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VERTICAL LATHE

V100R/V100L
TECHNICAL SHEET
(4th Edition)
Pub No. 5915-E-R3 (LE13-038-R4) Mar. 2013
5915-E P-(i)
INTRODUCTION

INTRODUCTION
Thank you for purchasing this Okuma machine.
This manual contains machine data supplementing the Series OPERATION & MAINTENANCE manual,
which is a separate volume. It is intended to be used in conjunction with the series manual.
Please refer to the separate controller manual for information on the controller.
5915-E P-(i)
TABLE OF CONTENTS

TABLE OF CONTENTS
SECTION 1 OUTLINE ...............................................................................................1
1-1. Machine Specifications ...................................................................................................... 1
1-1-1. Machine Standard Specification Table................................................................ 1
1-1-2. Turret M-tool Specification .................................................................................. 3
1-1-3. Spindle Low Speed Transmission Specification (optional).................................. 3
1-2. External View..................................................................................................................... 4
1-2-1. V100R ................................................................................................................. 4
1-2-2. V100L .................................................................................................................. 6
1-3. Installation Drawing ........................................................................................................... 8
1-3-1. V100R ................................................................................................................. 8
1-3-2. V100L ................................................................................................................ 10

SECTION 2 TECHNICAL DATA ..............................................................................12


2-1. Tooling System ................................................................................................................ 12
2-2. Spindle Nose Dimensions ............................................................................................... 14
2-3. Tool Mounting Surface Dimensions of Tool Holder ......................................................... 15
2-4. Tool Holder Dimensions .................................................................................................. 16
2-5. X-axis Milling Tool Holder ................................................................................................ 20
2-6. Z-axis Milling Tool Holder ................................................................................................ 21
2-7. Movement Range ............................................................................................................ 22
2-7-1. Travel Range..................................................................................................... 22
2-7-2. Cutting Area ...................................................................................................... 24
2-8. X-/Z-axes Diagram .......................................................................................................... 32
2-9. Hydraulic and Pneumatic Circuit Diagram ....................................................................... 33
2-10. Piping Drawings............................................................................................................... 36

SECTION 3 CAUTION PLATE ................................................................................61


3-1. Caution Plate Positions ................................................................................................... 61
3-2. Caution Plate List ............................................................................................................ 65
3-3. Caution Plates and Okuma Part Numbers ...................................................................... 65

SECTION 4 NOISE LEVEL .....................................................................................72


4-1. Measuring Position (Top View)........................................................................................ 72
4-2. Noise ............................................................................................................................... 73
4-3. Measuring Conditions ...................................................................................................... 73

SECTION 5 SPARE PARTS LIST ...........................................................................74


5-1. Machine Parts.................................................................................................................. 74
5-1-1. Machine Base, Column, Cover Parts ................................................................ 74
5915-E P-(ii)
TABLE OF CONTENTS

5-1-2. Spindle Base ..................................................................................................... 74


5-1-3. Spindle Drive (1,250 min-1 AC 22/30, 37/45 kW (30/40, 50/60 hp)) .................. 75
5-1-4. Spindle Drive (750 min-1 AC 45/55 kW (60/75 hp)) ........................................... 75
5-1-5. Feed System ..................................................................................................... 75
5-1-6. Turret................................................................................................................. 75
5-1-7. Filter .................................................................................................................. 76
5-2. Hydraulic/Pneumatic Unit Parts ....................................................................................... 77
5-2-1. Hydraulic Unit .................................................................................................... 77
5-2-2. Pneumatic Unit .................................................................................................. 78
5915-E P-1
SECTION 1 OUTLINE

SECTION 1 OUTLINE

1-1. Machine Specifications

1-1-1. Machine Standard Specification Table

V100R V100L
Item Unit Remarks
OSP FANUC OSP FANUC
Capacity Max. turning diameter mm (in.) Φ1000 (39.37)
Max. turning length mm (in.) 890 (35.04)
Spindle center height mm (in.) 1170 (46.06)
from floor
Max. rotation diameter mm (in.) Φ1250 (49.21)
Headstock Spindle nose Φ380 (14.96) Flat nose
Diameter of spindle mm (in.) Φ200 (7.87)
front part
Hole taper Φ115 (4.53), 1/20
Thru-spindle hole mm (in.) Φ110 (4.33)
diameter
Spindle support By roller bearings at two points
Spindle Number of spindle Stepless Standard
drive speed
Spindle speed min-1 4 to 416 (low) Standard
13 to 1250 (high)
Spindle speed Speed of revolution direct command
command method Constant surface speed control available
Spindle speed override % 50 to 200 50 to 150 50 to 200 50 to 150
Turret Type of turret V12 Shorter
revolution
indexing
Max. number of tools tool 12
Standard tool mm (in.) □32 (1.26)
Boring bar diameter mm (in.) Φ40 (1.57), Φ50 (1.97), Φ63 (2.48)
Axis feed Travel X-axis mm (in.) 565 (22.24)
Z-axis mm (in.) 890 (35.04)
Rapid X-axis m/min 24 (944.88)
feedrate (ipm)
Z-axis m/min 24 (944.88)
(ipm)
Cutting feedrate mm/rev 0.001 to 500
(ipr) (0.00004 to 19.69)
Max. cutting feedrate mm/min 6,000 (236.22)
(ipm)
Cutting feed override % 0 to 200
5915-E P-2
SECTION 1 OUTLINE

V100R V100L
Item Unit Remarks
OSP FANUC OSP FANUC
Electric NC unit type OSP-P300 FANUC- OSP-P300 FANUC-
equipment 31iB 31iB
Headstock motor kW (hp) AC37/45 (50/60) (10 min./5 min.) Standard
AC22/30 (30/40) (cont./30 min.)
Headstock motor Nm 3182/3870 (2349/2856) (low) Standard
torque (lbf-ft) 1010/1377 (745/1016) (high)
(30 min/cont.)
Hydraulic pump motor kW (hp) AC1.5 (2)-4P
Lubricating pump motor kW (hp) AC0.02 (0.027)-4P
For coolant kW (hp) AC0.25 (0.333)-2P For washing
AC0.62 (0.827)-2P × 2 the turret
tool
Fluorescent lamp for AC100V-20W
lighting
Total power KVA 39 41 39 41 Standard
consumption
Dimensions Floor Width mm (in.) 2,735 (107.68) (Standard)
space Depth mm (in.) 3,535 3,470 3,535 3,470
required (139.17) (136.61) (139.17) (136.61)
(Standard) (Standard) (Standard) (Standard)
Overall machine height mm (in.) 3,473 3,564 3,473 3,564
(136.73) (140.31) (136.73) (140.31)
(Standard) (Standard) (Standard) (Standard)
Machine weight kg (lb) 14,000 (30,800)
Tank Hydraulic oil L (gal) 30 (7.9) 30 (7.9) VG32
Coolant L (gal) 450 (118.9) 450 (118.9)
Lubricating oil L (gal) 4 (1.1) 4 (1.1)
Air volume 0.5 MPa (72.6 psi) 0.5 MPa (72.6 psi)
300 NI/min or more 300 NI/min or more
Workpiece load capacity kg (lb) 1,200 (2,640) 1,200 (2,640) Including
the chuck
weight
Table 1-1
The design, specifications, etc. are subject to change without notice for continuous improvements of
the machine.
5915-E P-3
SECTION 1 OUTLINE

1-1-2. Turret M-tool Specification

Item Unit Specifications Remarks


M-tool axis Number of control axes axis 3 X/Z/C-axis
Type of turret side 12
Max number of M-tools tool 6 Use tool No. 1, 3, 5, 7, 9 and 11.
M-tool spindle speed min-1 Max 3000
M-tool mounting hole mm (in.) Φ34 (1.34)
(collet)
Adaptable tools Drilling mm (in.) Φ32 (1.26) Tools described on the left are not
End milling mm (in.) Φ32 (1.26) necessarily adaptable since used
tools vary depending on a
Tapping mm (in.) M20 (0.79)
workpiece material or cutting
condition.
C-axis spindle Indexing min. unit deg 0.001 Indexing accuracy: ±0.01°

Table 1-2
The design, specifications, etc. are subject to change without notice for continuous improvements of
the machine.

