IM05805001K IM05805001Ki

Instructions for Cutler-Hammer

Fire Pump Controllers
LMR Electric, FDF Foam, FDM Medium Voltage

Effective November 2003

Effective November 2003
IM05805001K i

1. Installation and Mounting of LMR Controller ............................................................................................................ 1

2. System Pressure Connection....................................................................................................................................... 1
3. Electrical Connections ................................................................................................................................................ 1
3.1 Wire Sizes ........................................................................................................................................................ 1
3.2 Electrical Checkout Instructions ...................................................................................................................... 1
3.3 Field Failure Alarm Simulation ....................................................................................................................... 2
3.4 Line Voltage..................................................................................................................................................... 3
3.5 Phase Reversal DIP Switch.............................................................................................................................. 3
3.6 Locked Rotor Protector.................................................................................................................................... 3
3.7 Main Isolating Switch/Circuit Interrupter ........................................................................................................ 3
3.8 Contactor(s)...................................................................................................................................................... 3
3.9 Emergency Handle........................................................................................................................................... 3
3.10 Incoming Connections – TB1 .......................................................................................................................... 4
3.10.1 Remote Start ........................................................................................................................................ 4
3.10.2 Deluge Operation................................................................................................................................. 4
3.10.3 Interlock ON........................................................................................................................................ 4
3.10.4 Relief Valve Discharge........................................................................................................................ 4
3.10.5 Pump Start ........................................................................................................................................... 4
3.10.6 Low Suction Pressure .......................................................................................................................... 4
3.10.7 Future #1.............................................................................................................................................. 4
3.11 Internal Connections ........................................................................................................................................ 5
3.11.1 Pump Running ..................................................................................................................................... 5
3.11.2 Local Start ........................................................................................................................................... 5
3.11.3 Emergency Start (MSH) ...................................................................................................................... 5
3.11.4 Stop Pushbutton................................................................................................................................... 5
3.11.5 External ACK.ALARM / STEP Pushbuttons ...................................................................................... 5
3.12 Relay Board ..................................................................................................................................................... 5
4. Main Display Panel..................................................................................................................................................... 5
4.1 Function Keys .................................................................................................................................................. 6
4.1.1 UP & DOWN ARROW and MENU ................................................................................................... 6
4.1.2 ACK.ALARM & STEP....................................................................................................................... 6
4.1.3 Reset Button ........................................................................................................................................ 6
4.1.4 Lamp Test Button ............................................................................................................................... 6
4.1.5 Time/Print Button................................................................................................................................ 6
4.2 Annunciators .................................................................................................................................................... 6
4.2.1 Power On............................................................................................................................................. 6
4.2.2 Pump Running ..................................................................................................................................... 6
4.2.3 Run Period Timer (RPT) ..................................................................................................................... 6
4.2.4 Sequential Start (Sequence) Timer ...................................................................................................... 6
4.2.5 Local Start ........................................................................................................................................... 6
4.2.6 Remote Start ........................................................................................................................................ 6
4.2.7 Deluge Valve ....................................................................................................................................... 6
4.2.8 Interlock ON........................................................................................................................................ 6
4.2.9 Low Pressure ....................................................................................................................................... 7
4.2.10 Phase Reversal..................................................................................................................................... 7
4.2.11 Phase Failure ....................................................................................................................................... 7
4.2.12 Undervoltage / Overvoltage................................................................................................................. 7
4.2.13 Fail To Start......................................................................................................................................... 7
4.2.14 Low Suction Pressure .......................................................................................................................... 7
4.2.15 Relief Valve Discharge........................................................................................................................ 7
4.2.16 Locked Rotor Trip ............................................................................................................................... 7
4.2.17 Emergency Start .................................................................................................................................. 7
4.3 LCD Display .................................................................................................................................................... 7
5. Operation of the Controller......................................................................................................................................... 8

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ii IM05805001K

5.1 Semi-Automatic or Automatic Operation ........................................................................................................ 8

5.2 Run Period Timer............................................................................................................................................. 8
5.3 Sequential Start Timer ..................................................................................................................................... 8
5.4 Phase Failure & Phase Reversal....................................................................................................................... 8
5.5 Weekly Test Timer........................................................................................................................................... 8
6. Programming of the Main Controller ......................................................................................................................... 9
6.1 To Program the Controller ............................................................................................................................... 9
6.2 PROGRAM DESCRIPTIONS......................................................................................................................... 9
6.2.1 Change Date ........................................................................................................................................ 9
6.2.2 Change Time ....................................................................................................................................... 9
6.2.3 Weekly Timer...................................................................................................................................... 9
6.2.4 Run Period Timer ................................................................................................................................ 9
6.2.5 Language ............................................................................................................................................. 9
6.2.6 Acceleration Timer ............................................................................................................................ 10
6.2.7 Pressure Transducer........................................................................................................................... 10
6.2.8 Fail-To-Start ...................................................................................................................................... 10
6.2.9 Pressure Start Point............................................................................................................................ 10
6.2.10 Pressure Stop Point............................................................................................................................ 10
6.2.11 Low Pressure Alarm .......................................................................................................................... 10
6.2.12 Low Suction Shutdown ..................................................................................................................... 10
6.2.13 Program Future #1 Relay, 6CR ......................................................................................................... 10
6.2.14 Pressure Deviation............................................................................................................................. 10
6.2.15 Current Pressure ................................................................................................................................ 11
6.2.16 Elapsed Time Meter .......................................................................................................................... 11
6.2.17 Number of Operations ....................................................................................................................... 11
6.2.18 Sequential Start.................................................................................................................................. 11
6.2.19 Manual Stop ...................................................................................................................................... 11
6.2.20 Overvoltage ....................................................................................................................................... 11
6.2.21 Undervoltage ..................................................................................................................................... 11
6.2.22 Print Routine...................................................................................................................................... 11
6.2.23 Exiting the Menu ............................................................................................................................... 11
6.2.24 Print Status ........................................................................................................................................ 11
6.2.25 Load Shed.......................................................................................................................................... 12
7.0 Alarm/Status Messages .................................................................................................................................. 12
7.1 Printer / Recorder ........................................................................................................................................... 12
7.1.1 Operating Procedure.......................................................................................................................... 12
7.1.2 Self Test Function.............................................................................................................................. 12
7.1.3 Paper Loading.................................................................................................................................... 13
7.1.4 Replacement Paper Type ................................................................................................................... 13
8. FIGURE 1: MAIN TERMINAL BLOCK ................................................................................................................ 14
9. FIGURE 2: RELAY CARD ..................................................................................................................................... 14
10. FIGURE 3: TYPICAL SCHEMATIC ...................................................................................................................... 15
11. FIGURE 4: MAIN DISPLAY PANEL..................................................................................................................... 16
12. TABLE 1: POWER WIRE CABLE REFERENCE.................................................................................................. 16
13. FIGURE 5: LMR PROGRAMMING MENU .......................................................................................................... 17
14. APPENDIX A: ANNUNCIATOR ALARMS ......................................................................................................... 18
15. FDF Foam Pump Controllers - Programming Description ...................................................................................... 19
15.1 Stop Mode...................................................................................................................................................... 19
15.2 Run Period Timer........................................................................................................................................... 19
15.3 Pressure Transducer ....................................................................................................................................... 19
15.4 Programming Changes................................................................................................................................... 19
15.5 Low Foam Level ............................................................................................................................................ 19
15.6 Low Foam Interlock....................................................................................................................................... 19
15.7 Deluge Valve & Pressure Start Inputs............................................................................................................ 19
15.8 Future #1 Relay.............................................................................................................................................. 19
15.9 Proof Pressure Switch .................................................................................................................................... 19

Effective November 2003

IM05805001K iii

15.10 Interlock On ................................................................................................................................................... 19

16. FIGURE 6 FDF FOAM PUMP CONTROLLER MAIN DISPLAY PANEL ......................................................... 20
17. TABLE 2 POWER WIRE CABLE REFERENCE.................................................................................................. 20
18. FIGURE 7 SCHEMATIC........................................................................................................................................ 21
19. FIGURE 8 MAIN TERMINAL BLOCK: TB1 ....................................................................................................... 22
20. FIGURE 9 RELAY CARD...................................................................................................................................... 22
21. FDM Medium Voltage Controllers -– Storage Power – Space Heater ..................................................................... 23
21.1 Voltage Selection ........................................................................................................................................... 23
21.1.1 Voltage Type ..................................................................................................................................... 23
21.1.2 Voltage Selection DIP Switch ........................................................................................................... 23
21.1.3 Voltage Label .................................................................................................................................... 23
22. FIGURE 10 FDM MEDIUM VOLTAGE - DIMENSIONS ................................................................................... 24
23. FIGURE 11 SCHEMATIC...................................................................................................................................... 25
24. FIGURE 12 MAIN TERMINAL BLOCK: TB1 ..................................................................................................... 26
25. FIGURE 13 RELAY CARD.................................................................................................................................... 26
26. LMR Commissioning List......................................................................................................................................... 27
27. Fire Pump Controller Electric Start-Up Report LMR Commissioning List ............................................................. 30

