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Manual WAVE110S 2020 PDF
Manual WAVE110S 2020 PDF
The vehicle pictured in this owner’s manual may not match your
actual vehicle.
Vehicle Safety P. 2
Operation Guide P. 12
Maintenance P. 34
Troubleshooting P. 81
Information P. 97
Specifications P. 109
Index P. 112
Vehicle Safety
This section contains important information for safe riding of your vehicle.
Please read this section carefully.
Safety Guidelines that you and your passenger are both wearing
an approved helmet and protective apparel.
Vehicle Safety
Follow these guidelines to enhance your safety: Instruct your passenger on holding onto the
● Perform all routine and regular inspections grab rail or your waist, leaning with you in turns,
specified in this manual. and keeping their feet on the footpegs, even
● Stop the engine and keep sparks and flame when the vehicle is stopped.
away before filling the fuel tank.
● Do not run the engine in enclosed or partly
enclosed areas. Carbon monoxide in Take Time to Learn & Practice
exhaust gases is toxic and can kill you. Even if you have ridden other vehicles, practice
riding in a safe area to become familiar with
how this vehicle works and handles, and to
Always Wear a Helmet become accustomed to the vehicle's size and
It's a proven fact: helmets and protective weight.
apparel significantly reduce the number and
severity of head and other injuries. So always
wear an approved helmet and protective Ride Defensively
apparel. 2 P. 6 Always pay attention to other vehicles around
you, and do not assume that other drivers see
you. Be prepared to stop quickly or perform an
Before Riding evasive maneuver.
Make sure that you are physically fit, mentally
focused and free of alcohol and drugs. Check
Continued 3
Safety Guidelines
by wearing bright reflective clothing, positioning maintained and in safe riding condition.
yourself so other drivers can see you, signaling Inspect your vehicle before every ride and
before turning or changing lanes, and using perform all recommended maintenance. Never
your horn when necessary. exceed load limits (2 P. 11), and do not modify
your vehicle or install accessories that would
make your vehicle unsafe (2 P. 10).
Ride within Your Limits
Never ride beyond your personal abilities or
faster than conditions warrant. Fatigue and If You are Involved in a Crash
inattention can impair your ability to use good Personal safety is your first priority. If you or
judgement and ride safely. anyone else has been injured, take time to
assess the severity of the injuries and whether it
is safe to continue riding. Call for emergency
Don't Drink and Ride assistance if needed. Also follow applicable laws
Alcohol and riding don't mix. Even one alcoholic and regulations if another person or vehicle is
drink can reduce your ability to respond to involved in the crash.
changing conditions, and your reaction time
gets worse with every additional drink. Don't
drink and ride, and don't let your friends drink
and ride either.
4
Safety Guidelines
If you decide to continue riding, first turn the Never run your vehicle inside a garage or other
ignition switch to the OFF position, and evaluate enclosure.
Vehicle Safety
the condition of your vehicle. Inspect for fluid
leaks, check the tightness of critical nuts and 3WARNING
bolts, and check the handlebar, control levers, Running the engine of your vehicle
brakes, and wheels. Ride slowly and cautiously. while in an enclosed or even partially
Your vehicle may have suffered damage that is enclosed area can cause a rapid build-
not immediately apparent. Have your vehicle up of toxic carbon monoxide gas.
thoroughly checked at a qualified service facility
as soon as possible.
Breathing this colourless, odorless gas
can quickly cause unconsciousness and
Carbon Monoxide Hazard lead to death.
Exhaust contains poisonous carbon monoxide, a
colourless, odorless gas. Breathing carbon Only run your vehicle's engine when it
monoxide can cause loss of consciousness and is located in a well ventilated area
may lead to death. outdoors.
5
Safety Precautions
Vehicle Safety
Running-in Period surfaces and braking distances are
longer.
During the first 500 km (300 miles) of running,
● Avoid continuous braking.
follow these guidelines to ensure your vehicle's
u Repeated braking, such as when
future reliability and performance.
descending long, steep slopes can
● Avoid full-throttle starts and rapid
seriously overheat the brakes, reducing
acceleration.
their effectiveness. Use engine braking
● Avoid hard braking and rapid down-shifts.
with intermittent use of the brakes to
● Ride conservatively.
reduce speed.
Brakes ● For full braking effectiveness, operate both
the front and rear brakes together.
Observe the following guidelines:
● Avoid excessively hard braking and
# Engine Braking
downshifting. Engine braking helps slow your vehicle down
u Sudden braking can reduce the vehicle's when you release the throttle. For further
stability. slowing action, downshift to a lower gear. Use
u Where possible, reduce speed before engine braking with intermittent use of the
turning; otherwise you risk sliding out. brakes to reduce speed when descending long,
steep slopes.
Continued 7
Riding Precautions
8
Riding Precautions
Vehicle Safety
Follow these guidelines to protect the engine,
fuel system and catalytic converter:
LA, MX, II MX type
Follow these guidelines to protect the engine
and fuel system:
● Use only unleaded petrol.
● Use recommended octane number. Using
lower octane petrol will result in decreased
engine performance.
● Do not use fuels containing a high
concentration of alcohol. 2 P. 107
Centre stand ● Do not use stale or contaminated petrol or
an oil/petrol mixture.
3. Turn the handlebar fully to the left.
● Avoid getting dirt or water in the fuel tank.
u Turning the handlebar to the right
reduces stability and may cause the
vehicle to fall.
4. Turn the ignition switch to the LOCK
position and remove the key. 2 P. 22
5. Turn the fuel valve to the OFF position.
9
Accessories & Modifications
10
Loading
Loading 3WARNING
Vehicle Safety
● Carrying extra weight affects your vehicle's Overloading or improper loading can
handling, braking and stability. cause a crash and you can be seriously
Always ride at a safe speed for the load you hurt or killed.
are carrying.
● Avoid carrying an excessive load and keep Follow all load limits and other loading
within specified load limits. guidelines in this manual.
