CH48
32 1 32 CH56 CH64 1

Dry Contact Input Board


P1
CQD-2081

J2

W105
W101
CN1 7ZCJD0238
POWER IN 7ZCJD0189A
AC85~132V or
AC170~265V
J102
FUSE
AC Filter Board RCU
TB101 NMEA data output
CBJ-147 1

159
Tx+
Dry Contact Control Board Tx-
CDJ-2333 GND
Rx+
O I
J104 5 Rx-

J103

W104
7ZCJD0263
JCY-1800/1850

J303

TB301 TB302 Analog data in


1 CH0+ 1 CH4+ x8ch
CH0- CH4-
CH1+ CH5+
A/D Convert Board CH1- CH5-
CH2+ CH6+
CEF-60 CH2- CH6-
11.7. NCT-72 Digital Signal Converter 64CH + A/D Option Board (Option)

CH3+ CH7+
8 CH3- 8 CH7-

J302

Digital Signal Convertor 64CH (NCT-72) + Option: A/D Board 8CH


Connection Diagram
11. Schematic Diagrams (Circuit Diagrams)
VDR/S-VDR Installation Guide

DOC No. 7ZPJD0387C


TB1
1 CH01 CH09

CH02 CH10

CH03 CH11 Dry Contact in


x16ch
JCY-1800/1850

CH04 CH12

W102 CH05 CH13

7ZCJD0286 CH06 CH14


AC/DC Power Supply Unit

DOC No. 7ZPJD0387C


CH07 CH15
AES15-12 CH08 CH16 32

Dry Contact Input Board


P1 CQD-2012

J2

W101
CN1
POWER IN 7ZCJD0189A
VDR/S-VDR Installation Guide

AC85~132V or
11. Schematic Diagrams (Circuit Diagrams)

AC170~265V
J102
FUSE RCU
AC Filter Board TB101 NMEA data output
1 Tx+
CBJ-147

160
Dry Contact Control Board Tx-
GND
CDJ-2333
O I Rx+
5 Rx-
J104
11.8. NCT-63 Digital Signal Converter 16CH (Option)

J103

Digital Signal Convertor 16CH (NCT-63)


Connection Diagram
TB1
1 CH01 CH09

CH02 CH10

CH03 CH11 Dry Contact in


CH04 CH12 x16ch
CH05 CH13
W102
7ZCJD0286 CH06 CH14
AC/DC Power Supply Unit CH07 CH15
AES-30-12 CH08 CH16 32

Dry Contact Input Board


P1 CQD-2012

J2

W105
W101
CN1
7ZCJD0238 7ZCJD0189A
POWER IN
AC85~132V or
J102
AC170~265V FUSE
RCU
AC Filter Board TB101 NMEA data output
CBJ-147 1 Tx+

161
Dry Contact Control Board Tx-
CDJ-2333 GND
O I Rx+
J104 5 Rx-

J103

W104
7ZCJD0263
JCY-1800/1850

J303

TB301 TB302 Analog data in


1 CH0+ 1 CH4+ x8ch
CH0- CH4-
CH1+ CH5+
A/D Convert Board CH1- CH5-
CH2+ CH6+
11.9. NCT-63 Digital Signal Converter 16CH + A/D Option Board (Option)

CEF-60 CH2- CH6-


CH3+ CH7+
8 CH3- 8 CH7-
J302

Digital Signal Convertor 16CH (NCT-63) + Option: A/D Board 8CH


11. Schematic Diagrams (Circuit Diagrams)
VDR/S-VDR Installation Guide

DOC No. 7ZPJD0387C


Connection Diagram
11. Schematic Diagrams (Circuit Diagrams)
JCY-1800/1850 VDR/S-VDR Installation Guide

11.10. NWP-46 Radar Interface Unit (Option)

162
DOC No. 7ZPJD0387C
12. Configuration of Connection Interface
JCY-1800/1850 VDR/S-VDR Installation Guide

12.CONFIGURATION OF CONNECTION INTERFACE

12.1. Ship Identification Information

Items Information Remarks

Ship’s Name Not yet determined

IMO ID Not yet determined

12.2. Ship Specification Information (for reference to installation work)

Items Specifications Remarks

Rudder number Single

Engine type Diesel plant

Engine number 1

Shaft number 1

Propeller Type FPP

Bow thruster None

Stern thruster None

12.3. Other Ships’ Information

Details of device IEC61162-1 Sentence


Data Source device
Manufacturer Type Serial # Talker ID & Header

Date and Time DGPS JRC JLR-7700MKII GPZDA

Ship’s Position DGPS JRC JLR-7700MKII GPGGA

Items Specifications Remarks

Type of ship Tanker

Class of ship NK

Ship registration Panama

Emergency Power Source AC220V 60Hz

Place of RCU Wheelhouse

Registry # QQ-TAN-01/05-01

163
DOC No. 7ZPJD0387C
12. Configuration of Connection Interface
JCY-1800/1850 VDR/S-VDR Installation Guide

12.4. List of Equipment and Connection interface

12.4.1. IEC61162-1/2 Connection Interface


*S-VDR: The “Port No. marked *” should be recorded when the data interface is IEC-61162 standard.
When radar images cannot be recorded, the output data of AIS must be recorded as an alternative.

JCY-1800/1850 can also record both all AIS data and radar images.

Port Equipment IEC61162-1/2


Manufacturer Model Serial # Data description
No. Name sentence

Date and Time ZDA


1 DGPS JRC JLR-7700MKII Ship’s position GGA
Local geodetic datum DTM
2 Gyro Compass YDK CMZ700 Ship’s Heading (Gyro: true) HDT
3 Speed Log Consilium SAL860 Ground / Water speed VBW
VDO,VDM
4 AIS JRC JHS-182 Ship identification
ALR,TXT
5* Echo sounder JRC JFE-585 Depth DPT
6* Anemometer Wind direction MWV
Wind speed
7* Fire detection Fire alarms FIR
system System abnormal ALA
Steering gear unit
No.1 S/G stop
No.1 S/G Overload
No.1 S/G Power Fail
No.1 S/G Phase Loss
DATACHEIF
8* Steering engine NORCONTROL No.1 S/G Hyd. Oil Low level ETL
C-20
No.2 S/G stop
No.2 S/G Overload
No.2 S/G Power Fail
No.2 S/G Phase Loss
No.2 S/G Hyd. Oil Low level
Steering gear control unit
No.1 S/G Control Power Fail ALA
No.2 S/G Control Power Fail
9* Engine monitor NOLCONTROL DATACHEIF M/E Auto Shutdown
system C-20 M/E Manual Shutdown
M/E Starting air pressure low ALA
M/E Alarm panel system power fail
Bilge Alarm WAT
10* Door status Yard supply Watertight door status
monitor Fire door status DOR
Hull door status
11* Auto-pilot YDK PT500 Rudder order, manual
Heading / Track control setting HTD
Rudder response, Automatic via
auto-navigation system
Rudder response, manual RSA
Rudder order, Automatic via
HTC
auto-navigation system (if fitted)
12* ARPA/RADAR JRC JMA-9823 Own ship information OSD
Recording RADAR selection PJRC
13* M/E Remote M/E RPM set order PRC
Control System M/E RPM actual response RPM
M/E Remote Control system abnormal ALA
M/E Telegraph power fail

