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Relee Tip NM
Relee Tip NM
Relee Tip NM
Technical information
and
Operating instructions
(Buchholz principle)
Series NM
Elektromotoren und
Gerätebau Barleben GmbH
CONTENT
Safety instructions
Make sure that any persons installing, taking into operation and
operating the Buchholz relay:
- are technically qualified and competent and
- fully comply with these operating instructions.
Improper operation or misuse might cause danger to
- life and limb,
- to the relay and other assets of the operator,
- to the relay’s proper function.
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1. Preliminary remarks
The Buchholz relay is a protective unit in compliance with EN 50 216 that serves to monitor liquid-insulated
devices with expansion tank such as transformers and earth leakage coils.
The protective function of the Buchholz relay allows signalling of the following:
The standard Buchholz relay recognizes unsolved gases in the insulating liquid and indicates their presence
when a specified threshold is exceeded, meaning that up to a gas volume of 250 cm3 no signal is generated.
Besides, no information can be provided about the process of gas accumulation over time.
The process of the generation of unsolved gases in the insulating liquid over time is a very important criterion
for the evaluation of the fault as the quantity and composition of the fault gases depend on the kind and
quantity of the energy of the underlying fault. Spontaneous and energy-rich faults cause large gas quantities
within a short period of time, whilst small volumes of gas are generated in the case of minor and insidious
faults.
The Buchholz relay of series NM allows continuous and analog gas volume measurement so that gases
which have accumulated in the relay are detected at an early stage, information about the generation of the
gases obtained and the conditions provided for the analysis of the fault at an early stage.
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4. Measuring range of the Buchholz relay of series NM (Figure 3)
Analog measurement of the gas volume is possible
between 50 cm3 and 300 cm3. Lower gas volumes
cannot be measured reliably because of high 400
200-300 cm3. 0
0 5 10 15 20
Figure 3
Examples:
11 13 1
12 14 2 4
12 11
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6. Mode of operation of the Buchholz relay
When operating properly, the Buchholz relay is filled with insulating liquid up to the required level. Due to
their buoyant force the floats are in their top limit positions.
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6.2. Analog measuring unit (Figure 7)
The output signal of the amplifier downstream of the capacitive sensor is a current signal that depends on
the insulating liquid level.
It should be noted that, for design reasons, current of the sensor remains relatively constant up to a gas
volume of approx. 50 cm³. The equation will provide the actual volume only when the current signal
becomes smaller and, hence the calculated volume clearly larger.
The measuring range of this sensor unit is between 50 and 300 cm³ (gas volume).
Figure 7 is a graphic illustration of this relationship.
Strom-Volumen-Verlauf
Current-volume relation
cm3
400
Referenz
300 V(i)
200
100
0
0,00 5,00 10,00 15,00 20,00
Current
Strom(mA)
[mA]
Figure 7
V(i)=(0.048i³-0.996i²-16.409i+400)-15[18.76-i(V=0)]
[i]=mA
[V]=cm³
To improve the measuring accuracy, determine the current value of the relay filled with oil up to the
required level and substitute in the above equation for i(V=0).
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Elektromotoren und
Gerätebau Barleben GmbH
7. Use
The Buchholz relays of the NM series are designed such that they can be used both as a
component/sensor of a monitoring system and as a separate unit with a suitable control and display unit.
The output signal of the measuring unit of the Buchholz relay of the NM series is a standard current
signal between 4 mA and 20 mA.
24 V DC 12 - 240 V 0.05 - 2 A
4 – 20 mA
The Buchholz relay including its electric connection is installed on the transformer in the
usual manner. The functions of the upper and lower floats as well as of the damper are
ensured fully.
The extra function of the NM series (analog and continuous gas volume measurement) is
ensured by a capacitive measuring head with appropriate electronic components. Supply
voltage of this assembly is 24 volts DC. This voltage must be made available by the user.
The output signal of the measuring unit is a standard current signal (4 – 20 mA). It depends
on the user how and in what form this signal is processed.
The scope of delivery of a Buchholz relay of NM series covers a 10 m long shielded three-
core cable with connector to the amplifier. These cables are used for the supply voltage and
the output signal.
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7.2. Use for separate gas volume monitoring in the Buchholz relay
12 - 240 V 0.05 - 2 A
24 V DC
4 – 20 mA
90 – 260 V AC
168 cm3
Signals if the
specified limit Disconnetion Alarm
values are
exceeded
The Buchholz relay including the electric connection is installed on the transformer in the usual manner.
The functions of the upper and lower floats as well as of the damper are maintained fully.
