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Diffusion of Silicon in Aluminum

SHIN-ICHIRO FUJIKAWA, KEN-ICHI HIRANO, AND YOSHIAKI FUKUSHIMA

I n t e r d i f f u s i o n coefficients in A1-Si a l l o y s were d e t e r m i n e d by M a t a n o ' s method in the t e m -


p e r a t u r e r a n g e f r o m 753 to 893 K with the couple c o n s i s t i n g of pure a l u m i n u m and an
A1-Si alloy. T e m p e r a t u r e dependence of the i m p u r i t y diffusion coefficients of Si in A1,
obtained by e x t r a p o l a t i o n of the c o n c e n t r a t i o n dependence of the i n t e r d i f f u s i o n coeffi-
cient to z e r o mole f r a c t i o n of Si, is given by the following equation:
+0,97
DSi/A 1 = (2.02_o.06) • 10 -4 exp [- (136 + 3) kJ mol-1/RT] mZ/s.
The K i r k e n d a l l m a r k e r was found to move toward the S i - r i e h side, indicating that the
Si atom diffuses f a s t e r than the A1 atom in ANSi a l l o y s . F r o m the i n t e r d i f f u s i o n coeffi-
cient and the m a r k e r shift, the i n t r i n s i c diffusion coefficients were calculated.
The d i f f e r e n c e in the a c t i v a t i o n e n e r g i e s (AQ) between the i m p u r i t y diffusion of Si in
A1 and the s e l f - d i f f u s i o n of A1 was e s t i m a t e d by m e a n s of the a s y m p t o t i c o s c i l l a t i n g po-
t e n t i a l and the Le C l a i r e t h e o r y . The c a l c u l a t e d value of AQ is in f a i r a g r e e m e n t with
the e x p e r i m e n t a l value. The v a c a n c y - s o l u t e b i n d i n g e n e r g y for Si in A1 was a l s o d i s -
c u s s e d b a s e d on the diffusion data.