Effective November 2003

IM05805001K
INSTALLATION & MAINTENANCE
MANUAL FOR LMR ELECTRIC
FIRE PUMP CONTROLLERS
In order to familiarize yourself with the LMR Electric Controllers, please read the instruction manual thoroughly and carefully.
The parts of this manual that refer to the Run Period Timer (RPT) do not apply to the FDF - Foam Pump Controller. FDM -
Medium Voltage controller information is available in section 16.0 of this manual. Additional medium voltage information
can be found in Instruction Bulletin: I.B. 48022.
1. Installation and Mounting
of LMR Controller
Carefully unpack the controller and inspect thoroughly.
The controller should be located as close as is practical to
the motor it controls and shall be within sight of the electric
motor, preferably ten feet or less.
The LMR controller is designed for either wall or floor
mounting. Note that the controller is not free standing and
must be mounted with feet or bolted securely to a wall. For
dimensional and weight data please refer to the respective
data sheets for the various types of Fire Pump Controllers.
2. System Pressure Connection
The LMR is equipped with a Pressure Transducer. The
controller is provided with a ¼" NPT female system
pressure connection located on the bottom, external side
of the enclosure. The connection should be installed as
per NFPA, pamphlet No. 20.
NOTE: Water lines to the pressure switch must be free
from dirt and contamination.
The actual pressure is displayed on the bottom left hand
corner of the LCD Display. Precise start and stop pressure
set points can be programmed into the controller. Refer to
Section 6 for programming instructions. A print-out of
pressure readings is provided during alarm situations or
pressure deviations.
The pressure transducer and internal plumbing components
are rated for a maximum of 600 PSI.
3. Electrical Connections
NOTE: Do not drill or install incoming cables above the
controller card.
*OTHERWISE WARRANTY IS VOID*
All electrical connections should meet national and local
electrical codes and standards.
The controller should be located or so protected that they
will not be damaged by water escaping from pumps or pump
connections. Current carrying parts of controllers shall be a
minimum of 12 inches (305 mm) above the floor level.
• Prior to starting, verify all data on the nameplate such
as, catalog number, AC line voltage, horsepower and
frequency. Also check all wiring connections and
system pressure.
Effective November 2003
1
• Inspect all electrical connections, components and
wiring for any visible damage and correct as necessary.
Ensure that all electrical connections are tightened
before energization.
• Refer to the appropriate wiring schematic drawing
included in this manual (page 15), and/or affixed to
the enclosure door, for all wiring information pertaining
to the incoming AC power supply and motor wiring.
• Install necessary conduit using proper methods
and tools.
• Incoming AC line voltage is clearly marked L1, L2,
L3 and ground, located at the top of the enclosure.
3.1 Wire Sizes
• For control wiring, use #14 AWG wire for all
electrical connections.
• For power wiring sizes refer to TABLE 1, on page 16.
3.2 Electrical Checkout Instructions
WARNING: The following procedures should be carried
out by a qualified electrician familiar with the electrical
safety procedures associated with this product and its
associated equipment.
3.2.1 To ensure the pump does not start upon energizing
the controller, make sure that the pressure at the
transducer (main controller sensing line) is 5 PSI
or greater – or – hold the STOP button while
energizing. The LMR’s START PRESSURE is
factory set at ‘0’ PSI. Once the controller is
energized the system pressure can be viewed on
the LCD display. Refer to Section 4.3. Placing a
jumper between terminals 37 & 49 will lock the
controller out ensuring that the pump will not start
unexpected. After it is determined that the pump will
not start this jumper should be removed. (For Foam
Pump controllers, the controller can be started by
manual means as well.)
3.2.2 Phase Sequence Check: The LMR controller is
designed to be phase sensitive. L1, L2 & L3 should
be connected to A, B & C phases respectively.
Energize the controller by closing the Isolation
Switch (MIS) and Circuit Breaker (CB). If the phases
are connected incorrectly, the “Phase Reversal”
LED on the alarm display will be lit. To correct this
condition, refer to Section 3.5 to correct the DP2
switch setting. Re-energize the controller.
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3.2.3 Motor Rotation Check: With the controller energized,
operate the ‘START’ pushbutton immediately
followed by the stop button to check the direction of
the pump rotation. If rotation is incorrect disconnect
power and reverse connection of the load terminals
of the motor contactor T1, T2, T3.
3.2.4 Pressure Set Points: Adjust the pressure set points as
detailed in Section 6; Pressure Start / Stop Points.
(Also operable if user selected on Foam Pump
controllers – see Section 15 of this manual.)
3.2.5 Starting and Stopping: With the controller isolated
and the START PRESSURE and STOP PRESSURE
values programmed, energize the controller. If the
system water pressure is lower than the START
PRESSURE, the pump will start. If the controller is
set up for fully automatic operation, the pump will
stop when the pressure is above the stop point and the
Running Period Timer (RPT) has completed its timed
interval. If the controller is set up for semi-automatic
operation (programmed for Manual Stop mode), the
‘STOP’ pushbutton must be operated to stop the
pump. Note that the system pressure must be equal to
or greater than the programmed STOP PRESSURE
value, otherwise the pump will stop only when the
pushbutton is pushed. (Also operable if user selected
on Foam Pump controllers – see Section 15 of
this manual.)
If the pump does not start when the controller is
energized, or after it has been stopped as described
above, operate the START pushbutton and check that
the pump starts. Operate the STOP pushbutton and
check that the pump stops. The RPT has no effect
in this case.
3.2.6 Circuit Breaker Setting: Factory set. Do not adjust.
3.2.7 Run Period Timer: The RPT must be set for a
minimum of 10 minutes. Refer to Section 6 for
programming of the RPT. (Not available on Foam
Pump Controllers – see section 15.2 of this manual).
3.2.8 Sequential Start Timer: The SST is programmable,
refer to Section 6. If not required set the SST to zero.
If required, the lead pump SST should be set to zero
seconds and the lag SST to 5-10 seconds. If there are
more than two pumps in the system, allow a 10
second delay between pumps.
3.2.9 Accelerating Timer: Used for reduced voltage
controllers only. The AT has a nominal setting of
5 seconds. If it is found that more time is required
to allow the pump to come up to speed, the timer
may be adjusted to suit. Refer to Section 6 for
programming of the AT. Note: The acceleration
timer cannot exceed 10 seconds.
3.2.10 Undervoltage / Overvoltage Setting: If the Under-
voltage/Overvoltage alarms are present, check the
programmed values by referring to Section 6 or
refer to the STATUS printout. If the values are
programmed to their maximum and the alarms
continue to occur, please check your main voltage
Effective November 2003
supply to ensure that the power available is
dependable as per NFPA, Pamphlet 20 standards.
3.2.11 System Voltage: The actual voltage can be viewed
on the LCD display using the STEP pushbutton on
the enclosure flange. Refer to Section 4.3.
3.2.12 Phase Current(s): Amperes, on all three phases,
can be viewed on the LCD display using the STEP
pushbutton on the enclosure flange. Refer to
Section 4.3.
3.3 Field Failure Alarm Simulation
Ensure that there is power to the controller and that the MIS
and CB are in the ON position. Placing a jumper between
terminal 49 and the terminals listed below, found on TB1,
will test the respective alarms/conditions. Their respective
LED will turn ON and the Common Alarm Relay, 3CR,
will de-energize. Pressing the RESET key on the membrane
faceplate resets the alarms.
Note: The starting conditions will start the pump and
CAUTION must be taken to ensure safety.
Alarm Terminal #
Relief Valve Discharge 38
Low Suction 45
Future #1 Relay 46
(If programmed for Input= Output. Refer to Section 6)
Starting Condition * Terminal #
Remote Start * 35
Deluge Valve * 36
Pump Start * 39
Foam Pump controllers require a N/C input. All controllers
are supplied with jumpers between terminals (36, 49) and
(39, 49). Jumpers must be removed for a foam pump
controller in order to enable the simulation.
Interlock Condition Terminal #
Interlock On ** 37
Remote Start and Local Start will ignore the interlock when
unit is programmed as a foam pump controller.
* Caution: Motor contactor will energize and pump
will start.
** After placing a jumper between terminals 37 & 49,
test the interlock by pushing the START pushbutton
located on the enclosure flange. With this jumper in
place the pump will NOT start. If currently running,
the pump will stop when a jumper is placed between
terminals 37 & 49.
For Foam Pump controllers, the interlock condition
will not lock out the pump and prevent it from running,
when either a Remote Start or Local Start input has
been received. If the pump is running based on Remote
Start or Local Start, the Interlock will not shut the
pump down.
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3.4 Line Voltage
The LMR monitors the 3-phase line voltage via three
control transformers, TR1, TR2 and TR3. If power is
present, the ‘POWER ON’ LED will illuminate on the
membrane faceplate.
The 3-phase voltage can be viewed on the LCD display
using the black ‘STEP’ pushbutton on the flange of the
controller or the UP/DOWN arrow keys on the membrane
faceplate, refer to Section 4.3.
3.5 Phase Reversal DIP Switch
DIP Switch DP2, located on the main motherboard, allows
for correction of the incoming cable rotation. If the Phase
Reversal LED is ON, yet the motor is rotating in the proper
direction, DP2 can rectify the situation.
The settings for DP2 ( Switches 4, 5,6) are as follows:
100 Phase ABC Rotation
000 Phase CBA Rotation
3.6 Locked Rotor Protector
Selection and adjustment of the LRP are factory set and
cannot be modified in the field. The purpose of this device
is to trip the Circuit Interrupter (CB) if motor locked rotor
current, typically 600% of full load amperes, is maintained
between 8 and 20 seconds.
The Locked Rotor Protector is an integral component of the
main controller card. The locked rotor current is detected
via the current transformers mounted in the enclosure.
Refer to the schematic, Figure 3, page 15, for details.
Once the controller trips after a locked rotor condition, upon
resetting the main switch, the ‘LOCKED ROTOR TRIP’
LED will be illuminated and the LCD display will indicate
‘Locked Rotor Trip / Press Reset’. Pressing the RESET key
on the membrane faceplate will initialize the system and the
controller will be ready for use.
3.7 Main Isolating Switch/Circuit Interrupter
The main isolating switch (MIS) is intended for isolating
an electric circuit from its source of power. It has no
interrupting rating and must be externally operable.
Effective November 2003
3
The circuit interrupter (CB) is used to disconnect a running
pump motor, if necessary. The CB also provides short
circuit protection for the controller and the pump motor and
operates in conjunction with the Locked Rotor Protector
(LRP). In case of a short circuit the CB will trip
instantaneously. In the case