The extra function of the NM series (analog and continuous gas volume measurement) is ensured by a
capacitive measuring head with appropriate electronic components. Supply voltage of this assembly is
24 volts DC. This voltage is made available by the control and plotting unit. The unit is installed in the
control cabinet of the unit to be monitored. In addition to voltage supply to the measuring unit it has the
following functions:
- Display of the actual gas volume in the Buchholz relay
- Signal output when the limit values are exceeded
- Data output via a serial interface
The connection between the measuring unit and the control and plotting unit is provided by the three-
core cable supplied.
A plotting software available from EMB allows representation of the gas volume-time characteristic on a
PC.
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8. Installation
The Buchholz relay (2) is installed in the piping (4) connecting the tank (1) of the device to be protected
(transformer, reactor) with the expansion tank (5).
0°...5° 0°...5°
R 5
2
>
50
0°...5°
4
R>
50
1 2 3 4 1
Figure 8
Should the distance exceed the above values, a support has to be provided in the direct vicinity of the
Buchholz relay.
! Note: Make sure during installation that no dirt, moisture or foreign matter gets into
the relay.
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8.2. Bleeding of the Buchholz relay (Figure 9)
Once the device to be monitored has been filled with insulating liquid, bleed the Buchholz relay
completely.
close
To bleed the relay, proceed as follows:
• Remove the small cap nut (1) from the test valve (2).
• Open the test valve (turn anticlockwise) and let the air escape open
from the Buchholz relay.
• Close the test valve as soon as insulating liquid comes out
(turn clockwise).
• Screw the small cap nut on the test valve and tighten.
Figure 9
Proceed as follows:
Figure 10
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8.4. Connection of signal leads
8.4.1. Upper and lower switching systems (Figure 11 and Figure 12)
For the purpose of the transmission of signals, max. two multicore signal leads can be fitted in the
Buchholz relay through cable glands. A minimum conductor cross section of 1.5 mm2 (copper) is
recommended. The maximum cross-section that can be clamped is 4 mm2. Buchholz relays are normally
supplied with one cable gland and one dummy screw joint on the terminal box. If required (second signal
lead), the dummy screw joint can be replaced by another cable gland.
Proceed as follows:
• Disconnect the sensor from
the amplifier unit by pulling out
the line protection plug
(3, Figure 12).
• Loosen the screws
(2, Figure 11).
• Remove the cap
(1, Figure 11).
• Fit the lead through the cable gland
(3, Figure 11).
Figure 11
• Connect the lead to the terminal stud
(4, Figure 11).
! Note: The inner side of the cap accommodates a plate with the connection diagram
and terminal assignment.
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8.4.2. Analog measuring unit (Figure 12 and Figure 13)
Figure 12
Proceed as follows:
• Insert the three-core cable with integral M12 angle socket into the M12 plug connector
of the amplifier outlet (5, Figure 12). (It is recommended to use the three-core cable
with integrated M12 angle socket of IP 67 degree of protection that is supplied together
with the equipment!)
• Adapt the length of the three-core cable and connect the cable as specified (Figure 13) (e.g.
transformer control box, serial or parallel bus systems, separate power supply).
Figure 13
Connected load:
Voltage: DC 24 V
Current: max. 50 mA
! Note: Before performing a dielectric test on the Buchholz relay disconnect the
sensor from the amplifier and the amplifier from the voltage supply.
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9. Functional test
Functional tests of the upper and lower switching systems of the Buchholz relay are to be performed
during commissioning and at intervals specified by the equipment operator. The test can be performed
with the help of a test button (mechanically) or a special test pump (pneumatically). Perform the test when
the Buchholz relay is filled with insulating liquid up to the required level.
! Note: When the functional test is performed on double-float Buchholz relays with the help of a
test pump, for design reasons, only the upper switching system (warning) is
checked.
. Use only test pumps with a suitable adapter (globe valve) supplied by EMB.
(ZG 5.1 or ZG 5.2)
Proceed as follows:
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9.1.2. Testing by means of test pump (Figure 15)
! Note: When the functional test is performed with the help of a test pump, for
design reasons, only the upper switching system (warning) is checked.
Use only test pumps with a suitable adapter (globe valve) supplied by EMB.
(ZG 5.1 or ZG 5.2)
Proceed as follows:
• Remove the small cap nut (1) from the test valve (2).
• Fit adapter (4) of the hose (3) providing the connection
to the test pump on the valve nozzle (5).
• Open the test valve (turn
anticlockwise).
open
close
• Pump air into the Buchholz relay until falling of the upper
float causes the magnetic switch to respond.
• Obtain verification of correct function from the
control room.
• Close the test valve (turn clockwise).
• Remove the adapter from the valve nozzle.
• Open the test valve and let the air escape. Figure 15
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9.2. Functional test of the analog measuring unit (Figure 16)
Functional tests of the analog measuring unit of the Buchholz relay are to be performed during
commissioning and at intervals specified by the equipment operator. Check the measuring unit for correct
function by changing the insulating liquid level in the Buchholz which leads to variation of the output
signal.