1. INTRODUCTION for 2 weeks to homogenize the s t r u c t u r e . The a v e r a g e


g r a i n size of the alloy a f t e r these t r e a t m e n t s was ap-
T HERE a r e many i n v e s t i g a t i o n s of the i n t e r d i f f u s i o n p r o x i m a t e l y 3 m m in d i a m . Rods of the 99.999 wt pct
in the A1-Si s y s t e m , but the r e s u l t s differ s i g n i f i c a n t l y A1 and the A1-Si alloys were m a c h i n e d to p r e p a r e
a m o n g v a r i o u s w o r k e r . ~'e M o r e o v e r , v e r y little is s p e c i m e n in the f o r m of a disk 12 m m in d i a m by 6 m m
known about the K i r k e n d a l l effect in the ANSi s y s t e m . thick. Both faces of each d i s k were ground with e m e r y
T h u s , r e l i a b l e r e s u l t s of the i n t e r d i f f u s i o n in the A1- p a p e r and e l e c t r o p o l i s h e d in a solution of e t h y l - a l c o h o l
Si s y s t e m a r e d e s i r e d f r o m the following r e a s o n s : and p e r c h l o r i c acid to r e m o v e the A1 oxide l a y e r . The
1) A n a p p r o p r i a t e r a d i o i s o t o p e for the i m p u r i t y dif- sandwich type diffusion couple c o n s i s t e d of t h r e e d i s k s
fusion e x p e r i m e n t i s not a v a i l a b l e for Si, two o u t e r A1 d i s k s and a c e n t r a l disk of the a l l o y s .
2) The r e a c t i o n between A1 thin f i l m s o r A[ w i r e s The couple was put in a s t a i n l e s s s t e e l holder, p r e s s e d
and Si l a y e r s has b e e n widely studied b e c a u s e of the by the s c r e w s and bonded by diffusion at 773 K in p u r i -
i m p o r t a n c e in the i n t e g r a t e d c i r c u i t d e v i c e s . The fied hydrogen gas for 1 h. The diffusion width a c r o s s
diffusion r e s u l t s a r e u s e f u l to u n d e r s t a n d the i n t e r - the i n t e r f a c e a f t e r this t r e a t m e n t was about 40 p m
metallic reactions, and n e g l i g i b l y n a r r o w , c o m p a r i n g with that obtained
3) Silicon is one of the m o s t i m p o r t a n t a l l o y i n g e l e - by the s u b s e q u e n t a n n e a l i n g (1500 to 4000 p m ) . Dif-
m e n t s in the c o m m e r c i a l A1 a l l o y s . Diffusion data fusion couples were sealed in evacuated P y r e x glass
a r e useful in a n a l y z i n g the f u n d a m e n t a l b e h a v i o r of Si tubes and diffusion a n n e a l e d in e l e c t r i c r e s i s t a n c e
in A1 a l l o y s , and f u r n a c e s in the t e m p e r a t u r e r a n g e f r o m 753 to 893 K,
4) It is f u n d a m e n t a l to c o m p a r e the e x p e r i m e n t a l which were c o n t r o l l e d within ~1 K. Each of A1-Si a l -
r e s u l t s with the t h e o r e t i c a l r e s u l t s on the i m p u r i t y loys was diffusion a n n e a l e d in the single phase r e -
diffusion of Si in A1, b e c a u s e Si has positive e x c e s s gion. The r a n g e of diffusion t i m e s was b e t w e e n 9.36
v a l e n c e in A1. x 104 s at 893 K and 6.05 x l 0 S s at 753 K.
In the p r e s e n t work, the i n t e r d i f f u s i o n was i n v e s t i - A f t e r the diffusion a n n e a l i n g , the couple was filled
gated in the t e m p e r a t u r e r a n g e f r o m 753 to 893 K, and up with r e s i n and cut p a r a l l e l to the diffusion d i r e c -
the i m p u r i t y diffusion coefficients of Si in A1 were de- tion u s i n g a p r e c i s i o n c u t t e r . The s u r f a c e of the s p e c i -
t e r m i n e d by applying D a r k e n ' s r e l a t i o n 7 on the i n t e r - m e n was ground with 6/0 e m e r y p a p e r and f i n a l l y
diffusion r e s u l t s . polished on a lap with only w a t e r . T u n g s t e n w i r e s
(10 ~tm in diam) were used as the K i r k e n d a l l m a r k e r .
M a r k e r shift was m e a s u r e d by r e f e r e n c e to the Matano
2. E X P E R I M E N T A L PROCEDURES
i n t e r f a c e with an a c c u r a c y of +10 g m u s i n g a t r a v e l -
ANSi alloys containing 0.58, 0.87 and 1.15 at. pct ling m i c r o s c o p e . A n e l e c t r o n probe X - r a y m i c r o -
Si were p r e p a r e d f r o m 99.999 wt pct Si and 99.999 a n a l y z e r ( S h i m a z u - A R L - I I type) was used to d e t e r m i n e
wt pct A1. T h e y w e r e m e l t e d in an a l u m i n a c r u c i b l e the c o n c e n t r a t i o n - p e n e t r a t i o n c u r v e by line s c a n n i n g .
