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Fibers and Polymers 2020, Vol.21, No.

9, 2055-2067 ISSN 1229-9197 (print version)


DOI 10.1007/s12221-020-1076-1 ISSN 1875-0052 (electronic version)

Properties of Steel Fiber Reinforced Concrete Using Either Industrial or


Recycled Fibers from Waste Tires
Julian Carrillo1*, Juan Lizarazo-Marriaga2, and Fabian Lamus3
1
Department of Civil Engineering, Universidad Militar Nueva Granada, UMNG, Bogotá 110111, Colombia
2
Department of Civil Engineering, Universidad Nacional de Colombia, Bogotá 111321, Colombia
3
Department of Civil Engineering, Pontificia Universidad Javeriana, Bogotá 110231, Colombia
(Received October 3, 2019; Revised November 28, 2019; Accepted January 3, 2020)

Abstract: Currently, more than 2.5 million tires are discarded each year in Bogotá, Colombia, and 1.2 million of them are not
properly disposed, producing a huge environmental problem. As a possible solution, previous studies have assessed the
performance of steel fibers recovered from recycled post-consumer tires as reinforcement of concrete. However, engineers in
Colombia are still uncertain to use this type of recycled material, since the concrete and the dosages used in reported studies
were obtained mostly from different construction practices and materials in countries other than Colombia. The aim of this
paper is to show and discuss the results of a research intended at evaluating the mechanical response of concrete reinforced
using recycled steel fibers from waste tires in Bogotá, Colombia. The testing campaign of the study comprised 45 axial
compression and splitting tension tests on cylinders, and 14 bending tests on concrete slabs reinforced using nominal fiber
dosages of 15, 30 and 60 kg/m3 of steel fibers obtained from used tires. For comparative purposes, the study included also the
test on 21 cylinders and 12 beams made of concrete reinforced using industrial steel fibers, with the same nominal dosages
used for the recycled steel fibers. Based on measured response, preliminary design equations are proposed to estimate the
mechanical properties of concrete reinforced using recycled steel fibers. It is also checked whether the obtained results fulfil
the requirements specified by ACI-318 and NSR-10 building codes when steel fibers are used as minimum shear
reinforcement of concrete beams.
Keywords: Steel fiber reinforced concrete, Waste tires, Recycled steel fiber, Industrial steel fiber, Concrete reinforcement

Introduction research to allow a better understanding of the local materials.


Rossli and Ibrahim [7] stated that adding recycled steel
The increase in the amount of waste materials around the fibers from tires to concrete improves crack resistance,
world has become a challenge for the sustainability of the compressive strength, bending strength and tensile strength.
planet. Effective environmental solutions should be urgently Sengul [8] stated that the fracture energy of concrete
implemented by the construction industry. Waste from tires increased as recycled fibers are added. Zamanzadeh et al. [9]
is a huge international issue because of the problems showed that recycled and industrial fibers contribute to
associated to its chemical composition and poor biodegradability, control crack propagation and to maintain the crack width
leading to massive landfilling, human health problems and within some expected limits. Zamanzadeh et al. [9] also
flammability [1]. Approximately 1.3 billion cars have been stated that the deflection achieved using specimens reinforced
estimated around the world in 2017, with around 5.2 billion using industrial fibers was greater than that developed by
waste tires [2]. Besides, over 300 million waste tires are specimens reinforced using recycled fibers. Centonze et al.
produced annually only in the United States, and this [10] observed that the existing bonding between concrete
number is increasing [3]. Currently, more than 2.5 million and reinforcing bars does not significantly change with the
tires are discarded each year in Bogotá, Colombia, and 1.2 addition of recycled steel fibers. Martinelli et al. [11] and
million of them are not properly disposed, producing a huge Caggiano et al. [12] showed that the toughness of a concrete
environmental problem in the country. mix reinforced with industrial and recycled fibers decreases
A literature review carried out by the authors (2019) as the industrial fibers were partially replaced by recycled
revealed that some studies have been carried out to assess steel fibers. These authors argued that the low toughness of
the potential use of recycled steel fibers from tires as the hybrid fiber (industrial and recycled) is related to the fact
reinforcement of concrete. Tlemat et al. [4] pointed out that that recycled fiber is not straight, has no hooks and has a low
steel fibers recycled by crushing and pyrolysis can be a aspect ratio.
viable alternative to replace part of the conventional Engineers in Colombia are still uncertain to use this type
reinforcement of concrete, which can be used in cases where of recycled material, since the concrete and the dosages used
high crack-resistance is required. Aiello et al. [5] confirmed in reported studies were obtained mostly from construction
the use of recycled steel fibers in the practice and design of practices and materials in countries other than Colombia. In
structures is promising, but it is necessary to carry out addition, most of the studies assessing the mechanical
properties of concrete reinforced using recycled steel fibers
*Corresponding author: julian.carrillo@unimilitar.edu.co describe qualitatively the behavior of the material; however,

2055
2056 Fibers and Polymers 2020, Vol.21, No.9 Julian Carrillo et al.