of seizure of the pump or motor while starting or running,
the LRP will trip the CB, via a shunt trip, within 20 seconds,
as per NFPA, pamphlet No. 20 standards.
When necessary, a current limiter attachment may be
mounted on the bottom of the CB to increase the
interrupting capacity.
If one or more of the current limiter fuses blows, then the
cause must be repaired immediately and new current
limiters installed when repairs are complete.
The isolating switch and circuit interrupter are operated and
interlocked with a single, externally mounted handle. When
moving the handle from OFF to ON, the sequence is such
that the isolating switch is ON first, followed by the circuit
interrupter. When moved from ON to OFF, the circuit
interrupter is opened first followed by the isolating switch.
The operator is interlocked so that the enclosure door cannot
be opened with the handle in the ON position, except by
qualified electrical personnel by use of a defeater screw
located on the side of the operator handle.
3.8 Contactor(s)
The contactor(s) [M, in full voltage and soft start controllers;
1M & 2M, in part winding; M & A, in primary resistor; R,
S & Y, in autotransformer; 1M, 2M, 1S & 2S, in Wye-Delta]
connects the pump motor to the supply, under the control
of the pressure switch, ‘START’ pushbutton(s) or
emergency handle.
The contactor coil(s) are connected to the supply voltage
of the controller. If a replacement coil is ever required,
its voltage rating must be correctly ordered. One auxiliary
contact provides a signal for supervisory purposes to indicate
that the pump is running and one contact is connected to the
LMR controller card for feedback purposes.
3.9 Emergency Handle
When pushed and turned counterclockwise, this handle
mechanically closes the power contactor and starts the fire
pump motor, provided there is electrical power available
and the MIS and CB are closed.
The microswitch (MSH), is actuated early in the stroke of
the emergency handle. The MSH operates relay 1CR &
4CR, on the relay board, in an attempt to close the contactor
electrically before the power contacts can close mechanically
by means of the handle. Without pushing the handle in the
full stroke, the pump should continue to run and can be
stopped by the STOP pushbutton. If the pump does not
4 IM05805001K
continue to run, or the contactor does not latch electrically,
push and turn the handle counter-clockwise to latch it in
place. To turn off the pump, first turn off the CB and then
unlatch the handle.
If a reduced voltage controller is operated by means of the
handle, the controller operates as full voltage, across-the-line
starter only; the reduced voltage starting function is disabled.
If the emergency starting handle must be used as the only
means to start the fire pump, check for possible Interlock or
Low Suction conditions. If neither condition is present, there
could be a malfunction within the controller. The controller
should be checked and repaired by a qualified electrician
without delay, in order to regain full fire protection.
3.10 Incoming Connections – TB1
The LMR controller card is pre-wired to terminal block TB1,
where all external connections are made. There is no need to
make any connections directly to the controller card. Refer to
Figure 1, page 14 for the terminal block, TB1, connections.
For Foam Pump controllers, refer to Field Connections,
page 22.
The complete schematic showing incoming breakers and
contactor(s), will be shipped with each Fire Pump Controller
and will vary depending upon the application. Refer to
Figure 3, page 15 for a typical schematic. For Foam Pump
controllers, refer to page 21.
Listed below are the input connections to TB1, on the LMR,
for customer use.
NOTE: For all terminal block references, terminal 49 is
common to all dry contact inputs.
*DO NOT APPLY A VOLTAGE ON
TERMINALS 35 TO 49*
3.10.1 Remote Start
The Remote Start connection, terminals 35 & 49, is wired to
TB1. It is a N.O. input (dry contact) and will start the motor
upon a contact closure. Its respective LED, on the membrane
faceplate, will illuminate to indicate the starting cause.
3.10.2 Deluge Operation
(For Foam Pump controllers refer to section 15.7 – Deluge
Valve & Pump Start Inputs)
When the fire pump supplies special water control equipment
it may be desirable to start the motor before the pressure
tranducer would do so. The Deluge Valve connection, term-
inals 36 & 49 is wired to TB1. The motor will start upon a
contact closure and its respective LED will illuminate.
3.10.3 Interlock ON
(For Foam Pump controllers refer to section 15.10 –
Interlock On)
Effective November 2003
The Interlock On connection, terminals 37 & 49 is wired to
TB1. When a signal is received, its respective LED will flash
and the Fire Pump Controller will NOT start. If the pump is
running, it will stop when a contact closure is detected
between terminals 37-49.
Interlock ON can be utilized when two or more controllers
are daisy-chained in a system.
NOTE: Use of this interlock function is subject to approval
by the authority having jurisdiction and/or the insurance
under-writer for the building.
3.10.4 Relief Valve Discharge
The signal is provided by others and connected between
terminals 38-49. Its respective LED will illuminate upon
a contact closure and the common alarm relay, 3CR, will
de-energize.
3.10.5 Pump Start
(For Foam Pump controllers refer to section 15.7 – Deluge
Valve & Pump Start)
This input is used for systems that utilize a contact closure
to start the pump, such as in foam applications, or contacts
from an external pressure switch or fire alarm system. Upon
detecting a contact closure between terminals 39-49, the
pump will start.
3.10.6 Low Suction Pressure
(For Foam Pump controllers refer to section 15.5 – Low
Foam Level)
An external or additional pressure switch provides the signal
connected between terminals 45-49. Upon a contact closure,
its respective LED is illuminated and the common alarm
relay, 3CR, will de-energize.
If programmed for Low Suction Shutdown, the pump will
turn off upon detection of a contact closure between
terminals 45-49 (refer to section 6.2).
Note: If the controller is started manually, it will not turn
off because of low suction.
3.10.7 Future #1
(For Foam Pump controllers refer to section 15.9 – Proof
Pressure Switch)
For Software versions, V2.7 and greater, Future #1 relay
can be programmed to energize on any of the following
conditions: Low Pressure, Fail-To-Start, Undervoltage,
Overvoltage, Low Suction Pressure, Motor Overload,
or Load Shed, or to follow the state of input terminal #46
on TB1. Refer to Section 6.2 for programming.
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3.11 Internal Connections
3.11.1 Pump Running
The LMR monitors the auxiliary contact of the main RUN
contactor. The auxilliary contact is factory connected
between terminal 33 on the main board and terminal
49 on TB1. Upon detecting a contact closure, the Pump
Running LED will illuminate on the membrane display.
3.11.2 Local Start
The Local Start pushbutton, is factory connected between
terminals 34 on the main board and terminal 49 on TB1.
The pushbutton is located on the enclosure flange.
3.11.3 Emergency Start (MSH)
The Emergency Start contact, MSH, a micro-switch activated
by the forward movement of the emergency handle, is
factory connected between terminals 40-49, and is initiated
by the actuation of the emergency handle. Upon detecting a
contact closure, its respective LED will illuminate. Both 8CR
and AT control relays will energize simultaneously thus
starting all motors across-the-line.
3.11.4 Stop Pushbutton
Factory connected between terminals 41-49, the STOP
pushbutton will de-energize the main Run contactor(s)
when depressed.
For both automatic and semi-automatic operation, if the
water pressure is NOT restored, the pump will stop while
the STOP pushbutton is depressed. Upon releasing the
STOP pushbutton, the pump will restart.
After a manual start, the STOP pushbutton must be used to
stop the fire pump. If the pump is started automatically via
a pressure drop, pressing the STOP pushbutton will reset
the controller.
A restart time delay of 2 seconds between starting and
stopping the pump allows the residual voltage of the
motor to decay prior to the motor starting again.
3.11.5 External ACK.ALARM / STEP Pushbuttons
The black pushbuttons located on the flange of the controller
are used to acknowledge alarms and reset the common
alarm relay, 3CR, in addition to stepping through the
controller readings.
The ACK.ALARM pushbutton is factory wired between
terminals 47-49, and the STEP pushbutton between 48-49.
3.12 Relay Board
The Relay Board is equipped with seven (7) relays for both
factory and user connection. Figure 2, page 14, clearly shows
the customer connections.
Each relay consists of two (2) Form-C contacts. The relay
designations are as follows:
1CR: 1CR energizes for all starts regardless of the type-
of-start request. 1CR energizes the interposing relay,
8CR, which in turn energizes the contactor(s) to start
the fire pump.
Effective November 2003
5
2CR: Upon the detection of a Phase Failure by the
controller card, 2CR will de-energize and the Phase Failure
LED, on the membrane faceplate, will illuminate. The 2CR
relay is programmed for fail-safe operation – therefore, it is
energized when conditions are normal and will de-energize
upon detec-tion of a Phase Failure. Terminals 65-66-67 are
pre-wired to TB1. Terminals 68-69-70, on the Relay Board,
provide an additional Form-C contact for the user.
3CR: Upon the detection of any of the alarms listed in
Section 4, 3CR will de-energize and the respective alarm
LED, on the membrane faceplate, will illuminate. The 3CR
relay is pro-grammed for fail-safe operation – therefore, it is
energized when conditions are normal and will de-energize
upon detection of an alarm condition. Terminals 71-72-73
are pre-wired to TB1.
When the optional horn/bell is ordered, terminals 74-75
control this device. Terminals 74-75-76, on the relay board,
provide an additional Form-C contact for the user.
4CR: This relay is used for all reduced voltage type of
controllers and is for factory use only. After a specified time
the acceleration relay switches the controller from reduced
voltage to full voltage. It is not used in across-the-
line starters.
5CR: Upon the detection of a Phase Reversal by the
controller card, 5CR will energize and the Phase Reversal
LED, on the membrane faceplate, will illuminate. Terminals
83-84-85 are pre-wired to TB1. Terminals 86-87-88, on
the relay board, provide an additional Form-C contact for
the user.
Refer to Section 3.5 of this manual for the Phase Reversal
DIP Switch settings.
6CR: The Future #1 relay is programmable by the user.
Refer to Section 6 for programming.
7CR: The ‘LRP’ relay is used to trip the shunt trip, housed
in the Circuit Interrupter’s (CB) frame, upon detection of a
Locked Rotor condition.
4. Main Display Panel
The main display panel, located inside the enclosure behind
the plexiglass panel, serves many operator interface
functions (refer to Figure 4, page 16):
• Status & Alarm LEDs
• Pressure Reading
• 3-Phase Voltmeter
• 3-Phase Ammeter
• Start & Stop Pressure Settings
• Weekly Timer Setting
• Status & Alarm Messages
• Elapsed Time Meter (Hours)
• Number of Operations
• Programming Functions
The software version of the controller can either be viewed
upon power up, on the LCD display, or on the Status printout
(refer to 6.2).
The controller will initially display pressure. To step between
readings, refer to Section 4.3.
6 IM05805001K
4.1 Function Keys
4.1.1 UP & DOWN ARROW and MENU
