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WATER SO U R C E HE AT PUMPS
Installation,
Installation,
Operation and
and
Maintenance
Instructions
Storage:
Storage Store in a clean, dry and protected area.
Installation
Unit Placement-
Placement-Vertical
J 036 H H C
Voltage Unit Model number Unit Type Temperature Range Design Series
NOTES
1)DOWN ACCESS FILTER GUIDES ARE ABLE AS OPTION
2)USE A BACKUP WRENCH ON FITTINGS WHEN MAKING WATER
CONNECTIONS
3)DO NOT SCREW DUCTWORK INTO THE HEAT PUMP CABINET USE
HANGER RODS THE FLANGES PROVIDED ON FIL TER GUIDES AND BLOWER
(BY OTHERS) OPENING。
THREADED ROD
(BY OTHERS)
3/8”LOCKING NUT
TOP PANEL
ADJUSTABLE SLOT IN
HANGER BRACKET VIBRATION ISOLATION
GROMMET
WASHER
WASHER(BY OTHERS)
MUST COVER ENTIRE
HANGER BRACKET BOTTOM OF GROMMET
RETAINING NUTS
(BY OTHERS)
THREADED ROD
(BYOTHERS)
HANGER BRACKET
WASHER(BYOTHERS)
MUST COVER ENTIRE BOTTOM
OF GROMMET
RETAINING NUTS
(BYOTHERS)
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Water supply
Never operate the heat pump without water flowing through its 5. After it’s been completely cleaned and drained, fill loop with
water-to-refrigerant heat exchanger coil. This may cause severe water at an alkaline level of approximately pH 7.5.
damage to the unit.
6. Connect heat pump to the piping loop.
For proper water flow rates, refer to the unit catalog.
7. Make sure all entrained air is purged from loop and each unit
is operating at its specified flow rate.
Condensate Drain
See Figures 7 and 8
The condensate drain is set up for a 7/8-inch OD copper Figure 8: Condensate trap detail – horizontal unit
connection. The condensate pipe or hose installed must have a
minimum 1-inch trap in the condensate line. All condensate
piping must pitch away from the unit for proper drainage. Check
local codes for compliance.
7/8" O.D.
Figure 7: Condensate trap detail – vertical unit Condensate
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Electric supply
Diagram 1: Manual changeover thermostat
Electrical Service and Fusing
Warning: To avoid severe electrical shock, turn off power before
TERMINAL
○
R ○
Y ○
G○O○
B servicing controls.
STRIP
○
C Unit must be installed in compliance with NEC and local codes.
○
R
○
Y
○
G Route power wires through a properly sized disconnect switch.
Consult the wiring diagrams in this manual and inside the cover
○
L
○
O of the electrical box to complete the connection. See nameplate
for proper fuse sizing, minimum circuit ampacity and voltage
○
Sc
requirements. If an auxiliary electrical heater is used, it must be
○
Sy
installed with a power supply separate from the heat pump.
○
2
○
1
Control Wiring
See Diagrams 1 through 4
Diagram 2: Automatic changeover with night
setback All heat pump functions are controlled by remote thermostat and
must be wired as shown, using approved copper wire.
Common for Night Setback/Setup and Emergency Shutdown Input Signals (—)
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Electric supply
Diagram 5: Model L013~L030HLC -* wiring schematic
SCHEMATIC DIAGRAM B
J086-J142H: See the unit label for the detail electric diagram
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NOTES:
4. Interrupt 24 VAC power or remove the compressor input to reset the unit.
5. This unit has been factory-set with the jumpers in the indicated positions:
NORM NRS TEST AUTO MAN COM 24 VAC PILOTN NORMAL
6. The optional “Water Temperature Switch” (WT) is also included in the optional “Extended Range Package”
(EP)and the optional “Low Temperature Package” (TL).
7. A 24 VAC signal is produced between this wire and terminal “R” when the N.O. contacts from the optional
“Dirty Filter Switch” (DF) close.
8. The field connection to this optional “DF” lead is made through the perforated plastic grommet beneath the
terminal strip.
9. If the optional “Dirty Filter Switch” (DF) trips, it must be manually reset.
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Ductwork
UNIT
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Operation
Compressor
Mammoth heat pumps have been designed with switches that
protect the unit’s refrigerant system. They will automatically shut
down the compressor if refrigerant pressure rises too high or
Startup drops too low.
After installing, connecting ductwork and condensate lines and Note: Some thermostats will indicate a compressor shut-down
wiring, unit is ready for startup. Check all internal wire with a “reset” light.
connections and connections to external control devices.
If the compressor shuts down, turn the thermostat system
Make certain the thermostat system switch is in the “OFF”
switch off. Wait 10 minutes, then turn the switch back on and
position and the fan switch is in the “AUTO” position. Also, the
restart the unit. If the compressor shuts down again after only
electric box cover and access panels should be mounted in
brief operation, a problem exists and a qualified service person
place. You are now ready to turn on the power.
must be called in.
1. Turn the thermostat fan switch to the “ON” position. Unit General Service
blower should start.
Any repair or service on the unit must be performed by qualified
Note:: Unit may not start for 2-5 minutes due to random start service personnel.
Air Filters
Do not operate the heat pump without an air filter. Clean the
filters at least once every three months and more frequently in
dusty or unclean environments. Dirty filters will cause inefficient
heat pump performance.
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Freezestat – Includes a leaving water temperature sensor Sound Packages – Adds additional sound absorbing material
wired to the microprocessor board. If the water drops below to the unit casing.
the set point, the unit will lockout. See the wiring diagrams on the
previous pages for wiring details.
