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Technical Description of WY-130 - Vagão de Rejeito de Lastro
Technical Description of WY-130 - Vagão de Rejeito de Lastro
Self-propelled
Four-axle bogie
When the hopper car is connected in front of ballast undercutter, one tail car needs to be
connected as shown in drawing below:
Altitude ≤3000m
29321mm×3354mm×4620mm(EFC)
1
栢 宜 有 限 公 司
Union Park Company Limited
(A wholly owned subsidiary of China Railway Materials Commercial Corporation)
香 港 九 龙 尖 沙 咀 科 学 馆 道 9 号 新 东 海 中 心 210 室
Unit No. 210, New East Ocean Centre, 9 Science Museum Road,
Tsim Sha Tsui, Kowloon, Hong Kong.
Tel: (852) 2721 7333 Fax: (852) 2368 5157 Website: http://www.crmsc.com.cn
950mm±10mm(EFC)
3. Configurations
The car is mainly composed of underframe, storage hopper, four-axle bogie, power unit,
brake system, electrical and control system, hydraulic system, coupler and draft gear, floor
3.1. Underframe
A whole block spatial truss outline is formed by underframe, bracket of floor conveyor as
well as the storage hopper skeleton, which has large loading area and adequate strength,
rigidity. It consists of traction sill, corbel, side sill, horizontal connection beam and upper side
bearing, etc. Such structure has gone through finite element analysis to get to an optimum
design, to the maximum extent reducing tare weight and increasing loading capacity, thus
2
栢 宜 有 限 公 司
Union Park Company Limited
(A wholly owned subsidiary of China Railway Materials Commercial Corporation)
香 港 九 龙 尖 沙 咀 科 学 馆 道 9 号 新 东 海 中 心 210 室
Unit No. 210, New East Ocean Centre, 9 Science Museum Road,
Tsim Sha Tsui, Kowloon, Hong Kong.
Tel: (852) 2721 7333 Fax: (852) 2368 5157 Website: http://www.crmsc.com.cn
The underframe is composed of middle sill, side sill, horizontal connection beam and
The storage hopper is a materials loading area that is composed of skeleton baffles at
both sides and the floor conveyor. With the materials storage corners ensured, the maximum
The storage hopper is made by anti-climate steels and welded with rectangular steel
At the inner side of storage hopper, macromolecule wear liner is provided to increase the
3.3. Bogie
The introduced four-axle bogie brings perfect running stability and reliability.
The frame of bogie is made by integral welded mode. Introduced material is Q345B
low-alloy steel.
The cleaner is fitted with HES wheel with axle load 25t. Introduced bearing is SKF
bearing. The tread of wheel and tread width, as well as inner side distance between wheels are
The power unit mainly consists of engine and pump station to supply power for
hydraulic system.
The diesel engine made by US. CATERPILLAR Company is equipped with reliable
performance and easy maintenance characteristics. The parameters for engine are:
Model C7 (engine exhaust comply with EPA Tier 3and EU Stage III)
3
栢 宜 有 限 公 司
Union Park Company Limited
(A wholly owned subsidiary of China Railway Materials Commercial Corporation)
香 港 九 龙 尖 沙 咀 科 学 馆 道 9 号 新 东 海 中 心 210 室
Unit No. 210, New East Ocean Centre, 9 Science Museum Road,
Tsim Sha Tsui, Kowloon, Hong Kong.
Tel: (852) 2721 7333 Fax: (852) 2368 5157 Website: http://www.crmsc.com.cn
Engine exhausting is located on the top of the wagon, exhausting pipe and silencer are
The under-suspended fuel tank, capacity is 1600L, is able to guarantee the wagon
Original imported pump station made by German STIEBEL Company will be installed.
The pump station can conveyor large power and torque, with tight structure, directly
connected with engine flywheel, and flywheel housing. It is designed with three oil pump
driving interfaces.
Brake system mainly consists of air brake system and hand brake device.
