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Beverage compressor

Operating & Maintenance instruction manual

OILLESS PISTON COMPRESSOR

Tel: +39 02 9019180


www.mgfcompressors.com
MGF S.r.l. Via Pascoli 15
20081 Abbiategrasso (MI) - ITALY
Fax: +39 02 9019273
Tel : +39 02 9019253/680
e-mail: info@mgfcompressors.it
Thank you for purchasing this MGF oil less compressor.

Please read the information contained in this Instruction Manual thoroughly before attempting to
operate the compressor. Follow the given instructions carefully to ensure the safety of yourself as well
as those around you, and to ensure the compressor provides you with a long and satisfactory service.

CONTENTS

GUARANTEE ...................................................................................................................................... 2

SAFETY PRECAUTIONS .................................................................................................................... 2

OPERATION........................................................................................................................................ 3

SHUTTING DOWN THE COMPRESSOR ............................................................................................ 4

MAINTENANCE ................................................................................................................................... 4

FAULT FINDING .................................................................................................................................. 5

SPECIFICHE TECNICHE - SPECIFICATIONS .................................................................................... 6

SCHEMA ELETTRICO – ELECTRICAL DIAGRAM ............................................................................. 6

RICAMBI ED ASSISTENZA – PARTS AND SERVICES ...................................................................... 6

DECLARACION DE CONFORMIDAD ................................................................................................. 7

GUARANTEE

This product is guaranteed against faulty manufacture for a period of 12 months from the date of
purchase. Please keep your receipt as proof of purchase. This guarantee is invalid if the product is found
to have been abused or tampered with in any way, or not used for the purpose for which it was intended.
Faulty goods should be returned to their place of purchase, no product can be returned without prior
permission. This guarantee does not affect your statutory rights.

SAFETY PRECAUTIONS

WARNING!
All machinery carries the risk of certain hazards involved with their operation and use. To lessen the
chance of personal injury it is imperative that respect and caution be exercised at all times during
operation of this equipment. If, however, normal safety precautions are overlooked or ignored,
personal injury to the operator, or damage to property may result. For your own safety, please read
and pay attention to the following instructions:

Operating and instruction manual


1. Compressed Air is potentially dangerous and can cause serious injury and damage. Extreme
caution is required at all times when using the compressor and accessories.
2. Make sure that children and animals are kept well away from the compressor and respective
equipment at all times.
3. Do not operate the compressor if any of the guards have been removed.
4. Electrical or mechanical repairs are to be carried out by qualified engineers only. Contact
your MGF dealer in the case of any problems.
5. Make sure that any pressure is expelled from the air receiver and the machine is
disconnected from the mains supply BEFORE carrying out any maintenance procedures.
6. Do not leave pressure in the air receiver overnight or during transportation.
7. Never attempt to exceed the maximum pressure: it is factory set and clearly marked.
8. Do not run the machine in wet or damp conditions. Ensure that machine is kept dry all times.
9. Do not operate the machine in dusty or otherwise dirty conditions. Ensure that the
atmosphere is clean for efficient operation.
10. Be sure that machine is placed in a well ventilated position to ensure the perfect cooling of
the compressor.
11. Avoid touching metal parts that get hot during operation. Wait for compressor to cool down.
12. For safe operation, adjust the pressure regulator to the recommended setting as indicated by
the specific tool or accessory being used for a particular usage and application.
13. Not spray near any flames or areas where sparks or other sources of ignition may occur.
14. Make sure that the area is well ventilated when using materials that give off fumes or sprays.
15. Always take special care with the electrical cables and hoses, making sure that they are not
put under strain, wrapped, bent or angled or in the way during usage of the compressor.
16. Make sure that air supply is switched off and all pressurized air is expelled from the
compressor and any equipment attached to it when disconnecting or attaching hoses.
17. Any equipment or accessories used in conjunction with the compressor must have a safety
working pressure exceeding that of the compressor.
18. Make sure that any person using the compressor has read and fully understood the
information contained in this Instruction Manual

OPERATION

1. Check that you have appropriate power supply and that the mains voltage corresponds
with that shown on plate fixed to compressor.
2. Before plugging the electrical cable into the mains supply, make sure that the ON/OFF
switch is turned to the ‘OFF’ position (A, Fig.1). Plug in and switch on at the mains supply and
turn the ON/OFF switch to the ‘ON’ position to start the motor of the compressor.