The UP ARROW, DOWN ARROW and MENU function
keys, located on the membrane faceplate, are used to the
program the controller. Refer to Section 6 for programming
the controller. The UP ARROW and DOWN ARROW keys
are also used to scroll through the readings found on the
LCD display (Section 4.3).
4.1.2 ACK.ALARM & STEP
The ACK.ALARM key, located on the membrane faceplate,
is used while programming the controller, either to enter data
into memory or to acknowledge the current data displayed on
the screen.
Depressing the ACK.ALARM key acknowledges all
alarm conditions (except for Locked Rotor), and resets
the Common Alarm Relay, 3CR. Note that the respective
alarm LED’s remain lit until the Reset key is pressed. It
is also used to review the previous 2048 status/alarm
conditions via the LCD display.
As well, a duplicate ACK.ALARM black pushbutton and a
STEP pushbutton are hard wired on the enclosure flange.
They allow the user to operate the associated functions
without opening the controller door. The STEP pushbutton
allows the user to view controller data, one function at
a time.
4.1.3 Reset Button
The RESET key resets all relays and LED’s to their
original state.
4.1.4 Lamp Test Button
When pressed and held, the LED’s will illuminate
sequentially. This function can be utilized at any time
during the operation of the controller.
4.1.5 Time/Print Button
This button toggles between two functions. When initially
pressed the LCD display will prompt the user to hold the
button for 3 seconds, at which time an audible tone is heard,
after which the stored STATUS and ALARM conditions are
transmitted to the printer. If the print mode is selected for
auto print, the LMR automatically downloads the conditions
to the printer. The auto print mode is particularly helpful
during setup and testing of the controller.
When pressed again, the controller will indicate:
TOP: Actual Date & Time
BOTTOM: Weekly Test Time
BOTTOM: Quantity of messages stored in memory.
RIGHT
NOTE: To avoid paper build up inside of the enclosure, it is
recommended that the Print Mode be selected as Manual
during normal operation of the controller. Refer to Section 6.
Effective November 2003
4.2 Annunciators
All alarm and status indicators are of the LED type and
located in the top portion of the main display panel. Refer
to Appendix A, Page 18.
The LED indicators are color-coded as follows:
GREEN: Status Indicators
RED: Alarm Indicators
The STATUS LED’s indicate motor running conditions,
timer status and start demands.
The ALARM LED’s indicate the alarms as decreed by
NFPA, Pamphlet 20, in addition to other system and
external conditions.
NOTE: For software versions prior to and including V2.4,
the Common Alarm relay energizes. For V2.5 and greater
it will de-energize (fail-safe) upon detection of an alarm.
Listed below is a description of each STATUS / ALARM
condition in the order they appear on the membrane
faceplate.
4.2.1 Power On
This LED will turn on when AC power is detected.
4.2.2 Pump Running
The LMR monitors the auxiliary contact of the main RUN
contactor and upon detecting a contact closure, the PUMP
RUNNING LED will illuminate.
4.2.3 Run Period Timer (RPT)
The RPT LED illuminates during the timing sequence,
typically set for ten (10) minutes. Refer to Section 6 for
programming the controller.
(Not available on Foam Pump Controllers – see section
15.2 of this manual)
4.2.4 Sequential Start (Sequence) Timer
The Sequence Timer LED flashes while timing. Refer to
Section 6 for programming the controller.
4.2.5 Local Start
This LED will illuminate, after the Local Start pushbutton
is pressed, to indicate the system start demand.
4.2.6 Remote Start
This LED will illuminate, after the Remote Start pushbutton
is pressed, to indicate the system start demand.
4.2.7 Deluge Valve
This LED will illuminate, after detection of the Deluge
Valve contact closure, to indicate the system start demand.
The Common Alarm relay, 3CR, will de-energize.
4.2.8 Interlock ON
This LED will flash to indicate that the controller is
in a locked out mode and is prevented from starting.
IM05805001K
4.2.9 Low Pressure
(*Not available on Foam Pump Controllers)
The ‘Start Pressure’, ‘Stop Pressure’ and ‘Low Pressure
Alarm’ programmed values affect this LED. This LED
can be used as a pre-warning to a pump motor start.
The LED will flash as set by the “LOW PRESSURE
ALARM” level”. The LED latches on and illuminates
continuously when the system pressure is equal to or less
than the “START PRESSURE” value. The LED turns off
when the motor stops either manually or automatically.
4.2.10 Phase Reversal
Due to the voltage monitoring of the system, the LMR will
detect and alarm on a Phase Reversal condition. The LED
will illuminate and its respective relay, 5CR will energize,
and the Common Alarm relay, 3CR, will de-energize.
4.2.11 Phase Failure
Due to the voltage monitoring of the system, the LMR will
detect and alarm on a Phase Failure condition. The LED
will illuminate and its respective relay, 2CR, and Common
Alarm relay, 3CR, will de-energize.
4.2.12 Undervoltage / Overvoltage
Due to the voltage monitoring of the system, the LMR will
detect and alarm an Undervoltage or Overvoltage condition,
as programmed by the user. Their respective LED’s will
illuminate and the Common Alarm relay, 3CR, will de-
energize. The parameters are as follows:
Undervoltage: 5 – 30 %
Overvoltage: 5 – 20 %
Refer to Section 6 for programming the controller.
4.2.13 Fail To Start
If, after receiving a start signal, the LMR does not detect a
current greater than 20% of FLA (after an adjustable, user-
programmable time delay of 1-90 seconds) the Fail-to-Start
LED will illuminate and the Common Alarm relay, 3CR,
will de-energize. Refer to Section 6 for programming
information.
4.2.14 Low Suction Pressure
(For Foam Pump controllers refer to section 15.5 –
Low Foam Level)
A contact from an additional or external pressure switch is
connected between terminals 45-49. Its respective LED
will illuminate and the Common Alarm relay, 3CR, will de-
energize upon a contact closure. For Low Suction Shutdown,
refer to Section 6.2.
4.2.15 Relief Valve Discharge
The signal is provided by others and connected between
terminals 38-49. Its respective LED will illuminate upon
a contact closure.
4.2.16 Locked Rotor Trip
The controller card detects this situation and opens the
Circuit Interrupter (CB) via a shunt trip.
Effective November 2003
7
Once the controller trips after a locked rotor condition, upon
resetting the main switch the ‘LOCKED ROTOR TRIP’
LED will be illuminated and the LCD display will indicate
‘Locked Rotor Trip / Press Reset’. Pressing the RESET key
on the membrane faceplate will initialize the system and the
controller will be ready for use.
4.2.17 Emergency Start
Upon actuation of the Emergency Start handle, the
MSH microswitch generates an input to the controller
card, terminals 40-49, and the EMERGENCY START
LED illuminates.
4.3 LCD Display
The LCD display located on the main panel allows the
user to view; system pressure; 3-phase voltage and current;
weekly timer; start and stop pressure settings; elapsed
running time of the motor in hours; the number of start
requests; 2048 status/alarm messages.
All STATUS and ALARM conditions are stored in memory.
In addition to being printed, the most recent 2048 conditions
can be viewed on the LCD display via use of the external
black pushbuttons located on the enclosure flange.
The LCD display is also used when programming the
LMR Controller.
The STEP pushbutton, located on the enclosure flange, is
used to step through the ‘Controller Readings’ as seen on
the LCD display. Pressing this button at any time will cause
the display to change and view the next reading. The LMR
is fully operational while viewing the readings. With the
enclosure door open, the UP ARROW and DOWN ARROW
keys perform the same function. Caution must be taken with
the door open and power on. Only trained personnel should
be allowed inside the controller.
The displayed readings are as follows:
Pressure
All Voltages and Currents
V: _480 _480 _480
A: 125 125 125
Voltage Phase A-B
Voltage Phase B-C
Voltage Phase C-A
Current Phase A
Current Phase B
Current Phase C
Start Pressure Point
Stop Pressure Point
Weekly Test Time
Elapsed Time Meter
Number of Operations
Display Last Messages *
8 IM05805001K
Press ACK.ALARM to view the messages, then press STEP
to scroll through them. Press ACK.ALARM at any time to
exit messages and return to the system readings.
5. Operation of the Controller
With AC power applied and the main disconnect switch in
the ON position, the LMR is controlling and monitoring
the system.
The LMR can NOT be programmed while the pump is
running. During the programming of the unit, if the keyboard
is ignored for more than one (1) minute, the LMR will
automatically return to the automatic mode and will start
the pump upon receiving any start request.
5.1 Semi-Automatic or Automatic Operation
Controllers with a pressure switch, but with the Running
Period Timer (RPT) disabled, are capable of semi-automatic
operation only. Such controllers will start automatically
in response to the pressure switch but must be manually
stopped with the “STOP” pushbutton. For sprinkler or
standpipe systems where an automatically controlled
pumping unit constitutes the sole supply, the controller
shall be wired for manual shutdown (per NFPA 20).
Manual shutdown shall also be provided where required by
the authority having jurisdiction.
Provisions to convert automatic controllers to semi-
automatic operation, in affect disabling the RPT function,
is done so by ‘Enabling’ the MANUAL STOP MODE.
Refer to section 6.2 for programming of this function.
Controllers fitted with the RPT option are capable of fully
automatic operation. Such controllers will start automatically
in response to the pressure switch and stop automatically
when the pressure has been satisfied and the RPT has
timed out.
In all situations, if the water pressure is NOT above the
programmed start point, the pump will stop while the
STOP pushbutton is held closed. Upon releasing the STOP
pushbutton, the pump will restart. Note that the RPT will
reset each time the STOP pushbutton is pressed.
Furthermore, if the controller is started manually, either
by the local/remote start pushbutton or emergency handle,
then it MUST be stopped manually by depressing the
STOP pushbutton.
5.2 Run Period Timer
(Not available on Foam Pump Controllers – see section
15.2 of this manual)
The Run Period Timer (RPT) performs the automatic
stopping function in a Fire Pump Controller after a start
initiated by the pressure switch during automatic operation.
The purpose of the RPT is to ensure that the pump motor is
not subjected to frequent starts in response to the pressure.
Refer to Section 6 for programming of the RPT.
NOTE: The RPT timer must be reset to ten (10) minutes
when the controller is placed in service.
Effective November 2003
5.3 Sequential Start Timer
The Sequential Start Timer is standard in all LMR electric
fire pump controllers.
“The controller for each unit of multiple pump units
operating in parallel shall incorporate a sequential timing
device to prevent any one motor from starting simultane-
ously with any other motor. If water requirements call for
more than one pumping unit to operate, the units shall start
at intervals of 5 to 10 seconds. Failure of a leading motor
to start shall not prevent subsequent pumping units from
starting” – NFPA, Pamphlet 20, Chapter 7.
The sequential start timer (SST) delays the starting of a fire
pump in response to the pressure switch. It does not delay a
pushbutton or emergency handle start. Refer to Section 6