most of these studies are limited in proposing equations that Table 1. Variables of the study
allow an approximate calculation of these properties [13]. Variable Description
Taking the above into account, the aim of this paper is to Hook type: hooked-end
show and discuss the results of a research intended at
evaluating the mechanical response of concrete reinforced Industrial Length, lf, mm: 50
steel fibers Diameter, df, mm: 1.01
using recycled steel fibers from post-consumer tires in
Bogotá, Colombia. The testing campaign of the study Aspect ratio, lf /df: 48
comprised 45 axial compression and splitting tension tests Reference: Fiber recycled
on cylinders, and 14 bending tests on concrete slabs from used tires
reinforced using nominal fiber dosages of 15, 30 and 60 kg/m3 Recycled Hook type: Without hook
of steel fibers obtained from used tires. For comparative steel fibers Average equivalent length, lf, mm: 31 (50.4 %)
purposes, the study included the test on 21 cylinders and 12 Average diameter, df, mm: 0.23 (28.1 %)
beams made of concrete reinforced using industrial steel
Average aspect ratio, lf /df: 144 (57 %)
fibers, with the same nominal dosages used in the recycled
steel fibers. Based on the measured response, preliminary Dosages for % Df-min: 25 50 100
3
design equations are proposed to estimate the mechanical both types Df-nominal, kg/m : 15 30 60
properties of concrete reinforced using recycled steel fibers. of fibers Volume fraction, Vf %: 0.19 0.38 0.76
It was also checked whether the obtained results satisfy the () Values in brackets are the coefficients of variation.
ACI-318 Building Code [14] and the NSR-10 Colombian
Code [15] in terms of the use of steel fibers as minimum
shear reinforcement of concrete beams. minimum dosage specified by the ACI-318 [14] and the
NSR-10 [15] to replace the minimum shear reinforcement
Experimental provided by conventional steel in beams (Df-min = 60 kg/m3).
A sample size of 1067 fibers was used in this study to
The experimental campaign included different types of characterize the geometrical properties of recycled fibers
specimens such as standard cylinders and beams made of [16]. The equivalent length (lf) considered here corresponds
plain concrete, concrete reinforced with recycled steel fibers to the distance between the opposite ends of the fiber. It was
and concrete reinforced with industrial steel fibers. The necessary to take three measurements of the diameter of the
specified values of compressive strength, maximum size of recycled steel fibers (df) due to the lack of uniformity along
the aggregate and slump of concrete were 21 MPa, 38.1 mm the fiber length; two at the opposite ends of the fiber and
and 178 mm (7 in.), respectively. The values of the nominal another more in the middle point. The aspect ratio of
properties of concrete are characteristic of those used for recycled fibers (lf /df) was computed as the ratio between the
construction of walls for low-rise housing in Latin America. equivalent-length and the average-diameter of each fiber in
Concrete was prepared and provided by a ready-mix company. the sample. The statistical parameters for the geometric
The length (lf) and diameter (df) were used to determine characteristics of the recycled fibers for the sample are
the aspect ratio or slenderness (lf /df) of fibers. The fiber shown also in Table 1. Figure 1 shows the histograms of the
dosages (Df) were expressed in terms of both mass per unit geometrical characteristics of the recycled fibers. Figure 1a
volume (kg/m3) and volume fraction (Vf). Table 1 describes shows that data of fiber length is concentrated in the lower-
the two types of fibers and the dosages used, where Df-nominal length intervals; i.e., 56.4 % of the measured fibers are in the
is the nominal dosage of the fiber in kg/m3. The parameter % range of 17.6 to 34.5 mm. Figure 1b shows that the intervals
Df-min is related to the ratio between Df-nominal and the of diameters with greater frequency were 0.19-0.22 mm

Figure 1. Histograms of fiber characteristics; (a) equivalent length, (b) average diameter, and (c) aspect ratio.
Steel Fiber Reinforced Concrete Fibers and Polymers 2020, Vol.21, No.9 2057

Table 2. Testing campaign


Df-nominal (kg/m3)
Testing type PC ISFRC RSFRC
0 15 30 60 15 30 60
Compressive strength 2 2 2 2 2 2 2
Elasticity modulus 3 3 3 3 3 3 3
Splitting tensile strength 2 2 2 2 2 2 2
Flexural strength of beams 2 2 2 2 2 2 2