Maximum weight capacity / Maximum
weight on rear carrier / Maximum
weight in centre compartment 2 P. 109
● Tie all luggage securely, evenly balanced
and close to the centre of the vehicle.
● Do not place objects near the lights or the
muffler.
11
Basic Operation Flow
# Pre-ride Inspection (P.39)
Carefully inspect your vehicle to make # Acceleration
Operation Guide
12
# Braking Close the throttle and apply the
# Parking (P.8)
front and rear brakes together. Park on a firm level surface.
Operation Guide
Use the stand, and lock the
u The brakelight will indicate that
steering.
you have applied the brakes.
# Stopping
If pulling off the road, signal early
enough to show traffic that you are
pulling over, and pull over smoothly.
# Refuelling (P.29)
# Turning Corners
Do your braking
before entering
corners.
13
Parts Location
AFS110SP IV LA, II PE, MX, II MX/1SP LA type
Battery (P.54)
Fuse holder (P.95)
Operation Guide
Brakelight switch
(P.72)
Spark plug (P.58)
Rear brake pedal (P.65)
14
Helmet holder (P.31)
Headlight case (P.56)
Document bag (P.32)
Centre compartment (P.32)
Operation Guide
Tool kit (P.32)
Seat (P.31)
Fuel valve Fuel fill cap (P.29)
(P.23)
Seat lock (P.31)
Continued 15
Parts Location (Continued)
AFS110SP III LA, PE/2SP LA type
Battery (P.54)
Fuse holder (P.95)
Operation Guide
Brakelight switch
(P.72)
Spark plug (P.58)
Rear brake pedal (P.65)
16
Helmet holder (P.31)
Headlight case (P.56)
Document bag (P.32)
Centre compartment (P.32)
Operation Guide
Tool kit (P.32)
Seat (P.31)
Fuel valve Fuel fill cap (P.29)
(P.23)
Seat lock (P.31)
17
Instruments
Speedometer
Operation Guide
Gear range
Shows proper speed range for each
gear.
Fuel gauge
Needle in the red mark, remaining fuel
approximately: 1.07 L (0.283 US gal,
0.235 Imp gal)
Odometer
Total distance ridden.
18
Indicators
If one of these indicators does not come on when it should, have your dealer check for
problems.
Operation Guide
Left turn signal indicator Right turn signal indicator
19
Switches
Operation Guide
Start button
Headlight turns off when
Horn button operating the starter motor.
20
Ignition switch ON
Switches the electrical system on/off, Turns electrical system
locks the steering. on for starting/riding.
Operation Guide
u Key can be removed when in the OFF or
OFF
LOCK position. Turns engine off.
LOCK
Locks steering.
Continued 21
Switches (Continued)
Steering Lock # Locking
Lock the steering when parking to help a Turn the handlebar all the way to the left or
prevent theft. right.
Operation Guide
A U-shaped wheel lock or similar device is b Push the key down, and turn the ignition
also recommended. switch to the LOCK position.
u Jiggle the handlebar if the lock is difficult
to engage.
c Remove the key.
a b Push
# Unlocking
Insert the key, and turn the ignition switch to
the OFF position.
Turn
Ignition key
22
Fuel Valve
The two-way fuel valve is used to control the
flow of fuel from the fuel tank to the
carburetor.
Operation Guide
ON OFF
23
Starting the Engine
Start your engine using the following
procedure.
c e
Operation Guide
24
LA type With the throttle slightly open, operate
Your vehicle's carburetor is equipped with a the kickstarter. Kick from the top of the
heater. stroke through to the bottom with a
Your carburetor is suitable for use in cold rapid, continuous motion.
Operation Guide
regions. f Immediately after the engine starts, push the
choke lever down to the halfway position.
Normal Air Temperature 10 - 35ºC g Warm up the engine by opening and
(50 - 95ºF): closing the throttle slightly.
a The fuel valve is ON. h About a half minute after the engine starts,
b Turn the ignition switch to the ON position. push the choke lever down all the way to
c Shift the transmission to Neutral ( N fully off.
indicator comes on). i If idling is unstable, open the throttle slightly.
d Pull the choke lever up all the way to fully
on.
e Using the start button
With the throttle slightly open, press the
start button.
Using the kickstarter
Lightly depress the kickstarter until
resistance is felt. Then let the kickstarter
return to the top of its stroke.
Continued 25
Starting the Engine (Continued)
High Air Temperature 35ºC (95ºF) or Low Air Temperature 10ºC (50ºF) or
Above: Below:
a Do not use the choke. a Follow steps 1-6 under “Normal Air
b Using the start button Temperature.”
Operation Guide
With the throttle slightly open, press the b Warm up the engine by opening and
start button. closing the throttle slightly.
Using the kickstarter c Continue warming up the engine until it runs
Lightly depress the kickstarter until smoothly and responds to the throttle, when
resistance is felt. Then let the kickstarter the choke lever is at fully off.
return to the top of its stroke.
With the throttle slightly open, operate If the engine does not start:
the kickstarter. Kick from the top of the a Turn the ignition switch to the OFF position.
stroke through to the bottom with a b Push the choke lever down all the way to
rapid, continuous motion. fully off.
c Open the throttle fully.
d Crank the engine several times with the
kickstarter.
e Follow steps 1-2 under “High Air
Temperature.”
Operation Guide
When stopping, change can be made from
4th to neutral directly with the 4-step rotary
system. Stopping
When moving, the forward 4-step return
system is used.
Change cannot be made from 4th to neutral
directly.
u Always return the throttle grip first before
changing gear.
u Operate lightly with the tips of your toes
until the shift lever is pushed down. Moving
u Avoid changing gear needlessly and riding
with your foot on the shift lever since this
may damage the gear change mechanism
and clutch mechanism.
