WI 28.008 Taakrisicoanalyse OPTARA LOT 2A ENGELS R2 Voor VGM Plan

WORKINSTRUCTION HSE
WI 28.008e
Task Risk Analysis SGS BELGIUM nv NDT Services

for the optara lot 2A-project .
REVISION PREPARED BY REVIEWED BY FOR RELEASE
DATE SIGNATURE DATE SIGNATURE DATE SIGNATURE
0 13-01-15 J. Spinazzola Eddy van Eenoo Tini Grauwet
1 7-02-15 J. Spinazzola Eddy van Eenoo Tini Grauwet
2 16-3-15 J. Spinazzola Steven van Landeghem Tini Grauwet
5
TASK RISK ANALYSIS WI 28.008e R 2 Blad:2/17
INHOUD.
1. SCOPE..................................................................................................................................................................... 2
2. REFERENCE DOCUMENTS........................................................................................................................................2
3. RESPONSIBILITIES....................................................................................................................................................2
4. EXPLANATION SARIER METHOD..............................................................................................................................2
5. BASIC REQUIREMENTS............................................................................................................................................3
6. ORGANISZATIONAL MEASURES AND SUPPLEMENTARY MEASURES FOR RADIOGRAPHERS...................................4
7. SPECIFIC (STANDARD) EQUIPMENT.........................................................................................................................5
8. MEDICAL EXAMINATION.........................................................................................................................................6
9. TASK RISK ANALYSIS (only relevant RISK N° to project OPTARA 2A are incorporated in the TRA)...........................6
1. SCOPE
This task risk analysis describes the preventive measures that shall be taken when NDT activities are executed in risky
circumstances
2. REFERENCE DOCUMENTS
HSE RISK ASSESSMENT AND EVALUATION OF SGS BELGIUM NV : SARIER METHOD
3. RESPONSIBILITIES
It is the responsibility of the QHSE to keep up to date this document. It is the responsibility of the NDT practitioners to
apply the preventive measures during the intervention.
4. EXPLANATION SARIER METHOD

"SARIER stands for Systematic Analytical Risk Assessment, Evaluation and occupational risks Registry.
In each risk assessment we will try to make an inventory of the dangers that can cause health damage and we will try
to estimate a weighting of the risks. The major advantages of the SARIER method are that:
 It uses a risk graph