164
DOC No. 7ZPJD0387C
12. Configuration of Connection Interface
JCY-1800/1850 VDR/S-VDR Installation Guide

Port Equipment IEC61162-1/2


Manufacturer Model Serial # Data description
No. Name sentence
14 Not connected ----- ----- ----- ----- -----
15 Not connected ----- ----- ----- ----- -----
16 Not connected ----- ----- ----- ----- -----
17 Not connected ----- ----- ----- ----- -----
18 Not connected ----- ----- ----- ----- -----
19 Not connected ----- ----- ----- ----- -----
20 Not connected ----- ----- ----- ----- -----
21 Not connected ----- ----- ----- ----- -----
22 Not connected ----- ----- ----- ----- -----
23 Not connected ----- ----- ----- ----- -----
24 Not connected ----- ----- ----- ----- -----
25 Not connected ----- ----- ----- ----- -----
26 Not connected ----- ----- ----- ----- -----
27 Not connected ----- ----- ----- ----- -----
28 Not connected ----- ----- ----- ----- -----
29 Not connected ----- ----- ----- ----- -----
30 Not connected ----- ----- ----- ----- -----
31 Not connected ----- ----- ----- ----- -----
32 Not connected ----- ----- ----- ----- -----

12.4.2. Connection Interface for Audio Signal equipment

12.4.2.1. Bridge Audio

Microphone # Microphone Location Remarks

1 Conning position Non-waterproof type

2 Bridge Console Non-waterproof type

3 Not connected

4 Maneuvering & surveillance position Non-waterproof type

5 Chart table space Non-waterproof type

6 Not connected

7 Starboard Wing Waterproof type

8 Port Wing Waterproof type

9 Not connected

12.4.2.2. VHF Communication audio

VHF # Equipment Name Manufacturer Model Serial No. Location Specification Remarks
600-ohm
1 VHF Radio No.1 JRC JHS-32B
0-dBm unbalance
600-ohm
2 VHF Radio No.2 JRC JHS-32B
0-dBm unbalance
3 VHF Radio No.3 Not connected

165
DOC No. 7ZPJD0387C
12. Configuration of Connection Interface
JCY-1800/1850 VDR/S-VDR Installation Guide

12.4.2.3. RADAR Signal Contact Interface

Equipment Name Manufacturer Model Serial No. Specification Remarks


R/G/B/Hs/Vs: BNC connection
1024 x 728 pixels
Primary X-band
X Band RADAR JRC JMA-9823-7XA Video: 0.7V peak at 75-ohm
RADAR
Vs: 60 Hz / TTL / Negative
Hs: 48.36 kHz / TTL / Negative

12.4.2.4. Dry Contact Signal Connection Interface (For NCT-72(64CH)/63(16CH) DSC)

Port Equipment Data IEC61162-1 Source


Manufacturer Model Serial #
No. Name description sentence Device
1 No.1 S/G Not yet decided Not yet decided No.1 S/G No voltage ALA
2 Alarm Panel No.1 S/G Overload Normal close ALA
3 No.1 S/G Lost phase Normal close ALA
No.1 S/G Low level of Normal close
4 ALA
oil pressure
No.1 S/G Control power Normal close
5 ALA
failure
6 No.2 S/G Not yet decided Not yet decided No.2 S/G No voltage Normal close ALA
7 Alarm Panel No.2 S/G Overload Normal close ALA
8 No.2 S/G Lost phase Normal close ALA
No.2 S/G Low level of Normal close
9 ALA
oil pressure
No.2 S/G Control power Normal close
10 ALA
failure
Auto pilot power source Normal close
11 Auto Pilot Not yet decided Not yet decided ALA
failure
P.A Main unit (E/E/R) Normal close
12 P.A. main unit Not yet decided Not yet decided ALA
[emergency alarm]
13 Not connected ----- ----- ----- ----- ----- -----
14 Not connected ----- ----- ----- ----- ----- -----
15 Not connected ----- ----- ----- ----- ----- -----
16 Not connected ----- ----- ----- ----- ----- -----



60 Not connected ----- ----- ----- ----- ----- -----
61 Not connected ----- ----- ----- ----- ----- -----
62 Not connected ----- ----- ----- ----- ----- -----
63 Not connected ----- ----- ----- ----- ----- -----
64 Not connected ----- ----- ----- ----- ----- -----

166
DOC No. 7ZPJD0387C
12. Configuration of Connection Interface
JCY-1800/1850 VDR/S-VDR Installation Guide

12.5. Recording Data

Signals of sensors, bridge conversations, VHF communications, and RADAR images are recorded in
chronological order to the final recording medium in the Protective Capsule Unit via the Recording
Control Unit. However, the information on the initial settings of the system configuration is recorded
before the equipment is shipped from a JRC factory or at the time of its installation on the ship.

The Recording Control Unit records such signals with time-stamps at an interval of 0.01 seconds.

12.5.1. Timing of Data Acquisition

When and how such signals are recorded onto the Protective Capsule Unit varies with their types.

1) Data sentences from sensors / devices:


The signals from sensors / devices are recorded onto the Protective Capsule Unit as they are
received.

2) Bridge conversations:
The signals of the conversations in the bridge are pooled, and then recorded at an interval of
1 minute in the form of a data stream (not as a file) onto the Protective Capsule Unit.

3) VHF communications:
The signals of the radio communications are pooled, and then recorded at an interval of 1
minute in the form of a data stream (not as a file) onto the Protective Capsule Unit.

4) RADAR images:
The signals of the RADAR images are pooled, and recorded at an interval of 15 seconds in
the form of a data stream (not as a file) onto the Protective Capsule Unit.

12.5.2. Recording Capacity

Any data stream is recorded to the final recording medium in the Protective Capsule Unit. For
each type of data, the memory area is assigned in the final recording medium and can store up to
12 hours’ recording in the specific format depicted below.

1) Data acquired from sensors or devices

Up to 73 sentences with the maximum number of 82 characters in each sentence. (i.e.


approx. 6400 characters per second)
All AIS data can be recorded by increased storage capacity.

2) Bridge conversation data:

Up to 315 kB in audio data size per minute for each channel (a channel consists of 3
microphones). The maximum number of channels is 3 (i.e., 3 channels accounts for 9
microphones).

3) VHF communication data

Up to 180 kB in a single audio data size per minute for each channel (a channel consists
of 3 VHF radiotelephones).

4) RADAR image data

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For a single frame size, up to 300 kB per 15 seconds.

Data are recorded continuously, and when they are overlimited, the old ones are deleted.