for programming of the SST.
On pressure loss, if the pressure switches operate more or
less simultaneously, the starting of all but the lead pump
must be delayed. This ensures that inrush currents of all the
pump motors are not simultaneously imposed on the power
supply. With a SST in each controller, any pump may be
selected as the lead pump by appropriate setting of the
timers. If the lead pump restores the pressure in less than
the time delays applied to the lag pumps, then the lag pumps
will not start.
In addition, the provision of a sequential start timer, set
to a few seconds delay, will prevent the lead pump controller
from responding to momentary hydraulic transient pressure
loss which would otherwise start the fire pump unnecessarily.
The SST can be programmed from 0 – 300 seconds.
Typically, each pump should be delayed by 5-10 seconds
from the pump ahead of it. If hydraulic transients are a
problem, all timers can be adjusted for a few seconds
extra time delay.
5.4 Phase Failure & Phase Reversal
The LMR monitors all three incoming phases and can detect
both Phase Failure and Phase Reversal conditions. Each has
its own relay with a Form-C contact wired to TB1. The
additional Form-C contact is accessible to the user and
located on the relay board.
5.5 Weekly Test Timer
Each controller comes standard with the ability to test the
motor. Normally the pump is exercised once every 1-4 weeks
for a few minutes. Note that the Weekly Test Timer is a
24-hour clock.
The programmed test date can be viewed on the LCD
display by pressing the TIME/PRINT key on the membrane
faceplate. If the Weekly Test is not programmed, the display
will show ‘NO WKLY TEST’.
If programmed for a Weekly Test, the controller initiates
the starting sequence by energizing 1CR on the relay board.
Once the test is completed, and no other starting causes exist,
the controller will automatically de-energize the main
contactor, thus stopping the motor.
Refer to Section 6 for programming.
IM05805001K
6. Programming of the Main Controller
NOTE: The controller can NOT be programmed when the
motor is running. When programming, the LMR does not
control the system. If the programming of the unit is ignored
for one (1) minute, the controller will return to the automatic
mode and will start the motor should it detect a start signal.
Otherwise, the programming mode can be exited by selecting
“Return to Auto Mode” on the LCD display or pushing the
RESET key at any time.
The LCD display will prompt the programmer with data
and allow the operator to modify the program using a
combination of the ‘UP ARROW’, ‘DOWN ARROW’,
‘ACK/ALARM’ and ‘MENU’ keys. See Figure 4.
The displayed parameter value indicates the present setting
|of the controller. Located above the UP ARROW, DOWN
ARROW and ACK./ALARM keys are designated symbols
and/or words describing their function. These keys are used
to increase, decrease or accept programmed values.
6.1 To Program the Controller
Ensure that the pump is NOT running. Press and hold the
‘MENU’ key, located on the bottom right hand corner of the
membrane faceplate, for 3 to 5 seconds. Once the “MENU
MODE CATEGORIES” message appears, press the
‘ACK./ALARM’ key. You are now ready to program
the controller.
NOTE: While programming the LMR, pressing the RESET
button at any time will return you to the normal running
mode of the controller.
Refer to Figure 5, page 17, for the programming menu.
By following the drawing on page 217, you can move from
one parameter to the next by pressing the ‘MENU’ key.
Note that this does not affect the value of the parameter
currently displayed.
To change a parameter, press the ‘ACK/ALARM’ key.
The value can be increased, decreased or modified by use
of the UP ARROW and DOWN ARROW keys. Once set,
press ‘ACK/ALARM again to enter the displayed data
into memory.
For example, if the parameter displayed is ‘CHANGE
DATE’, press ‘MENU’ key three times to access the ‘RUN
PERIOD TIMER’ parameter. Press ‘ACK/ALARM’ to
change the RPT time and UP ARROW or DOWN ARROW
to increase or decrease the value. Pressing ‘ACK/ALARM’
again will enter the selected value into memory and proceeds
to the next parameter.
Programmable Ranges
Pressure (Stop/Start): 0-600 PSI
Pressure Deviation: 0-50 PSI
Run Period Timer: 0-45 minutes
Sequential Start Timer: 0-300 seconds
Acceleration Timer: 0-15 seconds
Weekly Test Timer 1-52 weeks
Overvoltage: 5-20 %
Undervoltage: 5-30 %
Low Suction Shutdown Enabled or Disabled
Effective November 2003
9
6.2 PROGRAM DESCRIPTIONS
Refer to the ‘LMR PROGRAMMING MENU’ affixed inside
the enclosure door and/or Figure 5, page 17.
6.2.1 Change Date
Factory set, however, this parameter allows the user to set
the current date.
6.2.2 Change Time
Factory set, however, this parameter allows the user to set
the current time.
6.2.3 Weekly Timer
For software versions up to and including V2.4, this function
allows the user to set the controller to automatically start
and stop the engine once per week. Select the day and time
(24-hour clock) for this parameter to function. Once selected,
choose the run time desired, in minutes. The pump will now
start once per week as programmed.
For software versions V2.5 and greater, the weekly timer is
selected as the number of weeks between tests.
You can view the status of the Weekly Test date by depress-
ing the TIME/PRINT button twice. If an ‘*’ appears on the
display, the test will take place that week.
If you wish NOT to exercise the motor, change the “Day”
setting to ‘NONE’.
6.2.4 Run Period Timer
(Not available on Foam Pump Controllers – see section 15.2
of this manual)
To activate the RPT, the MANUAL STOP function must be
‘Disabled’ (see below in this section). When the motor is
started in response to the pressure switch, it will continue to
run for the duration of the RPT, in minutes. Once timed out,
if no further starting causes prevail, the motor will
automatically stop.
If the STOP pushbutton is depressed at any time during the
timing of the RPT, the motor will stop and the RPT will reset
to zero. Upon releasing the STOP pushbutton, if a starting
cause is prevalent, the motor will restart.
If the motor is started manually, either by the start push-
button or emergency handle, the RPT has no affect and the
motor must be stopped manually.
If the MANUAL STOP function is ‘Enabled’, the RPT
does not affect the operation of the controller and
becomes inoperative.
The timing range for the RPT is: 0-45 minutes
NOTE: The RPT timer must be reset to ten (10) minutes
when the controller is placed in service.
6.2.5 Language
The language can be selected for English, French or Spanish.
Future Enhanced versions will include additional languages.
10
6.2.6 Acceleration Timer
This timer is used in conjunction with all Reduced Voltage
Starting controllers. The programmed value determines the
amount of time the ‘start’ contactor remains in the circuit
during initial starting of the motor. The default, and
recommended, setting is 2 seconds.
The timing range is: 0-15 seconds
6.2.7 Pressure Transducer
(For Foam Pump controllers refer to section 15.3 –
ressure Transducer)
When selected as YES, the controller will start based on the
signal from the pressure transducer.
When selected as NO, the pump will start when the control-
ler detects a contact closure between terminals 39-49, i.e.
pressure switch start.
For both starting conditions above, the Sequential Start
Timer is activated when selected.
6.2.8 Fail-To-Start
For software versions V2.7 or greater, select the time delay,
1-90 seconds, to initiate a Fail-To-Start alarm. Typically set
at 5-10 seconds.
6.2.9 Pressure Start Point
The value programmed determines at what pressure the
controller will initiate a start command to the motor.
The pressure range is: 0-600 PSI
(If the pressure transducer is disabled in the controller
firmware, this function is disabled for either a standard
LMR or Foam Pump Controller.)
6.2.10 Pressure Stop Point
The value programmed determines what pressure the system
must reach before the controller will STOP the motor, via the
RPT timer. If the actual pressure does not exceed the STOP
pressure value, the motor will continue to run.
The pressure range is: 0-600 PSI
(If the pressure transducer is disabled in the controller
firmware, this function is disabled for either a standard
LMR or Foam Pump Controller.)
6.2.11 Low Pressure Alarm
This function serves as a pre-alarm for low pressure. At the
programmed value, the ‘LOW PRESSURE’ LED on the
membrane faceplate will flash until the motor starts, at
which time the LED will remain on continuously.
If the motor does not start, the LED will flash only and turn
off once it surpasses the programmed ‘Low Pressure’ value.
(If the pressure transducer is disabled in the controller
firmware, this function is disabled for either a standard
LMR or Foam Pump Controller.)
6.2.12 Low Suction Shutdown
This function monitors a contact closure between terminals
45-49. If shutdown is disabled, its respective LED will
Effective November 2003
IM05805001K
illuminate, the Common Alarm Relay, 3CR, will de-
energize, and the pump will continue to run.
If shutdown is enabled, to prevent the controller from
respond-ing to a momentary pressure loss (which would
otherwise shut down the fire pump unnecessarily), a time
delay must be programmed to ensure a steady state. The
shutdown time delay is selectable between 0-30 seconds.
Upon detecting a steady state contact closure, the pump
will turn off. The reset mode of the pump is user selectable.
For AUTOMATIC reset, a time delay between 0- 30 seconds
is selected, after which the controller observes the input for
an open contact. If the contact remains closed, the controller
will not allow the pump to restart. If false, the controller
will function as normal and respond to a start signal.
If MANUAL reset is selected, the ACK ALARM pushbutton
must be depressed to reset the controller. If the situation
continues to exist, the controller will not restart the pump
and the alarm will reappear.
After a power loss, if programmed for shutdown and the
input is true, the controller will not start and will follow
the reset method as selected.
The LCD display will indicate ‘Low Suction Shutdown’
in both situations.
Note: Selection of the Low Suction Shutdown function
will not shutdown or prevent the controller from starting
on remote or local start.
NFPA 20, Section 2-9.9, specifically prohibits the install-
lation of any device in the suction piping that will restrict
starting or stopping of the fire pump. EATON Cutler-
Hammer assumes no liability when this function is used.
6.2.13 Program Future #1 Relay, 6CR
(For Foam Pump controllers refer to section 15.6 –
Low Foam Interlock)
This parameter allows the user to choose the method for
energizing the Future #1 Relay.
If (Input = Output) is selected, the relay will energize when
a dry contact input is detected between terminals 46 &49.
It will remain energized until the Reset key is pressed on
the membrane faceplate.
If (Low Pressure) is selected, the relay will energize at the
programmed ‘Low Pressure’ value. This function and relay
can also be used to indicate a ‘Low-Low Pressure’ situation,
if programmed lower than the start pressure value.
The Future #1 relay can be user programmed for any one of
the following conditions:
Input= Output, Load Shed, Pump Run, Motor Overload,
Overvoltage, Undervoltage, Low Suction, Interlock On,
Fail-To-Start or Low Pressure.
6.2.14 Pressure Deviation
This value determines how often to print system pressure
fluctuations as programmed by the user. In effect, it performs
as a chart recorder.
IM05805001K 11