FIG. 1 FIG. 2
B

D
A

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Operating and instruction manual
NOTE: If the motor does not start immediately, it is possible that the air receiver is already full of air.
The motor will start automatically once the cut-in pressure is reached.
3. Connect one end of the correct air hose to the connector at the air outlet (D, Fig. 2) and
the other end to the nozzle/accessory being used
4. Set the outlet pressure with the pressure regulator (B, Fig. 2) by turning it clockwise to
increase pressure and anti-clockwise to decrease pressure. Check the pressure reached on
the manometer (C, Fig. 2).
NOTE: Max pressure allowed is 50 psi (6 bar) unless otherwise indicated by the manufacturer’s
instructions. However, you may need to set the operating pressure at a higher or lower level for other
airline equipment (e.g. tyre gauges, staple guns, paraffin guns etc.).
5. The pressure switch placed inside the silent cover should not require adjustment. This is
an automatic device and has been preset at the factory to stop the motor when pressure in the
receiver reaches its maximum, and to start it again when the pressure in the receiver falls to
the minimum preset value. This operation is completely automatic and does not affect the
compressing process. However, should problems develop with the cut-in, cut-out settings,
please consult your MGF dealer.
NOTES:
a. If the machine pumps continuously without cutting out then the compressor is too small
for the application/tool being used, and damage may result. Consult your MGF dealer.
b. The motor is protected by a Thermal Overload which will trip and stop the motor should
it overheat for any reason. Let the motor cool down for 15 – 20 min before restarting.
c. Do not exceed the Duty Cycle for the machine: for a best performance do not exceed
the 50% of duty cycle (50% of duty cycle: for ex. 50sec ON – 50 sec OFF)

SHUTTING DOWN THE COMPRESSOR

1. Turn the ON/OFF switch (A, see Fig. 2) to the ‘OFF’ position to switch the compressor off.
2. Release air from the air hose and pipe before disconnecting the hose from the machine by
releasing the air from the connected pipe.
3. Make sure all air is expelled from the receiver before transporting your compressor or leaving
overnight.
IMPORTANT: DO NOT switch the compressor ON or OFF by the mains. ALWAYS switch the
compressor ON or OFF by the pressure switch ONLY.

MAINTENANCE

EVERY 6 MONTHS

Check, clean and, in case, replace the aspiration filter inside the cover following the instructions
below:

1. Unscrew N° 2 screw as shown on picture 3.

FIG. 3

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Operating and instruction manual
2. Take off the later panel as in picture 4 and 5.
FIG. 4 FIG. 5

3. Uscrew the aspiration filter with the screwdriver as reported in picture 6 and 7. Blow off with air
in pressure and eventually immerse it in a degreasing solution in order to remove any deposit
and fillings. If you find damages or obstructions not removable, contact your dealer or the
Technical Service MGF
FIG. 6 FIG. 7 - Aspiration filter

EVERY 12 MONTHS

Check compressor performance (time to reach the maximum pressure): in case of a performance
drop, please contact a specialized technician to replace consumables and sealing parts.
Periodicity check (every 12 months) is based on an use estimate of 1h / day (1h of ON cycle) with a
max working cycle of 50% (eg 50 sec ON - 50 sec OFF); in case of more critical uses, correspondingly
reduce check periodicity.

FAULT FINDING

PROBLEM PROBABLE CAUSE REMEDY


Compressor does not start, Bad connections. Check all electrical connections.
or stops and does not start Clean and tighten as necessary.
again. Let the compressor cool, check the
Overload cut-out switch has
tripped. fan, contact the dealer.
Compressor does not start. Air receiver charged Compressor should start again when
pressure reduces to approx 60 psi.

