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Multiphase
Multiphase
Multiphase Flow
• Introduction p. 382
• Restrictions p. 429
Introduction
Multiphase flow refers to the situation where more than one fluid is
present. Each fluid may possess its own flow field, or all fluids may
share a common flow field. Unlike multicomponent flow, the fluids are
not mixed on a microscopic scale in multiphase flow. CFX-5 includes a
variety of multiphase models to allow the simulation of processes
which transport and bring into direct contact multiple fluid streams to
effect mixing, reaction, and separation.
This is the simplest model, in which all fluids share the same flow field.
It is suitable for modelling:
• Free surface flows where the interface is well defined.
Each fluid possesses its own flow field and the fluids interact via
interphase transfer terms. Two different sub-models are available
which differ in the way they model the interphase transfer terms. These
are:
The notation used in this chapter is defined in List of Symbols (p. 250)
and in Multiphase Notation (p. 385).
Terminology
The following terms are used in CFX-5 multiphase flow.
Multiphase Flow
Multiphase flow is a flow in which more than one fluid is present. In
general, the fluids consist of different chemical species, e.g. air-water.
In some applications, they may represent different thermodynamic
phases of the same species, e.g. steam-water.
For example, if cold wet particles are injected into a fast flowing stream
of hot air, the particles will be accelerated by interphase drag, they will
be heated up by heat transfer across the phase boundary, and they will
be dried by evaporation of water into water vapour at the phase
boundary.
Morphology
Dispersed Phase
A dispersed solid or dispersed fluid is one which is present in discrete
regions which are not connected. Examples are water droplets in air,
bubbles, and solid particulates.
Continuous Phase
A continuous phase or continuous fluid is one which forms a connected
continuous region. An example is air, when modelling rain drops in air.
Volume Fraction
Eulerian-Eulerian
Multiphase Notation
Different phases of fluids are denoted using lowercase Greek letters α,
β, γ, etc. In general, a quantity subscribed with α, β, γ, etc., refers to the
value of the quantity for that particular phase. For example, the volume
fraction of α is denoted rα. Thus, the volume Vα occupied by phase α
in a small volume V around a point of volume fraction rα is given by:
V α = rαV
ρ̃ α = r α ρ α
The material density, ρα, is the density of the fluid if it is the only phase
present, i.e. the mass of α per unit volume of α. The effective density
is the actual mass per unit volume of phase α, given that phase α only
occupies a fraction of the volume, i.e. the mass of α per unit volume of
the bulk fluid.
ρm = ∑ ρα r α
α
Multiphase Examples
The following are examples of multiphase flow.
As above, you need to use a multiphase model and define two distinct
fluids, Water and Air. In this case. Air is the Dispersed Phase, and
Water is the Continuous Phase.
For example, the two phases may be Water, the Continuous Phase,
and Sand, the Dispersed Phase.
Three-phase flow
Poly-dispersed flow
Multifluid Model
In the multifluid model there is one solution field for each separate
phase. Transported quantities interact via interphase transfer terms.
For example, two phases may have separate velocity and temperature
fields, but there will be a tendency for these to come to equilibrium
through interphase drag and heat transfer terms.
6r β
A αβ = --------
dβ
µ α C Pα
Pr αβ = ------------------
λα
where µα, CPα and λα are the viscosity, specific heat capacity and
thermal conductivity of the continuous phase α.
rαrβ
A αβ = -----------
d αβ
where dαβ is an interfacial length scale, which you must specify. This is
done on the Multiphase Options (p. 1088 in CFX-Build: Chapter 4)
form in CFX-Build.
By way of example, suppose we have oil-water flow in which we may
have either water droplets in continuous oil, or oil droplets in
continuous water, in the limits r α → 0 , r β → 0 respectively. Then, a
simple model for interfacial area density which has the correct
behaviour in these two limits is given by:
6r α r β rαdβ + rβdα
A αβ = ------------------------------- ⇒ d αβ = -------------------------------
rαdβ + rβdα 6
ρ αβ U β – U α d αβ
Re αβ = --------------------------------------------
µ αβ
where ραβ, µαβ, CPαβ and λαβ are the density, viscosity, specific heat
capacity and thermal conductivity of the mixture respectively, defined
by:
ρ αβ = r α ρ α + r β ρ β
µ αβ = r α µ α + r β µ β
etc.
