Kalkulasi MBBR

Status

AEROBIC TANK (MBBR) - BOD REMOVAL + NITRIFICATION REMOVAL

BOD In = 435.00 mg/L
Amonia In = 60.00 mg/L

BOD Parameter
BOD In = 435.00 mg/L
BOD Out = 130.00 mg/L
BOD Load = 3,050,000.00 mg/Hari
= 3,050.00 g/Hari
SALR Aerob untuk BOD Load = 7.50 g/m2.Hari
= 406.67 m2
Luas Area Media Anoxic MBBR = 800.00 M2/M3
= 0.51 M3

Amonia Parameter
Amonia In = 60.00 mg/L
Amonia Out = 18.00 mg/L
Ammonia Load = 420,000.00 mg/Hari
= 420.00 g/Hari
SALR = 2.00 g/m2.Hari
= 210.00 m2
Luas Area Media MBBR AEROB = 800.00 M2/M3
Total Media = 0.26 M3
Total Media BOD Removal + Nitrifikasi = 0.77 M3
% VOLUME TANK TERHADAP MEDIA = 30%
VOLUME TANK MBBR NITRIFIKASI = 2.57 M3
PANJANG = 1.90 M
LEBAR = 0.80 M
TINGGI = 1.70 M
Volume = 2.58 M3
CHECK WAKTU TINGGAL = 7.75 Jam
Kalkulasi Kebutuhan Udara
BOD In
Standar Transfer O2
Kebutuhan O2 (BOD)
Kebutuhan 02 (Amonia Removal
Rasio S0TE
Kebutuhan O2
Fouling Factor of Diffuser
Kebutuhan O2
Factor Keberadaan O2 di Udara
Kebutuhan O2
Spesific Gravity Udara
Safety Factor
Kebutuhan O2 Total
Kebutuhan O2 Total
Kebutuhan O2 Total
Kebutuhan Fine Bubble Diffuser
Kapasitas Diffuser 10 Inchi
= 305.00 mg/L
= 3,050,000 mg/Day
= 3.1 kg/Day
= 10%
= 30.5 Kg/Day 0.8 to 0.9 l lb O2/lb BOD (kg/kg)
= 30.5 Kg/Day
= 2.86 lb O2 per lb (kg/kg)
= 91.5 kg/Day
= 0.8
= 114.4 Kg/Day
= 0.7
= 163.4 Kg/Day
= 23.20%
= 704.28 kg/Day
= 0.8 Kg/M3
= 10%
= 968.38 M3/Day
= 40.35 M3/Jam
= 0.67 M3/Menit
= 80 LPM
= 0.08 M3/Menit
= 8 Bh
EVALUASI WWTP EKSISTING
Status
Flow air limbah Eksisting = 100.00 M3/Hari
Flow air limbah (Harian maksium) = 120.00 M3/Hari
= 5.00 M3/Jam
TOTAL COD = 1,794.00 mg/L
COD TERLARUT = 598.00 mg/L
BOD = 538.20 mg/L
Amonia = 50 mg/L

EQUALISASI ADJUST MIXER SUBMERSIBLE

Panjang = 2.00 m
Lebar = 4.00 m
Tinggi = 3.50 m
Freboard = 0.70 m
TMA = 2.80 m
Volume Air = 22.40 M3
Waktu Tinggal = 4.48 Jam OK

Total COD In = 1,794.00 mg/L

BOD In = 673.00 mg/L
Amonia In = 50.00 mg/L

ANAEROBIC FILTER + ANOXIC TANK ADJUST MIXER SUBMERSIBLE

Lebar = 2.00 m
Panjang = 8.00 m
Tinggi Freboard = 3.50 m
Tinggi Muka Air = 3.00 m
Volume Air = 48.00 m3
Waktu Tinggal = 9.60 Jam OK

Total COD In = 1,794.00 mg/L

BOD In = 673.00 mg/L
Amonia In = 50.00 mg/L
COD Out = 897.00 mg/L
BOD Out = 403.80 mg/L
Amonia Out = 20.00 mg/L