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Operating and instruction manual
Compressor does not reach Inlet air filter is blocked. Open the compressor and replace oil
set pressure and overheats NOTE: It is possible that more filler/air filter plug. (as recommended
easily. air is being required than in every 12 months maintenance)
compressor is capable.
Air leaking from pressure Faulty non-return valve. First drain all air completely from
switch valve when receiver. Clean or replace the non-
compressor is not running. return valve.
Air pressure from regulator Pressure switch is defective Replace the pressure switch
does not adjust. Pressure reducer is defective Replace the pressure reducer
Compressor operating, but Inlet air filter blocked. Replace oil filler/air filter plug.
no air from outlet. Bleed pipe (from pressure Reconnect or replace bleed pipe.
switch to non-return valve)
broken or disconnected.

SPECIFICATIONS

MGF Model Air Voltage -


Air delivery* Motor Air receiver
code description displacement frequency
Lt/min CFM Lt/min CFM HP Watt V Hz Lt.
Beverage
S-OF050 12 0.41 6 0.22 0.15 110 230 50 Not present
compressor

MGF Model
Noise level Max pressure Dimensions Net weight
code description
dB/1m bar PSI mm kg lb
Beverage
S-OF050 55 8 116 200x180x220 5 11
compressor

 Different voltages-frequencies are available on demand


 * Air delivery at 5 bar

ELECTRICAL DIAGRAM

PARTS AND SERVICES

For Spare Parts and Service, please contact your nearest MGF dealer or MGF S.r.l., on one of the following
numbers: PARTS & SERVICE TEL: +39 02 9019 180;or e-mail as follows: tech@mgfcompressors.it or visit
our website for further information: www.mgfcompressors.com

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Operating and instruction manual
DICHIARAZIONE DI CONFORMITA
CON LE DIRETTIVE CEE

EC DECLARATION OF CONFORMITY
WITH EC DIRECTIVES

DECLARATION DE CONFORMITE CEE


AVEC LES DIRECTIVES DE LA CEE

DECLARACION DE CONFORMIDAD
CON DIRECTIVAS DE LA CEE

2006-42-CE
NOI - WE - NOUS- VI

MGF srl
Via G. Pascoli 15 - 20081 ABBIATEGRASSO (MI) ITALIA

DICHIARIAMO SOTTO LA NOSTRA RESPONSABILITÀ CHE LA FABBRICAZIONE E FORNITURA


DEI PRODOTTI

DECLARE UNDER OUR RESPONSABILITY FOR MANUFACTURE AND SUPPLY THE PRODUCTS

DECLARONS QUE, SOUS NOTRE SEULE RESPONSABILITE POUR LE FABRICATION ET LA


FOURNITURE DES PRODUITS

DECLARAMOS QUE, BAJO NUESTRA RESPONSIBILIDAD EXCLUSIVA POR LA FABRICACION Y


PROVISION, EL NOSTRO PRODUCTO

BEVERAGE LINE

A CUI LA PRESENTE DICHIARAZIONE SI RIFERISCE, SONO CONFORMI ALLE


SEGUENTI DIRETTIVE CEE

TO WHICH THIS DECLARATION RELATES, ARE IN CONFORMITY WITH


FOLLOWING DIRECTIVES CEE

AUX QUELS CETTE DECLARATION EST LIEE, SONT CONFORMES AUX NORMES
MAJEURES SUIVANTES ET AUTRES DOCUMENTS NORMATIFS

AL QUE SE REFIERE ESTA DECLARACION, SATISFACE LAS SIGUIENTES


DIRECTRICES PRINCIPALES Y OTRAS NORMATIVAS

2006/42 CEE for machines


2006/95 CEE for LVD
2004/108 CEE for EMC
2009/105 CEE for air receivers
EMESSO AD ABBIATEGRASSO 01.11.10
ISSUED IN ABBIATEGRASSO AT THE 01.11.10
REV 01-2019

MGF S.r.l. Via Pascoli 15 - 20081 Abbiategrasso (MI) - ITALY


Tel : +39 02 9019253/680 - Fax: +39 02 9019273
e-mail: info@mgfcompressors.it - www.mgfcompressors.com

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