MHE DIVISION

ENGINE AND RELATED PARTS

4SP TATA
 ENGINE & MOUNTING ARRANGEMENT

23
16 20 24
17 21
18 25
22

11

15

19

14

9 2A

8 3
4
7

4
3 12

2
13

7
8

10

FORKLIFT SPARE PARTS MANUAL

 MHE DIVISION

ENGINE AND MOUNTING (TATA 4SP)

CD1.5/2.5/3 0101

SR.NO. ITEM CODE PART DESCRIPTION QTY.

1 02396280 ENGINE MOUNTING BRACKET (L.H.) 1

2 49263903 BOLT (M12 X 1.5 X 40LG) 4
2A 49264054 BOLT (M12 X 1.5 X 55LG) 4
3 53110358 WASHER (M12 ) 8
4 53130222 SPRING WASHER (M12) 8

5 59035299 ENGINE MOUNTING PAD 2

6 02014164 SHIM AR
7 53130222 WASHER SPRING 12MM 6
8 53110358 WASHER PLAIN I.D.=12MM 6
9 49253353 BOLT M12X35L 2

10 52414752 NUT M12X1.75P 2

11 36300007 ENGINE TATA 4SP 1
36300019 ENGINE TATA 4SP – BS III 1

12 02396251 ENGINE MOUNTING BRACKET (R.H.) 1

13 02398990 ALTERNATOR MOUNTING BRACKET 1
14 36312511 FLYWHEEL HOUSING TATA 4SP 1

15 02521993 FLYWHEEL ADAPTOR 1

16 60200085 BOLT (M8 x 1.25P x 50L) 6
17 53130149 SPRING WASHER (M8) 6
18 53110316 M.S. WASHER (8mm) 6
19 02521992 FLYWHEEL HOUSING ADAPTOR 1

20 51103574 ALLEN BOLT – M10x1.5x35 Lg 10

21 53110332 PLAIN WASHER – M10 10
22 53130181 SPRING WASHER – M10 10
23 49221215 BOLT – 3/8” BSW x 1 ¼” Lg 12
24 53110332 WASHER – 3/8” BSW 12
25 53130181 SPRING WASHER 12

FORKLIFT SPARE PARTS MANUAL

ISSUED: 21 APRIL 2011 SUPERCEDES: 21 JUNE 2010
 LAY OUT OF FAN MOUNTING (TATA 4SP )

FORKLIFT SPARE PARTS MANUAL

 LAY OUT OF FAN MOUNTING (TATA 4SP)

SR.NO. ITEM CODE PART DESCRIPTION QTY.

1 02396165 FAN PULLEY - MODIFIED 1

2 02396136 SPACER 1
3 02396152 FAN - MODIFIED 1
4 49251304 BOLT 4
5 02396194 LOCK WASHER 4

FORKLIFT SPARE PARTS MANUAL

ISSUED: 13 NOV 2009 SUPERCEDES:
 FUEL LINES (TATA 4SP)
CD-1-2/2.5/3 0102A

SR.NO. ITEM CODE PART DESCRIPTION QTY.

1 39550363 HOSE-FUEL TANK TO FEED PUMP 1

2 39500029 HOSE-INJECTOR RETURN LINE TO FUEL TANK 1
3 39550163 HOSE-FEED PUMP TO DUAL FILTER 1
4 39550164 HOSE- DUAL FILTER TO INJECTOR PUMP 1
5 39550101 BANJO BOLT M14 X 1.5P 5

6 39550102 COPPER WASHER M14 12

7 02354451 CAP-FUEL 1
8 02354448 STRAINER -COVER 1
9 02354550 GASKET -COVER 1
10 02522509 FUEL TANK COVER 1

11 02426161 GASKET FUEL TANK 1

12 39550106 HOSE CLIP 2

FORKLIFT SPARE PARTS MANUAL

ISSUED ON: 03 Nov 08 SUPERCEDES: 23 Aug 08
 ACCELERATOR CONTROL SYSTEM (TATA 4SP)

SR.NO. ITEM CODE PART DESCRIPTION QTY.