Momentum Equations
∂
( r ρ U ) + ∇•( r α ( ρ α U α U α ) )
∂t α α α
T
= – r α ∇ p α + ∇•( r α µ α ( ∇U α + ( ∇U α ) ) ) + S Mα + M α
where:
• The above momentum equations are valid for fluid phases only. For
dispersed solid phases, additional terms are present representing
additional stresses due to particle collisions.
Continuity Equations
∂
----- ( r α ρ α ) + ∇ • ( r α ρ α U α ) = S MSα (Eq. Sol.-74)
∂t
where:
This is simply the constraint that the volume fractions sum to unity:
∑ rα = 1 (Eq. Sol.-75)
α=1
Pressure Constraint
Mα = ∑ Mαβ
β≠α
Note that interfacial forces between two phases are equal and
opposite, so the net interfacial forces sum to to zero:
( M αβ = – M βα ) ⇒ ∑ Mα = 0
α
The total interfacial force acting between two phases may arise from
several independent physical effects:
D L LUB VM TD
M αβ = M αβ + M αβ + M αβ + M αβ + M αβ + M S + ....
Interphase Drag
The following general form is used to model interphase drag force
acting on phase α due to phase β.
(d )
M α = c αβ ( U β – U α )
For low Mach number flows, the drag exerted on an immersed body by
a moving fluid arises from two mechanisms only . The first is due to the
viscous surface shear stress, and is called skin friction. The second
is due to the pressure distribution around the body, and is called the
form drag. We denote the continuous phase by α and the dispersed
phase by β. The total drag force is most conveniently expressed in
terms of the dimensionless drag coefficient,
D
C D = --------------------------------------------
1 2
--- ρ α ( U α – U β ) A
2
2 3
πd πd
A p = --------- V p = ---------
4 6
where d is the mean diameter. The number of particles per unit volume,
np is given by:
rβ 6r β
n p = ------- = ---------
Vp 3
πd
1
D p = --- C D ρ α A p U β – U α ( U β – U α )
2
3 CD
D αβ = n p D p = --- -------- r β ρ α U β – U α ( U β – U α )
4 d
Comparing with the momentum equation for phase α, where the drag
force per unit volume is:
(d )
D αβ = c αβ ( U β – U α )
we get,
(d ) 3 CD
c αβ = --- -------- r β ρ α U β – U α
4 d
(d ) CD
c αβ = -------- A αβ ρ α U β – U α
8
CFX-5 offers several different models for the drag curve, and also
allows you to specify the drag coefficients directly.
24
C D = ------, Re « 1
Re
For particle Reynolds numbers which are sufficiently large for inertial
effects to dominate viscous effects (the inertial or Newton’s regime),
the drag coefficient becomes independent of Reynolds number:
5
C D = 0.44, 1000 ≤ Re ≤ 1 – 2x10
This has been done in detail for spherical particles. Several empirical
correlations are available. The one available in CFX-5.5.1 is due to
Schiller and Naumann (1933) [7]. It can be written as follows:
This should only be used for solid spherical particles, or for fluid
particles that are sufficiently small that they may be considered
spherical. For non-spherical particles, the user should supply the drag
curve from experiment.
On the other hand, the Wen Yu correlation is valid for solid phase
volume fractions at least up to 0.2, and possibly higher.
Note that this has the same functional form as the Schiller Naumann
correlation, with a modified particle Reynolds number, and a power law
correction, both functions of the continuous phase volume fraction rc.
You can select this Drag Curve by selecting to use the Wen Yu Drag
Model on the Multiphase Models form in CFX-Build (see Multiphase
Options (p. 1088 in CFX-Build: Chapter 4)).
8
C D ( cap ) = ---
3
2
g∆ρd p
Eo = -----------------
σ
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Here, ∆ρ is the density difference between the phases, g is the
gravitational acceleration, and σ is the surface tension coefficient.
2 1⁄2
C D ( ellipse ) = --- Eo
3
You can select this Drag Curve by selecting to use the Ishii-Zuber
Model on the Multiphase Models form in CFX-Build (see Multiphase
Options (p. 1088 in CFX-Build: Chapter 4)).
The Ishii Zuber Model also automatically takes into account dense fluid
particle effects. See Dense Fluid Particles (p. 401) for full details.
4 gd ∆ρ
C D ( ellipse ) = --- -------- -------
3 U 2 ρc
T
µc – 0.149
U T = ------------ M ( J – 0.857 )
ρc d p
where:
4
µ c g∆ρ
M = ----------------- = Morton Number
2 3
ρ σ
and:
– 0.149 µ c
– 0.14
4
H = --- EoM ---------
3 µ ref
You can select this Drag Curve by selecting to use the Grace Model on
the Multiphase Models form in CFX-Build (see Multiphase Options
(p. 1088 in CFX-Build: Chapter 4)).