1-1-3. Spindle Low Speed Transmission Specification (optional)

V100R V100L
OSP FANUC OSP FANUC
Number of
2 speed
Spindledri spindle speed
ve 4 to 396 (LOW)
Spindle speed min-1
8 to 750 (HIGH)
Headstock kW
AC 45/55 (60/75) (cont./30 min.)
motor (hp)
4295 (3170)/ 4211 (3108)/ 4295 (3170)/ 4211 (3108)/
5250 (3875) 5147 (3799) 5250 (3875) 5147 (3799)
Electriceq
Headstock N-m (LOW) (LOW) (LOW) (LOW)
uipmentN
motor torque (lbf-ft) 2285 (1687)/ 2337 (1725)/ 2285 (1687)/ 2337 (1725)/
C
2790 (2059) 2734 (2018) 2790 (2059) 2734 (2018)
(HIGH) (HIGH) (HIGH) (HIGH)
Total power
kVA 69 71 69 71
consumption

Table 1-3
(OSP)
1525 (60.04) 680 (26.77)
1-2-1. V100R

79 (3.11)
1-2. External View

540 (21.26)
1600 (62.99)

3439 (135.39) +A
3360 (132.28) +A
1550 (61.02) +A
1353 (53.27) +A

1257 (49.49) +A

Fig. 1-1
1170 (46.06) +A
1100 (43.31) +A

1008 (39.69) +A
900 (35.43) +A

800 (31.50)
800 (31.50)

575 (22.64) 440 (17.32) 1620 (63.78) 1497 (58.94)


675 (26.57) 1775 (69.88) 982 (38.66) 1070 (42.13) 2060 (81.10) 810 (31.89)
2450 (96.46) 285 (11.22) 495 (19.49) 3445 (135.63) 687 (27.05)
2735 (107.68) 697 (27.44) 4627 (182.17) 202 (7.95)
3432 (135.12) 298 (11.73)

Note: The "+A" dimension indicates the amount the machine is elevated.
A dimension Attachment cylinder
100 mm (3.94 in.) Chucking error detection: no

150 mm (5.91 in.) Chucking error detection: yes


Chucking error detection: no Unit: mm (in.)
200 mm (7.87 in.) Chucking error detection: yes

LE13038R0400300040001
SECTION 1 OUTLINE
5915-E P-4
1525 (60.04) 545 (21.46)
(FANUC)

205 (8.07)
550 (21.65) +A
1600 (62.99)

3565 (140.35) +A
3360 (132.28) +A

Fig. 1-2
1550 (61.02) +A
1353 (53.27) +A

1257 (49.49) +A
1170 (46.06) +A
1100 (43.31) +A

1008 (39.69) +A
900 (35.43) +A
800 (31.50)

800 (31.50)
575 (22.64) 440 (17.32) 1620 (63.78) 1497 (58.94)
675 (26.57) 1775 (69.88) 982 (38.66) 985 (38.78) 2060 (81.10) 810 (31.89)
2450 (96.46) 285 (11.22) 410 (16.14) 3445 (135.63) 687 (27.05)
2735 (107.68) 697 (27.44) 4542 (178.82) 202 (7.95)
3432 (135.12) 298 (11.73)

Note: The "+A" dimension indicates the amount the machine is elevated.
A dimension Attachment cylinder
100 mm (3.94 in.) Chucking error detection: no

150 mm (5.91 in.) Chucking error detection: yes


Chucking error detection: no Unit: mm (in.)
200 mm (7.87 in.) Chucking error detection: yes

LE13038R0400300040002
SECTION 1 OUTLINE
5915-E P-5
(OSP)

680 (26.77) 1525 (60.04)


1-2-2. V100L

79 (3.11)
540 (21.26)

1600 (62.99)
3439 (135.39) +A
3360 (132.28) +A
1550 (61.02) +A

1353 (53.27) +A

Fig. 1-3
1257 (49.49) +A

1170 (46.06) +A

1100 (43.31) +A
1008 (39.69) +A

900 (35.43) +A
800 (31.50)
800 (31.50)

1497 (58.94) 1620 (63.78) 440 (17.32) 575 (22.64)

810 (31.89) 2060 (81.10) 1070 (42.13) 982 (38.66) 1775 (69.88) 675 (26.57)
687 (27.05) 3445 (135.63) 495 (19.49) 285 (11.22) 2450 (96.46)
202 (7.95) 4627 (182.17) 697 (27.44) 2735 (107.68)
298 (11.73) 3432 (135.12)

Note: The "+A" dimension indicates the amount the machine is elevated.
A dimension Attachment cylinder
100 mm (3.94 in.) Chucking error detection: no

150 mm (5.91 in.) Chucking error detection: yes


Chucking error detection: no Unit: mm (in.)
200 mm (7.87 in.) Chucking error detection: yes

LE13038R0400300050001
SECTION 1 OUTLINE
5915-E P-6
545 (21.46) 1525 (60.04)
(FANUC)

205 (8.07)
550 (21.65)

3565 (140.35) +A

1600 (62.99)
3360 (132.28) +A

Fig. 1-4
1550 (61.02) +A

1353 (53.27) +A
1257 (49.49) +A

1170 (46.06) +A

1100 (43.31) +A
1008 (39.69) +A
800 (31.50)

900 (35.43) +A
800 (31.50)
1497 (58.94) 1620 (63.78) 440 (17.32) 575 (22.64)

810 (31.89) 2060 (81.10) 982 (38.66) 1775 (69.88) 675 (26.57)

687 (27.05) 3445 (135.63) 410 (16.14) 285 (11.22) 2450 (96.46)
202 (7.95) 4542 (178.82) 697 (27.44) 2735 (107.68)

298 (11.73) 3432 (135.12)

Note: The "+A" dimension indicates the amount the machine is elevated.
A dimension Attachment cylinder
100 mm (3.94 in.) Chucking error detection: no

150 mm (5.91 in.) Chucking error detection: yes


Chucking error detection: no Unit: mm (in.)
200 mm (7.87 in.) Chucking error detection: yes

LE13038R0400300050002
SECTION 1 OUTLINE
5915-E P-7
5915-E P-8
SECTION 1 OUTLINE

1-3. Installation Drawing

1-3-1. V100R
(OSP)
200 (7.87) 2560 (100.79)
Chip conveyor B
2655 (104.53)
(optional)
150 (5.91) 900 (35.43) 640 (25.20) 620 (24.41)
Coolant tank
835.5 (32.894) 846 (33.31)
[25 (0.98)] 700 (27.56) 317 485 (19.09) 44 (1.73)
Control panel
(12.48) Power supply inlet
Lubricating oil tank
Φ60 (2.36)
(For models with a

202 (7.95)
transmission only)
380 (14.96)

635 (25.00)
[820 (32.28)]
620 (24.41)

150 (5.91)
450 (17.72)
260 (10.24)

4132 (162.68)
825 (32.48)
715 (28.15)
1810 (71.26)

317 (12.48)
2650 (104.33)

2955 (116.34)
894 (35.20)

1680 (66.14)
2095 (82.48)

535 (21.06)
965 (37.99)

965 (37.99)
380 (14.96)

44 (1.73)
735 (28.94)
840 (33.07)

953.5 (37.539)
1015 (39.96)
355 (13.98)

635 (25.00)
105 (4.13)

Chip conveyor A
(optional)

450 (17.72) 565 (22.24)


605 (23.82) 1715 (67.52)
150 (5.91) 960 (37.80) 1200 (47.24) 425 (16.73)
675 (26.57) 2060 (81.10) 700 (27.56)
2735 (107.68) 995 (39.17)
Unit: mm (in.)
LE13038R0400300060001