Specific Surface area of media

800 m²/m³

Output Assumed loading for this Process

BOD 13 gr/m².day

NH₄ - N 2 gr/m².day

Input daily flow 120 m³/day

5,00 m³/hr

31.685,68 gpd

Input BOD - Influent 673 mg/l

Input Primary BOD removal 0%

Input Anoxic BOD removal 0 mg/l

Input BOD - Effluent 300 mg/l

Input NH₄-N - Influent 50 mg/l

Input NH₄-N - Effluent 20 mg/l

BOD removal - Biologically 373

NH₄-N removal - Biologically 30

BOD loading per day 98,6 lb. of BOD / day

44.750 grams/day

NH₄-N loading per day 8 lb. of Nh3-N / day

3.599 grams/day

Surface area required 3.442 m² - BOD Oxidation

Media volume 4 m³

Tank volume m³ 29 media Fill-in 15,0%

Surface area required 1.800 m² - Nitrification

Media volume 2 m³

Tank volume m³ 15 media Fill-in 15,00%

Total media volume 6,55 m³

Tank Volume 43,68 m³

AEROBIC TANK (MBBR)
Lebar = 2.00 m
Panjang = 8.00 m Panjang Design dan Aktual berbeda (pakai Aktual)
Tinggi Freboard = 3.50 m
Tinggi Muka Air = 3.00 m
Volume Air = 48.00 M3
Waktu Tinggal = 9.60 Jam OK
COD In = 897.00 mg/L
BOD In = 403.80 mg/L
Amonia In = 20.00 mg/L

MBBR Calculation Process

Standard loading rates - gram/m².day

Temp. 30 C˚ 30 C˚
BOD loading 7,5 7,5
TKN loading 0,45 0,45

Specific Surface area of media

1200 m²/m³

Output Assumed loading for this Process

BOD 7,5 gr/m².day

NH₄ - N 0,45 gr/m².day

Input daily flow 120 m³/day

5,00 m³/hr

31.685,68 gpd

Input BOD - Influent 403 mg/l

Input Primary BOD removal 0%

Input Anoxic BOD removal 0 mg/l

Input BOD - Effluent 10 mg/l

Input NH₄-N - Influent 20 mg/l

Input NH₄-N - Effl uent 0,5 mg/l

BOD removal - Biologically 393

NH₄-N removal - Biologically 19,5

BOD loading per day 103,9 lb. of BOD / day

47.150 grams/day

NH₄-N loading per day 5 lb. of Nh3-N / day

2.339 grams/day

Surface area required 6.287 m² - BOD Oxidation

Media volume 5 m³

Tank volume m³ 26 media Fill-in 20,0%

Surface area required 5.199 m² - Nitrification

Media volume 4 m³

Tank volume m³ 22 media Fill-in 20,00%

Total media volume 9,57 m³

Tank Volume 47,86 m³

CHECK WAKTU TINGGAL
Volume Tank 48 M3
Flow 5 M3/Jam
Waktu Tinggal 9.6 Jam OK

COD Out = 89.70 mg/L

BOD Out = 10 mg/L
Amonia Out = 0.5 mg/L

Kalkulasi Kebutuhan Udara

BOD In = 403 mg/L
= 48,360,000 mg/Day
= 48.4 kg/Day

Standar Transfer O2 = 10%

Kebutuhan O2 (BOD) = 483.6 kg/Day
Kebutuhan 02 (Amonia) = 1,5-2,0
= 846.3 kg/Day
Rasio S0TE = 0.8
Kebutuhan O2 = 1,057.9 Kg/Day
Fouling Factor of Diffuser = 0.8
Kebutuhan O2 = 1,322.3 Kg/Day
Factor Keberadaan O2 di Udara = 23.20%
Kebutuhan O2 = 5,699.76 kg/Day
Spesific Gravity Udara = 0.8 Kg/M3
Safety Factor = 10%
Kebutuhan O2 Total = 7,837.17 M3/Day
Kebutuhan O2 Total = 326.55 M3/Jam
Kebutuhan O2 Total = 5.44 M3/Menit

Kebutuhan Fine Bubble Diffuser

Kapasitas Diffuser 12 Inchi = 83 LPM
= 0.08 M3/Menit
= 65 Bh

Tangki Sedimentasi
Lebar Bak = 2 m
Panjang = 4 m
Tinggi = 3.5 m
Zona Lumpur = 2 m
Freboard = 0.5 m
Zona Pengendapan = 1 m
Volume Air = 8 M3