u n d e r a NaC1-KCI flux and cast into an i r o n mold.
T a b l e I shows the c h e m i c a I a n a l y s e s of the a l l o y s .
The cast ingots were hot forged and armealed at 773 K
Table I. Chemical Analyses of AI-Si Alloys, Wt. Pet
SHIN-ICHIRO FUJIKAWAand KEN-ICHIHIRANO are Instructor
and Professor, respectively, Department of Materials Science, Faculty Alloy Si Mg Fe Cu Ti Mn M
of Engineering,Tohoku University, Sendal 980, Japan. YOSHIAKI A 0.60 <0.001 0.004 <0.001 0.001 <0.001 balance
FUKUSHIMA,formerly Undergraduate Student, Tohoku University, B 0.90 0.001 0.001 <0.001 < 0 . 0 0 i <0.001 balance
is now with the Tyota Central Laboratory, Nagoya 468, Japan. C 1.19 0.001 0.004 <0.001 0.001 <0.001 balance
Manuscript submitted March 20, 1978.
ISSN 0360-2133/78/ 1211-1811500.75/0
METALLURGICALTRANSACTIONSA 9 1978AMERICANSOCIETYFOR METALSAND VOLUME 9A,DECEMBER 1978-1811
THE METALLURGICALSOCIETYOF AIME
The a n a l y s i s conditions of the m i c r o a a m l y z e r were as
follows: a c c e l e r a t i o n voltage; 20 kV, take-off angle of Table II. Impurity Diffusion Coefficients of Si in AI
radiation; 52.5 deg, s p e c i m e n c u r r e n t for pure A1; 0.03
Temperature,K D, | 0 "13 m2/s
/xA, and s c a n n i n g speed; 24 ~tm/min. The r a d i a t i o n s
of Si-K(~ were used for the m e a s u r e m e n t . The r e l a t i v e 893 20.7
i n t e n s i t i e s of the r a d i a t i o n s were converted into con- 873 12.9
c e n t r a t i o n u s i n g the c a l i b r a t i o n curve d e t e r m i n e d with 853 9.30
843 8.16
the t h r e e a l l o y s . F i g u r e 1 shows the c a l i b r a t i o n c u r v e . 833 5.96
The l i n e a r r e l a t i o n s h i p was o b s e r v e d between the 823 4,89
r e l a t i v e i n t e n s i t y of Si-K~ and the Si c o n c e n t r a t i o n by 813 3.78
chemical analysis. 808 3.66
The i n t e r d i f f u s i o n coefficients 0~) were d e t e r m i n e d 793 2.21
773 1.28
f r o m the c o n c e n t r a t i o n - p e n e t r a t i o n c u r v e s by m e a n s 753 0.636
of M a t a n o ' s method s u s i n g a NEAC 2200 Model 700
E l e c t r i c C o m p u t e r at the Computation C e n t e r in
Tohoku U n i v e r s i t y . The i n t r i n s i c diffusion coefficients,
lated to the s e l f - d i f f u s i o n coefficients, D*si and D~I by,
Dsi and DA1, were calculated on the b a s i s of the
D a r k e n a n a l y s i s , 7 u s i n g the v a l u e s of D and the velo- d In 7si
city of m a r k e r m o v e m e n t (v). : (NsiD~l + NA1D~i)(1 + - - )
d In Nsi
3. RESULTS = (NsiD~l + NA1D~i)m, [3]
F i g u r e 2 shows the ~ r e s e n t r e s u l t s on the c o n c e n -
t r a t i o n dependence of D in the A l - r i c h A1-Si solid where 7 si is the a c t i v i t y coefficient of Si in the alloy
solutions, In c o m p a r i s o n with the r e s u l t s by B/ickle 5 at of composition NSi and m is the t h e r m o d y n a m i c fac-
823 K and by Mehl 6 at 774 K. The p r e s e n t r e s u l t s t o r . If a value of unity for the factor m is a s s u m e d
show a l e s s e r c o n c e n t r a t i o n dependence of ~ than that over the r a n g e 0 to 0.01 atom f r a c t i o n of Si in A1,
o b s e r v e d by B(ickle and Mehl. then D in the i n f i n i t e s i m a l l y dilute solution c o r r e -
A c c o r d i n g to D a r k e n , 7 D and v a r e r e l a t e d to Dsi and sponds to the i m p u r i t y diffusion coefficient of Si in
DA1 for the c o m p o s i t i o n at the m a r k e r by: A1 (Dsi/A 1 ). T h e r e f o r e , in the p r e s e n t work, we r e -
garded the i n t e r d i f f u s i o n coefficient d e t e r m i n e d by
= NsiDA1 + NA1Dsi [1] e x t r a p o l a t i o n of the c o n c e n t r a t i o n dependence of D to
and z e r o Si c o n c e n t r a t i o n as DSi/A 1 . The l i n e s in F i g . 2
v = ( D s i - DA1)(dNsi/dX)m , [2] were d r a w n by e y e b a l l . The d i f f u s i v i t i e s d e t e r m i n e d
in such a way a r e l i s t e d in T a b l e II. The v a l u e s of
where Nsi and NA1 a r e the r e s p e c t i v e a t o m i c f r a c t i o n s DSiJA 1 were not dependent on the c o m p o s i t i o n of the
in the alloys, and (dNsi/dX) m is the c o n c e n t r a t i o n diffusion couple. The t e m p e r a t u r e dependence of
g r a d i e n t at the m a r k e r position. F u r t h e r m o r e b is r e - DSi/A 1 is given by:
+0.97
DSi/A 1 = (2.02-0.66) • 10 -4 exp [-(136 =E3) kJ mol-I/RT]
O.OOE I I I I I