Continued 27
Shifting Gears (Continued)
Proper shifting can prevent damaging the Downshifting
engine and transmission. Downshifting at speeds higher than those in
the table below may overrev the engine and
Operation Guide
28
Refuelling
Fuel type: Unleaded petrol only
Fuel octane number: Your vehicle is Lower edge of Fuel fill cap
designed to use Research Octane Number filler neck
(RON) 91 or higher.
Operation Guide
Tank capacity: 3.7 L (0.98 US gal, 0.81 Imp
gal)
Arrow marks
# Refuelling and Fuel Guidelines (P.9)
Opening the Fuel Fill Cap
a Open the seat. (P.31)
b Turn the fuel fill cap counterclockwise until it
stops and remove the cap.
Continued 29
Refuelling (Continued)
Closing the Fuel Fill Cap
a Install and tighten the fuel fill cap firmly by
turning it clockwise.
u Make sure that the arrow marks on the
Operation Guide
3WARNING
Petrol is highly flammable and
explosive. You can be burned or
seriously injured when handling fuel.
30
Storage Equipment
Helmet holders Helmet Holders
The helmet holders are located under the
seat.
u Use the helmet holders only when parked.
Operation Guide
3WARNING
Riding with a helmet attached to the
Ignition key holder can interfere with your ability to
safely operate the vehicle and could
lead to a crash in which you can be
seriously hurt or killed.
Seat lock
Seat Open Use the helmet holder only while
Insert the ignition key into the seat lock and parked. Do not ride with a helmet
turn it clockwise to unlock. secured by the holder.
Seat Close
Close and push down on the rear of the seat
until it locks. Make sure that the seat is locked
securely to pull it up lightly.
Take care not to lock your key in the compartment
under the seat.
Continued 31
Storage Equipment (Continued)
Centre Compartment Document Bag
Never exceed the maximum weight limit. The document bag is in the document
Maximum Weight: 5.0 kg (11.0 lb) compartment in the reverse side of the seat.
Operation Guide
Document compartment
Centre compartment
Tool Kit
The tool kit is in the centre compartment.
32
Rear Carrier
AFS110SP III LA, PE/2SP LA type
Never exceed the maximum weight limit.
Maximum Weight: 3.0 kg (6.6 lb)
Operation Guide
Rear carrier
33
Maintenance
Maintenance
pollution. Maintenance is the owner's hazard that can arise in performing
responsibility. Be sure to inspect your vehicle maintenance. Only you can decide whether or
before each ride, and perform the periodic not you should perform a given task.
checks specified in the Maintenance Schedule.
2 P. 36 Follow these guidelines when performing
maintenance.
3WARNING ● Stop the engine and remove the key.
Improperly maintaining your vehicle or ● Place your vehicle on a firm, level surface
failing to correct a problem before you using the side stand, centre stand or a
ride can cause a crash in which you can maintenance stand to provide support.
be seriously hurt or killed. ● Allow the engine, muffler, brakes, and other
high-temperature parts to cool before
servicing as you can get burned.
Always follow the inspection and
● Run the engine only when instructed, and
maintenance recommendations and
do so in a well-ventilated area.
schedules in this owner's manual.
35
Maintenance Schedule
The maintenance schedule specifies the All scheduled maintenance is considered a
maintenance requirements necessary to ensure normal owner operating cost and will be
safe, dependable performance, and proper charged to you by your dealer. Retain all
emission control. receipts. If you sell the vehicle, these receipts
should be transferred with the vehicle to the
Maintenance work should be performed in new owner.
Maintenance
36
Maintenance Schedule
Frequency *1
Pre-ride
Items Check Annual Regular Refer to
× 1,000 km 1 6 12 18 24 30 36
2 P. 39
Check Replace page
× 1,000 mi 0.6 4 8 12 16 20 24
Fuel Line –
Fuel Level –
Fuel Strainer Screen –
Maintenance
Throttle Operation 78
Air Cleaner *2 52
Crankcase Breather *3 79
Spark Plug 58
Valve Clearance –
Engine Oil 61
Engine Oil Strainer Screen –
Engine Oil Centrifugal Filter –
Engine Idle Speed –
Secondary Air Supply System –
(Except LA type)
Secondary Air Supply Pair 3 Years –
Filter *4 (Except LA type)
Continued 37
Maintenance Schedule
Frequency *1
Pre-ride
Items Check Annual Regular Refer to
× 1,000 km 1 6 12 18 24 30 36
2 P. 39
Check Replace page
× 1,000 mi 0.6 4 8 12 16 20 24
Drive Chain Every 500 km (300 mi): 74
Battery 41
Brake Fluid *4 (AFS110SP IV LA, 2 Years 63
II PE, MX, II MX/1SP LA type)
Maintenance
Notes:
*1 : At higher odometer reading, repeat at the frequency interval established here.
*2 : Service more frequently when riding in unusually wet or dusty areas.
*3 : Service more frequently when riding in rain or at full throttle.
*4 : Replacement requires mechanical skill.
38
Maintenance Fundamentals
Maintenance
because having a breakdown, or even a flat AFS110SP III LA, PE/2SP LA type
tyre, can be a major inconvenience.
Front and Rear: check shoes wear and
freeplay, adjust if necessary. 2 P. 71, 2 P. 66,
Check the following items before you get on
2 P. 65
your vehicle:
● Lights and horn - Check that lights,
● Fuel level - Fill fuel tank when necessary.
indicators and horn function properly.
2 P. 29
● Wheels and tyres - Check condition, air
● Throttle - Check for smooth opening and
pressure and adjust if necessary. 2 P. 48
full closing in all steering positions. 2 P. 78
● Engine oil level - Add engine oil if necessary.
Check for leaks. 2 P. 60
● Drive chain - Check condition and slack,
adjust and lubricate if necessary. 2 P. 74
39
Maintenance Fundamentals
40
Maintenance Fundamentals
Battery
If the vehicle is operated with insufficient battery
electrolyte, sulfation and battery plate damage
will occur.
