Sterlite Power Transmission Limited

Rakholi, Silvassa

STANDARD MANUFACTURING QUALITY PLAN

ITEM AL 59 (7/4.45 mm) CONDUCTOR
QAP NO SPTL/QAP/EPIPL/AL59D /001
CLIENT Enerfra Projects (India) Pvt Ltd
Supply of Al59 Dog and Al59 Panther Conductor for 33KV
PROJECT
Overhead line
PO. No.
SECTION A: RAWMATERIAL INSPECTION
S.NO. Component/Operation & Sampling Plan Ref. Document & Testing Agency Remarks
Description of Test with basis acceptance norm

ALUMINIUM ALLOY
1.0 WIRE ROD (Al-Si-Mg)
(Continuous casting, Sterlite’s Plant QC Dept. Of Review of
solutionising and rolling) Standard Manufacturer manufacturer’s
Si-0.30-0.60% test certificates at
1.1 Chemical Analysis One sample Mg-0.20-0.60% the time of final
per heat. Fe-0.30% max inspection. In
Cu-0.10% max absence supplier
Mn-0.03% TC’s, the record of
max the manufacturer
Cr-0.03% max shall be reviewed
Zn-0.10% max at the time of final
B-0.06% max inspection
Others (each)-
0.03% max
Others (total)
0.10% max
Al-Remainder

1.2 Diameter of Aluminum One sample Nom: 9.50mm QC Dept. of the --Do --
Alloy wire Rod from each Min: 9.00mm Manufacturer
coil Max: 10.00mm
OR,
Nom: 7.60mm
Min: 7.10mm
Max: 8.10mm

1.3 Breaking Load/Tensile Test One sample Specification. QC Dept. of the --Do –
from each TS-140 N/sq Manufacturer
coil mm (Min.)
1.4 Resistivity & Conductivity One sample Min. QC Dept. of the
from each --Do --
Conductivity 53 Manufacturer
coil % in IACS.
1.5 Elongation One sample Min 7% on --Do --
QC Dept. of the
from each 250mm GL. Manufacturer
coil

1.6 Cleanliness & Surface 100% of the The wire rods QC Dept. of the --Do --
smoothness (Visual check) coils. shall be smooth Manufacturer
& free from
pipes, cracks,
kinks, twists,
scams.

Prepared By Reviewed By Approved By

SPTL-RKL-COND-QA-03
 Sterlite Power Transmission Limited
Rakholi, Silvassa

STANDARD MANUFACTURING QUALITY PLAN

ITEM AL 59 (7/4.45 mm) CONDUCTOR
QAP NO SPTL/QAP/EPIPL/AL59D /001
CLIENT Enerfra Projects (India) Pvt Ltd
Supply of Al59 Dog and Al59 Panther Conductor for 33KV
PROJECT
Overhead line
PO. No.

SECTION B: INPROCESS INSPECTION.

S.NO. Component/Operation & Sampling Ref. Document & Testing Remarks

Description of Test Plan with acceptance norm Agency
basis
.
2.0 ALUMINIUM ALLOY
WIRE (After Heat
Treatment)

2.1 Surface finish & winding 100% on Customer QC Dept. of Review of Records
(Visual Check) each bobbin Specification: the of the Manufacturer
. The wire shall be Manufacturer at the time of final
smooth & free inspection.
from all
imperfections such
as spills, splits,
scale inclusion, die
marks, scratches
etc.,

2.2 Diameter of the Aluminum 100% on SS 4240813, 14 / QC Dept. of Review of Records

Alloy Wire each bobbin IS-398 IV Spec. & the of the Manufacturer
approved GTP Manufacturer at the time of final
Min. 4.41 mm inspection.
Nom. 4.45 mm
Max. 4.49 mm

2.3 Breaking load/Tensile 100% on each SS 4240813, 14 / QC Dept. of Review of Records

strength bobbin IS-398 IV Spec. & the of the Manufacturer
approved GTP Manufacturer at the time of final
. Min 3.58 kN inspection.

2.4 Resistance at 20°C 100% on SS 4240813, 14 / QC Dept. of Review of Records

each bobbin IS-398 IV Spec. & the of the Manufacturer
approved GTP Manufacturer at the time of final
Max. 1.918 Ω/Km inspection.

2.5 Wrapping Test of 100% on SS 4240813, 14 & QC Dept. of Review of Records

Aluminum Alloy Wire each bobbin approved GTP the of the Manufacturer
8 Wrap on 1 x dia. Manufacturer at the time of final
Wire should not inspection.
break
2.6 Elongation of Aluminum 100% on each SS 4240813, 14 QC Dept. of Review of Records
Alloy Wire bobbin /IS-398 IV Spec. & the of the Manufacturer
approved GTP Manufacturer at the time of final
Min. 2.0 % on 250 inspection.
mm G.L.

Prepared By Reviewed By Approved By

SPTL-RKL-COND-QA-03
 Sterlite Power Transmission Limited
Rakholi, Silvassa

STANDARD MANUFACTURING QUALITY PLAN

ITEM AL 59 (7/4.45 mm) CONDUCTOR
QAP NO SPTL/QAP/EPIPL/AL59D /001
CLIENT Enerfra Projects (India) Pvt Ltd
Supply of Al59 Dog and Al59 Panther Conductor for 33KV
PROJECT
Overhead line
PO. No.