 Used values are better defined as Kinney method
 It is limited to 5 levels
 It takes into account number of people exposed and conditions
 Measures are divided, depending on their risk mitigation influence, this means that we estimate for the risk
graph :
o Number of exposed x exposure duration -> Exposure
o Exposure x conditions -> Probability
o Severity x probability -> Risk level
The SARIER systematically takes into account three different reduction levels:
 Organizational measures reduction: 0.80 Examples: procedures, toolboxes, training, PPE, icons,
 Technical measures reduction: 0.60 Examples: detection equipment, fire extinguishers, emergency stop,
 Infrastructural measures: reduction: 0.40 Examples: shielding, containment, isolation,…
5. BASIC REQUIREMENTS
Situation Risk Measures
Employees who have not - Employees have no knowledge of the 1) Employees must be back equipped with (specific) basic equipment **-
worked for SGS BELGIUM nv latest developments and new regulations. 2) Certificates / SCC / ADR / ... should be controlled .
NDT Services for a long time - Employees have no more the basic (specific) 3) Technicians must have the latest version (SHE) instructions.
(> 3-month to 1 year) equipment. 4) Technicians should know the code of ethics.
- Certificates / SCC / ADR / medical certificates / ... 5) Physically/medically fit.
may have been expired 6) Radiographer and assistant must have minimum a valid / not expired SGS radiation safety course. Each
year, refresher course is required.
7) Employees should be made aware of the relevant changes of quality and safety topics applied to SGS-
BELGIUM nv NDT Services by overdoing essential points of toolboxes
- New house employee -Employees have no knowledge about the 1) Employees must receive the (specific) basic equipment**.
should receive a full safety regulations, etc. - 2) Any certificates / SCC / ADR / drivers license ... should be checked.
instruction and a (specific) Employees have no (specific) basic equipment. 3) New technicians must have the latest version of SHE instructions and they need to understand it.
basic equipment set. - No medical examination / ... 4) Technicians should know and apply the code of ethics
- Employees have no 5) Physical / medical fit
knowledge about specific 6)- Radiographers / assistants should have received SGS radiation safety course.
safety measures at SGS 7) Each year, the radiographer and assistant should get a refresher course
BELGIUM nv NDT Services 8) The introduction "WELCOME NEW EMPLOYEES" should be followed and the appropriate form
should be competed with the employee.
9) Each technician shall have a minimum basic SCC certificate (or shall get it into 3 months
employment) before they are employed at client locations.
10) New employees should built experience under supervision of experienced technicians.
‘-New extern employee should - Employees have no knowledge about the 1) The (specific) basic equipment is provided by SGS, unless otherwise agreed with the subcontractor
receive a full instruction and a safety regulations, etc. 2)The necessary medical certificates / NDT-Certificates / ADR / VCA /...shall be collected and checked.
(specific) basic equipment set. - Employees have no (specific) basic equipment. 3) They need to get the latest version of the (HSE) Work Instructions.
- No medical examination / ... 4) Technicians should know and apply the code of ethics
5) Physical / medical fit.
6) Radiographer / Assistant must min. follow a SGS radiation safety course.
7) Each year, the radiographer and assistant should get a refresher course
8) Each new external technician receive a thorough introduction to the potential risks that they may
face. The instruction "WELCOME NEW EMPLOYEES" should be followed and the form must together with
the employee to be completed.
9) The behavior and knowledge of the technician should be screened before starting and general SGS-
BELGIUM nv NDT SERVICES standards should be clarified
6. ORGANISZATIONAL MEASURES AND SUPPLEMENTARY MEASURES FOR RADIOGRAPHERS
Organizational measures (OMTA) 1) Everyone should have the latest version of the HSE work instructions with them (or in the car)
applicable to each work station 2) Everyone shall have knowledge about the latest HSE instruction applicable.
3) Everyone shall always proactively perform an LMRA (this means not only at the start of works, but also after a break or change of working conditions) and
to be alert during the works.
4) Everyone needs to wear/to have the for him applicable min. required (+ specific) basic equipment.
5) Everyone needs to be physically / medically fit.
6) It is absolutely prohibited to start work or drive under the influence of drugs / alcohol (cf. Sgs 12 safety rules)
7) Min. to have valid Basic SCC (or should get it into 3 months employment)
8) Order and cleanliness at the workplace is still applicable.
9) Any SGS employee shall know the 12 sgs lifesaving rules and apply them correctly
10) Safety observations would be regularly performed by BUM / Operation Manager / QHSE / project manager
11) Each technician receives annually min. 10 toolboxes, spread over 12 months
12) Every year a global SGS safety day is organized.
Supplementary measures (MTR) 1) Radiographic testing will only be performed by trained and certified personnel. Radiation safety is an integral part of training or certification.
applicable to all radiographers 2) All of the occupationally exposed personnel should have before employment, and in accordance with legislation at least 1 time per year an
instruction about the rules regarding radiation safety.
3) On site radiographic testing will always be performed by two technicians working for SGS. One of the two persons will monitor the radiation/barrier zone.
One man principle can only be applied if the radiographs are taken in a physical control approved radiation bunker used with the operating conditions of
the radiation bunker.
4) The technician receives a medical check conform WI 28 002
5) The radiation zone is marked according to the conditions of the permit and as described in the work instructions. (Visible with yellow / black ribbon with
radiation symbols)
6) Radiation intensity X-ray is 25 to 100 times greater than that of an isotope
7) At a test shot or at the 1st recording the radiation intensity at the perimeters around the radiation zone will be actively and consciously measured by
the radiographer or helper.
8) The second man (assistant) will basically guard the perimeter around the radiation zone to prevent unauthorized people to come in the radiation zone.
9) After work, the dose incurred will be reported through the work assignment to SGS.
10) Planning knows when and where the radiation sources are present. This is necessary to inform all parties involved.
11) The RX equipment are warmed up with a protection or with the radiation beam directed to a safe place (i.e. to ground).
12) The equipment is regularly maintained in accordance with current calibration and maintenance procedures
13) The chief radiographer (or assistant) will take at urgent measures the necessary steps as described in the emergency procedure.
14) Proper lifting technique to manipulate radiation source / use available charts
7. SPECIFIC (STANDARD) EQUIPMENT
RISKS STANDARD EQUIPMENT THAT ANY TECHNICIAN SHOULD HAVE
STANDARD EQUIPMENT Injuries to head, - Valid Safety Helmet