Y
O.O
E
~ ~ _ m2/s.
The Kirkendall marker movement toward the Si-
rich side was observed, indicating that the Si atom
[4]

~ o.oo4 diffuses faster than the A1 atom in AI-Si alloys.


E Figure 3 shows the linear relationship between marker
shift and square root of diffusion time, showing that
.~ 0.002
the marker shift is controlled by diffusion. F r o m the
values of v and ~, the values of DAI and Dsi were cal-
~: 0 culated using Eqs. [I] and [2], and shown in Table HI.
00.4 0.2
0.6 0.8 1.0 1.2
Si (at.pet) It is evident from this that the Si atom diffuses faster
Fig. 1--Dependence of the relative intensity of Si-Kce on Si than the A1 atom. The intrinsic diffusion coefficients
concentration. can be expressed by the Arrhenius relationship in the
l0 -II ~- ] I I [ [
I~ A alloy/AI couple 100 , , , , [
B altoy/AI couple~ Present work

10-'z
F
~ K
7
3
8
~ 853K
6
823 0
lo ~\823K(Buckle) 823K vxe 40 808K 753 K
20

10-13["--",
0 0.1
, "---
773 .'~.> ' - . 774K(Mehl)
0.2 0.3 0.4 0.5 0.6
]
24
I
6
Time1/2(102s1/2)
8
i 1
10 II

Si (at. pet) Fig. 3--Relationship between the Kirkendall marker shift and
Fig. 2--Concentration dependence of the interdiffusion coef- square root of diffusion time for the interdiffusion on A1-Si
ficients in A1-Si alloys. alloy/A1 couple.

1812-VOLUME9A, DECEMBER 1978 METALLURGICALTRANSACTIONSA


r(~:)
Table III. Calculated Intrinsic Diffusion Coefficients in AI-Si AIIoy/AI Couples, 10-" ~D0 550 500 1.50
DAI and DSi , at the Marker Position I I I I

Temperature, Composition, DAb DS9


9 [)Si ~1"Present work
K Alloy At. Pet Si 10 "~3 m2/s 10 "~3 m2/s ~,~ ~ [:)SiIAI(Sergner)
873 A 0.32 14.1 16.7 10_12 ~.. " DSi~d(Seerwald)
873 A 0.31 13.9 16.1 9 ~a.x---Ds~/,~ (Fricke)
853 B 0.48 9.00 10.3
853 B 0.46 9.19 10.3
853 B 0.47 8.99 10.3
823 B 0.47 3.98 5.10
823 B 0.50 4.02 5.06 10"13 __ . 9
808 B 0.47 2.78 3.30 D~T"(Beyeler) x ~ x ~ \..
808 B 0.46 2.71 3.30
808 B 0.47 2.72 3.30
753 A 0.32 0.637 0.770 se~f ~-
753 A 0.32 0.606 0.771

I.I 1.3 1.2 1.4


K-1 103 [ T
c o n c e n t r a t i o n r an g e f r o m 0.31 to 0.50 at. pet Si:
Fig. 4--Temperature dependence of DSifA1, DSi and DAb in
Ds i = t 3 . oa*z.Ta~
. . . z.z2, x 10 "4 exp [-(140 • 3) kJ m o l - ~ / R T ] comparison with the other works on the diffusion of Si and A1
in A1.
me/s [5]

and, Th e diffusion c o e f f i c i e n t of Si in the e v a p o r a t e d A1


f i l m is m u c h g r e a t e r than in the bulk A1. T h e n the
DA1 = (5 907-o.7s)
+o.92 • 10 -4 exp [-(143 • 1) kJ m o l - ~ / R T ]
a c t i v a t i o n e n e r g y f o r the diffusion of Si in the e v a p o -
m~/s- [61 r a t e d A1 f i l m n'12 is s m a l l e r than that in the bulk A1.
T h e s e r e s u l t s m ay be e x p l a i n e d by s h o r t - c i r c u i t dif-
Figure 4 shows the temperature dependence of DSi/AI, fusion al o n g a high d e n s i t y of d i s l o c a t i o n s and g r a i n
Dsi and D A b compared with the results of the inter- b o u n d a r i e s in the e v a p o r a t e d A1 f i l m . The l a r g e v a r i a -
diffusion in AI-Si system 2"~ and the self-diffusion in
tion of DO and Q in the bulk A1 can not be e x p l a i n e d in
A I % I~
t e r m s of m e t a l l u r g i c a l s t r u c t u r e o r al l o y p u r i t y and
r a t h e r m ay be a t t r i b u t e d to the d i f f e r e n c e s in the
4. DISCUSSION m e t h o d s of the c o n c e n t r a t i o n a n a l y s i s and the d e t e r -
m i n a t i o n of d i f f u si o n c o e f f i c i e n t s . B e r g n e r et al 3 and
4.1. C o m p a r i s o n of P r e s e n t R e s u l t s with T h o s e of
B e e r w a l d 4 i g n o r e d the c o n c e n t r a t i o n d e p e n d e n c e of dif-
Other Workers
fusion c o e f f i c i e n t s and a n a l y z e d the i n t e r d i f f u s i o n r e -
T a b l e IV s u m m a r i z e s v a l u e s of the p r e - e x p o n e n t i a l sult without using Matano method. T h e r e f o r e , they did
f a c t o r (D 0 ) and the a c t i v a t i o n e n e r g y (Q) f o r the dif- not r e p o r t the e x t r a p o l a t e d v al u e of D to z e r o Si con-
fusion of Si in A1 obtained in the p r e s e n t work, along c e n t r a t i o n and the i n t r i n s i c diffusion c o e f f i c i e n t s . T he
with t h o s e of Si and A1 in A1 by p r e v i o u s w o r k e r s . data of D in F i g , 2 by Bfickle 6 a r e not r e l i a b l e , b e -
O u r v a l u e s of D O and Q f o r the diffusion of Si in A1 cau se they d e t e r m i n e d the c o n c e n t r a t i o n p r o f i l e by
a r e in a g r e e m e n t with none of t h o s e by o t h e r i n v e s t i - m e a n s of the h a r d n e s s m e a s u r e m e n t . T h e o r i g i n of
gators. l a r g e v al u e f o r DO and Q by F r i c k e in T a b l e IV is not
known.

