Section 7, Design Records GE 16V228 Engine For Bharat Heavy Electricals LTD., Bhopal, GEK-114659

Section 7, Design Records GE 16V228 Engine for Bharat Heavy Electricals Ltd.
, Bhopal, GEK-114659
Figure 7-27. Cover/Drawing Symbols. (84E904863, Sheet 1) (AutoCAD)
GE Proprietary and Confidential Information 98

Section 7, Design Records GE 16V228 Engine for Bharat Heavy Electricals Ltd., Bhopal, GEK-114659
Figure 7-28. HT and LT Coolant Flow Schematic, Part 1 of 2. (84E904863, Sheet 2) (AutoCAD)

Figure 7-28. HT and LT Coolant Flow Schematic, Part 2 of 2. (84E904863, Sheet 3) (AutoCAD)

Figure 7-29. Fuel Oil System Schematic. (84E904863, Sheet 4) (AutoCAD)

Figure 7-30. Lubricating Oil System Schematic. (84E904863, Sheet 5) (AutoCAD)

Figure 7-31. Combustion Air and Exhaust System Schematic. (84E904863, Sheet 6) (AutoCAD)

Figure 7-32. Starting Air System Schematic. (84E904863, Sheet 7) (AutoCAD)

TABLE 7-20. INSTRUMENT LIST FOR BHEL FAR 1542 16V228 ENGINE
PROJECT FAR 1542 BHEL GGSR 16V228

Genset GE 16V228 GSU 1x2.8 - 6.6 Kv
Application STANDBY-AMF
Drawing Number 84A225456CA_Rev B
Description Measure Range

Sensor Tag Alarm Tag Output (Input) Trip Set Point Function Display at Provided by Wired to
of the Measured Process Min. Max.
1xx - HT Jacket Water (JW) COOLING SYSTEM
TAH100 >93°C Warning
TT100 (ex EWT) Engine water Out temperature -40°C 125°C Thermistor GCP GE ECP
TAHH101 >100°C Shutdown
TT110 N/A Engine water Inlet temperature 0°C 100°C 4..20 mA = 0..100°C N/A Indication, temperature GP Intergen GP
TT111 N/A Engine water Out temperature -40°C 125°C 4..20 mA = 0..100°C N/A Indication, temperature GP Intergen GP
3.4 bar 4..20 mA = 0..3.4 bar <0.72 bar at 1000
PT100 (ex EWP) PAL100 Engine water pressure 0 Shutdown GCP GE ECP
50 psi (50 psig) and 0.26 bar at 440
PT110 N/A Engine water pressure -- -- -- N/A Indication, pressure GP Intergen GP
0V = OK
LSL100 LAL100 HT water level low (Expansion Tank) OFF ON Level switch Warning GCP Customer ECP
24V = Level Low
2xx - LT Aftercooler (AC) COOLING SYSTEM
0V = OK
LSL200 LAL200 LT water level low (Expansion Tank) OFF ON Level switch Warning GCP Customer ECP
24V = Level Low
3xx - FUEL OIL
0V = Leak detect
LSH310 LAH310 Fuel oil leak detection OFF ON Digital switch Warning GCP Intergen ECP
24V = OK
2 barg 0V = OK
PdS310 PdAH310 Fuel oil differential pressure across the filter 0 Switch Warning GCP Intergen ECP
30 psi 24V = clogged
10 barg
PT310 N/A Fuel oil pressure 0 4..20 mA (0..10 barg) N/A Indicator, pressure GP Intergen GP
150 psi
TT310 N/A Fuel oil temperature -40°C 125°C Thermistor N/A Monitor, temperature GCP Intergen ECP
LSL311 LAL311 Fuel day tank Low Level OFF ON Digital switch Open = Normal; Close = Low level Warning GCP Customer GCP
4xx - LUBE OIL
TAH400 >104°C (220°F) Warning
TT400 (ex LOT) Engine lube oil Outlet temperature -40°C 125°C Thermistor GCP GE ECP
TAHH400 >115°C (230°F) Shutdown
TT410 N/A Engine lube oil Outlet temperature N/A Indication, temperature GP Intergen GP
TT411 N/A Engine lube oil Inlet temperature N/A Indication, temperature GP Intergen GP
10 bar 4..20 mA = 0..3,4 bar <3.6 bar at 1000
PT400 (ex LOP) PAL400 Lube oil pressure 0 Shutdown GCP GE ECP
150 psi (50 psig) and 0.9 bar at 440
Warning,
PdS410 PdAH410 Lube oil differential pressure across the filter OFF ON Digital switch 24V=Leak detect 0V=OK GCP Intergen ECP
filter restriction
Lube oil pressure
PT410 N/A (PT400 backup sensor to suit Class Rqmts; N/A N/A 4..20 mA -> 0..10 barg Dynamic, from PS dataset Indicator, pressure GP Intergen GP
e.g. RINA/ABS, etc.)
5xx - COMBUSTION AIR
TT500 (ex MAT) TAH500 Manifold air temperature -40°C 125°C Thermistor >104°C (220°F) Warning GCP GE ECP
5 barg
PT500 (ex MAP) N/A Manifold air pressure 0 4..20 mA -> 0..5 bar (75 psi) N/A Monitor, pressure GCP GE ECP
75 psig
100 mbarg
24V = Clogged Warning,
PdT510 PdAH510 Air filter differential pressure across the filter 0 1.4 psi Digital switch GCP Intergen ECP
0V = OK filter restriction
13 in.H20