Each technician shall have a eyes, ears, skin, .... - Standard gloves (depending on the work and weather conditions (nitrile disposable / Workers / Hyflex)
minimum of HSE equipment / - Non damaged high safety shoes (S3)
Specific PPE such as LEL meter ... - Anti-static, flame retardant, protective clothing (SGS-overall)
must be requested at the - In the winter at cold weather and rain: flame retardant SGS raincoat
warehouseman - Fluorescent vest (minimum 2 pieces)
- FFP3 filter
- Earplugs
- Bags
- Tyvex
- knee patch or knee pads
- Safety glasses
- Harness (and lanyard)
SPECIFIC STANDARD EQUIPMENT Incur a high dose / 1) The car must be equipped with ADR for transport of isotopes / driver must have a valid driver’s license and ADR Class 7 for transport of
RADIOGRAPHY - Every establish dangerous isotopes / Needs to take the right measures during transport of isotopes / source container meets ADR requirements.
radiographer needs for situations 2) Immediately readable dosimeter (PED) (The radiographer and assistant will check if it is at any time radiation safe)
implementation and for achieving 3) Carrying of TLD badge with them (for the registration of the dose)
the radio isotope to have a 4) Every month the TLD badge will be read and achieved dose will be made known to the technician
minimum of PPE. 5) The chief radiographer receives an extra survey meter (The radiographer in charge to pull and push the source in and out will control on a
active and aware manner, after an exposure if it is possible to approach the radiation source safely.)
6) A valid hoisting rope (hoisting rope with a valid expiration date and approved visual)
EXTRA SPECIFIC STANDARD ‘- Escape mask type ABEK 5’ or 15’ escaping time
EQUIPMENT FOR project OPTARA - Personal H2S detector
2A - Ex proof Blue light for Radiography  (All provided by Total Refinery Antwerp)
8. MEDICAL EXAMINATION
Medical examination Risks Measures
Risk office work -> every 5 SGS imposed inspections No longer - For any work related health complaints the employee can always contact the medical service.
year one employees physically / - Each injury should seek treatment by the medical service.
should be medically medically fit - Ergonomic work / rounds by the doctor to optimize ergonomics in office.
examined. - The data for medical examination are hung ad valvas / mailed to the persons concerned by planning
Risk petro-chemistry / SGS inspections imposed for non No longer - Technician should note the expiration of medical examination using SCC booklet / data are also posted
radiographers. ---> Every radiographer: physically / / data are communicated by the planning.
year, one should be - Safety function medically fit - In case of health complaints related to work the employee can always contact the medical service.
medically examined. - Chemical-petrochemical risks - With each injury (however small) one should seek treatment by the medical service.
imposed SGS inspections for radiographers: - Function of how a technician assigned, the technician will receive appropriate medical
- Safety function examination. (radiographer -and petrochemical or chemical risk)
- Chemical-petrochemical risks
- Radio graphical risks
9. TASK RISK ANALYSIS (only relevant RISK N° to project OPTARA 2A are incorporated in the TRA)
Activity N°
RISK N°
Risk Definition Risk subdivision Measures / Notes Remarks
1 PERFORMING GENERALLY APPLICABLE TO - The radiographer and assistant apply the MTR and Omta measures
RADIOGRAPHIC 1.1-1.10 - Radiographer and assistant must be equipped with the basic and specific equipment
TESTING 1.1 Radiographer is exposed to -Analysis of circumstances
a high radiation dose. - Analysis of the workload
- Analysis of the method and equipment
- Analysis use of dosimeter
- Implementation of RT
- work under supervision
- Measures will be taken after analyzing of the conditions:
- The radiographer applies back the MTR and OMTA measures
- Radiographer and assistant are back equipped with the basic equipment and the
specific equipment
Activity N°
RISK N°
1 PERFORMING 1.2 Radiographer is exposed to -Analysis of conditions