12.5.3. Memory Assignment of Each Data Format

The Protective Capsule contains a solid state Flash Memory array, which stores data. The
Protective Capsule Unit receives data from the Recording Control Unit via a TCP/IP-based
network. The received data are then recorded to their corresponding memory areas assigned to
the final recording medium in the Protective Capsule Unit.

The memory areas are assigned for the following data categories.

1) Settings of the system configuration


2) Sensor data in the form of IEC61162-1/2
3) Audio signal data of bridge conversations (ch #1: microphones 1-3)
4) Audio signal data of bridge conversations (ch #2: microphones 4-6)
5) Audio signal data of bridge conversations (ch #3: microphones 7-9)
6) Radio communication data from the VHF radio communication equipment (VHF 1-3)
7) RADAR video data

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13. SPARE PARTS

13.1. Spare Parts List for the Recording Control Unit NDV-1800/1850

SETS PER
SHIP NO. SPARE PARTS LIST FOR USE
VESSEL
NDV-1800/1850
RECORDING CONTROL UNIT

JCY-1800/1850
VOYAGE DATA RECORDER

ITEM NAME OF PART OUTLINE QUANTITY REMARKS


NO. (DIMENSION IN M/M) WORKING SPARE DESCRIPTION SUB MARK
PER PER JRC CODE NO. OF BOX
SET VESS NO.

30 6.4
MF60NR5
1 FUSE 4 - 8
5ZFAA00103
CNT
60

2 FAN 160 2 - 2 7ZBJD0010

15 60

MFR’S NAME JAPAN RADIO CO. , LTD. DWG. NO H-7ZXJD0080

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13.2. Spare Parts List for the Digital Signal Converter NCT-72/63

SETS PER
SHIP NO. SPARE PARTS LIST FOR USE
VESSEL
NCT-72/63
DIGITAL SIGNAL CONVERTER

JCY-1800/1850
VOYAGE DATA RECORDER

ITEM NAME OF PART OUTLINE QUANTITY REMARKS


NO. (DIMENSION IN M/M) WORKING SPARE DESCRIPTION SUB MARK
PER PER JRC CODE NO. OF BOX
SET VESS NO.

30
6.4

MF60NR3.15
1 FUSE 1 - 2
5ZFAA00138

MFR’S NAME JAPAN RADIO CO. , LTD. DWG. NO 7ZXJD0092

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13.3. Spare Parts List for the Radar Interface Unit NWP-46

SETS PER
SHIP NO. SPARE PARTS LIST FOR USE
VESSEL
NWP-46
RADAR INTERFACE UNIT

JCY-1800/1850
VOYAGE DATA RECORDER

ITEM NAME OF PART OUTLINE QUANTITY REMARKS


NO. (DIMENSION IN M/M) WORKING SPARE DESCRIPTION SUB MARK
PER PER JRC CODE NO. OF BOX
SET VESS NO.

30
6.4 MF60NR2
1 FUSE 1 - 2
5ZFAA00136
CNT
60

2 FAN 1 - 1 7BFNA4001

15 60

MFR’S NAME JAPAN RADIO CO. , LTD. DWG. NO H-7ZXJD0093

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14. MAINTENANCE CHECK LIST FOR VDR/S-VDR

Ship’s Name:
Date:

Installation Check List for VDR / S-VDR

Ship’s Information

Ship’s General Information


Items Information Remarks
Ship’s Name
IMO Number
Type of Ship
Flag State
Classification Society

Ship’s Propulsion /Rudder System Configuration


Items Specifications Remarks
Number of Rudder
Main Engine type
Number of Main Engine
Number of Shaft
Type of Propeller
Bow Thruster
Stern Thruster

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Records for Inspections For Initial Installation of VDR / S-VDR

1. Inspection
Ship’s Name
IMO Number
Place of Inspection
Date of Inspection
Inspection Installation /Manuals
Ship’s Information (Up-date etc.)
General Condition
Verification of the VDR/S-VDR functions
Verification of Input date and Data stored in the capsule
Attachments for records Installation Check List
Input Data as at / / /
Data/Output Information in the capsule

2. VDR Information
Product Manufacturer
Name/Model
Serial Number
Certificate Number
Installation Date
Manufactured Date

3. Manuals

Installation Manual

Operation Manual

Playback Equipment Operation Manual

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VDR/S-VDR (JCY-1800/1850) INSTALLATION CHECKING LIST

Installation Dock Yard

Installation Ship Number & Ship Name

VDR / S-VDR Serial Number MB


VDR or S-VDR

Installation Period

Installation Person company


Section
Name

General description of work

1) Please check installation operations, using this Checking-List. In the case of VDR/S-VDR installation operation.
2) Please fill in “v” mark the check space of carried-out operations.
3) Please draw a slant line the check space of the item of the unit not contained in composition.
4) Please write down the contents of operations, the modification operations space, as you carried-out the modification operations.
5) Send this Installation Checking list to the Marine service Department after installation.
6) Upload the Installation report file to the “Ship list” on the Marine service WEB.
(Refer to the 4.2 clause for details of Installation report file.)

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Abbreviations list of each composition unit


This Checking-List is using abbreviations of each composition unit. The abbreviations list is shown below.

Abbreviation Unit name Type (VDR / S-VDR)


PCU Protective Capsule Unit NDH-316/317/317A
RCU Recording Control Unit NDV-1800/1850
OPU Operation Panel Unit NCG-169
MIC Microphone Unit NVT-161
WPMIC Waterproof Microphone Unit NVT-162
CB Connection Box NQE-3163
DSC Digital Signal Converter 64ch NCT-72
Digital Signal Converter 16ch NCT-63
ACB Analog signal Converting Board CEF-60
NAV NAV-I/F Unit NCT-52A
NSK NSK interface board CHM-378
RIF Radar I/F Unit NWP-46

1. The check before power on

No. Check items Check Name of check person Modification operations Remark
1.1 Preparation before installation
The following are prepared before installation
1) Drawing for installation
2) Installation Checking-List (this sheets: appends to equipment)
3) Installation guide
4) Maintenance software for JCY-1800/1850
5) Personal computer for maintenance (with LAN port)
6) LAN cable for maintenance (appends to equipment)

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No. Check items Check Name of check person Modification operations Remark
1.2 Installation position
The installation position of each composition units is filled in ( ). Horizontal line is drew in ( ) of the unit
1) PCU ( ) not contained in composition.
2) CB ( )
3) RCU ( ) The existence of an Analog Converting
4) OPU ( ) Board is filled in by DSC.
5) MIC1 ( )
6) MIC2 ( ) A microphone unit fills in waterproofing
7) MIC3 ( ) or un-waterproofing.
8) MIC4 ( )
9) MIC5 ( ) OPU shall install at the Wheel
10) MIC6 ( ) House
11) MIC7 ( )
12) MIC8 ( ) RIF shall install near the RADAR
13) MIC9 ( ) Display Unit.
14) DSC1 ( )
15) DSC2 ( )
16) DSC3 ( )
17) DSC4 ( )
18) NAV ( )
19) RIF ( )

1.3 Installation situation


Installation situation of each composition unit is checked.
1) Is it fixed firmly?
2) Is waterproofing processing of PCU OK?
3) Is waterproofing processing of CB OK?
4) Is waterproofing processing of WPMIC OK?