Fig. 1-5
5915-E P-9
SECTION 1 OUTLINE

(FANUC)
200 (7.87) 2560 (100.79)
Chip conveyor B
2655 (104.53) (optional)
150 (5.91) 900 (35.43) 640 (25.20) 620 (24.41)
Coolant tank
835.5 (32.894) 846 (33.31)

[25 (0.98)] 700 (27.56) 317 (12.48) 485 (19.09) 44 (1.73) Control panel
Power supply inlet
Lubricating oil tank Φ60 (2.36)

202(7.95)
(For models with a
transmission only)
380 (14.96)

685 (26.97)
[820 (32.28)]
620 (24.41)

150 (5.91)
450 (17.72)

260 (10.24)

4132 (162.68)
825 (32.48)
715 (28.15)
1810 (71.26)

317 (12.48)
2650 (104.33)

2955 (116.34)
1680 (66.14)
896 (35.28)
2095 (82.48)

535 (21.06)
965 (37.99)

965 (37.99)
380 (14.96)

44 (1.73)
735 (28.94)
840 (33.07)

953.5 (37.539)
1015 (39.96)
355 (13.98)

635 (25.00)
105 (4.13)

Chip conveyor A
(optional)

450 (17.72) 565 (22.24)


605 (23.82) 1715 (67.52)

150 (5.91) 960 (37.80) 1200 (47.24) 425 (16.73)


675 (26.57) 2060 (81.10) 700 (27.56)
2735 (107.68) 995 (39.17)
Unit: mm (in.)
LE13038R0400300060002

Fig. 1-6
5915-E P-10
SECTION 1 OUTLINE

1-3-2. V100L
(OSP)
2560 (100.79) 200 (7.87)
Chip conveyor B
2655 (104.53)
(optional)
620 (24.41) 640 (25.20) 900 (35.43) 150 (5.91)
Coolant tank
846 (33.31) 1108.5 (43.642)
Control panel 317 485 (19.09) 44 (1.73) 700 (27.56) [25 (0.98)]
(12.48)
Power supply inlet
Φ60 (2.36) Lubricating oil tank
202 (7.95)

(For models with a


transmission only)

380 (14.96)
635 (25.00)

[820 (32.28)]
620 (24.41)
260 (10.24)
150 (5.91)

450 (17.72)
4132 (162.68)

825 (32.48)

715 (28.15)

1810 (71.26)
44 (1.73)

2650 (104.33)
2955 (116.34)

1680 (66.14)

2095 (82.48)
535 (21.06)

965 (37.99)
896 (35.28)
965 (37.99)

317 (12.48)

380 (14.96)

735 (28.94)

840 (33.07)
1015 (39.96)

355 (13.98)
680.5 (26.791)
635 (25.00)

105 (4.13)

Chip conveyor A
(optional)

565 (22.24) 450 (17.72)


1715 (67.52) 605 (23.82)

425 (16.73) 1200 (47.24) 960 (37.80) 150 (5.91)


700 (27.56) 2060 (81.10) 675 (26.57)
995 (39.17) 2735 (107.68)
Unit: mm (in.)
LE13038R0400300070001

Fig. 1-7
5915-E P-11
SECTION 1 OUTLINE

(FANUC)

Chip conveyor B 2560 (100.79) 200 (7.87)

(optional) 2655 (104.53)


620 (24.41) 640 (25.20) 900 (35.43) 150 (5.91)
Coolant tank
846 (33.31) 1108.5 (43.642)
Control panel 317 (12.48) 485 (19.09) 44 (1.73) 700 (27.56) [25 (0.98)]

Power supply inlet


Φ60 (2.36) Lubricating oil tank
202 (7.95)

(For models with a


transmission only)

380 (14.96)
635 (25.00)

[820 (32.28)]
620 (24.41)
260 (10.24)
150 (5.91)

450 (17.72)
900 (35.43)
4132 (162.68)

825 (32.48)

715 (28.15)

1810 (71.26)
44 (1.73)

2650 (104.33)
2955 (116.34)

1680 (66.14)

2095 (82.48)
535 (21.06)

965 (37.99)
896 (35.28)
965 (37.99)

317 (12.48)

380 (14.96)

735 (28.94)

840 (33.07)
355 (13.98)
1015 (39.96)
680.5 (26.791)
635 (25.00)

105 (4.13)
Chip conveyor A
(optional)

565 (22.24) 450 (17.72)


1715 (67.52) 605 (23.82)
425 (16.73) 1200 (47.24) 960 (37.80) 150 (5.91)
700 (27.56) 2060 (81.10) 675 (26.57)
995 (39.17) 2735 (107.68) Unit: mm (in.)
LE13038R0400300070002

Fig. 1-8
5915-E P-12
SECTION 2 TECHNICAL DATA

SECTION 2 TECHNICAL DATA

2-1. Tooling System

Note: Install holders into the turret so that


weights are balanced.
OD/face rough cutting (25 (0.98) sq.) 32 (1.26) sq.

OD/face finishing (25 (0.98) sq.) 32 (1.26) sq.

OD holder
Copying (25 (0.98) sq.) 32 (1.26) sq. HO22-25

HO22-32

OD/face rough cutting (25 (0.98) sq.) 32 (1.26) sq.

OD/face finishing (25 (0.98) sq.) 32 (1.26) sq.


Facing holder
HF22-25

Copying (25 (0.98) sq.) 32 (1.26) sq. HF22-32

φ40 (1.57)

Drills Drill socket


Model MT. No.
DS 40 - 1 MT. 1
DS 40 - 2 MT. 2
DS 40 - 3 MT. 3
DS 40 - 4 MT. 4
Boring tools φ40
φ50 (1.97) (1.57)

Boring sleeves Boring sleeves


Model Hole dia. Model Hole dia. ID holder
BS 50 - 32 φ32 (1.26) BS 40 - 12 φ12 (0.47) HB22-40
BS 50 - 35 φ35 (1.38) BS 40 - 15 φ15 (0.59)
HB22-50
BS 40 - 16 φ16 (0.63)
BS 40 - 20 φ20 (0.79) HB22-63
BS 40 - 25 φ25 (0.98)

φ63 (2.48) φ50 (1.97) φ40


(1.57)
φ63 (2.48) Boring tools φ50 (1.97) Boring tools φ40 (1.57) Boring tools
φ40
(1.57)
OD/face rough cutting 16 (0.63) sq.
Straight cutter holder
OD/face finishing 16 (0.63) sq. Model Axis dia.
SC-40 φ40 (1.57)
Copying 16 (0.63) sq.

LE13038R0400400010001

Fig. 2-1
5915-E P-13
SECTION 2 TECHNICAL DATA

Tooling System for M-tools (Optional)

Taper shank drill


Drill socket

φ34 (1.34)
Various tools for
MT No.1, 2 and 3 shanks φ6 (0.24)
For OD
φ8 (0.31)

Various tools for φ10 (0.39)


straight shank
φ12 (0.47) Adjustable
straight collet
φ16 (0.63)
Drill φ20 (0.79)
For end face
φ25 (0.98)
End mill φ34 (1.34)

Center drill
Keyless chuck Jacobs holder

Tap Tapper
Unit: mm (in.)

LE13038R0400400010002

Fig. 2-2
1170 (46.06)
87.5 (3.445) 808.5 (31.831)
6 (0.24) 8.5 (0.335) 14 (0.55)

12-M24 depth 38 (1.50)


Pilot hole depth 55 (2.17)
(Equally spaced)
0)
.00
13
0.2(
3
φ3

φ492 (19.37)
2-2. Spindle Nose Dimensions

(0.00071)

(0.00224)
(0.00181)
Taper

Fig. 2-3
0

0
1/20

φ395 (15.55)
365 (14.37)
φ275 (10.83)
φ110 (4.33)
φ115 (4.53)
φ380 (14.96)h4 -0.018

φ230 (9.06)h7 -0.046

φ330 (12.99)h7 -0.057


6-M16 depth 30 (1.18)
(Equally spaced along circle)

12-M12
(Equally spaced along circle)

Unit: mm (in.)