(18.9 %) and 0.22-0.24 mm (14.3 %), and the 0.23 mm Figure 2. Variation of the slump as the industrial and recycled
average value obtained is within this range. Figure 1c shows fiber dosage increases.
that the range of aspect ratio varying between 20-100
exhibits a frequency of 46.2 %; this range stands out above 2 also shows that the slump of the recycled steel fiber was
the other ranges. For comparison purposes, these industrial slightly greater than those of the industrial fiber. Centonze et
steel fibers were selected because they are categorized as al. [6] found the same behavior in their study.
low performance fibers, and are used mainly for reinforcing During casting of specimens, it was also observed that the
industrial floors and slabs on-ground. workability of the RSFRC was similar to that of the ISFRC,
The experimental campaign included tests of compressive even though during mixing, clusters of recycled fibers were
strength, modulus of elasticity and Poisson's ratio, splitting observed. The trend observed in this study and that reported
tensile strength, as well as bending of concrete beams to by Centonze et al. [6] showed that recycled steel fibers affect
identify the mechanical properties of concrete reinforced the workability of concrete; however, the reduction of
using industrial steel fibers and steel fibers recycled from workability is slightly lower than that associated to the
tires. Table 2 shows the number of specimens for plain industrial steel fibers. The previous condition could be
concrete (PC), Industrial Steel Fiber Reinforced Concrete considered an advantage because the slump in recycled
(ISFRC) and Recycled Steel Fiber Reinforced Concrete fibers is greater than that of industrial fibers and therefore its
(RSFRC). In summary, the experimental campaign included workability could be higher.
49 cylinders having 150 mm diameter and 300 mm height,
and 14 beams measuring 150150600 mm. The tests were Compressive Behavior
carried out using procedures specified by ASTM standards. The compression failure modes showed an abrupt rupture
Flexural performance of beams specimens was assessed occurred for the PC and ISFRC, while the recycled steel
with third-point loading setup. fibers were able to maintain the integrity of the concrete
components throughout the testing. Aiello et al. [5] argue
Results and Discussion that this type of compressive behavior could occur due to the
irregular geometry of the recycled fibers, causing that
Measured Values of Dosage and Concrete Slump concrete withstand more compressive strength. This improved
Table 3 shows the nominal and the measured dosages of behavior may be related to the beneficial effect of the
fibers used for concrete reinforcement. Measured values of irregularity of the fiber to increase the adherence of the fiber
fiber content were used to analyze the response of the and the corresponding confinement of concrete.
specimens. The slump of the RSFRC and ISFRC are shown Figure 3 shows the stress-strain curves for PC, ISFRC and
in Figure 2, in which the measured slump of plain concrete RSFRC. Figures 3f and 3g show that the RSFRC with
was greater than the specified concrete slump (178 mm). It is dosages of 34.0 and 65.1 kg/m3 withstand more compressive
also observed in the figure that the slump decreases as the strains than those for the ISFRC. The RSFRC with 65.1 kg/m3
amount of recycled and industrial fibers is increased. Figure exhibited the greatest compressive strains, since strains of up
to 0.010 were reached, while the ISFRC reached strains of
0.004 with a dosage of 65.2 kg/m3. On the other hand,
Table 3. Measured dosages of industrial and recycled steel fibers Figures 3b and 3c showed stress-strain curves of ISFRC
Type of concrete ISFRC RSFRC specimens that suffered abrupt failure mechanisms which
Df-nominal, kg/m3 15 30 60 15 30 60 occurred when reaching the maximum strength.
Df-measured, kg/m3 12.7 31.5 65.2 18.6 34.0 65.1 Figure 4 shows the relationships between the mechanical
properties of concrete under compression tests and the
Vf, % 0.16 0.40 0.83 0.24 0.43 0.83
parameter Vf ×(lf /df) for the two types of steel fibers. A linear
CV, % 13.4 9.6 2.2 12.8 7.5 11.9 regression analysis was also implemented for calculating the
2058 Fibers and Polymers 2020, Vol.21, No.9 Julian Carrillo et al.

Figure 3. Compressive stress-strain curves for different values of Df in kg/m3, PC; (a) 0, ISFRC, (b) 12.7, (c) 31.5, (d) 65.2, RSFRC,
(e) 18.6, (f) 34.0, and (g) 65.1.

Figure 4. Trends of the mechanical properties of axial compression; (a) compressive strength, (b) strain associated to f 'c, (c) modulus of
elasticity, and (d) Poisson’s ratio.
Steel Fiber Reinforced Concrete Fibers and Polymers 2020, Vol.21, No.9 2059