If rapid loss of electrolyte is experienced, or if
Maintenance
your battery seems to be weak, causing hard
starting or other electrical problems, see your
dealer.
Clean the battery terminals if they become dirty
or corroded.
NOTICE
An improperly disposed of battery can be
harmful to the environment and human health.
Always confirm local regulations for proper
battery disposal instruction.
Continued 41
Maintenance Fundamentals
# What to do in an emergency
If any of the following occur, immediately see
3WARNING
your doctor. The battery contains sulfuric acid
● Electrolyte splashes into your eyes: (electrolyte) which is highly corrosive
u Wash your eyes repeatedly with cool and poisonous.
water for at least 15 minutes. Using water
Maintenance
under pressure can damage your eyes. Getting electrolyte in your eyes or on
● Electrolyte splashes onto your skin: your skin can cause serious burns.
u Remove affected clothing and wash your
skin thoroughly using water.
The battery gives off explosive
● Electrolyte splashes into your mouth:
hydrogen gas during normal operation.
u Rinse mouth thoroughly with water, and
do not swallow.
A spark or flame can cause the battery
to explode with enough force to kill or
seriously hurt you.
42
Maintenance Fundamentals
Maintenance
pressurize the battery and damage its case.
LEVEL marks.
If the electrolyte level is low, remove the battery
(2 P. 54) and filler caps. Carefully add distilled
water to UPPER LEVEL mark.
u Filling the battery above the UPPER LEVEL
line may cause the electrolyte to overflow,
resulting in corrosion to engine or frame
parts. Immediately wash off any spilled
electrolyte.
u After checking battery fluid level, or adding
distilled water, make sure breather tube is
connected to the battery breather outlet.
The battery breather tube must be routed as
shown on the label.
Do not bend or twist the breather tube.
Continued 43
Maintenance Fundamentals
# Cleaning the Battery Terminals The battery has a limited life span. Consult your
1. Remove the battery. 2 P. 54 dealer about when you should replace the
2. If the terminals are starting to corrode and battery. Always replace the battery with the
are coated with a white substance, wash same type.
with warm water and wipe clean. NOTICE
3. If the terminals are heavily corroded, clean
Maintenance
44
Maintenance Fundamentals
Maintenance
recommended engine oil if necessary. Dirty oil or
# Inspecting and Replacing Fuses old oil should be changed as soon as possible.
Turn the ignition switch to the OFF position to
remove and inspect fuses. If a fuse is blown, # Selecting the Engine Oil
replace with a fuse of the same rating. For fuse For recommended engine oil, see
ratings, see “Specifications.” 2 P. 111 “Specifications.” 2 P. 110
Blown fuse
If you use non-Honda engine oil, check the
label to make sure that the oil satisfies all of the
following standards:
● JASO T 903 standard*1: MA
NOTICE ● SAE standard*2: 10W-30
Replacing a fuse with one that has a higher rating greatly ● API classification*3: SG or higher
increases the chance of damage to the electrical system.
*1.
The JASO T 903 standard is an index for engine Brake Fluid
oils for 4-stroke motorcycle engines. There are
AFS110SP IV LA, II PE, MX, II MX/1SP LA type
two classes: MA and MB. For example, the
following label shows the MA classification.
Do not add or replace brake fluid, except in an
emergency. Use only fresh brake fluid from a
sealed container. If you do add fluid, have the
Oil code
Maintenance
Drive Chain
The drive chain must be inspected and
lubricated regularly. Inspect the chain more
frequently if you often ride on bad roads, ride at
Not recommended Recommended high speed, or ride with repeated fast
acceleration. 2 P. 74
46
Maintenance Fundamentals
Maintenance
Also inspect the drive sprocket and driven recommended lubricant.
sprocket. If either has worn or damaged teeth,
have the sprocket replaced by your dealer. Recommended lubricant:
Drive chain lubricant
If not available, use SAE 80 or 90 gear oil.
NOTICE
Use of a new chain with worn sprockets will cause
rapid chain wear.
Never use petrol or low flash point solvents for
cleaning the drive chain.
A fire or explosion could result.
Continued 47
Maintenance Fundamentals
48
Maintenance Fundamentals
Maintenance
foreign objects
embedded in the side
of the tyre or the tread.
Also inspect for any unusual bumps or bulges in
the side walls of the tyres.
Continued 49
Maintenance Fundamentals
or TWI
Follow all instructions in this owner's
manual regarding tyre inflation and
Wear indicator maintenance.
location mark
50
Maintenance Fundamentals
Maintenance
of the same size, construction, speed rating, killed.
and load range.
● Remember to replace the inner tube
Always use the size and type of tyres
whenever you replace a tyre. The old tube
recommended in this owner's manual.
will probably be stretched, and it could fail if
installed in a new tyre.
51
Maintenance Fundamentals
Air Cleaner
This vehicle is equipped with a viscous type air
cleaner element.
Air blow cleaning or any other cleaning can
degrade the viscous element performance and
Maintenance
52
Tool
The tool kit is stored in the centre compartment.
2 P. 32
Maintenance
● Spark plug wrench
● Standard/Phillips screwdriver
● Screwdriver handle
53
Removing & Installing Body Components
Screw Terminal
nuts
54
Removing & Installing Body Components u Battery
# Removal # Installation
Make sure the ignition switch is in the OFF Install the parts in the reverse order of
position. removal. Always connect the positive +
1. Open the seat. 2 P. 31 terminal first. Make sure that bolts and nuts
2. Remove the battery cover by removing are tight.
Maintenance
the screw. For proper handling of the battery, see
3. Disconnect the negative - terminal from “Maintenance Fundamentals.” 2 P. 41
the battery. “Battery Goes Dead.” 2 P. 91
4. Disconnect the positive + terminal from
the battery. Make sure breather tube is connected to the
5. Disconnect the battery breather tube. battery breather outlet. The battery breather
6. Remove the battery taking care not to tube must be routed as shown on the label.
drop the terminal nuts. Do not bend or twist the breather tube.