Table IV. Diffusion Parameters for Diffusion of Si and AI in AI 4.2. A p p l i c a t i o n of the E l e c t r o s t a t i c T h e o r y to the
D i f f u si o n of Si in A1, and the V a c a n c y - S i A t o m
Diffusing D0, Q, Temp. Range,
Atom ]O-4 m2/s k J real. "J K Method Worker
Binding E n e r g y

Si 202 136 753 - 893 Interdiffusion Present We have c a l c u l a t e d the s c r e e n i n g p o t e n t i a l about a


XMA work Si solute in a dilute A1 al l o y by a s e m i - e m p i r i c a l
3.95 140 753 - 873 Intrinsic method w h e r e the p a r t i a l wave phase shifts a r e ob-
18 151 623 - 823 Interdiffusion Fricke 2 t a i n e d f r o m the r e s i d u a l r e s i s t i v i t y , and have e v a l u -
XMA
0.346 124 618 -904 Interdiflusion Bergner
3 ated the d i f f e r e n c e in a c t i v a t i o n e n e r g y (z~Q) b e t w e e n
XMA the i m p u r i t y d i f f u s i o n and s e l f - d i f f u s i o n of A1 by the
0.9 192 738 - 873 Interdiffusion Beerwald
4 Le C l a i r e t h e o r y . 13
Spectrographic Th e a s y m p t o t i c s c r e e n i n g p o t e n t i a l 14 used in the
- 82 373 - 573 Thin film Gurp~1 p r e s e n t w o r k is given by:
Precipitation
Resistivity a Oe cos (2K F 9~" + r
- 76 633 - 773 Thin film McCaldin ~2 v(r) = 4~F " r~ [7]
Interdiffusion
X/vIA w h e r e V(r) is the e l e c t r o s t a t i c p o t e n t i a l at a d i s t a n c e
AI 5.07 143 753 - 873 Intrinsic Present (r) f r o m the s o l u t e atom, K F is the F e r m i wave n u m -
work
b e r f o r the s o l v e n t , a o w h e r e o~o = 2 a is a constant
2.25 145 673 - 883 Tracer Beyeler 9
0.144 127 297-773 NMR Sun ~~ and 9 is a p h ase a n g l e . T h e y a r e co n n ect ed with the
p h ase s h i f t s by the following e q u a t i o n s ,

METALLURGICAL TRANSACTIONS A VOLUME 9A, DECEMBER 1978-1813


a cos 9 = ~1 l~=o (_ 1) / ( 2 / + 1)sin2~? l e x c h a n g e and the e n e r g y f o r a v a c a n c y - s o l v e n t e x-
change in the p u r e s o l v e n t . Th e l a s t t e r m , C
and, [= kS l n f i / O ( 1 / T ) ] , a r i s e s due to the t e m p e r a t u r e de -
pendence of the c o r r e l a t i o n f a c t o r , f i , f o r the i m p u r i t y
a s i n 9 ~ ( - 1 ) / (2l + 1)sin2~l, [8] diffusion, and EBi = (-zk/-/f) is the v a c a n c y - s o l u t e bind-
/=o ing e n e r g y . T h e n f i is g i v en by: la,22

w h e r e ~?l is the phase shift c o r r e s p o n d i n g to the / - t h wz + (7/2)w3 [13]