equations and their corresponding correlation coefficients modulus of elasticity of plain concrete made of local
(r). Figure 4a also shows that the ISFRC compressive aggregates as 3900√f'c. If this equation is used for computing
strength drops down between 1 % and 24 % of the PC as the the modulus of elasticity of a concrete with f'c of 42.3 MPa,
industrial fiber dosage increases. For low values of fiber the theoretical modulus of elasticity would be 25,360 MPa.
dosages, the compressive strength is not affected, while for This computed value is only 5 % higher than that
high fiber dosages, the compressive strength is affected experimentally obtained for simple concrete.
notably. In the case of the RSFRC, no matter the steel fiber Figure 4d shows that the Poisson’s ratio is independent of
dosage, the decrease of compressive strength was always the parameter Vf ×(lf /df) for both, recycled and industrial steel
less than 2 % the PC, so it is concluded that the recycled fibers. The Poisson’s ratios of all experimental data measured
fiber dosage slightly affects the concrete compressive were very similar among them, with values varying between
strength. Rossli and Ibrahim [7] reported that the compressive 0.18 and 0.21. The mean values of the Poisson’s ratio of the
strength increased up to 29 % the PC strength when the RSFRC and ISFRC were 0.21 and 0.20, respectively. The
recycled fiber dosage was augmented. Aiello et al. [5] NSR-10 standard proposes a Poisson ratio value of 0.20 for
obtained RSFRC and ISFRC’s compressive strength values PC, which is consistent with the results obtained in this
greater than that of the PC strength. Additionally, although it study. Gallo et al. [17] argued that the decrease of the
is widely known in the literature that the compressive strain Poisson’s ratio is directly correlated to the confinement of
associated to the maximum f'c is approximately 0.002, such concrete and, therefore, to the corresponding capacity of the
parameter resulting from the compression tests of this study material to withstand greater transversal deformations.
for the PC, RSFRC and ISFRC in all its dosages was close to A non-dimensional analysis was carried out in this study
0.003. Figure 4b shows the constant behavior of the strain to obtain linear regressions of the measured data in terms of
when increasing the amount of recycled and industrial Vf, (lf /df) and f 'c. Equations resulting from these regressions
fibers. were used to estimate the mechanical response of RSFRC
Figure 4c shows that the modulus of elasticity tends to and ISFRC. Table 4 shows the proposed equations for
decrease as the industrial steel fiber content increased. In calculating the mechanical properties of RSFRC and ISFRC
contrast, the recycled fibers do not seem to have any effect under compression stresses. The table also shows the r or CV
on the modulus of elasticity, since this property remained statistical parameters, and the values of the mechanical
almost constant when the content is increased. This trend has properties that were used to calibrate the equations. Table 4
already been observed in other studies on the behavior of the also shows a summary of equations proposed in the technical
ISFRC, where the modulus of elasticity decrease is attributed literature to estimate the compressive properties of ISFRC.
to the substitution of coarse aggregate for steel fibers [17]. Table 4 shows that the equations proposed by Ponce [22]
The Colombian code NSR-10 [15] proposes to estimate the and Marmol [23] to compute the modulus of elasticity

Table 4. Study variables and axial compression equations proposed for the ISFRC
Study Vf % lf /df f 'c, MPa Unit Equations
Nataraja et al. [18,19] 0-1.0 55-82 30-50 MPa fcf′ = fc′ + 2.160 ( RI )
fcf′ = 1.88Vf + fc′
Prashant et al. [20,21] 0-1.5 60 33-42 MPa
Ecf = 0.574fc′ + Ec
Ponce [22] - - - MPa Ecf = ηEsVf + Ec ( 1 – Vf )
Mármol [23] - - - MPa Ecf = ( 1 – ηη0 Vf )Ec + ηη0 Vf Es
MPa fcf′ = [ 0.99 – 0.0003Vf ( lf /df ) ]fc′
Gallo et al. [17] 0-0.76 48 28-35 MPa Ecf = [ 4066 – 17.8Vf ( lf /df ) ] fc′
- v = 0.12 – 0.0006( Vf ( lf /df ) )
MPa fcf′ = 0.99fc ′ , CV = 1.3 %
This study-RSFRC 0-0.83 144 42.3 MPa Ecf = 3626 fc ′ , CV = 2.7 %
- ν = 0.21, CV = 2.8 %
MPa fcf′ = [ 1.00 – 0.002Vf ( lf /df ) ] fc ′ , r = 0.58
This study-ISFRC 0-0.83 48 42.3 MPa Ecf = [ 3625 – 12.32Vf ( lf /df ) ] fc ′ , r = 0.62
- ν = 0.20, CV = 3.1%
2060 Fibers and Polymers 2020, Vol.21, No.9 Julian Carrillo et al.

include a fiber efficiency coefficient (η) and an orientation η0 detachment occurred in some RSFRC specimens as shown
factor. These parameters usually take values of 0.41 and in Figure 6b. This condition was credited to the effect of
0.41lf, respectively [17]. Additionally, Nataraja et al. [18, hooks of industrial steel fibers which allow higher interlocking
19] proposed a reinforcement index RI to estimate the between concrete and fibers. It is believed that the lack of
compressive strength, which could be calculated using hooks, the short length, and the different diameters of the
equation (1). recycled steel fibers cause the concrete to detach easily when
l subjected to tension stresses. A different trend occurred
RI = Wf ----f (1) during the tests of modulus of elasticity, in which the recycled
df
fiber samples showed some integrity after the failure.
where Wf is the weight fraction of fibers, which can be Figure 7 shows the stress-strain curves obtained from the
related to the volume fraction using Wf =3.27Vf [24]. The splitting tensile tests for PC, RSFRC and ISFRC. The
trends obtained by Gallo et al. [17] are similar to those ultimate strains reached by the RSFRC and ISFRC were
obtained in this research, since the compressive strength, close to 0.02 mm/mm. Likewise, the performance of the
modulus of elasticity and Poisson’s ratio slightly decrease as splitting tensile strength of the RSFRC was slightly higher
the dosage of industrial steel fiber is increased. than that of the ISFRC specimens, except for the 18.6 kg/m3
dosage of the recycled fibers (see Figure 8e). The figure
Splitting Tensile Strength Tests shows that specimens reinforced with a fiber content higher
Figure 5 shows the parameters used to analyze the stress- than 65.1 kg/m3 experimented strain-hardening behavior,
strain curves obtained. In those curves, f0 corresponds to the mainly for specimens with industrial steel fibers.
peak strength, fp is the strength related to the onset of the Figure 8 shows the trends for the mechanical parameters
contribution of fibers, ft is the maximum strength, and fut is measured during splitting tensile tests as a function of the
the ultimate strength. On the other hand, ε0t, εp, εt and εut are parameter Vf ×(lf /df). Figure 8a shows that the splitting
the strains related to f0, fp, ft and fut, respectively; and T is the tensile strength at first crack (fo) of RSFRC slightly increases
toughness of the SFRC. as the fiber content is increased; for example, an increase of
It was observed during splitting tensile tests that the around 8 % was observed for the 65.1 kg/m3 dosage. This
ISFRC specimens were not entirely split in two parts; that is, slightly increase was credited to the basis that the contribution
the integrity of the specimens was conserved after the of fibers started after the first crack is developed in the
material failed (Figure 6c). On the other hand, a complete specimen. Likewise, Figure 8b shows that the strain associated
with fo increases as the parameter Vf ×(lf /df) also augmented.
In the figure, the high variation of the measured data is
significant; for example, the variation coefficients obtained
for ε0t were greater than 50 %.
Figure 8c shows that the strength at the onset of the
contribution of the recycled and industrial steel fibers (fp),
increases as the parameter Vf ×(lf /df) augments. This is
because the sudden loss of strength after f0 decreases as the
recycled and industrial steel fibers dosage increased. The
variation of the data obtained in the case of the RSFRC
showed a CV of 44 % for the fiber dosage of 34 kg/m3. On
Figure 5. Stress-strain curve measured during splitting tensile test the other hand, it is observed in Figure 8d that εp decreases
[25]. as the parameter Vf ×(lf /df) is increased for both, the industrial