RADIOGRAPHIC a higher dose than the - Analysis of the workload
TESTING stated dose limit but no - Analysis of the method and equipment
dose limit is exceeded - Analysis using dosimeter
- Implementation of RT
- Work under supervision
- Measures to be taken after analyzing conditions:
- The radiographer applies back the MTR and Omta
- Radiographer and assistant are back equipped with the
basic equipment and the specific equipment;
1.3 - Public is exposed to a high - If Someone from the public enters the radiation zone the main radiographer will stop
dose rate exposing. The concerned person will be guided outside the radiation zone.
- The name / first name / company of the exposed person will be reported
- When negation of the barrier continues, work will be stopped.
1.4 - Due to a defect in the -The Radiographers perform the steps described in the emergency procedure.
equipment, the source after - The radiation Intervention team will asap perform emergency intervention as
making a radiographic described in the emergency procedure.
image cannot be retracted - The intervention team has specific training and specific equipment
or container cannot be
closed. As a result, the
environment is exposed to
ionizing radiation
1.5 - Due to an accident on the - All source containers comply with the ADR requirements.
road the source container is - Sources should always be stored in a suitcase fixedly mounted in the car and locked.
damaged, and the -Sources should always be fitted with protective caps during transport.
environment is exposed to - All Ir 192 and SE 75 are encapsulated and from a special form
ionizing radiation
1.6 Fire and explosion -Where possible, the radiation source will be removed (especially in SE source) so they
cannot get fire
-. The required signalization for eventually emergency are marked on the vehicle
(ADR shields / ...)
1.7 -Working at height with - Always use valid SGS hoisting ropes that are visually checked. Before lifting
radiation source operations of sources one should always place the protection caps on the source
ends .
- Radiation Source should be lifted in a correct way
Activity N°
RISK N°
1 PERFORMING 1.8 -Radiografy by means of a - Is normally not allowed , unless a prior written risk analysis makes it possible under
RADIOGRAPHIC cherry picker strict conditions.
TESTING
1.9 - Due to loss or theft, the - Sources are stored in storage bunkers at SGS Belgium nv NDT services or in an
source gets into the hands accredited approved storage on site.
of unauthorized persons. - The government checks regularly the presence and integrity of source containers.
- The access to the storage areas is limited, and is controlled by a badge reader.
- The entrance-doors are never left open.
- Sources are never left unattended.
- The back door of the vehicle or the source suitcases are always locked
during transport to prevent unauthorized unloading.
- Camera surveillance in SGS-house.
- It is prohibited for the operators to store the source (outside working hours) in
the car or to take it home after the execution of their work.
- Any loss or theft should be immediately reported to the department manager as
described in the emergency procedures.
- Except during radiography no security key may be present in the equipment.
1.10 lead intoxication - Hand Hygiene
3 PERFORMING DYE 3.1.1 By implementing the PT - Wear safety glasses / Goggles at wind;
PENETRANT examination the eyes and / - Wear suitable gloves (eg, nitrile) / When brushing work is required, the use of
TESTING BY or skin can get irritated gloves that have a certain mechanical strength combined with nitrile gloves are
AEOROSOLS desirable
- Adequate work clothing with long sleeves (SGS work clothes);
3.1.2 The propellants and Unsufficient - Products never near open flame; LEL, O2 will
solvents used in the sprays ventilation / confined - (High) flammable products are never used above their maximum operating be
are highly flammable and space temperature ( conform SGS technical instructions) recommend
are heavier than air - Personal LEL O2 (at 10% LEL stop working and leave the space collectively ed in
extra ventilation will be required ) certain
- Use of PT alternative method (3.x.2) is strongly recommended circumstanc
- Stay as short as possible / The number of people as few as possible; es
- Performing dye penetrant testing by aerosols in confined spaces will be avoided (if it
is required a supplementary risk analysis should be made by the supervisor or safety
officer)
- Before entering a confine space see additional measures (see definition confined
spaces);
Activity N°
RISK N°
3 PERFORMING DYE 3.1.3 - PT products are harmful - Preferably, the space will be continuously ventilated and optionally the use of FFP3 If it is
PENETRANT (eg risk of OPS (Organic filter for the particles protection / aerosols; poorly
TESTING BY Psycho Syndrome) - Personal LEL-O2 shall be evaluated from case to case. ventilated
AEROSOLS - A half mask with appropriate filter (see SDS (min. A-P3 or AX-P3).) may be used in one should
case of insufficient ventilation, but not if there is a lack of O2 in the space; consider
- In possible rooms with oxygen deficiency autonomous respiratory protective working
equipment is required (SCBA); with SCBA
- People who work with autonomous respiratory protective equipment should be in
possession of a valid SCBA certificate;
- PT recommended alternative method **
ALTERNATIVE DEY 3.2.1 By implementing the PT - Wear safety glasses / Goggles at wind;
PENETRANT examination the eyes and / - Wear suitable gloves (e.g., nitrile) / When brushing work is required, the use
TESTING (water- or skin can get irritated of gloves that have a certain mechanical strength combined with nitrile gloves
based degreasing / are desirable
bulk Pt / water / - Adequate work clothing with long sleeves (SGS work clothes);
developer aerosol)
3.2.2 Only propellants in General for high Never use products near open flame;
development (aerosol) are flammable products - (High) flammable products are never used above their maximum operating
highly flammable temperature ( conform technical instructions)
ventilation - Keep the intervention as short as possible / The number of people as few as
insufficient / no possible;
confined space - If aeration / ventilation is limited -> LEL O2 (at 10% LEL stop working and leave the
space) or collectively extra ventilation will be required
Confined spaces and - LEL meter (10% LEL stop working and leave the space collectively extra ventilation
/ or the aeration is will be required ) ;
limited during the - Before entering a confine space see additional measures (see definition
intervention confined spaces);
- Space should min. have natural ventilation
- Keep intervention as short as possible / The number of people as few as possible.;
3.2.3 PT products are harmful if ventilation - Preferably, the space shall be enforced ventilated and FFP3 filter shall used for the
absorbed through the lungs unsufficient dust particles. A half mask protection with appropriate filter (see SDS (minus A-P3 or
(eg OPS (Organic Psycho AX-P3).) may be used in case of insufficient ventilation, but not if there is a risk of O2
Syndrome)) in space;
- In possible rooms with oxygen deficiency respiratory protective equipment
is required (SCBA);
- People who work with respiratory protective equipment should be in possession of a
Activity N°
RISK N°
valid SCBA certificate;