f i = wl + w2 + (7/2)w3'
p a r t i a l wave e v a l u a t e d at the F e r m i s u r f a c e . T h e
r e s i d u a l r e s i s t i v i t y x5 of Si a t o m s in a dilute A1-Si a l -
w h e r e w i (i = 1,2,3) have t h e i r u su al m e a n i n g s in the
loy is g i v en by:
s o - c a l l e d f i v e - f r e q u e n c y m o d e l . Th e d e t a i l e d t r e a t -
co m e n t for c a l c u l a t i o n of AQthe, AQexp, z~/f, zXH2,
47rhc ~ l s in ~ ( ~ / _ 1 - ~t), [9] M/x, zX/-/3and C have been d e s c r i b e d e l s e w h e r e Y ''8
Ap = eZKFZA z
H e r e , AQthe and AQexp a r e the t h e o r e t i c a l and e x-
p e r i m e n t a l v a l u e s of ZxQ, r e s p e c t i v e l y . ~r/x and A/-/3
w h e r e ~ is the P l a n c k constant, c is c o n c e n t r a t i o n of
a r e the d i f f e r e n c e s b et w een the e n e r g y f o r wl o r w3
the solute in the a t o m i c f r a c t i o n and Z A is the v a l e n c e
jump of a v a c a n c y and a v a c a n c y - s o l v e n t a t o m e x -
of the s o l v e n t . The v a l u e of ~?l is r e q u i r e d to s a t i s f y
change in the p u r e solvent. T a b l e VI shows the r e s u l t s
the s u m r u l e :
obtained in the p r e s e n t w o r k al o n g with the t h e o r e t i -
cal and e x p e r i m e n t a l v a l u e s by o t h e r w o r k e r s . T h e r e
AZ = 2 ~ (2/+ 1 ) ~ l , [10] is a c o n t r o v e r s y on the v a l u e s of D O and Q f or s e l f -
7r/:0
diffusion of A1 and T a b l e VI shows two e x t r e m e v a l -
u e s . Th e v a l u e s of AQth e and AQex p obtained in the
w h e r e AZ is the v a l e n c e d i f f e r e n c e b e t w e e n the solute
p r e s e n t w o r k f a i r l y a g r e e with e a c h o t h e r . T h e r e f o r e ,
and the s o l v e n t in units of l e l .
it can b e s a i d that the s e m i - e m p i r i c a l m e t h o d u s e d in
B l ai r 16 h as s u g g e s t e d that if the s o l u t e c a u s e s a
the p r e s e n t w o r k can give a f a i r l y good ex p l a na t i on of
s i g n i f i c a n t l a t t i c e dilation (positive o r n e g a t i v e ) in the
e x p e r i m e n t a l r e s u l t s . A l s o , it m ay be noted that b e t -
m a t r i x , the F r i d e l s u m r u l e should be m o d i f i e d by
t e r a g r e e m e n t is obtained b e t w e e n the v a l u e 2~ of AQth e
r e p l a c i n g AZ in Eq. [10] by AZeff in the following:
c a l c u l a t e d by Ho u si n g the p s e u d o p o t e n t l a l method and
the v a l u e of LxQexo d e t e r m i n e d in the p r e s e n t work, if
AZeff = A Z - ~3E ' ~ -Oa
ZA, [11] we use D s e l f = 1.i4 x 10 --5 m 2 / s and Qself = 127 kJ
mole-X.lo v
w h e r e TE is g i v e n in t e r m s of P o i s s o n ' s r a t i o , a, by We d i s c u s s the v a c a n c y - s o l u t e binding e n e r g y f or
~E = 3(1 - or)/(1 + a), and Oa/a is the f r a c t i o n a l change Si in A1. At high t e m p e r a t u r e , the i m p u r i t y diffusion
of the l a t t i c e constant p e r a t o m i c f r a c t i o n of the s o l u t e . c o e f f i c i e n t (19i) of solute a t o m s m ay be a p p r o x i m a t e d
A s it has b e e n g e n e r a l l y shown that in the c a l c u l a t i o n as:
of a and 4, f o r n o n t r a n s i t i o n e l e m e n t s in a l u m i n u m
only ~70 and 7/1 a r e the m o s t s i g n i f i c a n t , we i g n o r e d D i : D O exp ( - Q / R T )
?/l (l > 1). xT'xs ~ Z e f f , /10, rh, ~ and ff a r e c a l c u l a t e d
= C v A i exp ( E B i / R T ) exp ( - E M i / R T )
by using the following v a l u e s and E q s . [8] to [11]; a
= 0.349 (at 297 K), ~9 ( l / a ) " (da/dc) = - 0.042 p e r a t o m i c = A o A i e x p [- (El + EMi - E B i ) / R T ] [14]
f r a c t i o n 2~ of Si in A1, Ap = 0.76 • 10 -8 f~ 9 c m / a t , pct
Si, 2x K F = 0.927 ( a t o m i c units-X). T h e c a l c u l a t e d v a l - w h e r e CV is the v a c a n c y c o n c e n t r a t i o n , A i the p r e -
ues a r e shown in T a b l e V. e x p o n e n t i a l f a c t o r f o r m i g r a t i o n of a s o l u t e - v a c a n c y
T h e d i f f e r e n c e in the a c t i v a t i o n e n e r g i e s (AQ) b e - p a i r , E M i the a v e r a g e m i g r a t i o n e n e r g y of a s o l u t e -
t ween the i m p u r i t y diffusion and s e l f - d i f f u s i o n i s v a c a n c y p a i r , A 0 the p r e e x p o n e n t i a l f a c t o r f or f o r m a -
given by: tion of v a c a n c y and E f the f o r m a t i o n e n e r g y of v a c a n c y