LE13038R0400400020001
SECTION 2 TECHNICAL DATA
5915-E P-14
5915-E P-15
SECTION 2 TECHNICAL DATA

2-3. Tool Mounting Surface Dimensions of Tool Holder

115
17.5 (0.689) (4.53) (17.5 (0.689))
75
6-M16 depth 35 (1.38) (2.95)
φ0.5 (0.020)

8) Coolant nozzle hole


13
00
5 (0.
.03
+0 0
80 5) H7
(3.15) (4.2
08
φ1

(172.745 (6.80098))

32 (1.26)
140 (5.51)
140 (5.51)
+0.021 (0.00083)

4-M16
φ0.5 (0.020)
25 (0.98)H7 0

250 ± 0.03 (9.84 ± 0.0012) 8 (0.31) 150 (5.91)

Width across flats (12 sides) 700 (27.56)


Unit: mm (in.)

LE13038R0400400030001

Fig. 2-4
75 (2.95)
HF22-**

15

15
(0.59)

(0.59)

0
4-M10

10.4 (0.409)
25 (0.98)h7 -0.021 (0.00083)
32 (1.26)

170 (6.69)

140 (5.51)
140 (5.51)

C ±0.2 (0.008)

50 (1.97)
C ±0.2 (0.008)

A ±0.05 (0.0020)
2-4. Tool Holder Dimensions

Fig. 2-5
10.4 (0.409)
15
15

(0.59)
(0.59)

2-M6 20
B (0.79) 55 (2.17)
4-M16 bolt hole
17.5 17.5
6 (0.24) 60 (2.36) (0.689) 115 (4.53) (0.689)

7 (0.28) 125 (4.92) 150 (5.91) Unit: mm (in.)

HF22-1" A=2" (50.8) B=1" (25.4) C=35.9 (1.413) HF22-25 A=50 (1.97) B=25 (0.98) C=35.5 (1.398)
HF22-1 1/4" A=2 1/2" (63.5) B=1 1/4" (31.75) C=45.25 (1.7815) HF22-32 A=64 (2.52) B=32 (1.26) C=45.5 (1.791)

LE13038R0400400040001
SECTION 2 TECHNICAL DATA
5915-E P-16
75 (2.95)
2-M6
4-M10
HO22-**

15
(0.59)

10.4 (0.409)
32 (1.26)

0
140 (5.51)

170 (6.69)
C ±0.2 (0.008)
50 (1.97)

140 (5.51)
A ±0.05 (0.0020)

C ±0.2 (0.008)

25 (0.98)h7 -0.021 (0.00083)

Fig. 2-6
10.4 (0.409)
15
(0.59)

20 20
(0.79) 55 (2.17) (0.79) B

4-M16 bolt hole


7 (0.28) 95 (3.74) 60 (2.36) 6 (0.24)
17.5
102 (4.02) 62.5 (2.461) 115 (4.53) (0.689)
Unit: mm (in.)

HO22-1" A=2" (50.8) B=1" (25.4) C=35.9 (1.413) HO22-25 A=50 (1.97) B=25 (0.98) C=35.5 (1.398)

HO22-1 1/4" A=2 1/2" (63.5) B=1 1/4" (31.75) C=45.25 (1.7815) HO22-32 A=64 (2.52) B=32 (1.26) C=45.5 (1.791)

LE13038R0400400040002
SECTION 2 TECHNICAL DATA
5915-E P-17
75 (2.95)
2-PT1/4

125 (4.92)
HB22-**

15
(0.59)
)
33
0 (4.

85 (3.35)
φ11

32 (1.26)

0
140 (5.51)

170 (6.69)
25 (0.98)h7 -0.021 (0.00083)

85 (3.35)
φA
H7
(0.
28
)
15
(0.59)

Fig. 2-7
20
4-M16 bolt hole 16 (0.63) 44 (1.73) 45 (1.77) (0.79)

7 (0.28) 128±0.02 (5.04±0.0008) 50 (1.97) 17.5 (0.689) 115 (4.53) 17.5 (0.689)

185 (7.28) 150 (5.91)

Unit: mm (in.)

A
HB22-40 40 (1.57)
HB22-50 50 (1.97)
HB22-63 63 (2.48)
HB22-1 3/4" 1 3/4" (φ44.45)
HB22-2" 2" (φ50.8)
HB22-2 1/2" 2 1/2" (φ63.5)

LE13038R0400400040003
SECTION 2 TECHNICAL DATA
5915-E P-18
5915-E P-19
SECTION 2 TECHNICAL DATA

M-tool Collet Dimensions

M12
MAX φ34 (1.34)
(φ78 (3.07))

Unit: mm (in.)
(80 (3.15))

LE13038R0400400040004

Fig. 2-8
283.5 (11.161)
10 (0.39) 53 (2.09) 55 (2.17) 165.5 (6.516)
φ78 (3.07) 21 116 (4.57)
MAX φ34 (1.34) (0.83)

43 (1.69)
12
(0.47)

143 (5.63)
2-5. X-axis Milling Tool Holder

15

Fig. 2-9
M3 (0.59)
Z24R
M3

227 (8.94)
Z24L
φ40 (1.57)
φ73 (2.87)

84 (3.31)
Unit: mm (in.)

LE13038R0400400050001
SECTION 2 TECHNICAL DATA
5915-E P-20
φ78 (3.07)
MAX φ34 (1.34)
M2.5
Z30
M2.5
Z26 20 (0.79)
60 (2.36)
Turret
2-6. Z-axis Milling Tool Holder

(70 (2.76))

M2.5

Fig. 2-10
Z30
φ40 (1.57)
φ73 (2.87)

6D001

10 (0.39)
55 (2.17) 81.5 (3.209) 137 (5.39)
136.5 (5.374) 165.5 (6.516)

Unit: mm (in.)

LE13038R0400400060001
SECTION 2 TECHNICAL DATA
5915-E P-21
5915-E P-22
SECTION 2 TECHNICAL DATA

2-7. Movement Range

2-7-1. Travel Range


(OSP)

Turret

100 (3.94) st.565 (22.24) 350 (13.78)

450 to 1015 (17.72 to 39.96)


(5.91)
150
185 to 1075 (7.28 to 42.32)

st.890 (35.04)
(7.28)
185

Spindle Unit: mm (in.)

LE13038R0400400070001

Fig. 2-11
5915-E P-23
SECTION 2 TECHNICAL DATA

(FANUC)

Zero point Stroke range


Zero point 537 (21.14) 128 (5.04)

Turret Turret

565 (22.24) Travel


Zero point 665 (26.18) 350 (13.78) 100 st565 (22.24) 350 (13.78)
Zero point 1015 (39.96) (3.94) 1015 to 450 (39.96 to 17.72)

(5.91)
(5.91)

150
150

1075 to 185 (42.32 to 7.28)


Zero point 1075 (42.32)

st890 (35.04)
890 (35.04)

(7.28)
185

Spindle Spindle

Unit: mm (in.)

LE13038R0400400070002

Fig. 2-12
5915-E P-24
SECTION 2 TECHNICAL DATA

2-7-2. Cutting Area

OD Cutting

OD holder 32 (1.26) sq.

665 (26.18)
135
35 (1.38) 530 (20.87) (5.31)
st565 (22.24) 40 95
(1.57) (3.74)

45 (1.77)
150 (5.91)
st890 (35.04)
1075 (42.32)
(3.94)
200 (7.87) 100

HO1MA-36
(5.51)
140

φ900 (35.43)
Unit: mm (in.)

LE13038R0400400080001

Fig. 2-13
5915-E P-25
SECTION 2 TECHNICAL DATA

Facing

Facing holder 32 (1.26) sq.

665 (26.18)
25 (0.98) 540 (21.26) 125
(4.92)
st565 (22.24)

40 (1.57)

150 (5.91)
st890 (35.04)

1075 (42.32)
(3.94)
100
200 (7.87)

HO1MA-36
(5.71)
145

φ900 (35.43) Unit: mm (in.)