1 02420594 PEDAL ACCELERATOR 1

2 02355151 BRKT. PEDAL 1
3 02014078 PIN` 1
4 53360151 COTTER PIN 2 X 25MM 1
5 49250183 BOLT (M6X18) 2

6 52414356 NUT (M6X1) 2

7 53130107 SPRING WASHER (6MM) 2
8 49251601 BOLTM8X60L 1
9 02355177 BOLT HALF 1
10 36500006 CABLE ACCELERATOR 1

11 02354985 ROD-NYLON 1
12 02355180 SCREW 4
13 52414509 NUT (M8X1.25) 2
14 53130149 LOCK WASHER 2
15 02355193 ROD – PEDAL 1

16 02355205 STRAP 2
17 02355218 BASE 2
18 02422371 PIN CLEVIS 2
19 53110275 WASHER PLAIN 6MM 2
20 53365172 COTTER PIN (1 1/16” X ¾”) 2

21 02355221 SPRING 1
22 53110316 WASHER (8MM) 1
23 53110332 M/S WASHER (8MM) 1
24 53130141 SPRING WASHER (8MM) 1
25 02399009 ACC. SUPPORT BRKT. 1

26 02399012 CABLE CLAMP BRKT. 1

27 02160151 BOLT (M12) 1
28 53110358 WASHER M12 2
29 02195542 BELL CRANK 1
30 02002903 CLEVIS 2

31 53110358 WASHER 2
32 53360151 COTTER PIN 2
33 02180322 NUT 1
34 49252202 BOLT M10X20L 2
35 53130181 SPRING WASHER 2

36 02013998 CLEVIS 2
37 52414356 NUT (M6) 2
38 02399728 ROD 1
SPARE PARTS MANUAL GX2/3D - 1 - 8
ISSUED ON: 23 FEB 2011 SUPERCEDES: 01 APR 2005
 MATERIAL HANDLING

ENGINE COOLING SYSTEM ( TATA 4SP )

SPARE PARTS MANUAL GX2/3D - 1 - 9

 ENGINE COOLING SYSTEM (TATA 4SP)

SR.NO. ITEM CODE PART DESCRIPTION QTY.

1 02524897 RADIATOR 1
2 02429443 RADIATOR SHROUD 1
3 02006899 HOSE 1
4 57037448 HOSE CLIPS 4
5 02006886 PAD RADIATOR 1

6 52414752 NUT – M12X1.75 4

7 49253353 BOLT M12X1.75X35L 4
8 53110358 WASHER M12 4
9 49251205 BOLT-M8X20L 1
10 53110316 WASHER – M8 1

11 53130149 SPRING WASHER –8MM 1

12 86310007 REVERVIOR BOTTLE 1
13 02422048 MTG.BRKT FOR RESERVOIR BOTTLE 1
14 39501035 MOULDED HOSE –RADIATOR OUTLET 2
15 57037448 HOSE - CLIPS 2

16 02366881 RADIATOR MTG.BRKT (RH) 1

17 02366894 RADIATOR MTG.BRKT (LH) 1
18 49251205 BOLT – M8X1.25X20 4
19 53130149 SPRING WASHER (M8) 4
20 53110316 WASHER – M8 4

21 02011965 RADIATOR CAP 1

SPARE PARTS MANUAL GX2/3D - 1 - 10

ISSUED ON: 22 FEB 2013 SUPERCEDES: 22 FEB 2011
 MHE DIVISION

INTAKE (4SP – DONALDSON)

INTERNAL MOUNTING

CD-1-2/2.5/3 0106A

SR.NO. ITEM CODE PART DESCRIPTION QTY.