For example, if 10 PSI is programmed, each time the system The programmable range is: 5-30 %
pressure fluctuates by 10 PSI, up or down, the actual pres-
sure is recorded in memory and printed, tagged with a date 6.2.22 Print Routine
and time. This method avoids continual, time-based printing If selected for Auto, the messages will print immediately
of unnecessary pressure values. without any user intervention.
(If the pressure transducer is disabled in the controller If selected for Manual, the messages will be stored in the
firmware, this function is disabled for either a standard controller’s memory and will print once the TIME/PRINT
LMR or Foam Pump Controller.) key is pushed and held for 3 seconds. Refer to section 4.1.
6.2.15 Current Pressure To avoid paper build up inside the enclosure, it is
Allows the user to view the actual pressure during recommended that the print mode be selected as
programming of the LMR. ‘MANUAL’ during normal operation of the controller.
(If the pressure transducer is disabled in the controller
6.2.23 Exiting the Menu
firmware, and a remote device is connected to the Pump
Start input, the LCD Display will indicate “OK” if the input Pressing the Reset key at any time while in the menu system,
contact is open, or “LOW” if the input contact is closed.) will exit the menu system and return to the automatic mode.
6.2.16 Elapsed Time Meter Any changes made to the program will be saved.
This parameter allows the user to reset the elapsed run time 6.2.24 Print Status
value to zero. Display is in 1 hour increments.
If selected as ‘NO’, a Status report will not print when
The LMR monitors and records the run time of the motor, exiting the programming menu. If selected as ‘YES’, after
in hours, via feedback of the main run contactor’s auxiliary exiting the program mode, and the Time/Print button is
contact (terminals 33 and 49). The actual run time can be pressed for 3 seconds, the programmed parameters and
viewed by the LCD display as described in Section 4.3 of selected controller readings will be printed.
this manual.
A status report can also be printed when not in the
6.2.17 Number of Operations programming menu, by pressing and holding the
ACK.ALARM key for 3 seconds.
This parameter allows the user to reset the number of
operations count to zero. A sample status printout is shown below:
The LMR monitors and records the number of start requests, SO=Shop Order CO=Customer Order
via feedback of the main run contactor’s auxiliary contact
(terminals 33 and 49). The actual count can be viewed by
the LCD display as described in Section 4.3 of this manual.
6.2.18 Sequential Start
This parameter allows you to program a start delay after a
start request. To bypass the start delay, set the parameter
to zero.
The programmable range is: 0-300 sec
6.2.19 Manual Stop
(For Foam Pump controllers refer to section 15.1 –
Stop Mode)
If ‘Enabled’, once started, the motor MUST be stopped
manually by depressing the STOP pushbutton located on
the flange, regardless of the starting cause. If ‘Disabled’,
the RPT becomes operative on automatic starts.
6.2.20 Overvoltage
This parameter will set the value at which the Overvoltage
LED turns on and the Common Alarm Relay, 3CR,
de-energizes.
The programmable range is: 5-20 %
6.2.21 Undervoltage
This parameter will set the value at which the Undervoltage
LED turns on and the Common Alarm Relay, 3CR,
de-energizes.