Availability
Both the Ishii Zuber and Grace Drag Models make explicit use of the
gravity vector and surface tension. Hence, both are only available for
buoyant multiphase flows with specified surface tension. The fluid
morphologies must be “Continuous” and “Dispersed Fluid”
respectively.
µm r d – 2.5r d µ * µ d + 0.4µ c
------- = 1 – --------- µ * = --------------------------
µc r dm µd + µc
Here, rdm is the user defined Maximum Packing value. This is defaulted
to unity for a dispersed fluid phase.
In the distorted particle regime, the Ishii Zuber modification takes the
form of a multiplying factor to the single particle drag coefficient.
You can select this Drag Curve by selecting to use the Ishii Zuber
Model on the Multiphase Models form in CFX-Build (see Multiphase
Options (p. 1088 in CFX-Build: Chapter 4)).
You can select this Drag Curve by selecting to use the Grace Model on
the Multiphase Models form in CFX-Build (see Multiphase Options
(p. 1088 in CFX-Build: Chapter 4)).
p
C D = r c C D∞
Here, C D∞ is the single bubble Grace drag coefficient. For the dilute
limit, leave the Volume Fraction Correction Exponent at its default
value of zero. For non-dilute flows, set a non-zero value, depending on
the bubble size as discussed below.
Small bubbles tend to rise more slowly at high void fraction, due to an
increase in the effective mixture viscosity. To capture this effect, a
negative exponent p < 0 should be used. The Ishii Zuber correlation
gives p = -1 in this limit. p = -0.5 has also been used successfully by
some investigators.
Large bubbles, on the other hand, tend to rise faster at high void
fractions, because they are dragged along by the wakes of other
bubbles. This effect may be modelled using a positive exponent, p > 0
should be selected. The Ishii Zuber correlation uses p = 2 in this
regime. The value p = 4 has been used successfully by some
investigators [46].
D αβ = C D ρ αβ A αβ U β – U α ( U β – U α )
and the interfacial area per unit volume Aαβ is given by:
rαrβ
A αβ = -----------
d αβ
Unfortunately, there does not exist a universally valid value of the non-
dimensional Turbulent Dispersion Coefficient CTD. Values of
0.1 - 0.5 have been used successfully for bubbly flow with bubble
diameters of order a few millimetres. See Lopez de Bertodano
(1998) [35]. for a general discussion on recommended values of CTD.
You can select this model by selecting to use the Lopez de Bertodano
Turbulent Dispersion Model on the Multiphase Models form in
CFX-Build (see Multiphase Options (p. 1088 in CFX-Build:
Chapter 4)). Under this option, you may set the Turbulent Dispersion
Coefficient as a constant or as an expression.
Here, Pf denotes the fluid phase pressure, Ps and τs denote the solids
pressure and stress tensor respectively due to inter-particle collisions,
SM describes momentum sources due to external body forces and user
defined momentum sources acting on the solid phase, and Ms
describes interfacial forces acting on the solid phase due to
interactions with other phases (e.g. drag).
CFX-5 implements the model due to Gidaspow [32]. This ignores the
solids stress tensor, and assumes that the solids pressure may be
expressed as an empirical function of solid volume fraction,
Ps = Ps ( rs ), so that:
∂P s
∇P s = G ( r s ) ∇r s , G ( r s ) = ---------
∂r s
G ( r s ) = G 0 exp ( – c ( r s – r sm ) )
You can select this model by selecting to use the Gidaspow Model for
solids pressure on the Fluid Models form in CFX-Build for dispersed
solid phases. (see Fluid Details (p. 1082 in CFX-Build: Chapter 4)).
Under this option, you must set the Reference Elasticity Modulus,
G0, and the Compaction Modulus, c. There are no universally
accepted values for these. Values used by Bouillard et al [31] are:
G 0 = 1 Pa, c = 20 to 600
Using this simple model, in conjunction with the Gidaspow drag model
(see Dense Solid Particles (p. 398)), it is possible to model the large
scale features of bubbling fluidised beds.
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There is a more sophisticated class of models which use the Kinetic
Theory of Granular Flow to model the solids pressure and stresses.
These will be implemented in future releases of CFX-5.
Heat Transfer
In the multiphase model, there are separate enthalpy and temperature
fields for each phase. The phases are not in general in thermal
equilibrium, so heat is transferred across phase interfaces via
interphase transfer terms.