NOTICE
A bent or kinked breather tube may pressurize
the battery and damage its case.
55
Removing & Installing Body Components u Headlight Case
Lock nut
56
Removing & Installing Body Components u Headlight Case
Maintenance
2. Install the rearview mirrors by turning
counterclockwise until they will no longer
Screw B turn.
3. Loosen the rearview mirrors
Connector approximately 2 turns.
Screws B 4. Adjust the rearview mirrors.
5. Tighten the lock nuts.
5. Remove the screw A and screws B. 6. Install the rubber dust covers.
6. Remove the headlight case, then
disconnect the connector.
57
Spark Plug
58
Spark Plug u Checking Spark Plug
5. Check the spark plug gap using a wire- 8. Tighten the spark plug:
type feeler gauge. ● If the old plug is good:
u If adjustment is necessary, bend the 1/6 turn after it seats
side electrode carefully. ● If installing a new plug, tighten it twice
to prevent loosening:
The gap should be:
Maintenance
a) First, tighten the plug:
0.80 - 0.90 mm (0.031 - 0.035 in)
1/4 turn after it seats.
b) Then loosen the plug.
Side electrode c) Next, tighten the plug again:
1/6 turn after it seats
NOTICE
Spark plug gap An improperly tightened spark plug can damage
Plug washer the engine. If a plug is too loose, a piston may be
damaged. If a plug is too tight, the threads may
be damaged.
6. Make sure the plug washer is in good 9. Install the parts in the reverse order of
condition. removal.
7. Install the spark plug. With the plug u When reinstalling the spark plug cap,
washer attached, thread the spark plug in take care to avoid pinching any cables
by hand to prevent cross-threading. or wires.
59
Engine Oil
60
Engine Oil u Adding Engine Oil
Maintenance
1. Remove the oil fill cap/dipstick. Add the affect lubrication and clutch operation.
recommended oil until it reaches the For the recommended oil and oil selection
upper level mark. guidelines, see “Maintenance Fundamentals.”
u Place your vehicle on its centre stand 2 P. 45
on a firm, level surface when checking
the oil level. Changing Engine Oil
u Do not overfill above the upper level
mark. Changing the oil requires special tools. We
u Make sure no foreign objects enter the recommend that you have your vehicle
oil filler opening. serviced by your dealer.
u Wipe up any spills immediately.
1. If the engine is cold, idle the engine for 3
to 5 minutes.
Continued 61
Engine Oil u Changing Engine Oil
2. Turn the ignition switch to the OFF 6. Install a new sealing washer onto the
position and wait for 2 to 3 minutes. drain bolt. Tighten the drain bolt.
3. Place your vehicle on its centre stand on a
Torque: 24 N·m (2.4 kgf·m, 18 lbf·ft)
firm, level surface.
4. Place a drain pan under the drain bolt. 7. Fill the crankcase with the recommended
Maintenance
5. Remove the oil fill cap/dipstick, drain bolt oil (2 P. 45, 2 P. 110) and install the oil fill
and sealing washer to drain the oil. cap/dipstick.
u Discard the oil at an approved
recycling centre. Required oil
When changing oil:
0.8 L (0.8 US qt, 0.7 Imp qt)
62
Brakes
Maintenance
2. Check that the brake fluid reservoir is
horizontal and that the fluid level is above
the LOWER level mark. LOWER
If the brake fluid level in the reservoir is level mark
below the LOWER level mark or the brake
lever freeplay becomes excessive, inspect the
brake pads for wear.
If the brake pads are not worn, you most
likely have a leak. Have your vehicle
inspected by your dealer.
63
Brakes u Inspecting the Front Brake Pads
Disc
indicators.
The pads need to be replaced if a brake pad
is worn to the indicator.
Inspect the brake pads from the bottom of
the brake caliper. Wear indicators
64
Brakes u Inspecting the Rear Brake Pedal Freeplay
Maintenance
2. Measure the distance the rear brake
pedal moves before the brake takes hold. Freeplay
Freeplay at the tip of the brake pedal:
20 - 30 mm (0.8 - 1.2 in) Make sure the brake rod, brake arm, spring
and fastener are in good condition.
65
Brakes u Inspecting the Front Brake Lever Freeplay
66
Brakes u Adjusting the Rear Brake Pedal Freeplay
Adjusting the Rear Brake Pedal 1. Adjust by turning the rear brake adjusting
nut a half-turn at a time.
Freeplay
Adjusting nut
Make sure the cut-out on the adjusting nut is
seated on the brake arm pin when adjusting
Maintenance
the freeplay.
Decrease Increase
Freeplay
Freeplay
2. Apply the brake several times and check
for free wheel rotation after the brake
If proper adjustment cannot be obtained by pedal is released.
this method, see your dealer. 3. Push the brake arm to confirm that there
is a gap between the rear brake adjusting
nut and brake arm pin.
Continued 67
Brakes u Adjusting the Front Brake Lever Freeplay
68
Brakes u Adjusting the Front Brake Lever Freeplay
Brake arm
Push
Maintenance
Decrease
Freeplay Brake arm
Brake pin
arm pin
Adjusting Increase Adjusting nut Gap
nut Freeplay
1. Adjust by turning the front brake After adjustment, confirm the freeplay of the
adjusting nut a half-turn at a time. brake lever.
2. Apply the brake several times and check
for free wheel rotation after the brake Make sure the brake arm, spring and fastener
lever is released. are in good condition.
3. Push the brake arm to confirm that there NOTICE
is a gap between the front brake Do not turn the adjuster beyond its natural limits.
adjusting nut and brake arm pin.
69
Brakes u Inspecting the Rear Brake Shoe Wear
Inspecting the Rear Brake Shoe When the brake is applied, an arrow attached
to the brake arm moves toward a reference
Wear mark on the brake panel. If the arrow aligns
AFS110SP IV LA, II PE, MX, II MX/1SP LA type
with the reference mark on full application of
the brake, the brake shoes must be replaced.