1 36500042 AIR CLEANER –DRY TYPE (CONTAINS 1a,1b,11,15) 1

1a 36500046 SECONDARY FILTER
1b 36500045 PRIMARY FILTER
2 02879172 HOSE CLIPS 8
3 02326683 HOSE-AIR CLEANER TO ENGINE 3
4 02426484 RAIN CAP 1

5 02420424 HOSE 1
6 49252202 BOLT – M10x20Lg 2
7 53110332 PLAIN WASHER – (M 10) 2
8 53130181 SPRING WASHER – (M 10) 2
9 02522141 PIPE 1
10 02522139 BRACKET 1

11 02521829 MOUNTING CLAMP ASSY. 1

12 49251250 BOLT – M8 x 25 Lg 2
13 53130149 SPRING WASHER – (M 8) 2
14 53110316 PLAIN WASHER – (M 8) 2
15 36800012 CHOKE INDICATOR 1

FORKLIFT SPARE PARTS MANUAL

ISSUED ON: 29 JAN 2008 SUPERCEDES:
 MHE DIVISION

ENGINE STOP CABLE (TATA 4SP )

CD1.5/2.5/3 0106

SR.NO. ITEM CODE PART DESCRIPTION QTY.

1 59076399 CABLE –ENGINE STOP 1

2 02399009 STOP CABLE MTG.BRKT 1
3 49250183 BOLT (M6X1.5X18L) 1
4 52414356 NUT(M6) 1
5 53110275 WASHER (M6) 1

6 02252537 PIN CLEVIS 1

7 53365172 COTTER PIN 2.0X12MM 1
8 53130107 SPRING WASHER- M6 1

FORKLIFT SPARE PARTS MANUAL

ISSUED:01 APR 2005
 MHE DIVISION

TEMPERATURE & PRESSURE SENSOR ADAPTORS

CC-2/2.5/3

ADAPTER WATER
ADAPTER ENGINE OIL
ENGINE TEMPERATURE
PRESSURE SENSOR
SENSOR

S433 * *
3R1040 02428008 02219433

TELCO 497 02428008 *

02412047
TATA 4SP *
02353850
ISUZU 02363441
02353821

OM 616 * 02395238

NOTE:- * - NO ADAPTER REQUIRED AS SENSOR CAN BE

DIRECTLY FITTED ON ENGINE.

FORKLIFT SPARE PARTS MANUAL

ISSUED : 21 APRIL 2007 SUPERCEDES:
 MHE DIVISION

4SP HORIZONTAL EXHAUST WITH OXYCATALYST AND SPARK ARRESTOR

SR.NO. ITEM CODE PART DESCRIPTION QTY.

1 02367020 EXHAUST PIPE 1

2 02068065 OXYCATALYST 1
3 49252356 BOLT (M10 x 1.5 x 35) 2
4 53130181 WASHER (M10) 2
5 52414653 NUT 2

6 02541637 GASKET 1
7 02353157 SPARK ARRESTOR 1
8 52414653 NUT (M10 x 1.5) 2
9 53130181 WASHER (M10) 2
10 02541637 GASKET 1

11 02353115 TAIL PIPE 1

12 49252356 BOLT (M10 x 1.5 x 35) 2
13 53130181 WASHER (M10) 2
14 02541637 GASKET 1
15 53130149 SPRING WASHER 4

16 49252257 BOLT 2
17 02353214 OXYCAT. MTG. BRACKET 1
18 49251205 BOLT (M8 x 1.25 x 20LG) 4
19 02367099 EXHAUST PIPE ENGINE END 4SP 1

FORKLIFT SPARE PARTS MANUAL

ISSUED : 18 Nov 2006 SUPERCEDES:
 DRY TYPE TRANSMISSION KIT

FORKLIFT SPARE PARTS MANUAL

 MHE DIVISION

DRY TYPE TRANSMISSION KIT

CD-1-2/2.5/3

SR.NO. ITEM CODE PART DESCRIPTION QTY.

1 02313210 DRY TYPE TRANSMISSION KIT

(INCLUDES ITEM 3 TO 7)
2 02311063 TRANSMISSION CASE 1
3 02351450 OIL SEAL (85 x 57 x 10) 1
4 02006535 OIL PUMP DRIVE GEAR 1
5 63000003 OIL SEAL 360 x 370 x 14 1

6 57706072 BAFFLE FOR DRY TRANSMISSION 1

7 53524966 CIRCLIP INTERNAL 1

FORKLIFT SPARE PARTS MANUAL

ISSUED ON: 26 JUNE 2010 SUPERCEDES: 11 JAN 2007