Figure 6. Failure modes during splitting tensile tests; (a) plain concrete, (b) RSFRC, and (c) ISFRC.
Steel Fiber Reinforced Concrete Fibers and Polymers 2020, Vol.21, No.9 2061

Figure 7. Stress-strain curves during splitting tensile tests for different values of Df in kg/m3, PC; (a) 0, ISFRC, (b) 12.7, (c) 31.5, (d) 65.2,
RSFRC, (e) 18.6, (f) 34.0, and (g) 65.1.

and the recycled steel fibers. Although measured data degradation rate was reduced as fiber dosage increases. It is
reveals that recycled and industrial fibers are able to initiate also observed in Figure 8g that the industrial steel fibers
their mechanical contribution to concrete at small strains, provided an ultimate concrete strength higher than that
recycled fibers require greater deformations than industrial contributed by the recycled steel fibers; that is, 33 % higher
fibers to start its contribution. It is worth noting that the for the minimum dosage and 16 % higher for the maximum
strain εp is related to the highest variation coefficients with dosage. Figure 8h shows that the measured ultimate strain
values that reach up to 80 % of the RSFRC. (εut) was constant for RSFRC, while εut for ISFRC slightly
Figures 8e and 8f show that ft and εt have a similar trend decreases as the Vf ' (lf /df) increased. In the case of the
than fp and εp, where ft increases and εt decreases as the ISFRC, this behavior has already been reported in other
amount of fibers in concrete increases. Carrillo et al. [25] studies, and it happens because fibers maintain the maximum
stated that the strength ft turned out to be greater than f0, and strain capacity of concrete [25]. Finally, it is observed in
that εt increased as the industrial fibers content was Figure 8i that, as expected, fibers added to concrete
increased. The data obtained in this study showed that trends considerably improves the energy dissipation capacity or
of ft and εt were different from those reported by Carrillo et toughness of RSFRC and ISFRC. For example, it was observed
al. [25] since, in this study, only the ISFRC with 65.1 kg/m3 that the RSFRC using 65.1 kg/m3 reached a toughness 8 %
was able to provide a strength ft greater than f0. Additionally, greater than that in ISFRC mixtures. Similar to the data
strains εt measured in this study diminished as the fiber reported by Sengul [8], results of this research confirm that
content was increased in all the specimens tested. the recycled fibers may improve the splitting strength
Figure 8g shows that fut of RSFRC and ISFRC increases as depending on the dosage of fibers used.
the parameter Vf ×(lf /df) augments. Carrillo and Silva [26] Table 5 shows a summary of some equations found in the
argued that this strength increment was the result of an technical literature for calculating the mechanical properties
increase in the industrial steel fibers dosage, because the of RSFRC and ISFRC when subjected to splitting tensile
2062 Fibers and Polymers 2020, Vol.21, No.9 Julian Carrillo et al.