Cupro-
Cupro-nickel Heat Exchanger – Replaces the standard
copper inner tube of the water-to-refrigerant coaxial heat
DDC Controls – Includes a hinged sheet metal enclosure exchanger with cupro-nickel tube.
on the electrical corner panel to house the DDC unit controller.
The controller may be furnished by Johnson Controls,
Honeywell, Invensys, Siebe, Delta, Andover, TAC, Wattmaster, Down Filter Access – Replaces both the standard top and
Circon, Staefa; et al. Includes a reversing valve changeover bottom filter brackets on single circuit horizontal units with
relay. spring clips connected to two side brackets to hold the filter.
Spread the clips and the filter is removable from the bottom.
(This feature is standard for twin circuit horizontal units.)
Third Service Port – Includes an extra Shrader tap located
between the reversing valve and water-to-refrigerant coaxial
heat exchanger to allow for measurement of head pressure in Top Filter Access – Replaces the standard top filter bracket on
the cooling mode and suction pressure in the heating mode single circuit vertical units with an additional bracket on the side
for field-connection of a dual-acting water regulating valve. The to allow the filter to be removed from the top.
tap is labeled and capped.
Motorized Valve – includes a 2-position, spring return, normally Thermostat Remote Sensor – The specification of the
open water valve in the entering water line. If the compressor is controller on the WL2006 package
on, the valve is open. On loss of power, the
valve will spring open. See the wiring diagrams on the previous
pages for wiring details.
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Microprocessor
Condensate Overflow: A sensor in the drain pan electrically
senses the presence of water. Switch is tied to the safety
lockout circuit.
control
For a complete description of the operation of the Compressor Anti-
Anti-short Cycle: A 5-minute time delay
Microprocessor Control, see Operating Manual D-5. prevents compressor short cycling and extends motor life.
Basic Features
Optional Field Adjustments
Fan Speed Control: Adjusts fan speed 100-80
percent on single-circuit direct-drive units. No Random Start: A jumper allows elimination of the
random start feature.
Diagnostic LEDs:
Red = Fault in safety circuit.
Yellow = Compressor on (not blinking). Test Mode: A jumper allows elimination of all time delays to
Green = Power on (24 VAC is present at board). simplify unit checkout operation by qualified service personnel
only.
Random Start: Prevents power surges by delaying
unit startup by 5-35 seconds so that all units do not
start at the same time. Occurs only when unit comes Auto-
Auto-Reset: A jumper allows auto-reset of the safety trip.
off of either shutdown, The unit will automatically reset after 20 minutes.
unoccupied or high/low voltage modes.
C
MICROPROCESSOR CCG 24 VAC (–)
R
7 G 24 VAC
SEE NOTE 5 CC 8
13
Y (+) FAN LED STATUS:
ALARM 14 L COMPRESSOR Yellow “On” . . . . . . . . . . . Compressor On
9 1
1
O LOCKOUT ALARM Green “Off” . . . . . . . . . . . No 24 VAC
12
10 2 11 Sy REVERSING VALVE Green “On” . . . . . . . . . . . 24 VAC Present
11 3 3
Sc A.D. CONTACT (N.O.) Green “1 Flash” . . . . . . . . . Low Voltage
12 4 10
13 5 2 A.D. CONTACT (COM) Green “2 Flash” . . . . . . . . . High Voltage
15
14 6 16 1 ※SEE Red “Off” . . . . . . . . . . . . . . No Faults (Normal)
15 7 5 Red “On” . . . . . . . . . . . . . . Emergency Shutdown
16 8 6 4 ※NOTE
Red “1 Flash” . . . . . . . . . . . H.P. Fault
4 3 UNOCCUPIED INPUT
9 Red “2” Flash” . . . . . . . . . . L.P. Fault
6 NSB / U SIGNAL
2 Red “3 Flash” . . . . . . . . . . . W.T. Fault
5 EMERGENCY SHUTDOWN
8
2-HOUR OVERRIDE
7 DRY CONTACT
ALARM OUTPUT
TERMINAL
SIRIP
The microprocessor control board should be tested while Compressor: On a call for compressor function . . .
installed in a unit with a thermostat attached. “C” to “Y” terminals should read 24 volts.
Caution: When removing or jumping wires, be extremely Contact terminals “SY” to “SC” should read 0
careful not to short the secondary side or come in contact with line ohms. Terminals “SC” to #2 should now be open.
voltage.
Overflow Detector:
The following procedure outlines how to test the microprocessor Jumper from “SENSOR” terminal to ground unit should lock
control board’s individual functions while installed in a unit. out unit.
1. Move shunt #1 to “test” position. “L” to “R” terminals should read 24 volts if “COM / 24 VAC”
2. Apply voltage to the unit assuring the microprocessor control shunt is set to “COM”.
board is accessible for troubleshooting.
3. Take meter readings as indicated below. Lockout: Pull either wire HPI, LPI or AUX1 while
unit is running.
Fan Function: On a call for fan operation . . . Unit should lock out.
“C” to “G” terminals should read 24 volts. “L” to “R” terminals should read 24 volts if “COM / 24 VAC”
“L1” to “L2” line voltage should match incoming line voltage shunt is set to “COM”.
(208, 220, 230, 265, 380 or 460 volts).
Return shunt #1 to “RS” (random start) or “NO RS”
depending on application. Remove any additional jumpers
and return all wiring back to its original configuration.
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