Air brake is composed by brake hose connector, angle cock, 103 type distribution valve,
auxiliary air reservoir, working reservoir, brake cylinder, centrifugal dust collector, cutoff
The basic brake riggings introduces tread-unit brake cylinder made by Faiveley
Electrical system mainly includes engine control, controls for power supply, illumination
of whole wagon as well as creeping travel control. It works under DC24V power.
The machine is equipped with power converter that can convert the DC24V into DC12V
to supply power for ATC system, radio and independent charger. The capacity and load of the
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栢 宜 有 限 公 司
Union Park Company Limited
(A wholly owned subsidiary of China Railway Materials Commercial Corporation)
香 港 九 龙 尖 沙 咀 科 学 馆 道 9 号 新 东 海 中 心 210 室
Unit No. 210, New East Ocean Centre, 9 Science Museum Road,
Tsim Sha Tsui, Kowloon, Hong Kong.
Tel: (852) 2721 7333 Fax: (852) 2368 5157 Website: http://www.crmsc.com.cn
240V, 60Hz stabilizing power outlets is provided inside driving cabin to allow the use of
portable computers.
The logic control of the whole wagon is carried out by PLC controller covering:
over-heat stop protection for hydraulic oil tank, interlocking of rotary direction and position
Debris Ballast Hopper Car is installed with a set of 24V battery to supply power for
engine start and during short period after engine stops. After the engine starts, a DC generator
will supply power and charge the battery, forming main power source of the wagon, after that
3.6.2. Illuminations
The working illumination is set in every working area to enable sufficient illumination in
night working.
The control system on each car controls start, stop of local floor conveyor and slewing
conveyor as well as the speed adjustment of the local floor conveyor. The emergency stop
button can be pushed to stop the whole train. The button is mounted on movable control box.
The centralized control function can set one car as control car as will, and control
working mechanisms of three cars. It can also be towed by other machines and controlled, as
ballast cleaner etc, in case of mantle relevant controller beforehand on these machines.
The items that can be controlled for Ballast Hopper Wagon from other machines (or
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栢 宜 有 限 公 司
Union Park Company Limited
(A wholly owned subsidiary of China Railway Materials Commercial Corporation)
香 港 九 龙 尖 沙 咀 科 学 馆 道 9 号 新 东 海 中 心 210 室
Unit No. 210, New East Ocean Centre, 9 Science Museum Road,
Tsim Sha Tsui, Kowloon, Hong Kong.
Tel: (852) 2721 7333 Fax: (852) 2368 5157 Website: http://www.crmsc.com.cn
Hydraulic system mainly consists of floor conveyor driven hydraulic system, slewing
conveyor driven hydraulic system, conveyor slewing hydraulic system and creeping travel
hydraulic system, etc. Each hydraulic oil pump is installed on the pump drive that connects
The driven motor of floor conveyor is capacity-timing loop comprising one set of
electrical proportion variable pump and four sets of variable motors. It can realize stepless
The slewing conveyor is introduced with the loop comprising ration pump and
low-speed/high torque ration motor. The moving speed of conveyor is not adjustable.
The right/left 45º swing and incline adjusting of slewing conveyor is enabled by
hydraulic cylinder.
The hydraulic system is set with radiator for hydraulic oil comprising oil pump and
ration motor.
The hydraulic components are introduced with SAUER and Parker production.
The obligated outer power input connect-plug on hydraulic system can drive operation
mechanism by outer source power while engine is stopped. Under above condition, the
working efficiency and performance is affected by flux and pressure of outer source power.
The fitted coupler and draft gear accord with the requirement of Brazil CVRD Company.
3.9.Floor conveyor
The floor conveyor is arranged at the bottom of storage hopper. Head and tail driven
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栢 宜 有 限 公 司
Union Park Company Limited
(A wholly owned subsidiary of China Railway Materials Commercial Corporation)
香 港 九 龙 尖 沙 咀 科 学 馆 道 9 号 新 东 海 中 心 210 室
Unit No. 210, New East Ocean Centre, 9 Science Museum Road,
Tsim Sha Tsui, Kowloon, Hong Kong.