The rear brake is equipped with a brake wear
Maintenance
Reference
mark
Brake arm
70
Brakes u Inspecting the Brake Shoe Wear
Maintenance
brake wear indicator.
Front Reference
Reference mark
mark Brake arm
When the brake is applied, an arrow attached
to the brake arm moves toward a reference
Brake mark on the brake panel. If the arrow aligns
panel with the reference mark on full application of
the brake, the brake shoes must be replaced.
Brake See your dealer for this service.
Arrow
arm
When the brake service is necessary, see your
dealer. Use only Honda Genuine Parts or its
equivalent.
71
Brakes u Adjusting the Brakelight Switch
A
B
Adjusting
nut
72
Side Stand
Maintenance
Side stand
spring
1. Check that the side stand operates
smoothly. If the side stand is stiff or
squeaky, clean the pivot area and
lubricate the pivot bolt with clean grease.
2. Check the spring for damage or loss of
tension.
73
Drive Chain
Adjusting the Drive Chain Slack Lock nut Drive chain adjuster
Maintenance
1. Shift the transmission to Neutral. Stop the
Scale
engine. graduations
2. Place your vehicle on its centre stand on a Adjusting nut Rear axle nut
firm, level surface.
3. Loosen the rear axle nut. Scale graduations Lock nut
4. Loosen the lock nuts on both sides of the
drive chain adjusters.
Adjusting nut
Drive chain adjuster
Continued 75
Drive Chain u Adjusting the Drive Chain Slack
5. Turn both adjusting nuts an equal 7. Tighten the rear axle nut.
number of turns until the correct drive
Torque: 59 N·m (6.0 kgf·m, 44 lbf·ft)
chain slack is obtained. Turn the adjusting
nuts clockwise to tighten the chain. Turn 8. Hold the adjusting nuts and tighten the
the adjusting nuts counterclockwise and lock nuts.
Maintenance
push the rear wheel toward the front to 9. Recheck drive chain slack.
provide more slack. 10. Rear brake pedal freeplay is affected
Adjust the slack at a point midway when repositioning the rear wheel to
between the drive sprocket and the adjust drive chain slack. Check rear brake
driven sprocket. pedal freeplay and adjust as necessary.
Check the drive chain slack. 2 P. 74 2 P. 65
6. Check rear axle alignment by making sure
the end of the drive chain adjuster aligns If a torque wrench was not used for
with the scale graduations on both sides installation, see your dealer as soon as
of the swingarm. possible to verify proper assembly.
Both marks should correspond. If the axle Improper assembly may lead to loss of
is misaligned, turn the right or left braking capacity.
adjusting nut until the marks are aligned
and recheck chain slack.
76
Drive Chain u Adjusting the Drive Chain Slack
Maintenance
Chain:
DID420AD or KMC420JB
77
Throttle
Freeplay
Flange
78
Crankcase Breather
Maintenance
2. Remove the crankcase breather tube and
drain deposits.
3. Reinstall the crankcase breather tube.
Crankcase
breather tube
79
Other Adjustments
80
Troubleshooting
● Check that there is petrol in the fuel tank. ● Check for a blown fuse. 2 P. 95
● Check for a loose battery connection
(2 P. 54) or battery terminal corrosion
(2 P. 41).
● Check the condition of the battery. 2 P. 91
If the problem continues, have your vehicle
inspected by your dealer.
82
Tyre Puncture
Repairing a puncture or removing a wheel
3WARNING
requires special tools and technical expertise.
Riding your vehicle with a temporary
We recommend you have this type of service
tyre or tube repair can be risky. If the
performed by your dealer.
temporary repair fails, you can crash
After an emergency repair, always have the
and be seriously injured or killed.
tyre inspected/replaced by your dealer.
Troubleshooting
If you must ride with a temporary tyre
Tube Repair and Replacement or tube repair, ride slowly and carefully
and do not exceed 50 km/h (30 mph)
If a tube is punctured or damaged, you until the tyre or tube is replaced.
should replace it as soon as possible. A tube
that is repaired may not have the same Removing Wheels
reliability as a new one, and it may fail while
you are riding. Follow these procedures if you need to
If you need to make a temporary repair by remove a wheel in order to repair a
patching a tube or using an aerosol sealant, puncture.
ride cautiously at reduced speed and have
the tube replaced before you ride again.
Anytime a tube is replaced, the tyre should
be carefully inspected as described.
Continued 83
Tyre Puncture u Removing Wheels
84
Tyre Puncture u Removing Wheels
Troubleshooting
NOTICE
Lug
When installing a wheel or caliper into original
position, carefully fit the brake disc between the
pads to avoid scratching them. Slot
3. Make sure that the lug on the left fork leg
is located in the slot of the speedometer If a torque wrench was not used for
gearbox. installation, see your dealer as soon as
4. Tighten the front axle nut.
possible to verify proper assembly.
Improper assembly may lead to loss of
Torque: 59 N·m (6.0 kgf·m, 44 lbf·ft) braking capacity.
5. After installing the wheel, apply the brake
lever several times, then check if the
wheel rotates freely. Recheck the wheel if
Continued 85
Tyre Puncture u Removing Wheels
86
Tyre Puncture u Removing Wheels
Troubleshooting
Lug
Front axle shaft
Installation
1. Install the side collar into the right side
wheel hub. 4. Tighten the front axle nut.
2. Position the wheel between the fork legs
and insert the front axle shaft from the Torque: 59 N·m (6.0 kgf·m, 44 lbf·ft)
right side, through the right fork leg and
5. Install the speedometer cable and tighten
wheel hub.
the cable set screw securely.
6. Install the front brake cable and front
brake adjusting nut.
