EG Series Screw Air Compressors Life source of industries 90-160 kw UPTIME” Se restion of RELIABILITY UG) established in 1960, designs and manufactures a wide range of comoressors. The Company has gained its reputation for design and manufacture of screw compressors through strategic partnershis and continuous esearch and development. Over the yeasit emerged a5 a multiproduct, muti-market enterprise providing total compressed cr in all | eGMeNIs, LG's desion capablitestrensiated into a wide range of products ranging from oibubricated and ollffee rotary screw compressors, reoprocating compressors and stentifugal compresso's.£1.i has its own manufacturing operators in China, France, Inda and Italy with subsidizes in Australia Brazil Indonesia, UAE and USA. The company is fast expanding ts global footprint attracting distributors ndcustomers with its latest generation EG Series The newEG Series electri powered screw compressos stands as proof of ELGTS spit of continuous development. Combining reliability with energy- efficiency, ELGi'snew EG Series compressor systems designed with improved features ike space-saving signticantreduction in nose evel efficient moisture separator low ci-cary over and user-rendly contrllet Moreover, low power and reduced maintenance needs ensue that operating costs wil remain ow throughaut the compressor life. The compressors manufacturedin compliance with applicable international standards (UL, ASME, (CEand others) and designed as per the interrational quality standards, MAXIMIZE 4 RELIABILITY EFFICIENCY PERFORMANCE tecrnorosy EG ) yiniize Series # NOISE LEVEL DOWN TIME PP MAINTENANCE OIL CARRY OVER Sciew compression elements are manufactured in-house using state-of the-art machining centres for rotor grinding and machining castings Of various sizes. Eli's exclusive Axis atends ensure energy-efficient compressed air supply forall demanding applications + Axis itend is powered by Ei’ effident profile rotors + Axis arend internal ubcated to eliminate oi leakage + Axis arend with 4x5 ground rotor combination lobes results in optimum efficiency at 100-115 psig (7-8 barg) and reduced compression losses provide better specific power consumption per KW + Axis arend has high volumetric efficiency and tigh isentropic eficency Global Series - The Technology Edge =="\ MAXIMUM Energy Efficiency Optimal Flow Control * The new generation intake valve with integrated blow down unit, solenoid fwich a actuators dood rl esas + The intake vei otinized fo dual made pets * Large eof the intake vae minimizes pressure drop ard suction lsses * Modulation unit ensures effective control of inlet air flow and maximizes pone! savings + Ait dual cartolopettes on modulation mee rom 10-60% in bang andin loedanoat mote fr loads below 60% * Constant pressure due to gradual opening or clesing of suction vale with tw cnt respect to demand (uti-point) control arf ako ftnlacanmt a * Option for selecting load-unloadimodulation auto dual mode forall lige 100 + screw compressor models as a standard feature * Smooth operation by modulation ensures longer life of aired, valves and al mechanical components. aso ensures no sudden spikes or érop in line pressure * Lowest power consumption in its dass of compressor controls, even with fluctuating loads esses wm » & 30 0 mH 9% Ww *\ MAXIMUM Reliability Efficient Air Filter System * Use of pre-ilters ensure clean air suction unit and enhances air fier life cle + Heavy duty dry type air filter ensure two ways of filtration by centifugal ation and by pape! fer certridge with 99.9% efficency * Optimaly sized