Approved by Checked by Prepared by

Process Evaluate ( Cp, Cpk ) CUI Process

Model : WAGON

Item Check
CAVITY Part Name Part No. Evaluation Item Specification Judgement
N Min Max Ave Stdev Cp ( 1,33 ) Cp-k ( 1,0 )
Out Diameter (OD) 180 +0,5 / -1,5 5 179.900 180.250 180.11 0.350 2.171 1.937 O
Thickness 22,20 +1 / -1 5 22.010 22.260 22.130 0.250 2.958 2.751 O
1 Presure plate
88EXI18004 Thickness 7,50 +0,5/ -1,5 5 7.310 7.490 7.412 0.180 3.978 3.628 O
Casting

kesimpulan
PT COPPAL UTAMA INDOMELT Date : 11/02/2020

Approved by Checked by Prepared by

Model WAGON
Part No. 88EXI18004
Item Check Out Diameter (OD)

《Result》

Estimated Defective Fraction : 0.533%

Process Capability Cpk : 1.94
Cp : 2.171

《Coments》

Cp evaluation : Cp over 1.33, Process Capability is very capable.

【 Specification 】
Upper limit 180.500
Lower limit 178.500
median 180.000
*Please put in the "NONE", if have not spec of upper or lower limit.
【 Data input 】
Out Diameter (OD)
No. Data No. Data No. Data No. Data
1 180.15 《Result》
2 180.25
3 180.00 【Data Analysis】 【Estimated Defective Fraction】
4 179.90 Size of Population 5 Upper Limit NG 0.533%
5 180.24 Maximum 180.250 Lower Limit NG 0.000%
6 Minimum 179.900 Total 0.533%
7 Range 0.350
8 Average 180.108 【Process Capability : Cpk】
9 Standard Diviation 0.154 Two-sides specification 1.937
10 Average＋3σ 180.569 Only Upper Limit -
11 Average -3σ 179.647 Only Lower Limit -
12 Kurtosis -1.877 Cp 2.171
13 Skewness (0.578) 【Outlier Check】
14 Rank (auto) 3.0 Significance Level 5.00%
15 Rank (manual) 5.0 Critical Value 1.671
16 Rank Range(auto) 0.070 Test Statistic (Upper) 0.925 OK
17 Rank Range(manual) 0.086 Test Statistic (Lower) 1.355 OK
18 Minimum unit 0.015
19
20 【Histogram】
21
22 1.2 45.0
23
24
25 40.0
26 1
27 【Frequency Distribution】
35.0
28 Rank(Lower) Rank(Upper) Rank(median) Frequency
29 1 179.47 179.56 179.51 0 0.00027
30 2 0.8 179.56 179.64 179.60 0 0.07288 30.0
3 179.64 179.73 179.69 0 0.44609
4 179.73 179.81 179.77 0 2.00917
25.0
Frequency

5 179.81 179.90 179.86 1 6.66113

6 0.6 179.90 179.99 179.94 0 16.26058
7 179.99 180.07 180.03 1 29.23302 20.0
8 180.07 180.16 180.12 1 38.71012
9 180.16 180.24 180.20 1 37.75888
10 0.4 180.24 180.33 180.29 1 27.13031 15.0
11 180.33 180.42 180.37 0 14.35805
12 180.42 180.50 180.46 0 5.59593
10.0
13 180.50 180.59 180.55 0 1.60579
14 0.2 180.59 180.67 180.63 0 0.33917
15 180.67 180.76 180.72 0 0.05271 5.0
16 180.76 180.85 180.80 0 0.00603
17 180.85 180.93 180.89 0 0.00051
18 0 180.93 181.02 180.98 0 0.00003 0.0
19 1 4 7 0 181.02 181.10 181.06 0 0.00000
9.5 9.9 0.3 0.8
17 17 18 18
20 181.10 181.19 181.15 0 0.00000
Total 5
PT COPPAL UTAMA INDOMELT Date : 11/02/2020

Approved by Checked by Prepared by

Model WAGON
Part No. 88EXI18004
Item Check THICKNESS

《Result》

Estimated Defective Fraction : 0.000%

Process Capability Cpk : 2.75
Cp : 2.958

《Coments》

Cp evaluation : Cp over 1.33, Process Capability is very capable.

【 Specification 】
Upper limit 23.200
Lower limit 21.200
median 22.200
*Please put in the "NONE", if have not spec of upper or lower limit.
【 Data input 】
THICKNESS
No. Data No. Data No. Data No. Data
1 22.06 《Result》
2 22.01
3 22.24 【Data Analysis】 【Estimated Defective Fraction】
4 22.26 Size of Population 5 Upper Limit NG 0.000%
5 22.08 Maximum 22.260 Lower Limit NG 0.000%
6 Minimum 22.010 Total 0.000%
7 Range 0.250
8 Average 22.130 【Process Capability : Cpk】
9 Standard Diviation 0.113 Two-sides specification 2.751
10 Average＋3σ 22.468 Only Upper Limit -
11 Average -3σ 21.792 Only Lower Limit -
12 Kurtosis -2.810 Cp 2.958
13 Skewness 0.388 【Outlier Check】
14 Rank (auto) 3.0 Significance Level 5.00%
15 Rank (manual) 5.0 Critical Value 1.671
16 Rank Range(auto) 0.050 Test Statistic (Upper) 1.154 OK
17 Rank Range(manual) 0.058 Test Statistic (Lower) 1.065 OK
18 Minimum unit 0.015
19
20 【Histogram】
21
22 1.2 5.0
23
24
25 4.5
26 1
27 【Frequency Distribution】 4.0
28 Rank(Lower) Rank(Upper) Rank(median) Frequency
29 1 21.72 21.78 21.75 0 0.00181
3.5
30 2 0.8 21.78 21.84 21.81 0 0.03820
3 21.84 21.89 21.87 0 0.16187
3.0
4 21.89 21.95 21.92 0 0.52909
Frequency