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No. Check items Check Name of check person Modification operations Remark
1.4 Wiring situation
Wiring situation of each composition unit is checked. Horizontal line is drawn on the unit
1) Is the wiring to CB as the drawing for installation? not contained in composition.
2) Is the wiring to RCU as the drawing for installation?
3) Is the wiring to OPU as the drawing for installation?
4) Is the wiring to MIC as the drawing for installation?
5) Is the wiring to WPMIC as the drawing for installation?
6) Is the wiring to DSC as the drawing for installation?
7) Is the wiring to NAV as the drawing for installation?
8) Is the wiring to RIF as the drawing for installation?

1.5 Power line wiring


Power line wiring is checked as the breaker of the switchboard is turned on. PCU ,MIV, WPMIC and OPU need
The power-supply switch of each composition unit is turned off. to turn ON the power supply of
1) Is each composition unit supplied from the emergency power supply? RCU.
2) Is the input power-supply voltage of each composition unit as the drawing It is check needlessness.
for installation? (PCU, OPU, MIC and WPMIC exclude.)

RCU V
DSC1 V
DSC2 V
DSC3 V
DSC4 V
NAV V
RIF V

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2. The check after power on

No. Check items Check Name of check person Modification operations Remark
2.1 The check of RCU before power on
RCU is checked in the following procedure, before power on
1) Connect with the LAN port of PC for maintenance, and VDR-LAN port of
RCU by the LAN cable for maintenance.
2) Start up PC for maintenance, and start up the maintenance software.
3) Set up to “192.168.110.200” IP address of PC for maintenance.

2.2 The check of RCU after power on


RCU is checked in the following procedure, after power on If the life time of a battery and the
1) Check whether the VDR/S-VDR system starts up. (REC LED and CARD expiry date of FAN become
LED on the internal operation panel light up.) within one year, an error judging
2) Receive the configuration data from RCU on the SYSTEM screen of will be carried out in a diagnostic
Maintenance software. Check that connection information of function.
VDR/S-VDR system on the SYSTEM screen is correct.
3) Start up a Diagnostic function on the SYSTEM screen.
Check that the result of diagnosis is displayed on the SYSTEM screen.
Each diagnosis lamp is colored to RED, GREEN or ORANGE.
4) Check the color of Entry lamp.
When the color of entry lamp is yellow, set the configuration data to
non-inputting items on Detail screen. (Ship’s name, IMO number, etc.)

2.3 The check of PCU after power on


PCU (RCU) is checked in the following procedure, after power on If the life time of a battery of
1) Check in CB that power-supply voltage is less than DC24V –10% to underwater acoustic beacon unit
+10%. V becomes within one year, an error
2) Check that diagnosis lamp of VDR section on the SYSTEM screen of judging of capsule section will be
Maintenance software is displayed as GREEN. carried out in a diagnostic
When the color is RED, open the system status window of VDR section. function.
Check that the initial error lamp is displayed as GREEN.
3) Check that all diagnosis lamp of Capsule section on the SYSTEM screen
of Maintenance software are displayed as GREEN.
(These lamps indicate state of communication to the capsule.)

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No. Check items Check Name of check person Modification operations Remark
2.4 The check of OPU after power on
OPU (RCU) is checked in the following procedure, after power on
1) Push the ENTER switch on the panel of OPU.
2) Check that software version is displayed on the 4 digit LED.

2.5 Checking Sensor data When the color of lamp is RED, It


Sensor data is checked in the following procedure. checks that data is outputted from
Check the all channels by same procedure. the sensor equipment.
1) Open the detail window of Sensor section on the SYSTEM screen of
Maintenance software. Check that recording data is displayed on window When two or more sentences are
of real time monitor. registered for one port as
2) Enter the all information of each sensor connected to the VDR/S-VDR. recording data, When all
3) Check that all diagnosis lamp of Sensor section on the SYSTEM screen of sentences should be received.
Maintenance software are displayed as GREEN.

2.6 Checking RADAR image data (If RADAR image is available) Check the Radar image of both
RADAR image data is checked in the following procedure. channels, when main Radar unit
1) Open the detail window of Radar section on the SYSTEM screen of and sub Radar unit are connected
Maintenance software. Check that Radar images are displayed on window to the VDR/S-VDR.
of real time monitor every 15 seconds.
2) Enter the all information of Radar unit connected to the VDR/S-VDR. Some S-VDR is connected to a
3) Enter the judgment (OK/NG) on the Image Quality Check window. Radar unit.
4) Check that all diagnosis lamp of Radar section on the SYSTEM screen of
Maintenance software are displayed as GREEN.

2.7 The check of MIC after power on When a surrounding noise is


Each MIC (RCU) is checked in the following procedure, after power on large, Since it may be set to NG,
1) Check that diagnosis lamps for each MIC of Microphone section on the cautions are required.
SYSTEM screen of Maintenance software are displayed as GREEN.
(These lamps are indicated as results of MIC test.)

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No. Check items Check Name of check person Modification operations Remark
2.8 Checking MIC audio data
MIC audio data is checked in the following procedure.
1) Open the detail window of Microphone section on the SYSTEM screen of
Maintenance software. Select one by one MIC1-3, MIC 4-6 and MIC 7-9.
Check that each audio quality is good.
2) Enter the installed position and type (Indoor type/Waterproof type) of each
microphone.
3) Enter the judgment (OK/NG) on the Audio Quality Check window.
4) Check that all diagnosis lamp of Microphone section on the SYSTEM
screen of Maintenance software are displayed as GREEN.

2.9 Checking VHF audio data


VHF audio data is checked in the following procedure.
1) Open the detail window of VHF section on the SYSTEM screen of
Maintenance software. Check that VHF audio quality is good.
2) Enter the all information of VHF transceiver connected to the
VDR/S-VDR.
3) Enter the judgment (OK/NG) on the Audio Quality Check window.
4) Check that all diagnosis lamp of VHF section on the SYSTEM screen of
Maintenance software are displayed as GREEN.

2.10 The check of DSC after power on (If DSC is available)


DSC is checked in the following procedure, after power on LED on the junction board of
1) Open the detail window of sensor CH connected to the DSC in Sensor DSC
section on the SYSTEM screen of Maintenance software.
2) Change the dry contact data is connected to the DSC. State of dry contact
Check that sentence data is displayed on window of real time monitor. CLOSE: Green LED lights up
Check that the content of recorded sentence is same as state of dry contact OPEN: Green LED lights out
data.
3) Enter the all information of DSC connected to the VDR.
4) Check that all diagnosis lamp of Sensor section on the SYSTEM screen of
Maintenance software are displayed as GREEN.