LE13038R0400400090001

Fig. 2-14
5915-E P-26
SECTION 2 TECHNICAL DATA

ID Cutting

ID holder (Φ40 (1-3/4))


ID holder (Φ50 (2))
ID holder (Φ63 (2-1/2))

665 (26.18)

28 (1.10) 537 (21.14) 128


(5.04)
st565 (22.24)

max 70 (2.76)

150 (5.91)
(4.92)
125
max 200 (7.87)

st890 (35.04)

1075 (42.32)
(3.94)
200 (7.87) 100

185 (7.28)

HO1MA-36

φ900 (35.43) Unit: mm (in.)

LE13038R0400400100001

Fig. 2-15
5915-E P-27
SECTION 2 TECHNICAL DATA

Milling Unit X

3 (0.12) 665 (26.18) 700 (27.56) (Turret width)

st.625 (24.61) 393 (15.47)


max 170 (6.69) 43 (1.69) 350 (13.78)

55 150 (5.91)
φ34 (1.34)

(2.17)
118 (4.65)

st.890 (35.04)
(3.94)
100
175 (6.89)

130 (5.12)

HO1MA-40

Unit: mm (in.)

LE13038R0400400100002

Fig. 2-16
5915-E P-28
SECTION 2 TECHNICAL DATA

Milling Unit Z

665 (26.18) 700 (27.56) (Turret width)

st.625 (24.61) 40 (1.57) 350 (13.78)

93 (3.66)

53
(2.09)

150 (5.91)
max 170 (6.69) 137 (5.39)
φ34 (1.34)

st.890 (35.04)

1075 (42.32)
(3.94)
100
175 (6.89)

185 (7.28)

HO1MA-40

Unit: mm (in.)

LE13038R0400400100003

Fig. 2-17
Standard specification

renc e)
out interfe
(Swing di ameter w7.ith52)
φ445 (1
max
(12.40))
(V80: φ315
φ
2) (Swing 900 (35.43)
diamete
r witho
(4.9
(V80: φ ut interf
650 (2 erence
5.59)) )
125

30° (S
wi
( V ng d
0° 80 iam
3 :φ
94 eter φ 12
0(
37 with 95 (5
.01 ou 0
)) t int .98)

30°
er f

Fig. 2-18
er e
nc
ce) 12 sides turret e)
feren
o u t inter 7.32)
( 1
r with 440 ))
mete max φ 0 (12.99
g dia : φ33

)
(Swin (V 8 0

ce
fe ren
ter in
w 63
7)) ut
( 2 6.9 itho )
5 r
68 te (35.
e)

: φ me
w ma
80 dia 905
(φ1

enc

V
(S
( ing x φ
057
(

rfer
41.
61)
)

itho
8)) ut inte

(
135 (5.31)

8 . 9

00
(3
Relationship between Tool Position and Workpiece Diameter

φ13
990 eter w
128 (5.04) 350 (13.78) 350 (13.78)

max
in
0: φ
(Sw
(V8 g diam 51.18)
700 (27.56)

Unit: mm (in.)

LE13038R0400400110001
SECTION 2 TECHNICAL DATA
5915-E P-29
5915-E P-30
SECTION 2 TECHNICAL DATA

CD specification

Milling unit Z

(Swing

e) c
ren
)
nce

φ445 (1
diame

rfe
(Max m

nte
ere
φ1000

ut i
)
rf

ter wit

me 14.53
inte

7.52)

itho
(S

8)
wi

achinin

out

(
5.9

w
ng

(39.37

ing φ369
hout in

ter
with
dia

0 (2
me

φ8 ithou

g diam

φ66

ter

dia
)
ter

45

terfere
me
w

e)
(33 inte

enc
dia
.27 rfer

(Sw
eter)
t

nce)

fer
)

ing

ter
(Sw

t in
93)
128
en

hou
ce

6.
dia 30 (1
)

(5.0

wit
r

ter
4)
ring ba

φ4
.97) bo

me
φ50 (1

ing
(Sw
12 sides turret

2)
30°

(4.9
125
φ34
(1.3
4) c
utte
30

r dr
°

ive
30°

(Sw
2)

)
.79 ce)
ing
(4.9

(25
φ50
n
655 terfere
dia
125

. φ
5 (1 thout i
me

x
ma hout in
ter
9.8

t
r wi
wi
8)

ete
diam
ing
(Sw
nte

Milling unit X
rfer
enc
e)

350 (13.78) 350 (13.78)

213 (8.39) 700 (27.56) 40 (1.57)


Unit: mm (in.)

LE13038R0400400110002

Fig. 2-19
5915-E P-31
SECTION 2 TECHNICAL DATA

Geometry of max workpiece and jig

φ1000 (39.37)
(Max machining diameter)

45 (1.77)
450 (17.72)-A
φ880 (34.65)

1030 (40.55)-A

1075 (42.32)
280 (11.02)
φ950 (37.40)

φ1250 (49.21)

300 (11.81)
(Max swing)

OD machining lower end: A


(Min 140 (5.51))

Note 1: The drawing shows the geometry of max work and jig when a standard tool holder is used for OD cutting operation.

Unit: mm (in.)

LE13038R0400400110003

Fig. 2-20
5915-E P-32
SECTION 2 TECHNICAL DATA

2-8. X-/Z-axes Diagram


X-axis

LE13038R0400400120001

Fig. 2-21

 Rapid traverse 24 m/min (944.88 ipm)

 AC servomotor BL-ME300J-20SN

 Ball screw Φ40 (1.57), lead 12 mm (0.47 in.) (12 mm (0.47 in.) per one motor rotation)

Z-axis

Coupling

LE13038R0400400120002

Fig. 2-22

 Rapid traverse 24 m/min (944.88 ipm)

 AC servomotor BL-ME400J-20SB

 Ball screw Φ50 (1.97), lead 12 mm (0.47 in.) (12 mm (0.47 in.) per one motor rotation)
R Turret R hydraulic chuck Transmission (Optional) Chuck high/low pressure switchover (optional)
Shifter Chuck
CL

UN
YV5R YV4R
4
4
3
8-7 YV-5R YV-4R
7-3 Set pressure
3
0.6 to 3.4MPa
8-6 (87.1 to 493.4 psi)
7-1
YV-3R
YV207R YV206R
YV8R 8-1 6
7-2 5
8-2
2 8-5
1.6MPa
(232.2 psi)
8-4
P T
8-5
2.3MPa 8-3 P T Dr
(333.7 psi)
RC3/8

RC3/8 P T

Fig. 2-23
P T (DR
RC1/2 RC1/2 Bushing 3/4 x 1/4 )

(RC3/4)

1-4 1-3 1-5


1-6 M

1-2
1-1

1
2-9. Hydraulic and Pneumatic Circuit Diagram

YV 207R High-speed spindle


8-7 Flow regulator OCY-G01-W-Y-20 1 NACHI YV 206R Low-speed spindle
8-6 Pilot check valve OCP-G01-B1-20 1 NACHI 1-6 Oil level gauge KLA-80A 1 Kyowa YV 3R Low-pressure chucking 6 Module 2-pressure reducing valve OGS-G01-PCC-K-D2-21 1 NACHI
8-5 Pressure gauge OPG-DU-G1/4-60X6MPa-B-N 2 ASK 1-5 Air breather FA-35 1 Taisei YV No. Function 5 Reducing valve OG-G01-PC-K-20 1 NACHI
8-4 Reducing valve OG-G01-AC-20 1 NACHI 1-4 Pressure gauge OPG-DT-R1/4-39X16MPa 1 ASK <<OP solenoid control>> 4 Solenoid valve SL-G01-E3X-R-D2-10 1 NACHI
8-3 Reducing valve OG-G01-PC-20 1 NACHI 7-3 Throttle check valve ATC-03 1 ASK 1-3 Uni pump UVN-1A-1A3-1.5-4-10 1 NACHI YV 8R Turret lift 3 Pressure gauge OPG-DU-G1/4-60 x 6MPa-B-N 1 ASK
8-2 Sub-plate MSA-01Y-T-10 1 NACHI 7-2 Sub-plate MSA-01Y-T-10 1 NACHI 1-2 Strainer SFT-06 150W 1 Taisei YV 5R Hydraulic chuck open 2 Sub-plate MSA-01Y-T-10 1 NACHI
8-1 Solenoid valve SL-G01-C6-R-D2-20 NACHI 7-1 Solenoid valve SL-G01-A3X-R-D2-20 1 NACHI 1-1 Oil tank 30L 1 Tokiwa YV 4R 1 Hydraulic unit H0130-0028-30 1 set Tokiwa
1 Hydraulic chuck close H0130-0028-31
No. Name Model pc. Maker No. Name Model pc. Maker No. Name Model pc. Maker YV No. Function No. Name Model pc. Maker
<<Transmission parts>> <<Solenoid valve components>> <<Hydraulic unit components>> <<Solenoid functions>>