Phasic Equations
Heat transfer is governed by the multiphase thermal energy equations
for sensible enthalpy:
∂
( r ρh ) + ∇•( r α ( ρ α U α h α – λ α ∇T α ) ) = Sα + Qα
∂t α α
where:
• hα, Tα, λα, denote the sensible enthalpy, the temperature, and the
thermal conductivity of phase α.
Note that the total energy equation option is not permitted for
multiphase flow in CFX-5.5.1.
Qα = ∑ Qαβ
β≠α
where:
Q αβ = – Q βα ⇒ ∑ Qα = 0
α
Q αβ = h αβ A αβ ( T β – T α )
(h)
Q αβ = c αβ ( T β – T α )
(h)
where the interphase heat transfer coefficient, c αβ , is modelled using
the correlations described below.
(h)
c αβ = h αβ A αβ
λNu
h = -----------
d
λ α N u αβ
h αβ = ---------------------
dβ
0.5 0.3
Nu = 2 + 0.6Re Pr 0 ≤ Re < 200 0 ≤ Pr < 250
0.5 0.33
2 + 0.6Re Pr 0 ≤ Re < 776.06 0 ≤ Pr < 250
Nu =
0.62 0.33
2 + 0.27Re Pr 776.06 ≤ Re 0 ≤ Pr < 250
The user specifies directly the interfacial heat flux F12 from fluid 1 to
fluid 2 of a specified fluid pair. This is the rate of heat transfer per
unit time per unit interfacial area from phase 1 to phase 2. Hence the
heat transferred to fluid 2 from fluid 1 per unit volume is given by:
∂F 12 ∂F 21
h 1 ≈ ------------ ≥ 0 , h 2 ≈ ------------ ≥ 0
∂T 1 ∂T 2
F 12 = – F 21 = h ( T 1 – T 2 ), h1 = h2 = h
If you are using the mixture model, interphase heat transfer may be
specified using either:
• A specified heat transfer coefficient
λ αβ N u αβ
h αβ = ------------------------, λ αβ = r α λ α + r β λ β
d αβ
µ αeff = µ α + µ tα
Algebraic Models
If using the zero-equation algebraic turbulence model, there are
several options:
• The default zero-equation model uses a formula based on
geometric length scale and the mean solution velocity. This should
be used with caution for multiphase flow, as it is correlated for
single-phase turbulent pipe flow. The turbulence viscosity is
modelled as the product of a turbulent velocity scale, Utα, and a
turbulence length scale, ltα, as proposed by Prandtl and
Kolmogorov,
µ tα = ρ α f µ U tα l tα
• For dispersed phases only, you may invoke the dispersed phase
algebraic turbulence model.
Note: The algebraic equation model is only available for the disperse fluid when
the continuous fluid is set to use a turbulence model (i.e. not laminar)
νt c ρd µt c
ν t d = ------- ⇒ µ t d = ------ -------
σ ρc σ
Two-Equation Models
k2
α
µ tα = C µ ρ α ------
ε
α
∂ µ tα (k)
( r α ρ α k α ) + ∇• r α ρ α U α k α – µ + -------- ∇k α = r α ( P α – ρ α ε α ) + T αβ
∂t σk
∂ µ tα εα (ε)
( r α ρ α ε α ) + ∇• r α ρ α U α ε α – µ + -------- ∇ε α = r α ------ ( C ε1 P α – C ε2 ρ α ε α ) + T αβ
∂t σε k α
For definitions of the terms, please see The k-e model in CFX-5
(p. 279).
(k) (ε)
The additional terms T αβ and T αβ represent interphase transfer for k
and ε respectively. These are omitted in CFX-5.5.1, though they may
be added as user sources.
Turbulence Enhancement
In dispersed two phase flows, large particles tend to increase
turbulence in the continuous phase due to the presence of wakes
behind the particles. This is known as Particle Induced Turbulence.
Sato [36] successfully modelled this for bubbly flow using an enhanced
continuous phase eddy viscosity:
µ tp = C µp ρ c r d d p U d – U c
∂
( r ρ Y ) + ∇•( r α ( ρ α U α Y Aα – Γ Aα ( ∇Y Aα ) ) ) = 0
∂ t α α Aα
The total source to Φα per unit volume due to interaction with other
phases is given by:
(Φ) (Φ)
Tα = ∑ T αβ
β≠α
where:
(Φ) (φ)
T αβ = c αβ ( ψ β – φ α )
(Φ) (Φ)
T αβ = c αβ ( Ψ β – Φ α )
The first of these is used if the additional variable is defined per unit
mass. The latter is used if the additional variable is defined per unit
volume.