SECTION B: INPROCESS INSPECTION

S.NO. Component/Operation & Sampling Ref. Document Testing Agency Remarks

Description of Test Plan with & acceptance
basis norm
3.0 FINAL CONDUCTOR
STRANDING

3.1 Lay ratio / Direction & At the IS-398 IV Spec. QC Dept. of the Review of Records
compactness beginning of & approved Manufacturer of the Manufacturer
set up. GTP at the time of final
Layer Min. Max inspection.
.
6+1 (RH) 10 14

SS 4240813, 14 QC Dept. of the Review of Records

3.2 Smoothness / Surface 100% /IS-398 IV Manufacturer of the Manufacturer
scratches (Visual check) Spec. & at the time of final
approved GTP inspection.

SS 4240813, 14
4.0 All Routine Test S. 5.0 to 5.6 10% drums /IS-398 IV & QC Dept. of the Review of Records
Customer Spec. Manufacturer of the Manufacturer
at the time of final
inspection.

Prepared By Reviewed By Approved By

SPTL-RKL-COND-QA-03
 Sterlite Power Transmission Limited
Rakholi, Silvassa

STANDARD MANUFACTURING QUALITY PLAN

ITEM AL 59 (7/4.45 mm) CONDUCTOR
QAP NO SPTL/QAP/EPIPL/AL59D /001
CLIENT Enerfra Projects (India) Pvt Ltd
Supply of Al59 Dog and Al59 Panther Conductor for 33KV
PROJECT
Overhead line
PO. No.

SECTION: FINAL INSPECTION AND TESTING

S.NO. Component/Operation & Sampling Ref. Document Testing Agency Remarks
Description of Test Plan with & acceptance
basis norm
5.0 ACCEPTANCE TEST ON .
FINISHED CONDUCTOR

5.1 Lay Ratio/Lay Direction One sample IS-398 IV Spec. QC Dept. of the Inspection at works
from every 20 & approved Manufacturer
drums or part GTP
thereof Layer Min. Max.
6+1 (RH) 10 14

5.2 Diameter of the Aluminum One sample SS 4240813, 14 QC Dept. of the Inspection at works
Alloy Wire from every 20 / IS-398 IV Manufacturer
drums or part Spec. &
thereof approved GTP
Min. 4.41 mm
Nom. 4.45 mm
Max. 4.49 mm

5.3 Breaking load/Tensile One sample SS 4240813, 14 QC Dept. of the Inspection at works
strength from every 20 / IS-398 IV Manufacturer
drums or part Spec. &
thereof approved GTP
Min 3.40 kN

5.4 Resistance at 20°C One sample SS 4240813, 14 QC Dept. of the Inspection at works
from every 20 / IS-398 IV Manufacturer
drums or part Spec. &
thereof approved GTP
Max. 1.918
Ω/Km

5.5 Wrapping Test of Aluminum One sample SS 4240813, 14 QC Dept. of the Inspection at works
Alloy Wire from every 20 & approved Manufacturer
drums or part GTP
thereof 8 Wrap on 1 x
dia. Wire
should not
break

5.6 Elongation of Aluminum One sample SS 4240813, 14 QC Dept. of the Inspection at works
Alloy Wire from every 20 /IS-398 IV Manufacturer
drums or part Spec. &
thereof approved GTP
Min. 2.0 % on
250 mm G.L.

Prepared By Reviewed By Approved By

SPTL-RKL-COND-QA-03
 Sterlite Power Transmission Limited
Rakholi, Silvassa

STANDARD MANUFACTURING QUALITY PLAN

ITEM AL 59 (7/4.45 mm) CONDUCTOR
QAP NO SPTL/QAP/EPIPL/AL59D /001
CLIENT Enerfra Projects (India) Pvt Ltd
Supply of Al59 Dog and Al59 Panther Conductor for 33KV
PROJECT
Overhead line
PO. No.

SECTION D: PACKING & DESPATCH

S.NO. Component/Operation & Sampling Ref. Document & Testing Remarks

Description of Test Plan with acceptance norm Agency
basis
6.0 Packing details As per Approved Drum
Drawing QC Dept.
of the
Manufact
urer

7.0 PACKING & DESPATCH

CHECK FOR
IDENTIFICATION &
PACKING

7.1 Manufacturer’s name and Customer Spec. Visual check at

address. 100% works by
Manufacturer at
7.2 Size & Type of conductor. the time of final
dispatch
7.3 Net wt. Of the conductor.

7.4 Gross wt. Of the conductor.

7.5 Length of the conductor.

7.6 Position of the conductor

end.

7.7 Drum number.

7.8 Name & address of the

consignee.

This document is self-contained with all details. It is essential that all information is specifically indicated and
cross-reference to any other document should not be normally resorted to.

Note-No Craft Paper to be secured in between conductor layer

REVISION RECORD

REVISION DESCRIPTION OF THE CHANGE ORIGINATOR DATE

00 New Release SG 01/10/2017

Prepared By Reviewed By Approved By

SPTL-RKL-COND-QA-03