LE13038R0400400130001
SECTION 2 TECHNICAL DATA
5915-E P-33
5915-E P-34
SECTION 2 TECHNICAL DATA

Automatic door (Optional)


*: No. of pieces is for each axis

Door

(58.0 psi) (101.6 psi)

LE13038R0400400130002

Fig. 2-24

YV-13(R/L) Door closed


YV-14(R/L) Door open

Table 2-1

Symbol Name Type Qty. Maker


1 Handle cock TN400-3/8 1 Kitazawa
2 FR unit AW3000-03BDG 1 SMC
3 Solenoid valve VS7-6-FJG-D-3ZA03 1 SMC
4 Speed controller AS2211F-01-10S 2 SMC
5 Exhaust cleaner AMC320-03B 1 SMC

Table 2-2
5915-E P-35
SECTION 2 TECHNICAL DATA

Chuck air blower (Optional)


*: No. of pieces is for each axis

Chuck

(58.0 psi) (101.6 psi)

LE13038R0400400130003

Fig. 2-25

YV-39(R/L) Air blower 1

Table 2-3

Symbol Name Type Qty. Maker


8 Air filter AF4000-04BD 1 SMC
9 Solenoid valve VP544-5DZ-03A 1 SMC

Table 2-4
5915-E P-36
SECTION 2 TECHNICAL DATA

2-10. Piping Drawings


GEAR BOX HYDRAULIC PIPING (R)

LE13038R0400400140001

Fig. 2-26
5915-E P-37
SECTION 2 TECHNICAL DATA

GEAR BOX HYDRAULIC PIPING (L)

20

23

22

21

LE13038R0400400140002

Fig. 2-27
5915-E P-38
SECTION 2 TECHNICAL DATA

TURRET HYDRAULIC PIPING (R)

LE13038R0400400140003

Fig. 2-28
5915-E P-39
SECTION 2 TECHNICAL DATA

TURRET HYDRAULIC PIPING (L)

26

24

27

25

TO CYLINDER

TO GEAR BOX

LE13038R0400400140004

Fig. 2-29
5915-E P-40
SECTION 2 TECHNICAL DATA

CHUCK HYDRAULIC PIPING (R)

TO CYLINDER
13

12
BRAKE MANIFOLD

10

11

14

15

LE13038R0400400140005

Fig. 2-30
5915-E P-41
SECTION 2 TECHNICAL DATA

CHUCK HYDRAULIC PIPING (L)

TO CYLINDER

28
31 32
TO CYLINDER

29

30

33

34

LE13038R0400400140006

Fig. 2-31
5915-E P-42
SECTION 2 TECHNICAL DATA

PRESSURE SWITCH PIPING

A
V100L
V100R

18

16 17

LE13038R0400400140007

Fig. 2-32
5915-E P-43
SECTION 2 TECHNICAL DATA

LUBRICATION PIPING (R)

35

LE13038R0400400140008

Fig. 2-33
5915-E P-44
SECTION 2 TECHNICAL DATA

LUBRICATION PIPING (L)

41

LE13038R0400400140009

Fig. 2-34
5915-E P-45
SECTION 2 TECHNICAL DATA

SADDLE LUBRICATION PIPING (R)

36

LE13038R0400400140010

Fig. 2-35
5915-E P-46
SECTION 2 TECHNICAL DATA

SADDLE LUBRICATION PIPING (L)

42

LE13038R0400400140011

Fig. 2-36
5915-E P-47
SECTION 2 TECHNICAL DATA

CROSS-SLIDE LUBRICATION PIPING (R)

37

LE13038R0400400140012

Fig. 2-37
5915-E P-48
SECTION 2 TECHNICAL DATA

CROSS-SLIDE LUBRICATION PIPING (L)

43

LE13038R0400400140013

Fig. 2-38
5915-E P-49
SECTION 2 TECHNICAL DATA

GEAR BOX LUBRICATION PIPING (R)

38

LE13038R0400400140014

Fig. 2-39
5915-E P-50
SECTION 2 TECHNICAL DATA

GEAR BOX LUBRICATION PIPING (L)

44

LE13038R0400400140015

Fig. 2-40
5915-E P-51
SECTION 2 TECHNICAL DATA

TURRET COOLANT PIPING (R)

52

53

51

LE13038R0400400140016

Fig. 2-41
5915-E P-52
SECTION 2 TECHNICAL DATA

TURRET COOLANT PIPING (L)

71

72

73

LE13038R0400400140017

Fig. 2-42
5915-E P-53
SECTION 2 TECHNICAL DATA

INTERNAL WASH COOLANT PIPING (R)

54

56

55

LE13038R0400400140018

Fig. 2-43
5915-E P-54
SECTION 2 TECHNICAL DATA

INTERNAL WASH COOLANT PIPING (R)

57

58

59

LE13038R0400400140019

Fig. 2-44
5915-E P-55
SECTION 2 TECHNICAL DATA

INTERNAL WASH COOLANT PIPING (L)

75
74

76

LE13038R0400400140020

Fig. 2-45
5915-E P-56
SECTION 2 TECHNICAL DATA

INTERNAL WASH COOLANT PIPING (L)

77

79
78

LE13038R0400400140021

Fig. 2-46
5915-E P-57
SECTION 2 TECHNICAL DATA

AUTO DOOR AIR PIPING (R)

101

103
AUTO DOOR CYLINDER

102

LE13038R0400400140022

Fig. 2-47
5915-E P-58
SECTION 2 TECHNICAL DATA

AUTO DOOR AIR PIPING (L)

111

112

AUTO DOOR CYLINDER

113

LE13038R0400400140023

Fig. 2-48
5915-E P-59
SECTION 2 TECHNICAL DATA

TOUCH SETTER PNEUMATIC PIPING (R)

126

122

127

123
124

ATS SENSOR
101

ATS SHUTTER 121


125

ATS SWING ARM

LE13038R0400400140024

Fig. 2-49
5915-E P-60
SECTION 2 TECHNICAL DATA

TOUCH SETTER PNEUMATIC PIPING (L)

ATS SWING ARM

ATS SHUTTER
135

132

136
134
137

133

ATS SENSOR 111


131

LE13038R0400400140025

Fig. 2-50
5915-E P-61
SECTION 3 CAUTION PLATE

SECTION 3 CAUTION PLATE


 The machine and its components are fitted with various caution plates. Carefully read these plates and
follow the instructions described there.

 Do not tear or damage the caution plates. In case a plate has been lost or become illegible, ask us for a
new plate, quoting the Okuma part number written in this manual.