(Φ)
The coefficients c αβ are defined by analogy with heat transfer, as
described in Interphase Heat Transfer Models (p. 407).
(Φ)
T αβ = τ αβ A αβ ( Ψ β – Φ α ), for volumetric variables
So, we have:
(Φ)
c αβ = τ αβ A αβ
ΓSh
τ = ----------
d
Γ α Sh αβ
τ αβ = --------------------
dβ
• Ranz-Marshall Correlation:
0.5 0.3
Nu = 2 + 0.6Re Pr 0 ≤ Re < 200 0 ≤ Pr < 250
0.5 0.33
2 + 0.6Re Pr 0 ≤ Re < 776.06 0 ≤ Pr < 250
Nu =
0.62 0.33
2 + 0.27Re Pr 776.06 ≤ Re 0 ≤ Pr < 250
• Interface Flux:
This is an advanced option which permits experienced users to
implement interphase additional variable transfer models which are
not of the simple form of a transfer coefficient multiplied by a bulk
additional variable difference.
The user specifies directly the interfacial flux F12 from additional
variable Φ1 in fluid 1 to additional variable Ψ2 in fluid 2 of a specified
fluid pair. This is the rate of additional variable transfer per unit time
per unit interfacial area from phase 1 to phase 2. Hence the amount
of additional variable transferred to fluid 2 from fluid 1 per unit
volume is given by:
T 21 = – T 12 = A 12 F 12
∂F 12 ∂F 21
c 1 ≈ ------------ ≥ 0 , c 2 ≈ ------------ ≥ 0, if volumetric
∂Φ 1 ∂Ψ 2
∂F 12 ∂F 21
c 1 ≈ ------------ ≥ 0 , c 2 ≈ ------------ ≥ 0, if specific
∂φ 1 ∂ψ 2
F 12 = – F 21 = c ( φ 1 – ψ 2 ), c1 = c2 = c
If you are using the mixture model, interphase transport for additional
variables may be specified using either:
• A specified interphase transfer coefficient
Γ αβ Sh αβ
τ αβ = -----------------------, Γ αβ = r α Γ α + r β Γ β
d αβ
This is the simplest and most useful option. In most applications, wall
boundary conditions are known as attributes of the wall. It is then part
of the modelling procedure to decide how the consequent wall fluxes
are to allocated amongst the phases in contact with the wall.
For example, for bulk heat transfer, the user may specify either:
• a bulk heat flux to the wall, Qwall, or
• a bulk heat transfer coefficient hwall and outer temperature To, or
A specified bulk wall heat flux Qwall determines heat fluxes Qα to each
phase α as follows:
Q α = A α Q wall
Q α = A α h wall ( T o – T α )
Aα = r α
A liquid = 1 A gas = 0
Hence, CFX-5 includes a facility for the user to over-ride the default
wall contact area model by providing a value or an expression for the
contact area fraction for each phase. Note:
Aα = 1 Aβ = 0
Aα → 0 as rα → 0
This ensures that finite wall fluxes do not enter regions of zero volume
of phase α.
Q α = h α ( T oα – T α )
Note:
Qα → 0 as rα → 0
Turbulence Models
Buoyancy
Initial Conditions
• Always set slightly different initial velocity fields for each phase to
ensure a non-zero slip velocity. The difference should be a fraction
of the expected terminal slip velocity.
• We recommend you avoid using the default values for the initial
Fluid Volume Fraction. A sensible initial condition can be a suitable
fraction of an inlet condition. For bubble columns which include a
riser and a downer, you should use CEL to ensure the riser has a
Timestepping
• For bubble columns, use a fraction of the bubble rise time for a total
of one rise time, then increase the timestep to a fraction of the fluid
circulation time.
Convergence
• For a case with a very dilute phase, the continuous phase will have
a volume fraction very close to unity everywhere. Rounding errors
will affect the residuals at a much higher level for the continuous
phase in this case. By default the volume fraction residual target is
10 times the global target residual.
Transient Simulations
Restrictions
Various restrictions apply to the implementation of multiphase flow in
CFX-5.5.1. These are summarised here.
• If you specify more than two phases, then CFX-Build requires you
to set one phase to be continuous, and the other phases to be
dispersed. Phase pair interactions are only allowed for continuous-
disperse phase pairs. This restriction does not apply to CCL.
• Additional variables are not supported in CFX-Build for more than
two phases. This restriction does not apply to CCL.