Continued 87
Tyre Puncture u Removing Wheels
88
Tyre Puncture u Removing Wheels
Drive chain Drive chain Rear axle nut Drive chain adjusting nut Drive chain
lock nut adjusting nut Brake rod lock nut
Rear axle
shaft
Troubleshooting
arm stopper Installation
Rear brake arm
Cotter pin 1. To install the rear wheel, reverse the
adjusting nut
removal procedure.
Brake stopper arm nut
2. Tighten the rear axle nut.
5. Loosen the drive chain lock nuts and drive Torque: 59 N·m (6.0 kgf·m, 44 lbf·ft)
chain adjusting nuts.
6. Remove the rear axle nut. 3. Tighten the stopper arm nut.
7. Remove the drive chain from the driven
Torque: 22 N·m (2.2 kgf·m, 16 lbf·ft)
sprocket by pushing the rear wheel
forward. 4. Adjust the rear brake pedal freeplay.
8. Remove the rear axle shaft, drive chain 2 P. 67
adjusters, side collars and rear wheel from
the swingarm.
Continued 89
Tyre Puncture u Removing Wheels
90
Electrical Trouble
Troubleshooting
charger, as these can overheat a motorcycle Do not use bulbs other than those specified.
battery and cause permanent damage. If the Check the replacement bulb for correct
battery does not recover after recharging, operation before riding.
contact your dealer.
NOTICE For the light bulb wattage, see
Jump starting using an automobile battery can “Specifications.” 2 P. 111
damage your vehicle's electrical system and is
not recommended.
Continued 91
Electrical Trouble u Burned-out Light Bulb
Bulb retainer
92
Electrical Trouble u Burned-out Light Bulb
Screws A
Troubleshooting
Rear taillight cover
1. Remove the rear taillight cover by
Bulb
removing the screws A.
The right and left position light bulbs 2. Remove the taillight lens by removing the
replacement can be done in the same way. screws B.
1. Pull the socket and remove it. 3. Slightly press the bulb in and turn it
2. Pull out the bulb without turning. counterclockwise.
3. Install a new bulb and parts in the reverse 4. Install a new bulb and parts in the reverse
order of removal. order of removal.
u After putting back the lens packing in
place, install the taillight lens.
Continued 93
Electrical Trouble u Burned-out Light Bulb
Bulb
Socket
Rear turn signal lens
Bulb The right and left rear turn signal bulbs
The right and left front turn signal bulbs replacement can be done in the same way.
replacement can be done in the same way. 1. Remove the rear turn signal lens by
1. Turn the socket counterclockwise, then removing the screw.
pull it out. 2. Slightly press the bulb in and turn it
2. Slightly press the bulb in and turn it counterclockwise.
counterclockwise. 3. Install a new bulb and parts in the reverse
3. Install a new bulb and parts in the reverse order of removal.
order of removal. u Use only the amber bulb.
u Use only the amber bulb.
94
Electrical Trouble u Blown Fuse
Clips
Troubleshooting
3. Open the fuse holder and lift out the
blown fuse with the clips.
1. Open the seat. 2 P. 31 4. Slide the blown fuse out of the clips.
2. Remove the battery cover. 2 P. 54
Continued 95
Electrical Trouble u Blown Fuse
Fuse holder Do not pry the clips open to get a fuse out;
you could bend them and cause poor
contact with the new fuse. A loose fuse could
cause damage to the electrical system and
even start a fire.
NOTICE
If a fuse fails repeatedly, you likely have an
Troubleshooting
96
Information
Keys....................................................................... P. 98
Instruments, Controls, & Other Features..... P. 99
Caring for Your Vehicle.................................. P. 100
Storing Your Vehicle....................................... P. 103
Transporting Your Vehicle ............................ P. 104
You & the Environment ................................. P. 105
Serial Numbers ................................................ P. 106
Fuels Containing Alcohol .............................. P. 107
Catalytic Converter ......................................... P. 108
Keys
Keys
Ignition Key
Be sure to record the key number provided with
the key number plate. Store the spare key and
key number in a safe location.
To make a duplicate, take the spare key or the
key number to your dealer.
If you lose all ignition keys and the key number,
Information
98
Instruments, Controls, & Other Features
Information
Odometer
The odometer returns to 0 when the read-out
exceeds 99,999.9.
99
Caring for Your Vehicle
Caring for Your Vehicle 3. Thoroughly rinse your vehicle with plenty of
clean water and dry with a soft, clean cloth.
Frequent cleaning and polishing is important to 4. After the vehicle dries, lubricate any moving
ensure the life of your Honda. A clean vehicle parts.
makes it easier to spot potential problems. u Make sure that no lubricant spills onto
In particular, seawater and salts used to prevent the brakes or tyres. Brake discs, pads,
ice on roads promote the formation of drum or shoes contaminated with oil will
corrosion. Always wash your vehicle thoroughly suffer greatly reduced braking
after riding on coastal or treated roads. effectiveness and can lead to a crash.
Information
100
Caring for Your Vehicle
Information
● Do not direct water at the muffler: should dissipate after a few minutes of
u Water in the muffler can prevent starting running the engine with the headlight(s)
and causes rust in the muffler. on.
● Dry the brakes: However, if you see a large amount of
u Water adversely affects braking water or ice accumulated inside the
effectiveness. After washing, apply the lens(es), have your vehicle inspected by
brakes intermittently at low speed to your dealer.
help dry them. ● Do not use wax or polishing compounds on
● Do not direct water under the seat: mat painted surface:
u Water in the under seat compartment u Use a soft cloth or sponge, plenty of
can damage your documents and other water, and a mild detergent to clean mat
belongings. painted surfaces. Dry with a soft clean
cloth.
Continued 101
Caring for Your Vehicle
102
Storing Your Vehicle
Information
● Lubricate the drive chain. 2 P. 46
● Place your vehicle on its centre stand and
position a block so that both tyres are off
the ground.
● After rain, remove the body cover and allow
the vehicle to dry.
