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Minimum vs Average Wall Tubes & Why It


Matters
Getting the right tools for your application is critical in order to complete the job right
the first time. One of the most overlooked factors when ordering tooling, is
determining whether you have minimum wall or average wall tubing.
When ordering tubes, it is very unlikely that each wall At the upper end of that range, a normally sized tube
thickness will be exactly the same. Industry tolerances expander will not have enough clearance to enter the
allow for ±10% thickness. That’s a total variation of up tube. If you have min wall tubing, it is recommended
to 20% from the smallest to largest thickness, resulting that you drop down one expander size. So instead of
in a wide range of sizes. For example, if you have .083” ordering a 14 BWG expander, you would drop down to a
average wall tubes, the actual wall could be anywhere 13 BWG. This ensures that the expander will fit inside of
between .091” and .075”. If you were to buy a 14 BWG the tubes and still achieve the proper range of
expander to fit .083, it would likely still work for either expansion.
extreme due to the expansion range that the tool is
capable of achieving. If you are unsure whether or not you have min wall or
average wall tubing, it is important that you measure the
However, many times a heat exchanger manufacturer inside diameter (ID) of your tubes prior to ordering
needs to achieve a very specific thermal transfer. In tooling. If you do not take an average measurement, you
order to achieve this, they need to guarantee that the may end up having to order additional sizes or spend
wall thickness of the tubes will be a minimum thickness. time re-rolling tube joints later on. Taking ID
So for many applications, the manufacturer will request measurements are always recommended, even if you
minimum wall (min wall) tubes. know what type of tubing you have. The more precision
measurement you have, the more accurate you can be
A min wall tube offers the same total variation in wall when

thickness that an average wall tube does, but the ordering your tooling.
variation is applied differently. It allows for -0% and
+20%. So the wall will never be less than the specified Overall, it is important to understand the difference
thickness. For example, a .083” min wall tube will range between average and min wall tubing, and to know the
from .083” to .100” wall thickness. type you are working with in order to achieve the best
results.

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