Effective November 2003

12 IM05805001K

6.2.25 Load Shed 7.1 Printer / Recorder

The load shed function is used primarily with automatic Mounted inside the enclosure, the printer-recorder provides a
trans-fer switch units. When a transfer switch unit is in hard copy status report of all alarms, events, voltage, system
emergency mode, and there is a call to start – the LMR pressure, weekly test timer and programmed parameters of
controller will send a signal to an external circuit breaker the controller. Each alarm printout is stamped with the time
which will turn off electrical loads within a facility. At the and date that can be used as a trouble-shooting tool to
same time, a user programmable 0-15 second time delay is determine start-up causes and exact times of all events.
initiated, which delays the controller from operating, thus
allowing the loads to be fully shed prior to the controller
turning on.
Messages indicating “Transfer Switch in Emergency” and
“Load Shed Closed”, are stored in memory for printing and
viewing. The load shed time delay will not be activated if
an emergency start is initiated.
7.0 Alarm/Status Messages
The LMR Fire Pump Controller is equipped with a dot
matrix thermal printer for troubleshooting and alarming
purposes. It also serves as a pressure chart recorder.
Each alarm/event is stamped with the date and time of the
occurrence. Note that all alarms, in addition to being printed,
can also be viewed via the LCD display or downloaded to a
computer via an RS232 link. A cable and special software is
required for downloading to a computer. If required, please
contact Cutler-Hammer. Refer to section 4.3.

A sample printout of the alarm messages is found below:

NOTE: Printer shipped with controller may differ than
shown above.
7.1.1 Operating Procedure
The printer-recorder is shipped from the factory with two
rolls of paper.
Caution must be taken while inside the controller to avoid
electrical shocks.
The functions of operating controls are as follows:
Control Function
L.E.D. Indicates power on when green, paper out
when orange.
Switch Power off in down position. Power on in
up position.
Latch To secure main body of the printer to
mounting enclosure.
7.1.2 Self Test Function
To activate self-test feature, press and hold the reset button.
While still holding the reset, press and hold the feed button.
After holding for 1 – 2 seconds, release the reset and feed
buttons (reset first). To stop the self-test before the end of
the message, power down the printer.

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IM05805001K 13

7.1.3 Paper Loading

Remove printer chassis from enclosure by turning the latch
counter clockwise. Pull out chassis until it stops.
Install the paper spindle into a new roll of thermal paper.
Position the roll of paper so that it will feed from the top,
then place the roll and spindle into the paper support
brackets, makingcertain that the paper is level. It is
recommended that square and clean cut edge is used
for entry of paper into the printer mechanism – scissor
cut preferred.
To load paper, turn on the power. Now feed the cut edge
of the paper into the guide until the paper stops. Press feed
button, paper will advance as long as button is held. Feed
paper until lead edge lines up with paper cutter.
At this time it is recommended that a self-test be performed
to ensure that the paper is installed correctly, (thermal side
up) and that it is feeding properly.
In the event of a paper jam condition do not force the paper
into the unit, or try to pry the paper out of the unit, this may
damage the thermal print mechanism. Disconnect primary
power and interface cable before servicing the unit. Carefully
remove paper with a set of tweezers, or a small pair of needle
nose pliers. If the paper cannot be cleared, remove the face
plate by removing the five Philips head screws and nuts
holding the face plate. This will allow access to the printer
mechanism. Once paper is cleared from the mechanism,
re-assemble the unit. At this time, re-load paper.
NOTE: Do not remove jumpers inside of printer.

7.1.4 Replacement Paper Type

The printer-recorder uses a thermographic printing paper
on a 2-3/4” diameter roll which is 2-1/4” wide and having
a plastic core with a 7/16” hole. Suitable paper is available
at most office-supply stores. See list below depicting the
office supply stores and their respective catalog number
for the paper.
NOTE: If the end of the paper rolls are taped, extra caution
must be taken when the colored stripe appears – indicating
the paper is running out. At this point turn the printer off and
replace the roll. Note that one or two messages may be lost
as a result.
NON-TAPED ENDED ROLLS
WILSONS: LAB CR722
TAPED ENDED ROLLS
STAPLES: 14485
GRAND&TOY: 7767000
OFFICE DEPOT: 302-232

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8. FIGURE 1: MAIN TERMINAL BLOCK – TB1

9. FIGURE 2: RELAY CARD

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10. FIGURE 3: TYPICAL SCHEMATIC

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11. FIGURE 4: MAIN DISPLAY PANEL

12. TABLE 1: POWER WIRE CABLE REFERENCE

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13. FIGURE 5: LMR PROGRAMMING MENU

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14. APPENDIX A: ANNUNCIATOR ALARMS

* Common ** Annunciator
Alarm Terminal Ref. Alarm 3CR & Relay Reset Relay # Alarm Print Out
Nos. Reset By: By:
MM/DD/YY, HH/MM/SS
Emergency Start 47 – 49 N/A Emergency Start
*** Future #1 MM/DD/YY, HH/MM/SS
Input = Output 46 – 49 6CR
Future #1 Closed
*** Future #1 MM/DD/YY, HH/MM/SS
46 – 49 6CR
(see below) (see below)
MM/DD/YY, HH/MM/SS
Fail to Start N/A N/A
Fail TO Start
Locked Rotor Pressing Pressing RESET MM/DD/YY, HH/MM/SS
Trip N/A ACK.ALARM button on 7CR
Locked Rotor Tip
Button on Faceplate
Low Suction Controller Flange MM/DD/YY, HH/MM/SS
Pressure 45 – 49 N/A
or Faceplate Low Suction Press
(will also
50S, 51S, reset 3CR) MM/DD/YY, HH/MM/SS
Overvoltage N/A
52S, SC O/V Phase x xxxV
50S, 51S, MM/DD/YY, HH/MM/SS
Phase Failure 2CR
52S, SC Phase Failure
50S, 51S, MM/DD/YY, HH/MM/SS
Phase Reversal 5CR
52S, SC Phase Reversal
Relief Valve MM/DD/YY, HH/MM/SS
Discharge 38 - 49 N/A
Relief Valve Dlsch.
50S, 51S, MM/DD/YY, HH/MM/SS
Undervoltage N/A
52S, SC U/V Phase x xxxV

* Common alarm relay, 3CR, de-energizes for all alarms. Resettable by ‘Ack’ pushbutton on enclosure flange or display panel.
** Alarms arenot resettable if condition continues to exist. Pressing RESET will also reset the Common Alarm Relay, 3CR.
*** Future #1 relay will energize depending upon how it’s programmed. Other than Inpu t= Output, listed below are the
additional options.
The respective alarm message will be displayed on the printer and/or LCD display.

Future #1 Relay: Low Pressure

Fail-TO-Start
Low Suction Pressure
Interlock ON
Motor Overload
Pump Run

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IM05805001K 19

INSTALLATION & MAINTENANCE

MANUAL FOR LMR ELECTRIC
FOAM PUMP CONTROLLERS

15. FDF Foam Pump Controllers - 15.9 Proof Pressure Switch

Programming Description There is a Menu function called Proof Pressure Switch
When the controller is programmed as a Foam Pump within the menu system. It is selectable as either Enabled
Controller, it will work similar to the normal operation or Disabled. When the Proof Pressure Switch is enabled
with the following differences. the controller will function as outlined below:

15.1 Stop Mode The Deluge Valve and/or Pump Start Inputs are received.

The Stop Mode will automatically be programmed for The Sequential Start Timer (SST) will start – the pump will
Manual Stop and hidden from the menu system. not start at this time.

15.2 Run Period Timer After the SST has timed out, the controller will look at
the Future #1 (Proof Pressure Switch) input (Terminals
The Run Period Timer menu settings are hidden from the 46 & 49).
menu system.
If the Future #1 (Proof Pressure Switch) input has been
15.3 Pressure Transducer received, the pump will start. If a transducer is used for this
function, the controller will check to see if the pressure is
The pressure transducer will be automatically disabled, below the start point. If it is below the start point, the
but not hidden from the menu system. controller will start.
15.4 Programming Changes If the Deluge Valve or Pump Start inputs are removed while
If the controller has been programmed for Foam Operation the SST is in operation, the SST will stop timing and reset
and is changed back to normal operation, all menu items to zero.
that were disabled will return to factory defaults AS PER The controller will not scan the Future #1 (Proof Pressure
TABLE 1. Switch) input or pressure transducer until after the SST
15.5 Low Foam Level has finished timing.