Tel: (852) 2721 7333 Fax: (852) 2368 5157 Website: http://www.crmsc.com.cn
chain wheel is equipped. And double side roller chain driven is introduced between the chain
wheels.
The conveyor is fitted with four sets of driven motors and decelerators. Hydraulic motor
and retard driven is introduced. Such design can ensure the floor conveyor normal start and
rubber. The longitudinal extension intensity of rubber band is 300N/mm, working surface
The slewing conveyor is equipped at front end of the wagon, having the same structure
and driven mode as floor conveyor. With the slewing mechanism installed, the slewing
conveyor can rotate within the range of ±45°. The slewing mechanism is driven by hydraulic
cylinder. In case of any failure for the slewing mechanism, manual reset device can be available.
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栢 宜 有 限 公 司
Union Park Company Limited
(A wholly owned subsidiary of China Railway Materials Commercial Corporation)
香 港 九 龙 尖 沙 咀 科 学 馆 道 9 号 新 东 海 中 心 210 室
Unit No. 210, New East Ocean Centre, 9 Science Museum Road,
Tsim Sha Tsui, Kowloon, Hong Kong.
Tel: (852) 2721 7333 Fax: (852) 2368 5157 Website: http://www.crmsc.com.cn
The slewing conveyor is introduced with the rubber band same as floor conveyor uses.
Both front and rear bogies are installed with axle box loading alarm detection device. In
case of overloading, visual and audible alarm can be given out. In this way wagon
3.12. Painting
High quality NIPPON polyurethane painting will be used, which has good weatherproof
feature, hard film, excellent acid and alkali resisting, solvent resisting and humidity proof
performance. Standard painting scheme of the wagon shall be yellow chassis and car body
4.1. Functions
discharging
● Form into ballast cleaning train set together with ballast cleaning machine to realize
4.2. Characteristics
tare weight and increasing loading capacity to the maximal extent, i.e. increasing the
8
栢 宜 有 限 公 司
Union Park Company Limited
(A wholly owned subsidiary of China Railway Materials Commercial Corporation)
香 港 九 龙 尖 沙 咀 科 学 馆 道 9 号 新 东 海 中 心 210 室
Unit No. 210, New East Ocean Centre, 9 Science Museum Road,
Tsim Sha Tsui, Kowloon, Hong Kong.
Tel: (852) 2721 7333 Fax: (852) 2368 5157 Website: http://www.crmsc.com.cn
materials loading capacity to the maximal extent; in this way make the wagon more
● Floor conveyor and slewing conveyor have a good performance for heavy loading
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栢 宜 有 限 公 司
Union Park Company Limited
(A wholly owned subsidiary of China Railway Materials Commercial Corporation)
香 港 九 龙 尖 沙 咀 科 学 馆 道 9 号 新 东 海 中 心 210 室
Unit No. 210, New East Ocean Centre, 9 Science Museum Road,
Tsim Sha Tsui, Kowloon, Hong Kong.
Tel: (852) 2721 7333 Fax: (852) 2368 5157 Website: http://www.crmsc.com.cn
10
栢 宜 有 限 公 司
Union Park Company Limited
(A wholly owned subsidiary of China Railway Materials Commercial Corporation)
香 港 九 龙 尖 沙 咀 科 学 馆 道 9 号 新 东 海 中 心 210 室
Unit No. 210, New East Ocean Centre, 9 Science Museum Road,
Tsim Sha Tsui, Kowloon, Hong Kong.
Tel: (852) 2721 7333 Fax: (852) 2368 5157 Website: http://www.crmsc.com.cn
11
栢 宜 有 限 公 司
Union Park Company Limited
(A wholly owned subsidiary of China Railway Materials Commercial Corporation)
香 港 九 龙 尖 沙 咀 科 学 馆 道 9 号 新 东 海 中 心 210 室
Unit No. 210, New East Ocean Centre, 9 Science Museum Road,
Tsim Sha Tsui, Kowloon, Hong Kong.
Tel: (852) 2721 7333 Fax: (852) 2368 5157 Website: http://www.crmsc.com.cn
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