3-1. Caution Plate Positions


V100R

LE13038R0400500020001

Fig. 3-1
5915-E P-62
SECTION 3 CAUTION PLATE

LE13038R0400500020002

Fig. 3-2
5915-E P-63
SECTION 3 CAUTION PLATE

V100L

LE13038R0400500020003

Fig. 3-3
5915-E P-64
SECTION 3 CAUTION PLATE

LE13038R0400500020004

Fig. 3-4
5915-E P-65
SECTION 3 CAUTION PLATE

3-2. Caution Plate List

No. Item Japanese English Chinese


1 General caution plate H1090-1023-68-1 H1090-1019-33-1 H1090-1083-42-3
2 Caution plate for workpiece flying out H1042-1187-53 H1044-1110-42 H1090-1106-96-1
3 Caution plate for getting caught in spindle H1042-1187-54 H1044-1110-43 H1090-1106-97
Caution plate for getting caught in chuck and
4 H1042-1187-55 H1044-1110-44 H1090-1106-98
jaw
5-1 Caution plate for door H1090-1018-80-1 H1090-1018-82-2 H1090-1065-63-5
5-2 Caution plate for door (Automatic door) H1090-1090-76 H1090-1090-77 H1090-1090-85-1
6 Caution plate for cover removal H1090-1020-35 H1090-1018-33 H1090-1055-94-3
7 Caution plate for electric shock E5415-019-365 E5415-019-366 E5420-019-244-1
8 Caution plate for lubricating oil specification H1040-1095-65 H1040-1095-65 H1090-1153-11
9 Caution plate for changing chuck H1090-1100-17 H1090-1100-21 H1090-1128-19-1
10 Caution plate for chuck rotation speed H1042-1243-26 H1044-1162-45 H1044-1162-46
Caution plate for lifting machine V100R H1090-1108-25 H1090-1108-24 H1044-1147-73
11
Caution plate for lifting machine V100L - H1090-1108-20 -
Spindle brake caution plate (only when
12 H1090-1103-39-1 H1090-1103-39-1 H1044-1136-81
equipped with spindle brake)
13 Safety glass replacement plate H1090-1042-24 H1090-1041-56 H1090-1100-45
14 Fire warning plate H1090-1020-42-1 H1090-1018-35-1 H1090-1065-60-3
15 Caution plate for casting toolholder H1042-1229-43-1 H1044-1141-30 H1044-1142-10

Table 3-1

3-3. Caution Plates and Okuma Part Numbers


(1) General caution plate
Okuma Part No. H1090-1019-33-1

LE13038R0400500040001

Fig. 3-5
5915-E P-66
SECTION 3 CAUTION PLATE

(2) Caution plate for workpiece flying out


Okuma Part No. H1044-1110-42

LE13038R0400500040002

Fig. 3-6

(3) Caution plate for getting caught in spindle


Okuma Part No. H1044-1110-43

LE13038R0400500040003

Fig. 3-7

(4) Caution plate for getting caught in chuck and jaw


Okuma Part No. H1044-1110-44

LE13038R0400500040004

Fig. 3-8
5915-E P-67
SECTION 3 CAUTION PLATE

(5-1) Caution plate for door


Okuma Part No. H1090-1018-82-2

LE13038R0400500040005

Fig. 3-9

(5-2) Caution plate for door (Automatic door)


Okuma Part No. H1090-1090-77

LE13038R0400500040006

Fig. 3-10

(6) Caution plate for cover removal


Okuma Part No. H1090-1018-33

LE13038R0400500040007

Fig. 3-11
5915-E P-68
SECTION 3 CAUTION PLATE

(7) Caution plate for electric shock


Okuma Part No. E5415-019-366

LE13038R0400500040008

Fig. 3-12

(8) Caution plate for lubricating oil specification


Okuma Part No. H1040-1095-65

LE13038R0400500040009

Fig. 3-13
5915-E P-69
SECTION 3 CAUTION PLATE

(9) Caution plate for changing chuck


Okuma Part No. H1090-1100-21

LE13038R0400500040010

Fig. 3-14

(10) Caution plate for chuck rotation speed


Okuma Part No. H1044-1162-45

LE13038R0400500040011

Fig. 3-15
5915-E P-70
SECTION 3 CAUTION PLATE

(11) Caution plate for lifting machine


Okuma Part No. H1090-1108-24/H1090-1108-20

LE13038R0400500040012

Fig. 3-16

(12) Spindle brake caution plate (only when equipped with spindle brake)
Okuma Part No. H1090-1103-39-1

LE13038R0400500040013

Fig. 3-17
5915-E P-71
SECTION 3 CAUTION PLATE

(13) Safety glass replacement plate


Okuma Part No. H1090-1041-56

LE13038R0400500040014

Fig. 3-18

(14) Fire warning plate


Okuma Part No. H1090-1018-35-1

LE13038R0400500040015

Fig. 3-19

(15) Caution plate for casting toolholder


Okuma Part No. H1044-1141-30

LE13038R0400500040016

Fig. 3-20
5915-E P-72
SECTION 4 NOISE LEVEL

SECTION 4 NOISE LEVEL

4-1. Measuring Position (Top View)

(3 ft)
(3 ft)

(3 ft) (3 ft)

Spindle Turret
(3 ft) (3 ft)

300 mm
(11.81 in.)

(3 ft) (3 ft)
Operation
panel

LE13038R0400600010001

Fig. 4-1
5915-E P-73
SECTION 4 NOISE LEVEL

4-2. Noise
The equivalent continuous A-weighted sound pressure are shown in the following table:

Measuring Position A B C D E
Sound Pressure db (A) 71.5 71.8 70.9 71.5 70.5

Table 4-1

Measuring Position F G H I
Sound Pressure db (A) 73.4 70.5 76.3 74.3

Table 4-2

4-3. Measuring Conditions


(1) Place : A, B, C, D, E, F, G, H, I 9 places

(2) Position :Refer illustration above.


1.6 m (5.2 ft) high from the floor level

(3) Machine operating conditions

 The spindle is rotated (max. speed).

 The chuck is installed to the spindle.

 The X- and Z-axis are fed at rapid traverse.

 The front shield is closed.


5915-E P-74
SECTION 5 SPARE PARTS LIST

SECTION 5 SPARE PARTS LIST

5-1. Machine Parts

5-1-1. Machine Base, Column, Cover Parts

No Qty.
Part Name Type Manufacturer Remarks
. V100R V100L
1 Leaf chain M019-1012-47 Tsubaki 2 2 BL646-123 link
2 Window glass H1022-1170-41 Okuma 1 1 Polycarbonate
Polycarbonate +
3 Safety window H1090-0020-06-1 Meiki rubber 1 1
Reinforced glass
4 Sheet M1311-02642890 Okuma 2 2 Nitrile rubber
5 Sheet M1311-02666090 Okuma 2 2 Nitrile rubber
6 Packing H1020-1263-97 Okuma 1 1 Nitrile rubber
7 Packing H1022-1168-71 Okuma 1 1 Oil-resistant rubber
8 Glass H1022-1171-89 Okuma 1 1 Polycarbonate
9 Seal XR H1023-1073-11 Nitta 1 1 LP-21SS
10 Seal XL H1023-1073-08 Nitta 1 1 LP-21SS
11 Scraper H1022-1179-80 Okuma 1 1 Oil-resistant rubber
12 Scraper H1022-1179-81 Okuma 1 1 Oil-resistant rubber
13 Scraper H1022-1179-83 Okuma 1 1 Oil-resistant rubber
14 Scraper H1022-1179-86 Okuma 1 1 Oil-resistant rubber
15 Scraper H1022-1179-87 Okuma 1 1 Oil-resistant rubber
16 Shock absorber RBC1007 SMC 2 2 H0090-0001-99
17 Bearing 6202ZZ 2 2 M000-6202ZZ
18 Bearing 6208ZZ 8 8 M000-6208ZZ
19 Cam follower CF10-1UUR THK 2 2 M001-CF10-1UUR
20 Rubber plate H1022-1164-94 Okuma 1 1 Oil-resistant rubber
21 Oil gauge KL-120 Syowa 1 1 C2937-001201
22 Flexible caster HJ-75NBB TOSEI 4 4 H1080-0006-53

Table 5-1

5-1-2. Spindle Base

No Qty.
Part Name Type Manufacturer Remarks
. V100R V100L
1 Round belt M119-1001-30 Okuma 1 1
2 Seal washer W8S1 Keeper 16 16 H1004-0007-30
3 Timing belt M119-0013-91 1 1 No C-axis brake spec.
4 Caliper H1011-0002-14 Sumitomo 2 2 C-axis brake spec.