Description Measure Range

Sensor Tag Alarm Tag Output (Input) Trip Set Point Function Display at Provided by Wired to
of the Measured Process Min. Max.
6xx - EXHAUST SYSTEM
TT600 TAH600 Exhaust gas - Left Preturbine 0 800°C T/C type K >640°C (1184°F) Warning GCP GE ECP
TT601 TAH601 Exhaust gas temperature cyl 1L 0 800°C T/C type K >640°C (1184°F) Warning GCP GE ECP
TT610 TAH610 Exhaust gas - Right Preturbine 0 800°C T/C type K >640°C (1184°F) Warning GCP GE ECP
TT611 TAH611 Exhaust gas temperature cyl 1R 0 800°C T/C type K >640°C (1184°F) Warning GCP GE ECP
TT620 N/A Exhaust gas temperature -Post turbine 0 800°C N/A N/A Indication, temperature GCP Intergen ECP
7xx - STARTING AIR
PT700 PAL700 Starting pressure indicator 0 40 bar Digital switch < 8 barg Warning GCP Customer ECP
SV700 N/A Starting solenoid valve (NC) N/A N/A (24VDC) N/A Engine starting No GE ECP
8xx - CRANKCASE, SPEED DETECTION
SS800 (ex CNK1) N/A Crankshaft speed #1 N/A N/A MPU >1100 RPM Shutdown, EGU overspeed GCP GE ECP
SS801 (ex CNK2) N/A Crankshaft speed #2 N/A N/A MPU >1100 RPM Shutdown, EGU overspeed GCP GE ECP
SS810 (ex EPS) N/A Cam gear pin speed pick up N/A N/A MPU N/A Monitor, engine position No GE ECP
SS811 (ex DSS1) SH811 Cam gear speed sensor #1 N/A N/A MPU >1150 RPM Shutdown, SRLC overspeed GCP GE ECP
SS812 (ex DSS2) SH812 Cam gear speed sensor #2 N/A N/A MPU >1150 RPM Shutdown, SRLC overspeed GCP GE ECP
Warning during run, disallow
ZS800 (BOS) N/A Limit switch, barring over engaged OFF ON Digital switch 0V - Cranking is not allowed No GE ECP
an engine start
-68 mbar 68 mbar 4 mA = -68 mbar Shutdown, +2 in 10 sec,
PT800 (ex COP) PAH800 Crankcase overpressure >0 mbar, Warning GCP GE ECP
-1 psi 1 psi 20 mA = +68 mbar +10 in 0.5 sec
SS810 N/A Engine speed N/A N/A MPU 1000 RPM N/A GP Intergen GP
RH800 N/A Genset running hours N/A N/A -- N/A N/A GP Intergen GP
9xx - ALTERNATOR
TT900 Windings temp U -10°C 150°C Pt100 GCP AVK JB1
TT901 Windings temp V -10°C 150°C Pt100 GCP AVK JB1
TT902 Windings temp W -10°C 150°C Pt100 GCP AVK JB1
TT910 Front bearing temp -10°C 150°C Pt100 GCP AVK JB1
TT911 Rear bearing temp -10°C 150°C Pt100 GCP AVK JB1

Section 7, Design Records GE 16V228 Engine For Bharat Heavy Electricals LTD., Bhopal, GEK-114659

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Section 7, Design Records GE 16V228 Engine For Bharat Heavy Electricals LTD., Bhopal, GEK-114659

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Section 7, Design Records GE 16V228 Engine for Bharat Heavy Electricals Ltd.

Figure 7-27. Cover/Drawing Symbols. (84E904863, Sheet 1) (AutoCAD)

GE Proprietary and Confidential Information 98

GE Proprietary and Confidential Information 99

GE Proprietary and Confidential Information 100

Figure 7-29. Fuel Oil System Schematic. (84E904863, Sheet 4) (AutoCAD)

GE Proprietary and Confidential Information 101

Figure 7-30. Lubricating Oil System Schematic. (84E904863, Sheet 5) (AutoCAD)

GE Proprietary and Confidential Information 102

GE Proprietary and Confidential Information 103

Figure 7-32. Starting Air System Schematic. (84E904863, Sheet 7) (AutoCAD)

GE Proprietary and Confidential Information 104

PROJECT FAR 1542 BHEL GGSR 16V228

Description Measure Range

GE Proprietary and Confidential Information 105

Description Measure Range

GE Proprietary and Confidential Information 106

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