Figure 8. Mechanical properties of PC, RSFRC and ISFRC when subjected to splitting tensile stress; (a) f0, (b) ε0t, (c) fp, (d) εp, (e) ft, (f) εt,
(g) fut, (h) εut, and (i) T.
Steel Fiber Reinforced Concrete Fibers and Polymers 2020, Vol.21, No.9 2063

Table 5. Study variables and equations proposed for splitting tensile strength of ISFRC in MPa
Authors Vf % lf /df f´c, MPa Fiber shape Equation
Narayanan and Darwish 1.2fcf′
0.25-3.0 100-133 35-73 Twisted ft = ---------------------- + 0.7 + 1.0 F
[27] ( 20 – F )
Wafa and Ashour [30] 0.5-2.0 75 30-60 Hooked ft = 0.58 fc′ + 3.02Vf
Naaman et al. [31] 1.0-2.0 60-100 17-40 Hooked ft = – 4.21 + 1.64 fcf′
ft = 1.04 fc′ + 1.50
Eren and Celik [32] 0.5-2.0 60-83 30-100 Hooked
ft = 1.08Vf + 3.82
Araújo [33] 0.75-1.50 48 45-101 Hooked ft = ( 0.31Vf + 0.52 ) fcf′
2
Song and Hwang [34] 0.5-2.0 64 40-100 Hooked ft = 0.63 fc′ + 3.01Vf – 0.02Vf
Hanai and Holanda [35] 0.75-2.0 37.5-54.5 23-73 Hooked ft = 0.738 fcf′ – 0.737
0.83
Xu and Shi [36] 0.25-2.0 50-80 20-100 Hooked ft = 0.21( fcf′ )
Tsai et al. [37] 0.5-1.0 20-100 28-70 Hooked ft = ( 0.15Vf + 0.51 ) fcf′
Karl et al. [28] 0.5-2.0 60 49-84 Hooked ft = ( 24F + 0.5 ) fc′
γf ⎞
ft = f0 + ⎛ 0.638 × lf /df × Vf × -----------
Ramadoss and Nagamani -
0.5-1.5 80 47-80 Twisted ⎝
[29] γCRFA⎠
f0 = 0.45 fc′
fp = [ 0.43 + 0.0006Vf ( lf /df ) ] fc′
Carrillo et al. [25] 0.15-0.74 48 34-35 Hooked
ft = [ 0.41 + 0.0054Vf ( lf /df ) ] fc′
fut = [ 0.038 + 0.0062Vf ( lf /df ) ] fc′
fp = [ 0.20 + 0.003Vf ( lf /df) ] fc′ , r = 0.86
This study-RSFRC 0-0.83 144 42.3 without hook ft = [ 0.21 + 0.003Vf ( lf /df ) ] fc′ , r = 0.82
fut = [ 0.081 + 0.003Vf ( lf /df ) ] fc′ , r = 0.91
fp = [ 0.32 + 0.004Vf ( lf /df) ] fc′ , r = 0.84
This study-ISFRC 0-0.83 48 42.3 Hooked ft = [ 0.33 + 0.005Vf ( lf /df ) ] fc′ , r = 0.86
fut = [ 0.023 + 0.006Vf ( lf /df ) ] fc′ , r = 0.91

stresses. Some authors have proposed relationships for between 18.6 and 34.0 kg/m3 of recycled fibers, and 12.7
estimating the maximum strength provided by fibers (ft) for and 31.5 kg/m3 of industrial fibers were completely split in
ISFRC. Narayanan and Darwish [27], and Karl et al. [28] two parts. For the dosage of 65.1 kg/m3 of recycled fibers
include the F factor in their equations, which could be and 65.2 kg/m3 of industrial fibers, samples kept the specimen
calculated from equation (2). together after the ultimate failure load. As expected, the
l failure mode of fiber-reinforced specimens was caused by
F = ----f Vf Ff (2) the detachment of the fibers rather than for the breakage
df
thereof. Concrete beams reinforced with 18.6 kg/m3 of
where Ff is a fiber binding factor, which is 0.5 for straight recycled fibers failed in the same way as simple concrete.
fibers, 0.75 for round fibers and 1.0 for corrugated fibers Figure 9 shows the load-deflection curves achieved from
[28]. On the other hand, the ft equation proposed by the bending tests on PC, RSFRC and ISFRC specimens.
Ramadoss and Nagamani [29] takes into account not only Figure 9d shows that the contribution of industrial fibers is
the peak concrete strength (f0) but also the density of both, greater than the contribution of the recycled fibers. For
the steel fibers (γf) and the fiber reinforced concrete (γCRFA). example, a maximum deflection of 4.1 mm was obtained for
Finally, the relationships proposed in this study were based the dosage of 65.2 kg/m3 of industrial fibers, while a
on the form established by Carrillo et al. [25], which take maximum deflection of 2.8 mm was measured for a dosage
into account the parameters Vf ×(lf /df) and f 'c to obtain of 65.1 kg/m3 of recycled fibers. It is observed in Figure 9e
approximate values of f0, fp, ft and fut for the ISFRC and RSFRC. that the lower dosage of 18.6 kg/m3 of recycled fibers did
not contribute to improve the behavior of concrete. In fact, it
Flexural Performance from Bending Tests on Beams was found during the tests carried out that the behavior of
Regarding the failure mode of the specimens tested, it was concrete reinforced using 18.6 kg/m3 of recycled fiber
observed that reinforced concrete beams using dosages behaved almost like a concrete without reinforcement,
2064 Fibers and Polymers 2020, Vol.21, No.9 Julian Carrillo et al.