AQ = Qimp - Qself

= zXHf+ zkH2- k s i n f i Table VI. Comparison of Theoretical and Experimental Values of • H f ,


o(Z/T) A H i (i = 1, 2, 3) and AQ for Diffusion of Si in AI
(All Values are Given in kJ tool "* )
= - - E B i + zXH2- C, [12]
AH~xp AH}he AH~ AH, AHav C AQthe AQexp Worker
w h e r e M-/f is the d i f f e r e n c e b e t w e e n the e n e r g y to
+12 -49 9.2 -7.6 _31 a, b _18 a,b _9 b Present Work
f o r m a v a c a n c y next to a solute and the e n e r g y to _45a, c _3.1a,c +9c PresentWork
f o r m a v a c a n c y in the p u r e s o l v e n t , and M-/2 is the -6.8 d Takamura21
d i f f e r e n c e b e t w e e n the e n e r g y f o r a v a c a n c y - s o l u t e +1.8 +4.9 +3.1 Ho23
- 16d Peck24
-0.96e Kim2s
- 19f Burke26
Table V. Calculated Values of AZeff, T/O, 7/1 9 and <~ (a) calculatedat 773 K, (b) usingD~ If =2.25 • 10-4 m2/sandQ,olr = 145 kJ
Ap, mol.-I 9 (c) usingDself=
O 1 44 • 10-5 m2/s and Qsetf= 127 kJ m~7"1 l~ obtained
(I/a) 9 (da/dc) AZef
f 10"8 ~2 9m/at. pct r}O ~l ~O r rad from quenchingexperiment,(e) obtained frompositron annihilationmethod, (f)
obtained fromequilibriummethodcombininglength and lattice parameter ex-
-0.042 1.3 0.76 3.4 -0.46 2.6 -0.42 pansion.