The insulating liquid level in the Buchholz relay can be changed by pumping in air.
! Note: Use only pumps made by EMB with a suitable adapter (globe valve).
(ZG 5.1. or 5.2.)
Proceed as follows:
• Remove the small cap nut (1) from the test valve (2).
• Screw the adapter (4) of the hose (3) providing
the connection to the test pump on the valve
nozzle (5).
• Open the test valve (turn
anticlockwise). open close
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10. Information about Buchholz relays with the identification number 23 –
„Damper kept in response position“
For Buchholz relays which are not provided with the feature „damper kept in the response position“,
buoyance of the lower float returns the damper to its normal position after the flow rate has returned to its
normal level. Buchholz relays with the feature „damper kept in the response position“ are designed such
that the damper after it was operated due to an unacceptable high flow rate of the insulating liquid is
locked in its position and, hence is kept in this position even after the flow rate has been reduced. The
signal generated is also maintained. The damper has to be unlocked manually by turning the test button
anticlockwise. When unlocking the damper, also check the insulating liquid level in the Buchholz relay.
Bleed the Buchholz relay, if required. (See also under section 6.1.1., p. 11 and section 5.2., p. 7).
When a gas warning signal is given, the gas should be analysed immediately to determine the cause of
the fault and avoid potential extension of the damage.
The gas can be taken directly from the Buchholz relay with the help of the test valve.
Alternatively, the gas can be removed and transported in a gas sampler ZG 1.2. (an accessory) installed
at normal operating height on the device to be monitored (e.g. transformer) and connected with the
Buchholz relay through a pipe.
For gas sampling and transport it is recommended to use the gas sampling cartridge BGS supplied by
EMB.
Bleed the Buchholz relay after removal of gas.
12. Maintenance
Buchholz relays are relatively insensitive to ambient conditions. Therefore, no special maintenance is
required for operation.
Buchholz relays should be inspected and checked as specified in the maintenance instructions of the
equipment operator. Make sure that the functional checks described are performed.
! Note: When removing the Buchholz relay make sure that the device does not
contain any insulating liquid.
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13. Technical data
Table 1
Parameter Data Notes
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14. Special designs
The following special designs of the Buchholz relay of series NM are available:
Table 2
Explanation Identif. no.
Climatic version 22
Degree of protection IP 56 38
• Power supply 24 V DC with simultaneous display of the actual gas volume and input of
additional thresholds
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16. Ordering data Double-float Buchholz relay
Please, use the following key for orders:
XX - 60 ... XX .- X X X
! Note: Buchholz relays of the series NM are available as
double-float Buchholz relays only.
Type identif. No.*
Special design
(see Table 2)
(If more than one
identif. Nos. are used,
they have to be
separated by a
point.)
Setting of
damper
1= 0.65 m/sec
2 = 1.00 m/sec
3 = 1.50 m/sec
4 = 2.00 m/sec
5 = 2.50 m/sec
6 = 3.00 m/sec
Contact setting
upper switching system
1 = one NO contact
2 = one NC contact
3 = one change-over
contact
Contact setting
lower switching system
1 = one NO contact
2 = one NC contact
3 = two NO contacts
4 = two NC contacts
5 = one NO contact and
one NC contact
6 = one change-over
contact
* For the type identif. No. see section 4 of the brochure „Transformer Protection Relay“ of EMB GmbH.
Example:
Buchholz relay 10-60.22.28.-312 Description: 10 = Designation of double-float Buchholz relay of type 10 (BF 80/Q)
60 = Buchholz relay of series NM
22 = Climatic version
28 = Oil drain plug
3 = Setting of damper 1.50 m/sec
1 = Contact setting, upper switching system - 1 NO contact
2 = Contact setting, lower switching system - 1 NC contact
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17. Notes:
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18. Additional devices
Elektromotoren und Gerätebau Barleben GmbH may supply further products for protection and
supervision of liquid-insulated transformers.
designation description
Reflux lock
ZG 4.1. The device prevents that the insulation liquid gets into the Gas testing device.
Test pump
The device serves to check the upper switching system by means of air.
ZG 5.1. - manual-actuated
ZG 5.2. - foot-actuated
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TEST CERTIFICATE
Double-float Buchholz relay of series NM
Type: works-no.:
The following tests have been performed successfully on the Buchholz relay:
1. Insulation test acc. to DIN VDE 0660 part 200
Test voltage: 2000 V, 50 Hz
Duration of test: 1 min
2. Leakage test of the device filled with insulating liquid up to the required level
Inlet temperature of insulating liquid: + 80 °C
Test pressure: 0.25 MPa
Duration of test: 30 min
Barleben,
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Elektromotoren und
Gerätebau Barleben GmbH
Bahnhofstraße 27/28
39179 Barleben / Germany
e-mail: info@emb-online.de
Internet: http://www.emb-online.de
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