Figure 9. Load-deflection curves from bending tests for different values of Df in kg/m3; (a) 0, (b) 12.7, (c) 31.5, (d) 65.2, (e) 18.6, (f) 34.0,
and (g) 65.1.

which indicates that this dosage of fibers is not enough to specimens tested. ACI-318 Building Code [14] and NSR-10
improve the structural behavior of reinforced concrete Colombian code [15] prescribes that the residual strength
beams. Unlike recycled fibers, Figure 9b shows that the obtained from flexural tests at a 0.75 mm deflection must be
dosage of 12.7 kg/m3 of industrial fibers did contribute to greater than or similar to 0.90f1. ACI-318 and NSR-10 codes
improve the flexural properties of concrete. also prescribe that the residual strength at a 3 mm deflection
Figure 10 shows the response of different mechanical must be greater than or equal to 0.75f1. These limits were
parameters obtained from bending tests on recycled and included as horizontal lines in Figure 9, which shows that
industrial steel fiber reinforced concrete when Vf ×(lf /df) is these two conditions were not fulfilled for any of the
increased. The first peak of the load-deflection curve is concrete types and dosages investigated herein. It is also
associated to the modulus of rupture (f1), and the deflection observed in Figure 10 that after the peak strength is reached
(δ1) associated. The equivalent residual stresses (feq (0-0.75) for all types of concrete and dosages, there is a considerable
and feq (0.75-3)) is related to the stresses calculated in the loss of strength before the fibers begin its contribution.
deflections ranging from 0 to 0.75 mm and from 0.75 to Residual stress from 18 % to 46 % of f1 occur within the
3 mm, respectively. The D0 ductility index was assessed in a 0.75-3 mm interval. This trend could be credited to the poor
range of net deflections from 0 to 0.75 mm and is given by distribution or low dosage of fibers in the concrete matrix.
the ratio between feq (0-0.75) and f1. Likewise, the D1 ductility Figure 10a shows that the f1 strength of RSFRC increase
index was assessed in the range of net deflections from 0.75 for the dosages of 18.6 and 34.0 kg/m3; however, f1 for the
to 3 mm and is given by the ratio between feq (0.75-3) and feq (0-0.75) 65.1 kg/m3 dosage decreases 27 % when compared to 34.0 kg/
[38]. m3 dosage. This figure also highlights that the industrial steel
Figure 10e shows that the residual stress between 0.75 mm fibers contribute slightly to the increase of the modulus of
and 3 mm is smaller than the modulus of rupture in all the rupture; for example, f1 increases as Vf ×(lf /df) is also
Steel Fiber Reinforced Concrete Fibers and Polymers 2020, Vol.21, No.9 2065

Figure 10. Flexural mechanical properties of PC, RSFRC and ISFRC; (a) f1, (b) δ1, (c) feq (0-0.75), (d) D0, (e) feq (0.75-3), (f) D1, and (g) T(3mm).

increased. Bencardino [38] observed a similar behavior for The above is shown in the load-deflection curves obtained
industrial fibers. The slight or non-existent contribution of from the bending tests on concrete in Figure 10, where
the two types of steel fibers to the modulus of rupture is due residual stresses are obtained after the first crack is caused. It
to the fact that fibers have not yet begun to contribute to the is observed in Figure 10c that the feq (0-0.75) residual stress is
performance of concrete at that point of the first crack. constant for the ISFRC and the RSFRC, although the ISFRC
Similarly, Figure 10b shows that there is a slight contribution of stress (0.23 MPa) is approximately twice the RSFRC stress
the industrial steel fibers and a constant contribution of the (0.48 MPa). On the other hand, Figure 10d shows that the
recycled steel fibers to increase the δ1 deflection. ductility index (D0) which is related to the net deflection
Aiello et al. [5] stated that the main purpose of steel fibers interval from 0 to 0.75 mm, slightly increases as Vf ×(lf /df)
is to prevent and control the crack propagation in concrete. increases. It is observed also in Figure 10d that the ISFRC
2066 Fibers and Polymers 2020, Vol.21, No.9 Julian Carrillo et al.