Table 5-2
5915-E P-75
SECTION 5 SPARE PARTS LIST

5-1-3. Spindle Drive (1,250 min-1 AC 22/30, 37/45 kW (30/40, 50/60 hp))

No Qty.
Part Name Type Manufacturer Remarks
. V100R V100L
1 V-belt 5VX-1800 (13) Mitsuboshi 1 set 1 set M119-0020-86
2 Power lock PL080X091 Tsubaki 2 2 H1012-0002-30

Table 5-3

5-1-4. Spindle Drive (750 min-1 AC 45/55 kW (60/75 hp))

No Qty.
Part Name Type Manufacturer Remarks
. V100R V100L
1 V-belt 5VX-1900 (13) Mitsuboshi 1 set 1 set M119-0020-85
2 Power lock PL090X130AS Tsubaki 1 1 H1012-0008-33
3 Power lock PL060X090 Tsubaki 1 1 OSP H1012-0005-76
4 Power lock PL080X091E Tsubaki 1 1 FANUC H1012-0002-30

Table 5-4

5-1-5. Feed System

No Qty.
Part Name Type Manufacturer Remarks
. V100R V100L
1 Slide seal H1023-0043-69 Nitta 1 set 1 set
2 Slide seal H1023-0043-70 Nitta 1 set 1 set
3 Slide seal H1023-1070-42 Nitta 4 4 SS-3
4 Slide seal H1023-1070-43 Nitta 4 4 SS-6
5 Slide seal H1023-1070-44 Nitta 4 4 SS-6
6 Slide seal H1023-1070-45 Nitta 4 4 SS-3
7 Oil seal OS40504 IKO 4 4 F1116-040-05004
8 Oil seal SC50689 NOK 4 4 C6114-500680
TKC640-R135-
9 Cable bearer Tsubaki 1 1 M019-1012-72
W110-16

Table 5-5

5-1-6. Turret

No Qty.
Part Name Type Manufacturer Remarks
. V100R V100L
1 SKY packing SKY-136 Sakagami 1 1 H0031-0014-73
2 SKY packing SKY-155 Sakagami 1 1 H0031-0009-81
3 SKY packing SKY-170 Sakagami 1 1 H0031-0025-44
4 Bearing AZ11014525 IKO 1 1 M000-AZ11014525
5915-E P-76
SECTION 5 SPARE PARTS LIST

No Qty.
Part Name Type Manufacturer Remarks
. V100R V100L
5 Spring 1.2X11.6X19X3 1 1 M101-12116-01903
6 KS-X ring X382NBR Kyowa Seal 1 1 H0031-0025-88
7 O-ring P10 1 1 C6110-000P10
8 O-ring P16 24 24 C6110-000P16
9 O-ring P18 1 1 C6110-000P18
10 O-ring P22A NOK 1 1 F109-0002-28
11 O-ring P35 1 1 C6110-000P35
12 O-ring P375 1 1 F100-840-37450
13 Bearing 7206DB 2 2 M turret M000-7206DB
14 Bearing 6206 1 1 M turret M000-6206
Table 5-6

5-1-7. Filter

No Qty.
Part Name Type Manufacturer Remarks
. V100R V100L
1 Filter AR 1YY-4182-54 Okuma 1 1 Coolant tank
2 Filter B 1YY-5182-05 Okuma 1 1 Coolant tank
3 Filter C 1YY-5182-06 Okuma 1 1 Coolant tank

Table 5-7
5915-E P-77
SECTION 5 SPARE PARTS LIST

5-2. Hydraulic/Pneumatic Unit Parts

5-2-1. Hydraulic Unit

N Manufactur Qty.
Part Name Type Remarks
o. er V100R V100L
1 Solenoid valve SL-G01-E3X-GR-D2-20 NACHI 1 1 Chuck
Standard chuck
2 OG-G01-PC-K-20 NACHI 1 1
specifications
Reducing valve
OGS-G01-PCC- K-D2- Chuck pressure high-low
3 NACHI 1 1
21 switchable
OPG-DU-G1/4-
4 ASK * * MPa scale only
60X6MPA-B-N
Pressure gauge
OPG-DU-G1/4-60X6M/
5 ASK * * Both MPa and Psi scales
PSI-B-N
SL-G01-A3X-GR-D2-
6 Solenoid valve NACHI 1 1 Turret
5227A
7 Throttle check valve ATC-03S ASK 1 1 Turret
SL-G01-A3X-GR-D2- Spindle brake
8 Solenoid valve NACHI 2 2
5227A specification
OGS-G01-P1C- K-D2- Spindle brake
9 Reducing valve NACHI 1 1
20 specification
Spindle brake
10 Pressure switch 882100 Taiyo 1 1
specification
CQ20-3GI-7.0MPA/
11 Nagano Keiki 2 2 MPa scale only
Pressure switch 659870
12 CQ20-3GI-7.0MPA/PSI Nagano Keiki 2 2 Both MPa and Psi scales
13 CQ20-3G1 0-10MPA Nagano Keiki 1 1 MPa scale only
Pressure switch CQ20-3G1 0-10MPA/
14 Nagano Keiki 1 1 Both MPa and Psi scales
PSI
Spindle low speed
15 Reducing valve OG-G01-PC-20 NACHI 1 1
specifications
Spindle low speed
16 Reducing valve OG-G01-AC-20 NACHI 1 1
specifications
SL-G01-C6-GR-D2- Spindle low speed
17 Solenoid valve NACHI 1 1
5227A specifications
Spindle low speed
18 Pilot check valve OCP-G01-B1-21 NACHI 1 1
specifications
Spindle low speed
19 Flow control valve OCY-G01-W-Y-20 NACHI 1 1
specifications
Spindle low speed
OPG-DU-G1/4-
20 ASK 1 1 specifications Mpa scale
60X6MPA-B-N
only
Pressure gauge
Spindle low speed
OPG-DU-G1/4-60X6M/
21 ASK 1 1 specifications both MPa
PSI-B-N
and Psi scales

Table 5-8
*: The number of pressure switches depends on the machine specifications.
5915-E P-78
SECTION 5 SPARE PARTS LIST

5-2-2. Pneumatic Unit

No Qty.
Part Name Type Manufacturer Remarks
. V100R V100L
1 Cock TN400-3/8 KITZ 1 1
2 AW3000-03BDG SMC 1 1 Mpa scale only
Filter regulator
3 AW30-03BDG SMC 1 1 Both MPa and Psi scales
4 Filter AF4000-04BD SMC 1 1
5 Manifold VV713-03R-03B SMC 1 1
6 Manifold VV3P5-41-021-03 SMC 1 1
Automatic door
7 Solenoid valve VQ7-6-FJG-D-3Z SMC 1 1
specification
Chuck air blower
8 Solenoid valve VP544-5DZ-A SMC 1 1
specification
9 Silencer AN300-03 SMC 2 2 Touch setter specification
10 Solenoid valve VS7-6-FPG-D-3Z SMC 1 1 Touch setter specification
11 Solenoid valve VS7-6-FJG-D-3Z SMC 1 1 Touch setter specification
12 Solenoid valve VP544-5DZ-A SMC 1 1 Touch setter specification
13 Speed control valve AS3201F-03-10S SMC 2 2 Touch setter specification
14 Speed control valve AS2201F-01-08S SMC 2 2 Touch setter specification
15 Air cylinder CBA2T50-270-HN SMC 1 1 Touch setter specification
CDBM2L32-600HN-
16 Air cylinder SMC 1 1 Touch setter specification
B57L
17 Shock absorber RBC2015S SMC 2 2 Touch setter specification

Table 5-9
LIST OF PUBLICATIONS

Publication No. Date Edition

5915-E October 2011 1st

5915-E-R1 August 2012 2nd

5915-E-R2 September 2012 3rd

5915-E-R3 March 2013 4th

Original Instruction Manual

This manual may be at variance with the actual product due to specification or
design changes.
Please also note that specifications are subject to change without notice.
If you require clarification or further explanation of any point in this manual,
please contact your OKUMA representative.

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