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No. Check items Check Name of check person Modification operations Remark
2.11 The check of ACB after power on (If the ACB is installed into DSC)
ACB is checked in the following procedure, after power on DSC. Ex1: In the case of -10V to +10V
1) Check the voltage value inputted into each input CH of ACB with the range:
tester. +8V = +80%
2) Check the full-range of each input CH of ACB in the drawing for Ex2: In the case of -20mA to
installation. +20mA range:
3) Check that setting position of strap is correct as specification of inputting 50-ohm resistance is added.
analog data. (enable/disable, voltage/current, range) 4mA = +20% (0.2V)
4) Open the detail window of sensor CH connected to the DSC in Sensor 10mA = +50% (0.5V)
section on the SYSTEM screen of Maintenance software.
5) Check that sentence data is displayed on window of real time monitor.
Check that % value to a full-range is outputted. Output sentences are as
follows.
$VRXDR,G,+50,0,,G,+10,1,,G,+5,2,,G,+68,3*hh<cr><lf>
CH1 CH2 CH3 CH4
$VRXDR,G,+90,4,,G,+40,5,,G,+25,6,,G,+78,7*hh<cr><lf>
CH5 CH6 CH7 CH8 The conversion equation is not
6) Carry out variable of the output signal of the sensor that is connected to offset value and gain value of an
each input CH. It checks that the input signal to ACB changes equation of 1st.
synchronizing with it.
7) Enter the all information of equipment outputted Analog data connected to
the ACB in DSC.
8) Enter the coefficient of a linear equation for converting from percent value
to real value.
9) Check that all diagnosis lamp of Sensor section on the SYSTEM screen of
Maintenance software are displayed as GREEN.

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No. Check items Check Name of check person Modification operations Remark
2.12 The check of NAV after power on (If NAV is available) Only when NAV is contained in
NAV is checked in the following procedure, after power on composition
1) Open the detail window of sensor CH connected to the NAV in Sensor Rudder angle + means PORT side,
section on the SYSTEM screen of Maintenance software. Rudder angle – means STBD side.
2) Set the parameter (ratio, direction) for receiving signal. The units of rudder angle and
3) Enter the initial value for rudder angle. wind direction are degree.
4) Check that sentence data is displayed on window of real time monitor. The unit of wind speed is m/s.
Check that the value of each item of the following sentences and the value
currently outputted from the sensor are in agreement.
$ANADATA,-12.5,123,10.3,-------------
Rudder angle, wind direction, wind speed

5) Enter the all information of NAV connected to the VDR.


6) Check that all diagnosis lamp of Sensor section on the SYSTEM screen of
Maintenance software are displayed as GREEN.

2.13 The check of NSK (Heading) after power on (If NSK is available) Only when NSK is connected to
NSK are checked in the following procedure, after power on RCU Gyro.
1) Confirm a Heading alarm which indicates an initial value of Heading not
entered.
2) Open the detail window of sensor CH 33 in Sensor section on the
SYSTEM screen of Maintenance software.
3) Set the parameter (ratio, direction) for receiving signal.
4) Enter the initial value for heading.
5) Check that sentence data is displayed on window of real time monitor.
Check that the value of heading in the recording sentences and the value
currently outputted from the Gyro are in agreement.
6) Enter the all information of Gyro connected to the NSK in RCU.
7) Check that all diagnosis lamp of Sensor section on the SYSTEM screen of
Maintenance software are displayed as GREEN.

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No. Check items Check Name of check person Modification operations Remark
2.14 The check of NSK (Ship speed) after power on (If NSK is available) Only when NSK is connected to
NSK are checked in the following procedure, after power on RCU Speed Log
1) Open the detail window of sensor CH 34 in Sensor section on the
SYSTEM screen of Maintenance software.
2) Set the pulse number for receiving signal.
3) Check that sentence data is displayed on window of real time monitor.
Check that the value of speed in the recording sentences and the value
currently outputted from the Speed Log are in agreement.
4) Enter the all information of Speed log connected to the NSK in RCU.
5) Check that all diagnosis lamp of Sensor section on the SYSTEM screen of
Maintenance software are displayed as GREEN.

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3. The total check after power on

No. Check items Check Name of check person Modification operations Remark
3.1 Checking record data of CF CARD
Data of recording to CF CARD are checked in the following procedure.
1) Press the CARD Stop switch on the internal operation panel of RCU.
2) After CARD lamp is off. Eject CF CARD and press the CARD Eject
button.
3) Set the CF card to adaptor appended to the RCU.
4) Insert CF card into the PCMCIA slot of maintenance PC.
Start up the Playback software in Maintenance software.
Copy to HDD from CF CARD by the Playback software.
5) Eject CF CARD after it is enable to eject from PCMCIA slot of
maintenance PC. Insert the CF card without adaptor to CARD slot of
RCU.
6) Check the CARD lamp on the internal operation panel of RCU light up.
7) Check that record data is recorded normally by the Playback software.

3.2 Checking record data of PCU


Data of recording to PCU are checked in the following procedure.
1) Click the REC stop button on the internal operation panel of RCU.
2) Check that the RECORD LED puts out the light.
3) Download a record data from the Capsule by the Playback software in
Maintenance software. Set the backup data size as 5%.
4) Check that record data is recorded normally.

3.3 Checking Blackout detection


Blackout detection function is checked in the following procedure.
1) Push the Blackout Test switch on the Power Supply Unit of RCU for 3
seconds.
2) Confirm that BATTERY OP. LED on the Power Supply Unit of RCU
lights up.
3) Confirm that Power LED is blinking and blackout alarm (error code:
10__) is indicated on the OPU.

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4. The final check

No. Check items Check Name of check person Modification operations Remark
4.1 Final Check
1) Reboot the RCU.
2) Open the SYSTEM screen of Maintenance software and start the
diagnostic function.
3) Check that the all Diagnosis and Entry lamp are displayed as GREEN.

4.2 Back up the Installation result report


Backup the report data in the following procedure and transmit it to JRC.
1) Click the [Report] button.
Folder named VDR report is saved automatically on the desktop of
maintenance PC by the Maintenance software.
2) Compress the VDR report folder with all files in this folder.
3) Upload those files to the “Ship list” on the Marine service WEB.

4.3 A check of spare parts


Spare parts are checked.
1) Check that all spare parts are complete.
4.4 Notes at the time of the handling explanation to a Captain
Following items is explained to a Captain
1) When an accident occurs, store the record data in the capsule.
2) When the Echo Sounder, Speed Log and Autopilot are power off, VDR
generate sensor data error, but this operation is normal, VDR is not failure.
3) When NSK I/F Unit is connected to Gyro, a heading setting alarm occurs
at the time of VDR reboot. This operation is normal VDR is not failure.
4) Don’t use the Playback Software for marine accident investigator.

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15. ANNUAL INSPECTION

15.1. Declaration on completion of annual inspection for VDR

DECLARATION ON COMPLETION OF ANNUAL INSPECTION

FOR VDR PERFORMANCE TEST

To Date:

Vessel :
(Name)
IMO Number :

1. This is to certify that the annual inspection for the VDR on board the captioned vessel have been completed
satisfactorily as follows.