3 ADDITIONAL RISKS 3.3 Fluo PT require UV lamps, - Wear UV protective goggles (preferably polycarbonate glasses) and safety
USING FLUO DYE which can cause skin and clothing (SGS suit) and wearing gloves;
PENETRANT eye damage - Avoid direct contact with UV light during the work;
4-8 GENERALLY FOR ALL Batteries Battery: Fire and / or - Do not use equipment near an open flame, welding or grinding operations Do not
BATTERY AND explosion use equipment too long at high temperatures.
ELECTRICAL - Charge the equipment on well ventilated places.
EQUIPMENT - Battery is protected by casing.
Not EX device Explosion - Electrical equipment shall not be used in Ex areas, unless the risk
analysis permitting.
- In areas where there is a risk of flammable gases / substances -> Always LEL O2
meter required
4 PERFORMING 4.1 implementation of contrast - Wear safety glasses / Goggles at wind;
MAGNETICAL MT inspection may irritate - Wear suitable gloves (eg, nitrile);
PARTICLE the eyes and / or skin - Suitable work clothing with long sleeves (SGS work clothes);
INSPECTION - If brush work is required gloves with a certain mechanical resistance should be used
(eg Workers or equivalent.) combined with nitrile.
- Use as much as possible BULK products (Contrast) instaed of aerosols
4.2 Propellants and solvents General for high Never use products near open flame;
used in the aerosols are flammable products - (High) flammable products are never used above their maximum operating
highly flammable and are temperature ( conform technical instructions)
heavier than air
limited ventilation/ - Waterbased FLUO MT ** may be used / provide extra collective ventilation In certain
no confined space - Keep the intervention as short as possible / The number of people as few cases, an
as possible; LEL meter
will be
appropriate
Confined space and - LEL meter (10% LEL stop working and leave the space);
ventilation is poor - If possible use water based FLUO MT or equivalent
- See additional measures before entering confined spaces (see definition confined
spaces )
- Keep the intervention as short as possible. Number of people as few as possible.;
Activity N°
RISK N°
4 PERFORMING 4.3 MT products are harmful -The space shall be very well ventilated . When using
MAGNETICAL (eg OPS (Organic Psycho -A half protection mask with appropriate filter (see SDS (min. A-P3 or AX-P3).) may be water-
PARTICLE Syndrome)) used when there is insufficient ventilation (note:- In possible rooms with oxygen based
INSPECTION deficiency respiratory protective equipment is required (SCBA); products or
- People who work with respiratory protective equipment should be in possession of a when using
valid SCBA certificate; oil products
- Alternative waterbased method ** is highly recommended and P3 filter for the risk will
particle protection / aerosol. be not be
- O2 LEL meter function of the location of the study. applicable
MT AND 4.4 Yokes low voltage (220V); Electrocution / - Use of secure connectors (blue connectors) in possible wet areas (high IP grade);
ELECTRICAL- electrification - Use in confined spaces special safety transformers which are located outside the
MAGNETICAL RISKS space;
OF THE EQUIPMENT - Do not use electrical equipment If there is a possibility that wiring or yoke can
(AC Yokes) be immersed in water
- First check always that there are no visible defects in the wiring or yoke (Also
check the validation sticker)
- Periodic monitoring of equipment and extension cords, Yokes, ...
- Use extension cables always fully rolled out to avoid warming
- Equipment used have a high IP degree
Magnetic fields - Magnetizing close to the head should be avoided.
-People with peace-makers, implants may not perform magnetic particle testing, nor
assist in carrying out magnetic particle testing, unless the company gives permission
to do so.
- Indicated via icons on the Yokes.
Yokes on safe battery magnetic fields - Magnetizing close to the head should be avoided.
voltage of 48V AC -People With Peace-makers, implants may not perform magnetic particle testing, nor
assist in carrying out magnetic particle testing, unless the company gives permission
to do so.
MT RISKS OF THE 4.5 Permanent yoke risk of crushed Instruction through training.
EQUIPMENT (permanent field) fingers - Wear suitable gloves
(PERMANENT YOKE)
ADDITIONAL RISKS 4.6 UV-lamp Fluo MT we should - Wearing safety glasses (preferably polycarbonate glasses) and safety clothing
USING FLUO MT make use of UV (SGS suit);
lamps, which can - Avoid direct invasion of UV light during the work;
cause skin and eye - Wearing Nitrile gloves or equivalent
Activity N°
RISK N°
damage
5 ALTERNATIVE MT 5.1 Fluo MT require UV lamps, - Wear UV protective goggles (preferably polycarbonate glasses) and safety
METHOD: which can cause skin and clothing (SGS suit) and wearing gloves;
Fluorescent MT eye damage - Avoid direct contact with UV light during the work;
water or oil base
6 PERFORMING 6.1 US-equipment Ergonomics: - Use custom straps or use provided equipment supports
ULTRASOUND overloading the wrist - Stretching regularly the wrists
INSPECTION (US) -The new thickness gauges are generally more ergonomic and lighter than the older
INSPECTION types .
8 PERFORMING 8.1 Exposure of the - With open measuring window, in the direction of the radiation beam (opening angle
POSITIVE MATERIAL operator to a high 24 °), the safety distance to the technician/public is about 9 meters.
INSPECTION (PMI) dose of ionizing When the measuring window is covered (a few mm iron) and along the side of the