high efficiency filter provides maximum fier ite and clean intake air * Air fiter with visual concition indicator and silencer for easy maintenance of the system + Automatic cleaning of air iter for every cycle of upload operations High Efficiency Drive System + Heavy duty TEFC squirel cage induction motor with class F insulation and1P55 protection for assured operation in dusty environment + Wide operating voltage +/- 10% + Mator selected for high ambient of 45°C with power variants 415V/A00V/380Vin 50 He = Metor wincng temperature lnted to Class remperotur se + opimized ertilaton syste fr col operations end reduced noise eves + Sod base ‘or reduced vation levels + Regressable tall bearings + Gasket for conduit box Drive Coupling + Ensues efficent power transmission with uniform load on bearing due to permanent alignment of arend and motor + Easy serviceability and replacement ofthe coupling element without dismantling the chive system Global Series - Highly Reliable™\ MAXIMUM Performance Efficient Air-Oil Separation OSBIC design The eifient zr-il separation by OSBIC (Oil Separation By Impact and Centifugal action) enables efficent separation of air and il, wth minimum pressure drop. The method enables separation of lin thre stages, delivering consistent ci-ee ar while inceesing te life of separator element Stage 1:Impact of air-oil mixture on the radial baffle plate reduces Kinetic energy Stage 2: Centrifugal action of aril mixture (spin down action) to shed ofthe cil parties Stage 3:Air with miner traces of oil wil enter the ait-ol separator element placed inside the tank to puriy the cir residual oil cary over lel is ppm * Smaller oil volume with industry lowest refil requirements + ASME design and CE/GB certified + Mirimm pressure éroo in tank * Leak proof langes wit O-rings ensure leak itee connections Integrated Moisture Separator as Standard * Designed to handle high humid compressed air outlet from atter-cooler + 99% of bull water removal by Impact and Centrifugal action with minimum pressure drop and. automatic cischarge of cllected water particles by float mechanism Efficient Air Cooling + The compressor is designed 1 operate in wide temperature range ftom O'C to 45°C with a very low aftercooler approach temperature * Sucker type, quiet ard high capacity colin fans reduce the input power while ensuring efficient coding air low * Unique cooting air path for aftercooler by means of dosed ai duct which separates cooing system from rest ofthe unit * Easy acces to cooler ceaning ensures fast maintenance and improves reliability Performance Control System + An advanced and inteligent Elgi control system matches the Global Seres compressor needs by providing precise and complete monitoring and contiols + Inteligentcontrcler enables remote monitoring, synchronizing with Distributed Control System and SCADA * The controle enables report generation viz. cumulative report, detailed repo forthe previous 15 days and faut report (Prevous 99 faults in chronological order wth real tme stamping ard ‘ype of faut) How loud is too loud? omnis aid. fanaa om ae fae [Pa botarne Gs Global Series - High PerformanceAccessories ‘nerati Airmate Variable am Air Receiver @P particulate Filter Frequency Drive Wolngpeaue 7.13 bag AM Worn Psa” ACW: -30m'min Capacty:$0-160 Dew poin?:+3° C POP 713009 Operating Pressure: 7-13 barg inult packace Fitvation Range 1 0.003 mio Dimensional Data L(Length) x W(Width) x H(Height) in mm 2830 x 1640 x 2125 Sucion cooing airoutet itt “er tttt tt Cooling aire teftside View FrontView Right side View Rear View ep View i 1. Air