1814-VOLUME 9A, DECEMBER 1978 METALLURGICALTRANSACTIONS A


in t h e s o l v e n t . F r o m E q . [14], t h e f o l l o w i n g r e l a t i o n of A1 by m e a n s of t h e a s y m p t o t i c o s c i l l a t i n g p o t e n t i a l
is obtained: and the Le Claire theory. The result shows that the
t h e o r e t i c a l v a l u e i s in f a i r a g r e e m e n t w i t h t h e e x -
V = E f + EMi - E B i . [15]
perimental value.
T o e x p l a i n t h e p o s i t i v e a n d l a r g e v a l u e s 24,26 of E B i
= ( - AHf) f o r Si i n A1 s h o w n in T a b l e VI, t h e v a l u e of ACKNOWLEDGMENT
EMi m u s t b e l a r g e r t h a n 69 k J m o l e -x , w h e n 136 a n d
T h i s w o r k was s u p p o r t e d p a r t l y by the Light M e t a l s
68 k J m o l e -1 a r e s u b s t i t u t e d 27 i n t o Q a n d E f of E q . [15],
Educational Foundation.
respectively. However, this possibility may be ruled
out, j u d g i n g f r o m t h e t h e o r e t i c a l m i g r a t i o n e n e r g y of
a v a c a n c y i n p u r e A1 (59 k J m o l e - l ) , 2s t h e v a l u e s of REFERENCES
AH2 i n T a b l e VI a n d t h e K i r k e n d a l l m o v e m e n t t o w a r d
1. M. Bishopand K. E. Fletcher:Int. Met. Rev., 1972, vol. 17, pp. 203~25.
t h e S i - r i c h s i d e o b s e r v e d in t h e p r e s e n t w o r k . T h e r e -
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f o r e , it m a y b e m o r e p r o b a b l e t h a t t h e v a l u e of EBi 3. D. Bergnerand E. Cyrener:NeueHfitte, 1973, vol. 18, pp. 356-61.
f o r Si in A1 i s n e a r l y z e r o in s u c h a h i g h t e m p e r a t u r e 4. A. Beerwald:Z. Elektrocherrt, 1939, vol. 45, pp. 789-95.
range where the diffusion experiment is usually 5. H. Buckle: Z. Elektroehe~, 1943, vol. 49, pp. 238-42.
c a r r i e d out. 6. R. F. Meld, F. N. Rhines,and K. A. yon den Stein: Metals Alloys, 1941,
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d e t e r m i n e d b y M a t a n o ' s m e t h o d in t h e t e m p e r a t u r e 1971.
11. G. J. Van Gurp: J. AppL Phy~, 1973, vol. 44, pp. 2040-50.
r a n g e f r o m 753 to 893 K . T h e p r e s e n t r e s u l t s h o w s a 12. J. O. McCaldinand H. Sankur: AppL Phyx Lett., 1971, vol. 19, pp. 524-27.
l e s s e r c o n c e n t r a t i o n d e p e n d e n c e of ~ t h a n t h a t o b - 13. A. D. Le Claire:Phil Mag., 1962, vol. 7, pp. 141-67.
s e r v e d b y B / i c k l e 5 a n d M e h l e t a l . 6 T h e l o g a r i t h m of 14. A. P. Blandinand J. L. Ddplant&J. Phyz Solids, 1965, vol. 26, pp. 381-89.
d e c r e a s e d w i t h a n i n c r e a s e in Si c o n c e n t r a t i o n . T h e 15. C. P. Flynn:Point Defects and Diffusion, p. 729, ClarendonPress, Oxford,
i m p u r i t y d i f f u s i o n c o e f f i c i e n t s of Si in A1 w e r e d e - 1972.
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t e r m i n e d b y e x t r a p o l a t i o n of t h e c o n c e n t r a t i o n d e p e n d -
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e n c e of ~5 t o p u r e A1. T h e t e m p e r a t u r e d e p e n d e n c e 18. S. Fujikawa and K. Hirano: Mater. Sei Eng., 1977, vol. 27, pp. 25-33.
is e x p r e s s e d by the following equation: 19. R. P. Reed: Cryogenics, 1972, voi. 12, pp. 259-91.
20. W. B. Pearson:A Handbook of Lattice Spacings and Smwture of Metals and
966) X 10 -4 e x p [--(136 :~ 3) k J m o l - 1 / R T ]
DSi/A 1 = ( 2 . 0 2 ~ "9~ Alloys, p. 382, PergamonPress, New York City, 1958.
21. J. Takamura, M. Koike, and D. Furukawa: J. NucL Mater., 1978, vol. 69 and
m2/s.
70, in press.
The Kirkendall marker moves toward the Si-rich 22. P. G. Shew'mon:Diffusion in Solids, p. 106, McGraw-Hill,New York City,
1963.
s i d e , s h o w i n g t h a t t h e Si a t o m d i f f u s e s f a s t e r t h a n
23. P. S. Ho and R. Benedek: Report No. RC 4705, IBM ThomasJ. Watson
t h e A1 a t o m i n A 1 - S i a l l o y s ( i . e . DSi > DA1). F r o m t h e Research Center, NYc, January, 1974.
interdiffusion coefficient and the observed Kirkendall 24. R. L. Peck and K. H. Westmacott:Metals Sci J.., 1971, vol. 5, pp. 155-59.
e f f e c t , t h e i n t r i n s i c d i f f u s i o n c o e f f i c i e n t s , DAI a n d 25. S. M. Kim, W. J. L Buyers,P. Martel, and G. M. Hood: J. Phyx F: Metal
DSi , w e r e c a l c u l a t e d . Phyx, 1974, vol. 4, pp. 343-50.
26. J. Burke and A. D. King:PhiL Mag., 1970, vol. 21, pp. 7-22.
C a l c u l a t i o n s h a v e b e e n c a r r i e d out t o e v a l u a t e t h e
27. K. Furukawa, J. Takamura, N. Kuwana, R. Tahara, and M. Abe:J. Phy~
d i f f e r e n c e i n t h e a c t i v a t i o n e n e r g i e s (AQ) b e t w e e n t h e Soc. Japan, 1976, vol. 41, pp. 1584-92.
i m p u r i t y d i f f u s i o n of Si i n A1 a n d t h e s e l f - d i f f u s i o n 28. L. Kornblit and J. Pelleg:Phy~ Rev. B, 1977, vol. 16, pp. 1164-67.

METALLURGICAL TRANSACTIONS A VOLUME 9A, DECEMBER 1978-1815

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