radiation. handle, there is no safety distance for the public
-. Operators receive a specific training and instruction
- Operators carry a TLD badge
8.2 Public exposure to a With open measuring window, in the direction of the beam (opening angle 24 °), the
high dose of ionizing safety distance to the public is about 9 meters
radiation. When the measuring window is covered (a few mm iron) and along the side of the
handle, there is no safety distance for the public
- Operators receive a specific training and instruction
- The equipment is regularly checked for proper operation according to the
maintenance and calibration program.
- The public is informed.
- The irradiation will always on a test piece.
14 RISKS DURING 14.1 Accident with material or - Travel time should be sufficient.
TRAVELING BY CAR physical damage. - A detailed itinerary shall be prepared for every (new) destination if no GPS is
available.
-The planning shall explain the concerned person the itinerary, if required.
- The maintenance of the cars must be closely monitored by the driver.
- The driver should be aware of fatigue.
- No drive in case of influence of alcohol or drugs or medicals.
- Driving license have B is required
- Use local traffic rules
- Vehicles are foreseen with air-bags
- Only hand free is calling is allowed
- Always wear a seat belt during driving
Activity N°
RISK N°
14 LEAD-ACID 14.2 When charging reusable Explosion of the -Use only the correct original charger;
BATTERIES batteries / When loading or battery when - Battery away from fire (eg. weld or grinding heating) work;
using yokes on battery charging. - Charge batteries in well-ventilated places;
power - No ignition sources placed into vicinity of the batteries to charge, so do not also
smoke in the vicinity of batteries loading;
- Prevent that metallic objects cause a short circuit between the positive and negative
poles of the battery;
-Battery Should be in good state / no visual damage
sulfuric acid leak - Wear appropriate PPE (rubber gloves / face protection / suit / ...) - Take a septobox
(or equivalent) with absorbent cloths for acids (eg Denios) if acids leaks, until it is
picked up by the waste processing company.
DISPLACEMENT OF 14.3 Observe risks for ladders Fall of the ladder; - Products / equipment stored safely in bags before that you climb the ladder.
EQUIPMENT USING Fall of equipment - Additional measures for ladders (see last available version of WI 28,005)
LADDERS while climbing or
during the work;
WORKING ON 14.4 Bending, twisting during Overload back and - Use of kneepads
KNEES inspection knees - Proper bending techniques
- All areas must be accessible in a secure manner
- Always check if it is possible to let put the work pieces on good working height -> if
it is possible this risk is not applicable
15 CONFINED SPACES 15.1 General - Still valid work / entrance permit
- The space must be ventilated (min. natural or if required artificial).
- Manhole guard / security guard present which has autonomous
respiratory protection.
- The entrant should with a simple signal (flute, rap, ..) indicates that there is a
problem.
- The NDT technician should hang a padlock in the control room for electrically
driven devices for extra security. After termination of the work he should take away
his padlock. (LOTO)
- The time duration in a confined space should be as short as possible.
- Always wear a safety harness with shoulder straps
- Only Ex-proof flashlight is allowed in confined space
- Appropriate gloves
- A personal calibrated LEL O2 meter is required (Except for flat bottom tanks is a LEL
Activity N°
RISK N°
15 CONFINED SPACES 15.1 General O2 meter in the middle of the tanks enough unless local risk assessment requires a
personal LEL O2)
- Space should always be well illuminated
- The gas and temperature measurements should be performed by the trained
operator with specific equipment before entering the enclosed room / the
measurement should be recorded into the entry permit.
- Before entering a confined space, an eventual evacuation procedure shall be
specified and agreed
- More and additional measures of the work permit must be applied.
Used equipment - Cf. WI 28.005 Confined spaces.
contaminated with - Measurements where dangerous products are present should be avoided, since
hazardous product equipment and accessories may be contaminated. If it cannot otherwise, it will be
required to thoroughly clean the device, after the day's work.(FOR DISPOSAL OF
PPE's).
- Try to protect the device by using proctective plastic bags or equivalent
15 NOISY 15.2 Noise induce deafness - Wear hearing protection. Earplugs available at SGS BELGIUM nv NDT services
ENVIRONMENTS - Instruction staff through work instructions.
- usually also indicated by icons
HIGH 15.4 Burns / damage to certain - Measurement of wet bulb temperature.
TEMPERATURE body parts / dehydration - Wearing heat resistant clothing function of wet bulb temperature and function of
the risk analysis: Heat-resistant pants, heat resistant anorak or jacket, or a heat-
resistant apron and heat-resistant headgear. The face of the technician can be
protected by a face shield with a protective screen (which fits over the helmet) / or
equivalent. Protect hands from heat by resistant Kevlar gloves or equivalent.
- More and additional measures of the work permit must be applied.
- Sufficient drinking and take adequate breaks function of the wet bulb temperature
and the risk analysis and in accordance ARAB / Codex
Activity N°
RISK N°