1) Date of Completion of Inspection:

2) Place of Inspection:

3) Name/Model of VDR:

4) Serial Number:

5) Manufacturer:

6) Certificate Number of Type approval:

2. The items of performance test have been examined and recorded in accordance with the requirements of SOLAS
V/18.8 and found to be in compliance with the IMO Resolution A.861(20) .

□ Annual Inspection Check □ Ship’s Information up-date

□ General Condition □ Verification of the VDR Functions

□ Verification of Input Data and Data Stored in the Capsule

(□ Tick as appropriate)

Inspection Company:

Signature of Inspector:

(Name: )

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15.2. Declaration on completion of annual inspection for S-VDR

DECLARATION ON COMPLETION OF ANNUAL INSPECTION

FOR S-VDR PERFORMANCE TEST

To Date:

Vessel :
(Name)
IMO Number :

3. This is to certify that the annual inspection for the S-VDR on board the captioned vessel has been completed
satisfactorily as follows.

1) Date of Completion of Inspection:

2) Place of Inspection:

3) Name/Model of S-VDR:

4) Serial Number:

5) Manufacturer:

6) Certificate Number of Type approval:

4. The items of performance test have been examined and recorded in accordance with the requirements of SOLAS
V/18.8 and found to be in compliance with the IMO Resolution MSC.163(78) .

□ Annual Inspection Check □ Ship’s Information up-date

□ General Condition □ Verification of the S-VDR Functions

□ Verification of Input Data and Data Stored in the Capsule

(□ Tick as appropriate)

Inspection Company:

Signature of Inspector:

(Name: )

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15.3. Annual Inspection Procedures

A. Information of Ship and VDR


Information of ship and VDR are checked at first.

No. Procedure
1 Check the Ship name, IMO number and ship type.
2 Check the VDR type, serial number, manufactured date, installed date and type approval number.

B. General Inspection

1. Installation condition of component units

No. Procedure & Specification


1 Check the installation condition of each component unit.
2 Check the connection condition of external wiring.
3 Check the installation condition of each cable.
4 Make sure that the label and nameplate of each component unit are correctly fitted.

1.1 Installation condition of the Capsule


No. Procedure & Specification
1 Check the condition of the capsule circumference.
2 Check that no damage or corrosion on the release lever is found.
3 Check that no submergence inside the connection box for the capsule is found.
4 Check the visibility of marking and retro-reflective materials shall be clear.
5 Check that no fading of the seal or the painting color of fluorescent orange is found.
6 Check that no damage or corrosion on the water switch pin of the underwater acoustic beacon is
found.
7
Check that the validity term of the battery of the underwater acoustic beacon is left

more than one year.


8 Connect the digital tester to the water switch pin of the underwater acoustic beacon. Check if the
battery voltage of the underwater beacon is DC2.97V or more. If you use an analog tester, the voltage
of the beacon may be measured lower than the necessary value although the actual voltage is normal.

1.2 Installation condition of the Recording Control Unit


No. Procedure & Specification
1 Check that the validity term of the UPS battery is left more than one year.
2 Check the input voltage.
3 Check the output voltage.
4 Check the output voltage for the capsule.

1.3 Installation condition of the other component units


No. Procedure & Specification
1 Check the input voltage.

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2. Functional inspection

No. Procedure & Specification


1 Make sure that on cutting off the power supply from ship’s main, VDR power management shall shift
to battery backup mode, which is to supply power source from built-in batteries.
2 Make sure that on cutting off the power supply from ship’s main, audible and visible alarms shall
occur. (Audible alarm shall terminate after 2 minutes.)
3 Check that no sensor error occurs when all sensors are in normal condition.
4 Check that no microphone error occurs.
5 Check that no video board (Frame Grabber Board) error occurs.
6 Check that no capsule error occurs.
7 Check that no initial error occurs.
8 Check that no BER error occurs.
9 Check that no power supply error occurs.
10 Check that no other errors occur.
11 Make sure that pressing the “RECORD STOP” button shall terminate data recording on the capsule.
12 Make sure that pressing the “RECORD RESTART” button shall restart data recording on the capsule.
13 Make sure that pressing the “ALARM ACK” button shall terminate an alarm buzzer.

3. Validity and verification of recording data /


Serviceability check of sensors and devices

Verify the recording data acquired from sensors/devices is conformable to the connected equipment and
interface condition that are described in final drawing (last plan). In addition, check serviceability and
accuracy of sensors and/or devices connected to VDR system.

3.1 Configuration data

No. Procedure & Specification


1 Check the recording of the ship name and IMO number by the maintenance software.
2 Check the recording of the type approval country and the certificate number by the maintenance
software.
3
Check the recording of the software version number by the maintenance software.
4 Check the recording of the registrants of the initial configuration data and the amendment
configuration data by the maintenance software.
5 Check the recording of the registration dates of the initial configuration data and the amendment
configuration data by the maintenance software.

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3.2 Sensor data

No. Procedure & Specification


1 Date and time data shall be acquired and recorded. Check that the data is accurately acquired. Check
the output equipment and connection interface condition.
2 Ship’s position data shall be acquired and recorded. Check that the data is accurately acquired. Check
the output equipment and connection interface condition.
3 Ship speed data (either over-the-ground or through-water) shall be acquired and recorded. Check that
the data is accurately acquired. Check the output equipment and connection interface condition.
4 Ship’s heading data shall be acquired and recorded. Check that the data is accurately acquired. Check
the output equipment and connection interface condition.
5 Water depth data from echo sounder shall be acquired and recorded. Check that the data is accurately
acquired. Check the output equipment and connection interface condition.
6 Rudder order data shall be acquired and recorded. Check that the data is accurately acquired. Check
the output equipment and connection interface condition.
7 Actual rudder angle (rudder response) data shall be acquired and recorded. Check that the data is
accurately acquired. Check the output equipment and connection interface condition.
8 Engine order data shall be acquired and recorded. Check that the data is accurately acquired. Check
the output equipment and connection interface condition.
9 Engine order response data shall be acquired and recorded. Check that the data is accurately acquired.
Check the output equipment and connection interface condition.
10 Hull door status data shall be acquired and recorded. Check that the data is accurately acquired. Check
the output equipment and connection interface condition.
[* In case of the RO-RO passenger ship that is obliged to indicate to the bridge.
11 Watertight door status data shall be acquired and recorded. Check that the data is accurately acquired.
Check the output equipment and connection interface condition.
[* In case of the ship that is obliged to indicate to the bridge.]
12 Fire door status data shall be acquired and recorded. Check that the data is accurately acquired. Check
the output equipment and connection interface condition.
[* In case of the ship that is obliged to indicate to the bridge.]
13 Hull stress monitoring data shall be acquired and recorded. Check that the data is accurately acquired.
Check the output equipment and connection interface condition.
[* In case of the ship that is obliged to install by IMO regulation.]
14 Wind direction and speed data shall be acquired and recorded. Check that the data is accurately
acquired. Check the output equipment and connection interface condition.
[* If fitted with wind direction and speed meter (anemometer).]