All correspondence to Low Suction has been modified to Local and Remote Start inputs will ignore the Proof
read Low Foam Level. This includes alarm messages Pressure Switch and SST settings and will start the
stored in memory. controller immediately.

15.6 Low Foam Interlock 15.10 Interlock On

The Low Suction Shutdown function operated the same as When selected to operate for a foam application, the
in a standard controller, however, it will be referred to as Interlock On function will not lock out the pump and prevent
Low Foam Interlock. it from running when either a Remote Start or Local Start
input has been received. If the pump is running based on
15.7 Deluge Valve & Pressure Start Inputs Remote Start or Local Start, the Interlock will not shut the
pump down.
The Deluge Valve (Input 36) and Pump Start (Input 39)
inputs, require a normally closed contact input that opens
when there is a call to start.
15.8 Future #1 Relay
The Future #1 relay is factory set for Interlock On. It is not
user programmable for any other functions.

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16. FIGURE 6: FDF FOAM PUMP CONTROLLER MAIN DISPLAY PANEL

17. TABLE 2: FDF POWER WIRE CABLE REFERENCE

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IM05805001K 21

18. FIGURE 7: FDF SCHEMATIC

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19. FIGURE 8: FDF MAIN TERMINAL BLOCK: TB1

20. FIGURE 9: FDF RELAY CARD

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IM05805001K 23

FDM Medium Voltage

Fire Pump Controller
For SL-400 Medium Voltage Contactor and Starter
information, refer to manual: I.B. 48022.

21. FDM Medium Voltage Controllers -

Storage Power – Space Heater
To activate the space heater during storage, remove the test
plug from its’ socket in the Medium Voltage section of the
controller- and plug into either a 120VAC or 220VAC
external source.

21.1 Voltage Selection

21.1.1 Voltage Type
The FDM controller is factory set for MEDIUM voltage
from the factory.
21.1.2 Voltage Selection DIP Switch
DIP switch DP1, located on the main motherboard, is used
to select the correct voltage for each unit. The corresponding
DIP switch position for each voltage is as follows:

Voltage DP1
Position
1 2 3
2300 0 0 0
3300 0 0 1
4160 0 1 0
5500 0 1 1
6000 1 0 0
6300 1 0 0
6600 1 0 0
6900 1 0 0

21.1.3 Voltage Label

The FDM motherboard comes standard with a MEDIUM
voltage label affixed beside the DP1 DIP switch.

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24 IM05805001K

22. FIGURE 10: FDM MEDIUM VOLTAGE - DIMENSIONS

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IM05805001K 25

23. FIGURE 11: FDM SCHEMATIC

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26 IM05805001K

24. FIGURE 12: FDM MAIN TERMINAL BLOCK: TB1

25. FIGURE 13: FDM RELAY CARD

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IM05805001K 27

26. LMR Commissioning List

Read Completely Before Proceeding With Start Up

Sign-Off
Physical Inspection
Inspect for Enclosure Damage
Inspect for Component Damage within Enclosure
Controller Free of Debris (Inside and Outside Controller)
All Packing Material is Removed from Controller (i.e.- behind pressure switch)
All Components are Secure within Enclosure
All Moving Parts are Allowed to Move Freely
-Push Buttons
-Door Handles
-Manual Operator
-Micro Switch
-Contactors/Breakers
-Transfer Switch

Wiring Inspection
Inspect all Wiring to and from Controller
Compare rating nameplates on controller and motor.
All Electrical Connections are tight
All Wiring to and from Controller is Correct
-Motor
-Utility
-Emergency Power (for FT series)
-Field Connections (Remote Starters, etc)

Immediately Before Initial Start-Up

Check Pressure Switch Connections
-Ensure Pressure Switch is connected to pump discharge
-Check for leaks from Pressure Switch to incoming sensing line.
LMR Configuration Checklist
Change Date & Time
Set Weekly Run Timer - (If required)
Set Run Period Timer
Set Acceleration Timer - (reduced voltage models only).
Set Fail to Start Timer
Set Pressure Start Point
Set Pressure Stop Point
Set Low Pressure Alarm
Set Pressure Deviation
Set Sequential Start Timer

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28 IM05805001K

Enable/Disable Manual Stop as per requirements

Set Overvoltage
Set Undervoltage
Set “Print Status Report” to YES.

Initial Start-Up (Bump Motor)

Close and Securely Latch Controller Door
With Stop Button Pressed, close Isolation Switch/Circuit Breaker
-Power On Light should come on
Normal Condition: Pump does not start.
If Pump Starts - pressure start point needs to be adjusted (see programming flow chart on
controller door).
To ensure proper rotation of pump motor:
Push start button
Immediately push stop pushbutton
Check pump motor rotation direction
If pump rotation is incorrect:
Disconnect power to the controller
Advise the electrician to reverse any two motor leads

Operational Check
Turn power on to the controller.
Press “Lamp Test” Button on LMR display board to make sure all lights are operational
If above condition does not exist, set DP2 (switch 4) on the LMR board to one of the
following conditions
If phase rotation is correct and the display is showing phase reversal alarm, then refer
to the LMR Dip Switch settings drawing (attached).
Test Alarm Conditions with a Jumper Between Terminal #49 and …
#38 - Relief Valve Discharge
#45 - Low Suction Shutdown
#46 - Future #1 (if being used by customer)
Note: To clear the above alarms, push reset on the LMR display.
Test Starting Conditions with a Jumper Between Terminal #49 and …
#35 - Remote Start
#36 - Deluge Valve
#39 - Pump Start (if being used by customer)
Note: To stop the motor, push the stop button on the front of the controller.
Test Interlock Condition with Jumper (Terminal 49 & 37)
-With Jumper in, Motor should never start
* Measure Volts and Amps on each phase during commissioning and record in Start-Up
Report
* Check to make sure pressure switch responds appropriately to increase and decrease
in pressure
* Test Transfer Switch Operation with “AUTO TEST” switch
* Test Transfer Switch Operation with “Phase Loss and Phase Reversal” - (FT Models).
* See the programming flow chart on the inside of the controller door.

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IM05805001K 29

LMR Configuration Checklist

Confirm all settings below…
Date & Time
Weekly Run Timer - (If required)
Run Period Timer
Acceleration Timer - (reduced voltage models only)
Fail to Start Timer
Pressure Start Point
Pressure Stop Point
Low Pressure Alarm
Pressure Deviation
Sequential Start Timer
Enable/Disable Manual Stop as per requirements
Overvoltage
Undervoltage
Set “Print Status Report” to YES.
Before Leaving Site
Test printer by printing Status Report - and keep for your records.
Dump all printer messages contained in the memory.
(Hit time/print button for 3 seconds while printing - hit reset button until memory
is cleared).

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30 IM05805001K

27. Fire Pump Controller

Electric Start-Up Report
LMR Commissioning List
Job Site
Name:________________________________________ Fire Pump Manufacturer __________________
Address:______________________________________ Model _________________________________
Contact:_______________________________________ Serial # __________________
Phone: _______________________________________ Rating ________ GPM @ ______ psi
Date: ________________________________________ Static pressure______ psi
EATON Cutler-Hammer Representative: _____________________________________________________
Motor Manufacturer ______________________
Model __________________________________ HP _____________
Serial #. ________________________________ FL Amps_________
RPM ________ Voltage_________
3 Phase 60 Hertz
Locked Rotor Code_____ Service Factor _____
Design Letter _______
Jockey Pump Control
Model ________________________
Serial # _______________________
Start psi________ Stop psi________
Fire Pump Controller
Model _______________________ Reduced Volt Acc Time______
Serial # ______________________ Transfer Switch Motor Disc Time_____
Min Run Timer- Man/Auto
Re-Transfer Time______
Operational Tests
Open Circuit Volts V1-V2_____ V1-V3_____ V2-V3_____
Remote Alarm Contacts Tested Yes____ No____
Remote Alarm Contacts wired to Alarm Yes___ No___
Churn Volts ____
Churn Amps ____
Half Load Volts ____
Half Load Amps ____
Full Load Volts ____
Full Load Amps ____
150% Load Volts ____
150% Load Amps ____
Notes: Present for Test:
______________________________________________________________________________________
______________________________________________________________________________________
______________________________________________________________________________________
Fire Pump Controller left IN ____ OUT ____ of Service per _____________ of _____________________

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IM05805001K 31

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32 IM05805001K

EATON
Cutler-Hammer
403 East Lake Blvd., Airdrie, Alberta, T4A 2G1
Canada
Tel: 403-948-7955
Fax: 403-948-6967
www.chfire.com

© 2003 Eaton Corporation

All Rights Reserved
Printed in Canada
Publication No.: IM05805001K
November 2003

Effective November 2003