15 WORK ON ROOFS 15.6 Fall -and stumbling / Sequence of activities are preceded by floating roofs by a specific task risk
(e.g. Tanks) residual wall thickness too -Unless the risk expressly do not require fall harness one will ever wear a safety
small -> FALLING DOWN. harness with lanyard with shock damper / lifeline that can attach to a safety / security
/ rail fencing.
- Floating roofs at 1/3 of the height are considered as confined space.
- Always 2 mans principle (one works at the level of the job and the other has a
supervisory function -> “The stand by man" has the necessary communication tools
required in case of emergency )
- Roofs with a small residual wall thicknesses (<3 mm) will not be entered.
- It is not allowed to enter roofs during storm, snow or sleet weather
- Additional permit requirements should always be followed
CONDUCTIVE 15.7 - Extra electrocution hazard - The inspection lamps are equipped with a 2-pole safe CEE plug with purple color
SMALL CONFINED by using portable lamps. ring (<24 V)
SPACES / The required SELV is achieved through a safety transformer which in any case must
be placed outside the enclosed conductive area. In tanks, etc. where the concept
''SMALL” is not applicable and where large cable lengths are needed the safety
transformer may be installed inside the tank (Only possible if the cables are
performed of a double insulated version (Art. 94))
- Extra danger for - Other portable equipment
electrocution of portable - Devices to SELV (Safety Extra Low Voltage) 24 V
equipment - Appliances with double insulation (class II), with the mark to 230 V. These devices
may not be grounded. They should lined up via a protection transformer 230/230 V
outside the confined space.
- Devices of Class I at 230 V
Only if these devices in double-insulated version does not exist. These devices in Class
should individually fed via a protection transformer 230 / 230V. This transfo should be
placed outside the narrow conductive area.
Activity N°
RISK N°
15 WORKING AT 15.12 Fall from height - Scaffolding, platforms or other tools are provided by the customer (in accordance
HEIGHT (height> (scaffolding, ladders, with the terms and conditions of SGS Belgium nv NDT Services)
1.8m) platforms, ...) - Employees of SGS will only operate a boom- or scissor lift (or equivalent) if they have
a valid certificate. Otherwise, the customer will provide an operator for the platform
or the scissor lift.
- It is forbidden to perform works on ladders, even minor works. A ladder may only be
used for connection between different levels (only approved ladders should be
used).See extra requirements ladders WI 28.005 .
- When working in a boom lift, scissor lift or equivalent any employee of SGS will
wear a safety harness.
- The safety harness is attached to a cage, through separate hoisting rope to the crane
hook.
- Temporary work floors in tanks will be accessed only if the floors are closed and
railings are provided.
- Harness are available and are periodically checked by an authorized body.
- When wind load > 6 Baufort all work at height should be stopped.
Fall of objects. - Use of carrier bags
- Only visible checked and not expired hoisting ropes may be used
MANUAL WORK 15.13 Injury to hands and fingers - Wearing appropriate gloves when handling test pieces (regardless of size),
climbing ladders or at risk of fire or cuts and bruises.
- Extra attention for the environment need to be taking during execution of the work.
- The staff is instructed by means of work instructions.
Activity N°
RISK N°
Inspections in areas 15.15 Inhalation of ceramic fiber - The client should first give the person an entering training / instruction:
with risk for This training / instruction should cover:
ceramic fibers 1. The potential health hazards, including some additional risks due to food
and smoking;
2. precautions to prevent exposure;
3. hygiene requirements;
4. wearing and use of protective clothing and personal protective equipment
- Facilities:
Defining a zone: working with ceramic fibers
On the edge of the zone of "working with ceramic fibers" is a changing room
provided, equipped with:
Sink for cleaning PPE / garbage cans/ adequate ventilation the oven shall be in
underpressure(chimney effect) Local air extraction
work at low load to ceramic -Minimum following PPE:
fibers 1. Standard PPE such as helmets, safety glasses, safety shoes / boots, and gloves;
2. Disposable tyvek (type 5, 6: protection against dust and particles). The cap
must be worn on the head and under the helmet;
3. Use a disposable FF P3 filter
4. The safety harness must be worn UNDER the disposable overall.
- When leaving the zone "working with ceramic fiber" pull out the contaminated
clothing and place it in trash cans equipped with RCF label. Subsequently, everything
that has been in contact with ceramic fiber such as helmet, goggles, shoes need to be
cleaned. Wash hands and face .
BAD WEATHER 15.16 Work during heavy rain - See WI 28.005. In case of doubt: call supervisor and/or contact the customer
CONDITIONS Work in hot weather To warm Avoid or reduce heavy physical work.
- Extra ventilation if possible / shielding heat source
- Regularly drinking water (not too cold). Do not wait until you get thirsty.
- Coffee should be avoided. This works diuretic
Work in extreme cold - Wearing insulated clothing
weather - fullest possible skin coverage
- Wearing thermal underwear
- Adjust work time
Sequence of activities in fall / slide - If the activities are hampered by snow and / or ice, one should stop climbing tanks
slippery weather (snow / and silos
freezing temperature)