Table 6. Classification of ductility indices according to UNI 11039 the proposed equations for calculating the modulus of
[39] rupture, the residual stresses and the RSFRC toughness.
Df-mesuared Ductility type
Concrete type
(kg/m3) D0 D1 Conclusion
PC 0 - -
The mechanical properties of compressive strength,
18.6 - -
modulus of elasticity and Poisson's ratio showed that the
RSFRC 34.0 0.22=DS 0.83=DP RSFRC has a similar behavior to that of the ISFRC. In fact,
65.1 0.31=DS 0.64=DP recycled steel fibers contribute to support greater compressive
12.7 0.53=DP - strains than PC subjected to axial stresses. Unlike specimens
ISFRC 31.5 0.43=DS 0.86=DP of ISFRC, the recycled steel fibers were able to keep the
65.2 0.56=DP 0.82=DP integrity of concrete elements under compressive stresses,
thus controlling crack propagation. Therefore, recycled steel
fibers can be an alternative for industrial fibers if their use is
contributes to obtain a more ductile concrete when compared intended to reinforce concrete subjected to axial compression
with the RSFRC. UNI 11039 [39] standard classifies the loads.
ductility (D0 and D1) as follows: DS for a smooth behavior The splitting tensile mechanical properties of the RSFRC
when the ductility is lower than 0.5, DP indicates a plastic were similar to those of the ISFRC. However, it was
behavior when the ductility varies between 0.5 and 0.9, and observed during the tests that the industrial steel fibers were
DH indicates a strain-hardening behavior when the ductility able to keep the concrete together, while the samples of the
is higher than 0.9. Table 6 shows the results of this RSFRC got completely split in two halves. It was confirmed
classification for the concrete investigated in this research. during bending testing on RSFRC and ISFRC that the post-
Figure 10e shows that the feq (0.75-3) residual stress increases cracking behavior of concrete using recycled fibers was
as a function of Vf ×(lf /df) for the industrial steel fibers; lower than that of ISFRC. In fact, the RSFRC using 18.6 kg/
however, it is constant for the recycled steel fibers. Unlike m3 of recycled fibers behaved like a plain concrete. On the
the trends of the results obtained in this study, Centonze et other hand, the variation of results obtained was high, having
al. [6] noted that feq (0.75-3) increased by 38 % when increasing variation coefficients of up to 44 %, which was due to an
the tire-recycled steel fiber dosage from 15.9 kg/m3 to inefficient distribution of fibers. Likewise, the results showed
31.75 kg/m3 in concrete. On the other hand, it is observed in the recycled fibers contribute to concrete toughness; however,
Figure 10f that the ductility index (D1) associated to the the recycled fibers contribution was lower than that provided
feq (0.75-3) of the RSFRC decreases with Vf ×(lf /df); for example, by the industrial fibers. As for the flexural stress requirements
the RSFRC’s D1 is up to 22 % lower than the ISFRC’s D1. for the SFRC specified in the Colombian code NSR-10, the
Figure 10g shows that the concrete toughness is considerably residual stresses obtained for the two types of fibers were
improved with an increment of Vf ×(lf /df) for the industrial lower than the values required by the standard. The hooks of
fibers, while the toughness of the concrete with recycled the industrial fibers allow better anchoring between concrete
fibers is practically constant. Although recycled fibers did and reinforcement. In the case of recycled fibers, this hook is
not reach toughness values close to those obtained with not present and the irregular and variable geometry of the
industrial fibers, Figure 10g shows that this type of fibers fibers makes difficult for them to have a good concrete
contributes to a better concrete flexural performance. It is interlocking. A possible solution for this could be the hybrid
observed in Figure 10g that the ISFRC toughness is up to mixture of the two types of steel fibers in order to achieve a
59 % higher than that of the RSFRC for dosages close to better concrete performance.
65 kg/m3. Centonze et al. [6] also noted that the RSFRC The equations proposed herein to predict the mechanical
contributes to the concrete toughness but fails to overcome properties of the SFRC under compressive, splitting tensile
the toughness provided by the ISFRC. Table 7 summarized and flexural stresses in terms of parameters such as f 'c and
Vf × (lf /df) are practical tools for analysis and design. These
equations are applicable to concrete with compressive strength
Table 7. Equations proposed to estimate the mechanical properties between 35 MPa and 42 MPa, industrial steel fibers and
of the RSFRC steel fibers obtained from waste tires, dosages of recycled
Equation Unit Statistical parameter fibers between 10 and 65 kg/m3 and values of Vf ×(lf /df)
f1 = 0.81 fc′ MPa CV=1.9 % between 30 and 120.
feq(0 – 0.75) = 0.23 fc′ MPa CV=1.1 %
Acknowledgments
feq(0.75 – 3) = 0.17 fc′ MPa CV=14.4 %
T(3mm) J CV=5.8 % The authors recognize the Vicerrectoría de Investigaciones
Steel Fiber Reinforced Concrete Fibers and Polymers 2020, Vol.21, No.9 2067

at the Universidad Militar Nueva Granada (UMNG) for Engineering, AIS, Colombia, 2010.
financing the Grant IMP-ING-2933. The donation of 16. J. Guzmán, “Mechanical Properties of Concrete Reinforced
concrete, industrial steel fibers, and recycled steel fiber from with Steel Fibers Recycled from Waste Tires”, Bachelor
Argos-Colombia (Diego Velandia), Bekaert-Colombia (Liliana Thesis, Civil Engineering, Nueva Granada Military
Cardona), and Grupo Renova, respectively, is greatly University, UMNG, Colombia, 2016.
appreciated. The authors also thank engineers Sebastián 17. L. Gallo, G. González, and J. Carrillo, Ciencia e Ingeniería
Guzman and Carlos Díaz for their support during data and Neogranadina, 23, 117 (2013).
figures processing. The authors also acknowledge to USI 18. M. Nataraja, N. Dhang, and A. Gupta, Indian Concr. J., 26,
Library of Institute of Engineering at UNAM for providing 353 (1998).
some of the references. The information contained in this 19. M. Nataraja, N. Dhang, and A. Gupta, Cem. Concr.
article represents exclusively the opinion of the authors and Compos., 21, 383 (1999).
does not necessarily represent the opinions of the sponsor. 20. Y. Prashant, P. Nagarnaik, and A. Pande, Int. J. Civil
Struct. Eng., 2, 483 (2011).
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