5 21.95 22.01 21.98 1 1.33426

6 0.6 22.01 22.07 22.04 1 2.59626 2.5
7 22.07 22.13 22.10 1 3.89853
8 22.13 22.18 22.16 0 4.51774 2.0
9 22.18 22.24 22.21 1 4.04037
10 0.4 22.24 22.30 22.27 1 2.78864
11 22.30 22.36 22.33 0 1.48528 1.5

12 22.36 22.42 22.39 0 0.61043

13 22.42 22.47 22.45 0 0.19356 1.0
14 0.2 22.47 22.53 22.50 0 0.04734
15 22.53 22.59 22.56 0 0.00893
0.5
16 22.59 22.65 22.62 0 0.00130
17 22.65 22.71 22.68 0 0.00015
18 0 22.71 22.76 22.74 0 0.00001 0.0
19 .75 1.81 1.87 122.76
.92 1.98 2.04 .10 2.16 2.21 222.79
22.82 .27 2.33 2.39 2.45 2.50 2.56 2.0
62 2.68 2.74 2.70.00000
9 .85
21 2 2 2 2 2 22 2 2 2 2 2 2 2 2 2 2 2 2 22
20 22.82 22.88 22.85 0 0.00000
Total 5
PT COPPAL UTAMA INDOMELT Date : 11/02/2020

Approved by Checked by Prepared by

Model WAGON
Part No. 88EXI18004
Item Check THICKNESS

《Result》

Estimated Defective Fraction : 0.000%

Process Capability Cpk : 3.63
Cp : 3.978

《Coments》

Cp evaluation : Cp over 1.33, Process Capability is very capable.

【 Specification 】
Upper limit 8.000
Lower limit 6.000
median 7.500
*Please put in the "NONE", if have not spec of upper or lower limit.
【 Data input 】
THICKNESS
No. Data No. Data No. Data No. Data
1 7.31 《Result》
2 7.34
3 7.49 【Data Analysis】 【Estimated Defective Fraction】
4 7.49 Size of Population 5 Upper Limit NG 0.000%
5 7.43 Maximum 7.490 Lower Limit NG 0.000%
6 Minimum 7.310 Total 0.000%
7 Range 0.180
8 Average 7.412 【Process Capability : Cpk】
9 Standard Diviation 0.084 Two-sides specification 3.628
10 Average＋3σ 7.663 Only Upper Limit -
11 Average -3σ 7.161 Only Lower Limit -
12 Kurtosis -2.692 Cp 3.978
13 Skewness (0.340) 【Outlier Check】
14 Rank (auto) 3.0 Significance Level 5.00%
15 Rank (manual) 5.0 Critical Value 1.671
16 Rank Range(auto) 0.036 Test Statistic (Upper) 0.931 OK
17 Rank Range(manual) 0.046 Test Statistic (Lower) 1.217 OK
18 Minimum unit 0.015
19
20 【Histogram】
21
22 2.5 1.8
23
24
25 1.6
26
27 【Frequency
2 Distribution】
1.4
28 Rank(Lower) Rank(Upper) Rank(median) Frequency
29 1 7.08 7.13 7.10 0 0.00057
30 2 7.13 7.17 7.15 0 0.00550 1.2
3 7.17 7.22 7.20 0 0.02960
1.5
4 7.22 7.26 7.24 0 0.11856
1.0
Frequency

5 7.26 7.31 7.29 1 0.35377

6 7.31 7.36 7.33 1 0.78651
7 7.36 7.40 7.38 0 1.30304 0.8
8 1 7.40 7.45 7.43 1 1.60893
9 7.45 7.49 7.47 2 1.48068
10 7.49 7.54 7.52 0 1.01560 0.6
11 7.54 7.59 7.56 0 0.51914
12 7.59 7.63 7.61 0 0.19773
0.4
13 0.5 7.63 7.68 7.66 0 0.05611
14 7.68 7.72 7.70 0 0.01186
15 7.72 7.77 7.75 0 0.00187 0.2
16 7.77 7.82 7.79 0 0.00022
17 7.82 7.86 7.84 0 0.00002
18 0 7.86 7.91 7.89 0 0.00000 0.0
19 0 5 0 4 9 3 8 3 47 7.52 6 1 6 0 5 9 4 9 3 8
7.1 7.1 7.2 7.91
7.2 7.2 7.37.957.3 7.4 7.7.93 7.5 7.6 7.6 7.70 7.7 7.7 0.00000
7.8 7.8 7.9 7.9
20 7.95 8.00 7.98 0 0.00000
Total 5
 23.62 23.71 23.57 23.56 23.61 23.57 23.81 23.65 23.7 23.61
23.55 23.74 23.52 23.62 23.55 23.55 23.84 23.61 23.65 23.73
23.59 23.73 23.55 23.59 23.58 23.56 23.83 23.63 23.68 23.67

182.65 182.75 182.54 182.67 182.26 182.74 182.87 182.76 182.82 182.65
182.73 182.73 182.48 182.78 182.35 182.72 182.73 182.88 182.95 182.6
182.69 182.74 182.51 182.73 182.31 182.73 182.8 182.82 182.89 182.625

14.73 14.81 14.84 14.79 14.89 14.83 14.89 14.79 14.88 14.92
14.87 14.83 14.84 14.89 14.94 14.88 14.85 14.72 14.97 14.95
14.80 14.82 14.84 14.84 14.915 14.855 14.87 14.755 14.925 14.935