WI 28.008 Taakrisicoanalyse OPTARA LOT 2A ENGELS R2 Voor VGM Plan

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WI 28.008 Taakrisicoanalyse OPTARA LOT 2A ENGELS R2 Voor VGM Plan

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WORKINSTRUCTION HSE

Task Risk Analysis SGS BELGIUM nv NDT Services

REVISION PREPARED BY REVIEWED BY FOR RELEASE

DATE SIGNATURE DATE SIGNATURE DATE SIGNATURE

0 13-01-15 J. Spinazzola Eddy van Eenoo Tini Grauwet

1 7-02-15 J. Spinazzola Eddy van Eenoo Tini Grauwet

2 16-3-15 J. Spinazzola Steven van Landeghem Tini Grauwet

4. EXPLANATION SARIER METHOD

 It uses a risk graph

6. ORGANISZATIONAL MEASURES AND SUPPLEMENTARY MEASURES FOR RADIOGRAPHERS

7. SPECIFIC (STANDARD) EQUIPMENT

RISKS STANDARD EQUIPMENT THAT ANY TECHNICIAN SHOULD HAVE

STANDARD EQUIPMENT Injuries to head, - Valid Safety Helmet

Medical examination Risks Measures

Risk Definition Risk subdivision Measures / Notes Remarks

1 PERFORMING 1.2 Radiographer is exposed to -Analysis of conditions

valid SCBA certificate;

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