3.3 Bridge Audio data

No. Procedure & Specification


1 Audio signals at microphones placed in bridge shall be recorded continuously. And audio signals are
played back. Check the installation positions of the microphones. And check number of the installed
microphone.

3.4 Communication Audio data

No. Procedure & Specification


1 Audio signals from VHF radiotelephone connected to VDR system shall be recorded continuously.
And VHF audio signals are played back. Check the output equipment. And check number of the
connected VHF radiotelephones.

3.5 RADAR Video data

No. Procedure & Specification


1 Video signals from selected RADAR/ARPA equipment connected with VDR system shall be recorded
every 15 seconds. And video signals are played back. Check the output equipment.

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3.6 Main Alarm data

No. Procedure & Specification


- Main alarm data on the bridge shall be acquired and recorded. Check that the data is accurately
acquired.
1 Main and auxiliary steering gear power unit alarm data shall be acquired and recorded. Check that the
data is accurately acquired. Check the output equipment and connection interface condition.
2 Main and auxiliary steering gear control system alarm data shall be acquired and recorded. Check that
the data is accurately acquired. Check the output equipment and connection interface condition.
3 Steering gear, low hydraulic fluid level alarm data shall be acquired and recorded. Check that the data
is accurately acquired. Check the output equipment and connection interface condition.
4 Propulsion machinery remote control system failure data shall be acquired and recorded. Check that
the data is accurately acquired. Check the output equipment and connection interface condition.
5 Propulsion machinery low starting air pressure alarm data shall be acquired and recorded. Check that
the data is accurately acquired. Check the output equipment and connection interface condition.
6 Automatic shutdown of propulsion machinery alarm data shall be acquired and recorded. Check that
the data is accurately acquired. Check the output equipment and connection interface condition.
7 Fault requiring action by or attention of the OOW data shall be acquired and recorded. Check that the
data is accurately acquired. Check the output equipment and connection interface condition.
8 Alarm system normal power supply failure data shall be acquired and recorded. Check that the data is
accurately acquired. Check the output equipment and connection interface condition.
9 Watertight door low hydraulic fluid level alarm data shall be acquired and recorded. Check that the
*b data is accurately acquired. Check the output equipment and connection interface condition.
10 Watertight door low gas pressure, loss of stored energy alarm data shall be acquired and recorded.
*b Check that the data is accurately acquired. Check the output equipment and connection interface
condition.
11 Watertight door electrical power loss alarm data shall be acquired and recorded. Check that the data is
*b accurately acquired. Check the output equipment and connection interface condition.
12 High water alarm data shall be acquired and recorded. Check that the data is accurately acquired.
*b Check the output equipment and connection interface condition.
13 Shell door position indicator alarm data shall be acquired and recorded. Check that the data is
*b accurately acquired. Check the output equipment and connection interface condition.
14 Water leakage detection indicator alarm data shall be acquired and recorded. Check that the data is
*b accurately acquired. Check the output equipment and connection interface condition.
15 Local automatic halon release alarm data shall be acquired and recorded. Check that the data is
*c accurately acquired. Check the output equipment and connection interface condition.
16 Fire detection in automated or remotely controlled machinery space alarm data shall be acquired and
recorded. Check that the data is accurately acquired. Check the output equipment and connection
interface condition.
17 Fire detection or automatic sprinkler operation alarm data shall be acquired and recorded. Check that
the data is accurately acquired. Check the output equipment and connection interface condition.
18 Smoke detection system power loss alarm data shall be acquired and recorded. Check that the data is
*b accurately acquired. Check the output equipment and connection interface condition.
19 Smoke detection system alarm data shall be acquired and recorded. Check that the data is accurately
*b*c acquired. Check the output equipment and connection interface condition.
20 Halon system loss of container alarm data shall be acquired and recorded. Check that the data is
*c accurately acquired. Check the output equipment and connection interface condition.
21 Halon system electric circuit fault or power loss alarm data shall be acquired and recorded. Check that
*c the data is accurately acquired. Check the output equipment and connection interface condition.
22 Halon system-hydraulic or pneumatic pressure loss alarm data shall be acquired and recorded. Check
*c that the data is accurately acquired. Check the output equipment and connection interface condition.
23 Personnel alarm data shall be acquired and recorded. Check that the data is accurately acquired. Check
the output equipment and connection interface condition.

*a These tables do not include the alarms separately identified for specialist vessels such as gas carriers, fishing vessels,
nuclear ships, high-speed craft or mobile offshore drilling units.

*b Applicable to vessels constructed on or after February 1992.

*c These alarms may be omitted if they are provided at the central fire control station.

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1 General descriptions of the equipment


Ship’s name Test date y. m. d.

Type Serial number Type approval number

Manufacturer Manufactured date y. m. Installed date y. m.

2 General check items


Suitability of components Condition of installation Condition of indication lamps and
G. / NG. G. / N.G. equipment G. / N.G.
Condition of connectors and
Condition of labels and grounds G. / N.G. Condition of operation knobs and
G. / N.G.
markings switches G. / N.G.
Condition of wiring G. / N.G.
Condition of the release
Surroundings condition of G. / N.G. mechanism for the Visual check for integrity and water
G. / N.G. G. / N.G.
the protective capsule protective capsule tightness of the protective capsule
Voltage of main power

Power source source G. / N.G. Change over from main power G. / N.G.
Voltage of emergency source to emergency power source

power source G. / N.G.
Dedicated reserve power Voltage of reserve power Date:
V G. / N.G. Date of Expiry
source source (Note: Renewed / No renewed)

Recording control unit Confirmation of operating function G. / N.G.


Mean of protection against tampering G. / N.G.
and data acquisition unit Activation of mutable audible alarm and persistent visual
the data
indication G. / N.G.

Acoustic underwater Operation of the beacon G. / N.G.


beacon fitted the
protective capsule Date:
Battery for the beacon Date of Expiry
(Note: Renewed / No renewed)
3 Function check items
Confirmation items Subject of confirmation Judgment
1 Type approved authority and reference G. / N.G.
2 IMO vessel identification number G. / N.G.
3 Software version(s) used G. / N.G
4 Microphone locations and recording port allocation G. / N.G.
5 VHF communications to be recorded G. / N.G.
System configuration
6 Date and time – from which source obtain G. / N.G.
information and data source
7 Ship’s position – from which EPFS obtain and relative position of antenna of EPFS on vessel G. / N.G.
identity to be recorded in
the final recording medium 8 Other data inputs - identification of which equipment is supplying recorded data; sign conventions and identity of All
G. / N.G.
alarm/door inputs
9 Automatic Insertion date and time of last amendment G. / N.G.
1 Recorded data that was retain for 12 h G. / N.G.
2 Co-relation in date and time of all data items G. / N.G.
Operational data items to be 3 Recording interval of all data items G. / N.G.
recorded in the final 4 Continuity of sequential records G. / N.G.
recording medium
5 Accuracy of recorded data (if accuracy is prescribed) G. / N.G.
6 Recording integrity (details to be checked by Annexes A and B)
6.1 Recorded data (except the alarm data on the bridge) Apply annex A
6.2 Alarm data on the bridge Apply annex B

4 Final check items


The confirmation of the protection such as the The confirmation of the synthetic operation
Self check function G. / N.G. cover to prevent an electric shock G. / N.G. after maintenance is finished G. / N.G.