Intake Fiter AudOil How Diegran) 2. Suction Contol Valve 3. Airend 4. Dive Coupling 5. Electric Motor 6. Ai-Oil Separator Tank 7. Minimum Pressure Valve 8. Cooling Fan 8. Alter Cooler 10. Moisture Separater => coo“ AR 11. Automatic Drain => HoTAR yoke ES atom 14, AiO Separator =P HoToL 15. Oil Filter (spin-on) HOTAIRIOIL 16. Therma Valve Unit = vtute as Wie ce ood ae a = 50 He kw | HP mimin) dm barg psig barg psig Ko a8(A) Foo0s5 | 99) 125| 167 | S90 | 45 | 6 | 55 | m0 2700 5 £6 90-8 9 | 15) 66) 5857 2 |B 60 2700 15 (rcs | 07) 125 152| S38) 8 | 116 | 9 | 1305 | 2700 5 £6.90-11 9 | 15] 133} 470 10 | 145 | 11 | 1595 | 2700 75 Eo1055 | 10| 150| 199 | 706) 45 | 6 | 55 | 80 3100 5 £6 1108 110/150) 198} 706 7 | 102 | 8 | 1160 | 3100 75 EG1109 | 110| 150 | 18.4 | 649 8 1 9 | 1305 3100 15, FG 10-11 | 110) 150) 164 | 580 10) 145 | 11 | 1505 | 3100 15 eo13255 | 132/175) 243) 858) 45 | 6 | 55 | a0 | 3400 15 £G 1328 132/175) 242 | 8557 | 102 | 8 | 1160 | 3400 5 £61329 | 132) 175| 224) 71) 8 | 116 | 9 | 1305 3400 | 75, eo 13211 | 132) 175) 21 | 7010) as | tt | 595 | 3400 5 £G16055 | 160| 200] 291 | 1030) 45) 6 | 55 | 800 | 3700 6 £6 1608 to) 200 291 | 1026 7 | 102 | 8 | 1160 | 3700 75 | £61609 | 160) 200) 27.0) 954 8 1168 | 9 | 1305 3700 5 £G 160-11 | 160) 200 2405 850 10 M45 | 11 | 1595 | 3700 75 Not He ete) ste as per 1217 208 Amen a3 ta ald pene ef alder br teeth working pe "AD nce fh fl kag nena atthe set moxie ost * Sound eve eased as BO 13, Scar Een tm dare i dons, + 318 Dortoconapsingonmens espace a ijt age wo pr raeeTypical Compressed Air Supply system woos ff fF» Draintaps outer See ees: ELGi Brand Support & AIR UP. PR UPTIME comes standard on every EG Series Compressor © | © UPTIME Design ) UPTIME Components ) UPTIME Assurance For so many of our customers, seeing ‘believing. Tey know a qualy- bultmactine when they see it. ha's why every parton a ELGI compressor is 2 quali part, Fom our propetay ai ends, to our use of leak-ree hoses and piping. This speak to the engineeing and design of our products. Our RED is dedicate to designing machines that run cooler, cleaner and ionget.. hat are easy 10 sence. with longer service intenals DESIGN ASSURANCE 6 i COMPONENTS 6 World-Class Products. Global Reach. Local Service. Our rapidly expanding global footprint now spans 73 countries, 20, offices and more than 280 distributors. ELGI has its own manufacturing facilities in China, France, India and Italy. Additionally, ELGi has warehouse operations to stock units and parts in Australia, Brazil, UAE, Indonesia and USA. y Elgi Equipments Ltd. Sing, Coimbatore - 641065, nda, TE: 491 nal cnguity lg com Visit uaat- wore Ahmedabad Ph:( 1-79) 26989736, 20681274 Fax20587083 Bangalore Phx(vi-s») Distributed by: aaa 222302 2122479 Fan 2295274 Bhopal Phi9 1-75) 5PM 25783 Fax257458) Chennal Phs9 ets) 2817259281720, 28173 Pho 85 Fan 2573097 Hyderabed PhiQ1-40) 2700052000437, 27000391 Feca7O0088 Jipur P(N.) 2970120 Feu070121 Kochi, Ph(1-48) 230 FauiiSIO01 Kelkats PheO1-33) 221070, 2224271 Fa 22211272 Mumbai Phe {2161000, 2851077 Raa: 28S11601New Delhi Phi(I-11) 25497503, D5 ss644, 25928008 Fanc25159975 Pome Ph(91-20)27145284.27148802 Fax 7145749 Tirachengode Ph Gotsiscoeee Global Support Centre Pi - 509555 Fane +91-422-2573607 Inernutonsl Division Fa + 91-4 2125868, 2025860 Fas 0, France, lia Taly ngs, Brazil, China, France tadonesia ely Sila, Thailand, UAE, USA, ‘Toll free customer care number 1800 ~ 425 - 3544 Here is where we back cur pledge, with industyleading warantes, pars avaiabin, loaner machines and cll enters staffed by experts o Customers (0000201447015 ov