● Remove the battery (2 P. 54) to prevent
discharge. Fully charge the battery and then
place it in a shaded, well-ventilated area.
u If you leave the battery in place,
disconnect the negative - terminal to
prevent discharge.
103
Transporting Your Vehicle
104
You & the Environment
Information
your vehicle. Avoid aerosol spray cleaners that
cleaning solvents contain poisons that can hurt
contain chlorofluorocarbons (CFCs) which
refuse workers and contaminate drinking water,
damage the atmosphere's protective ozone
lakes, rivers, and oceans.
layer.
105
Serial Numbers
Engine number
106
Fuels Containing Alcohol
Fuels Containing Alcohol The use of petrol containing more than 10%
ethanol may:
Some conventional fuels blended with alcohol ● Damage the painting of the fuel tank.
are available in some locales to help reduce ● Damage the rubber tubes of the fuel line.
emissions to meet clean air standards. If you ● Cause corrosion of the fuel tank.
plan to use blended fuel, check that it is ● Cause poor drivability.
unleaded and meets the minimum octane
NOTICE
rating requirement.
Use of blended fuels containing higher than
approved percentages can damage metal,
Information
The following fuel blends can be used in your rubber, plastic parts of your fuel system.
vehicle:
● Ethanol (ethyl alcohol) up to 10% by volume. If you notice any undesirable operating
u Petrol containing ethanol may be symptoms or performance problems, try a
marketed under the name Gasohol. different brand of petrol.
107
Catalytic Converter
108
Specifications
■ Main Components Displacement 109.10 cm3 (6.655 cu-in)
Overall length 1,897 mm (74.7 in) Bore x stroke 50.000 x 55.600 mm (1.9685 x 2.1890 in)
Overall width 706 mm (27.8 in) Compression ratio 9.0 : 1
Overall height 1,083 mm (42.6 in) Unleaded petrol
Fuel
Wheelbase 1,227 mm (48.3 in) Recommended: 91 RON or higher
Minimum ground Fuel containing
135 mm (5.3 in) ETHANOL up to 10 % by volume
clearance alcohol
Caster angle 26° 30’ Tank capacity 3.7 L (0.98 US gal, 0.81 Imp gal)
Trail 68 mm (2.7 in) 12M5S-3B
Battery
AFS110SP IV LA, II PE, MX, II MX 12 V-5 Ah (10 HR)
type 1st 2.615
101 kg (223 lb) 2nd 1.555
Curb weight
Specifications
Gear ratio
AFS110SP III LA, PE/1SP LA/2SP LA 3rd 1.136
type 4th 0.916
100 kg (220 lb) Reduction ratio
Maximum weight 4.059 / 2.642
153 kg (337 lb) (primary / final)
capacity *1
Maximum weight on AFS110SP III LA, PE/2SP LA type
rear carrier 3.0 kg (6.6 lb)
Maximum weight in
5.0 kg (11.0 lb)
centre compartment
Passenger capacity Rider and 1 passenger
Minimum turning radius 1.90 m (6.23 ft)
*1 : Including rider, passenger, all luggage, and accessories.
109
Specifications
Drive
Tyre air pressure Front 200 kPa (2.00 kgf/cm2, 29 psi) 14T
Standard sprocket sprocket
(Rider and
Rear 280 kPa (2.80 kgf/cm2, 41 psi) size Driven
passenger) 37T
sprocket
Spark plug (standard) CPR6EA-9S
Spark plug gap 0.80 - 0.90 mm (0.031 - 0.035 in)
Idle speed 1,400 ± 200 rpm
Honda 4-stroke motorcycle oil API Service
Classification SG or higher, excluding oils
Recommended
marked as “Energy Conserving” or “Resource
engine oil
Conserving,” SAE 10W-30, JASO T 903
standard MA
110
Specifications
■ Fuses
Main fuse 15 A
Other fuse 10 A
Specifications
111
Index
A Compartment
Accessories ........................................................ 10 Owner’s Manual ................................................. 32
Air Cleaner......................................................... 52 Tool kit .................................................................. 32
Crankcase Breather ......................................... 79
B Crash ..................................................................... 4
Battery.......................................................... 41, 54
Brakelight Switch............................................. 72 D
Brakelight/Taillight ......................................... 93 Document Bag ........................................... 32, 99
Brakes Drive Chain.................................................. 46, 74
Fluid ................................................................ 46, 63
Freeplay ......................................................... 65, 66 E
Pad Wear ............................................................. 64 Electrical Trouble ............................................. 91
Shoe Wear .................................................... 70, 71 Engine
Index
H M
Index
Headlight ........................................................... 92 Maintenance
Headlight Aim .................................................. 80 Fundamentals ..................................................... 39
Headlight Dimmer Switch ............................. 20 Importance .......................................................... 35
Helmet Holders ................................................ 31 Safety .................................................................... 35
High Beam Indicator....................................... 19 Schedule............................................................... 36
Horn Button ...................................................... 20 Maximum Weight Limit ................................. 11
Modifications.................................................... 10
I
Ignition Key....................................................... 98 N
Ignition Switch..................................... 21, 24, 99 Neutral Indicator ............................................. 19
Indicators ........................................................... 19
113
O S
Odometer .................................................... 18, 99 Safety Guidelines ............................................... 3
Oil Safety Precautions ............................................. 6
Engine ............................................................ 45, 60 Serial Numbers............................................... 106
Shifting Gears ................................................... 27
P Side Stand.......................................................... 73
Parking ................................................................. 8 Spark Plug ......................................................... 58
Parts Location................................................... 14 Specifications.................................................. 109
Petrol .................................................................. 29 Speedometer .................................................... 18
Position Light.................................................... 93 Start Button....................................................... 20
Protective Apparel............................................. 6 Starting the Engine ......................................... 24
Steering Lock .................................................... 22
R Storage
Index
W
Washing ........................................................... 100
Weight Limit ..................................................... 11
Wheels
Front Removal.............................................. 84, 86
Rear Removal...................................................... 88
Index
115