5 Note (describe if repair and /or replacement is done)


Annex A: Recorded data (except the alarm data on the bridge) Test date

* S-VDR: The sensor data marked “*” should be recorded when the data interface is IEC-61162 standard.
When radar images cannot be recorded, the output data of AIS must be recorded as an alternative.

Date and time of Indicator data or other data on


Data items Recorded data Judgment Notes
confirmation the bridge
1 Date and time G. / N.G.
2 Ship’s position G. / N.G.
3 Speed G. / N.G.
4 Heading G. / N.G.
5 Bridge audio G. / N.G.
6 Communications audio G. / N.G.
7 Radar data – post-display selection In case of S-VDR
G. / N.G. Connection is unnecessary when the radar does
not have RGB signals port
(If radar images cannot be recorded) In case of S-VDR
G. / N.G. It is not necessary when radar images can be
AIS
recorded.
8 Depth by echo sounder G. / N.G. *
9-1 Rudder order and response G. / N.G. *
9-2 Engine order and response G. / N.G. *
10 Hull openings (doors) status G. / N.G. *
11-1 Watertight door status G. / N.G. *
11-2 Fire door status G. / N.G. *
(If sensor is provided) *
G. / N.G.
12-1 Hull stresses
12-2 Accelerations G. / N.G. *
(If sensor is provided) *
G. / N.G.
13-1 Wind speed
13-2 Wind direction G. / N.G. *
Annex B: Alarm data on the bridge*a Test date
(S-VDR: Connection is unnecessary when the sensor does not have IEC61162-1 signal port.)
Date and time of Alarm on the Recorded alarm
Data items Judgment Notes
confirmation bridge data
1 Main and auxiliary steering gear power Audible Audible Failure of power to steering gear power unit, operation of devices for
G. / N.G. short circuit protection, overload, loss of phase in three-phase system
units +Visual +Visual
2 Main and auxiliary steering gear control Audible Audible
G. / N.G. Failure of power to control system
system +Visual +Visual
3 Steering gear, low hydraulic fluid level Audible Audible
G. / N.G. Low level of fluid in hydraulic fluid reservoir
+Visual +Visual
4 Propulsion machinery remote Audible Audible For vessels with bridge control of propulsion machinery and manned
G. / N.G. engine room; failure of remote control of propulsion machinery
controller system failure +Visual +Visual
5 Propulsion machinery low starting air Audible Audible G. / N.G. Vessels item 4. Low start air pressure but further starting of
pressure +Visual +Visual propulsion machinery possible
6 Automatic shut-down of propulsion Vessels with periodically unattended machinery spaces. Shut-down of
G. / N.G. propulsion and other machinery due to serious malfunction
machinery
7 Fault requiring action by or attention of the Audible Audible
G. / N.G. Vessels item 6.
OOW +Visual +Visual
8 Alarm system normal power supply Audible Audible
G. / N.G. Vessels item 6. Failure of normal power supply to alarm plant
failure +Visual +Visual
9 Watertight door low hydraulic fluid level Audible Audible Passenger ships constructed on or after 1 February 1992 with
+Visual +Visual G. / N.G. hydraulic power operated sliding watertight doors. Low level of fluid
*b
in hydraulic reservoir
10 Watertight door low gas pressure, loss Audible Audible Vessels item 9. Low gas pressure or loss of stored energy in operating
G. / N.G. hydraulic accumulator
of stored energy *b +Visual +Visual
11 Watertight door electrical power loss Audible Audible Vessels item 9. Failure of electrical power to operating or control
G. / N.G.
*b +Visual +Visual system
12 High water alarm *b Audible Audible High water level in space where water has drained from enclosed
G. / N.G. cargo space or freeboard deck
+Visual +Visual
b RO-RO passenger vessels. Door open or locking device not secured.
13 Shell door position indicator * G. / N.G. System to have mode switch for ‘sea or harbor ’. System active in
‘sea’ mode
b Audible Audible Vessels item 13. Leakage of water into RO-RO cargo spaces or
14 Water leakage detection indicator * G. / N.G. special category spaces through shell doors
+Visual +Visual
15 Local automatic halon release *c Audible Audible
G. / N.G.
+Visual +Visual Activation of system to release halon
Date and time of Alarm on the Recorded alarm
Data items Judgment Notes
confirmation bridge data
16 Fire detection in automated or remotely Audible Audible
G. / N.G. Activation of detection system
controlled machinery space +Visual +Visual
17 Fire detection or automatic Audible Audible Activation of sprinkler or fire detection system. Also additional alarm
G. / N.G. to show fault or loss of power to either system
sprinkler operation +Visual +Visual
18 Smoke detection system power loss *b Audible Audible Sample extraction smoke-detection systems. Failure of power to the
G. / N.G.
+Visual +Visual system
b c Audible Audible
19 Smoke detection * * G. / N.G.
+Visual +Visual Equipment item 18. Activation of system
Audible Audible
20 Halon system loss of container *c G. / N.G. Decrease in pressure of gas in containers
+Visual +Visual
21 Halon system electric circuit fault Audible Audible Failure of electric power to circuits connecting containers for gas
G. / N.G.
of power loss *c +Visual +Visual release
22 Halon system –hydraulic or pneumatic
G. / N.G. Loss of pressure to pneumatic or hydraulic circuit for gas release
pressure loss *c
23 Personnel alarm Audible Audible Safety. Personnel on watch alone in an engine room or entering
G. / N.G. machinery space alone
+Visual +Visual

*a These tables do not include the alarms separately identified for specialist vessels such as gas carriers, fishing vessels, nuclear ships, high-speed craft or mobile offshore drilling
units.
*b Applicable to vessels constructed on or after February 1992.
*c These alarms may be omitted if they are provided at the central fire control station.
JCY-1800/1850
VOYAGE DATA RECORDER
SIMPLIFIED VOYAGE DATA RECORDER

INSTALLATION GUIDE

For further information,contact:

Not use the asbestos

URL http://www.jrc.co.jp
Marine Service Department
Telephone : +81-3-3492-1305
Facsimile : +81-3-3779-1420
e-mail : tmsc@jrc.co.jp
AMSTERDAM Branch
Telephone : +31-20-658-0750
Facsimile : +31-20-658-0755
e-mail : service@jrcams.nl
SEATTLE Branch
Telephone : +1-206-654-5644
Facsimile : +1-206-654-7030
e-mail : service@jrcamerica.com
CODE No.7ZPJD0387D 01ETM ISO 9001, ISO 14001 Certified
NOV. 2007 Edition 5 JRC Printed in Japan

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