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JOB NO. 02070 ITEM NO.(S) CWC-P-001-A/B/C/D


REQ / SPEC NO. 020700526 /
PURCH ORDER NO. DATE
CENTRIFUGAL PROCESS PUMP DATA SHEET REVISION NO. 3 BY A. GALÁN DATE 27/12/2016
API 610 10th Ed(ISO 13709) S.I. UNITS
1 APPLICABLE TO: PROPOSALS PURCHASE AS BUILT
2 FOR PETROPERU S.A. UNIT CLOSED CIRCUIT COOLING WATER SYSTEM (CWC)
3 SITE
4 PMRT-TALARA, PERU SERVICE CWC RECIRCULATION PUMPS
4 NOTES: INFORMATION BELOW TO BE COMPLETED: BY PURCHASER BY MANUFACTURER BY MANUFACTURER OR PURCHASER
5 DATA SHEETS (6.1.1) REVISIONS

6 ITEM NO. ATTACHED ITEM NO. ATTACHED ITEM NO. ATTACHED NO. DATE BY
7 PUMP CWC-P-001-A/B/C/D 1
8 MOTOR CWC-MP-001-A/B/C/D 2
9 GEAR 3
10 TURBINE 4
11 APPLICABLE OVERLAY STANDARD(S): 5
12 OPERATING CONDITIONS (5.1.3) 03 LIQUID (5.1.3) 03
13 CAPACITY, NORMAL 6410 m3/h RATED 6850 m3/h LIQUID TYPE OR NAME COOLING WATER
14 OTHER HAZARDOUS FLAMMABLE (5.1.5)

15 SUCTION PRESS MAX./NOR. 2.80 / 2.20 kg/cm²(g) MIN. NORMAL MAX.


16 DISCHARGE PRESSURE 10.50 kg/cm²(g) PUMPING TEMP, (°C) 22 37 (note 6 & 7) 37
17 DIFFERENTIAL PRESSURE 8.30 kg/cm² VAP PRESS, kg/cm²(a) 0.064
18 DIFF. HEAD 83.6 m NPSHA > 7,6 m RELATIVE DENSITY (SG): 0.9934 0,9979 (note 5)
19 PROCESS VARIATIONS (5.1.4) VISCOSITY, (cP) 0.69 0,955 (note 5)
20 STARTING CONDITIONS (5.1.4) SPECIFIC HEAT, Cp (kJ/kg ºC)
21 SERVICE: CONT. INTERMITTENT (H/Year) CHLORIDE CONCENTRATION (6.5.2.4) < 100 PPM
22 PARALLEL OPERATION REQ'D (5.1.13) (NOTE 1) H2S CONCENTRATION PPM WET (5.2.1.12c)
23 SITE DATA (5.1.3) CORROSIVE / EROSIVE AGENT 5,4 < pH < 8,3 (5.12.1.9)

24 LOCATION: (5.1.30) MATERIALS (5.12.1.1)


25 INDOOR HEATED OUTDOOR UNHEATED ANNEX H CLASS (5.12.1.1) I-1 OR I-2
26 ELECTRICAL AREA CLASSIFICATION (5.1.24 / 6.1.4) MIN DESIGN METAL TEMP (5.12.4.1) 12.8 (°C)
27 ZONE 2 GASGROUP IIB TEMP.CLASS T3 REDUCED HARDNESS MATERIALS REQ'D. (5.12.1.12)
28 WINTERIZATION REQ'D TROPICALIZATION REQ'D. BARREL/CASE IMPELLER
29 SITE DATA (5.1.30) CASE/IMPELLER WEAR RINGS
30 ALTITUDE 4.15 m BAROMETER 1.030 kg/cm²(g) SHAFT
31 RANGE OF AMBIENT TEMPS: MIN,/MAX. 12.8 / 36.1 °C DIFFUSERS
32 RELATIVE HUMIDITY: MIN / MAX 80 / 90 %
33 UNUSUAL CONDITIONS: (5.1.30) DUST FUMES PERFORMANCE:
34 OTHER ENVIRONMENTAL CONDITIONS INCLUDE REFINERY, HIGH PROPOSAL CURVE NO. RPM
35 HUMIDITY, MARINE CORROSIVE AND SALTY AIR. IMPELLER DIA. RATED MAX. MIN. mm
36 IMPELLER TYPE
37 DRIVER TYPE RATED POWER (kW) EFFICIENCY (%)
38 INDUCTION MOTOR STEAM TURBINE GEAR MINIMUM CONTINUOUS FLOW:
39 OTHER THERMAL m3/h STABLE m3/h
40 PREFERRED OPER. REGION TO m3/h
41 MOTOR DRIVER (6.1.1 / 6.1.4) ALLOWABLE OPER. REGION TO m3/h
42 MANUFACTURER MAX HEAD @ RATED IMPELLER m
43 (kW) RPM MAX POWER @ RATED IMPELLER kW
44 FRAME ENCLOSURE IP55 NPSHR AT RATED CAPACITY m (5.1.10)
45 HORIZONTAL VERTICAL SERVICE FACTOR MAX SUCTION SPECIFIC SPEED (US Unit) 12000 (5.1.11)
46 VOLTS/PHASE/HERTZ 4000 / 3 / 60 MAX. SOUND PRESS. LEVEL REQ'D <85 @ 1 m (dBA) (5.1.16)
47 TYPE Ex nA EST MAX SOUND PRESS. LEVEL (dBA) (5.1.16)
48 MINIMUM STARTING VOLTAGE (6.1.5) 80% EST MAX SOUND POWER LEVEL (dBA) (5.1.16)

49 INSULATION F TEMP. RISE B UTILITY CONDITIONS (5.1.3)


50 FULL LOAD AMPS ELECTRICITY VOLTAGE PHASE HERTZ
51 LOCKED ROTOR AMPS DRIVERS 4000 3 60
52 STARTING METHOD DOL HEATING 230 1 60
53
54 LUBE
STARTING METHOD OIL SYSTEM VOLTAGE DIP 80% OTHER (6.1.5)
54 BEARINGS (TYPE/NUMBER): STEAM MAX. PRESS. MAX. TEMP. MIN. PRESS. MIN. TEMP.
55 RADIAL SLEEVE / DRIVERS
56 THRUST SLEEVE / HEATING
57 VERTICAL THRUST CAPACITY COOLING WATER: (5.1.19) SOURCE
58 UP N DOWN N SUPPLY TEMP. 24 (°C) MAX. RETURN TEMP. 37 (°C)
59 NORM. PRESS. 5.6 kg/cm²(g) DESIGN PRESS. 13.3 kg/cm²(g)

60 MIN. RET. PRESS. 2.5 kg/cm²(g) MAX. ALLOW. D.P. kg/cm²(g)

61 CHLORIDE CONCENTRATION: < 100 (PPM)


PAGE 3 OF 8
JOB NO. 02070 ITEM NO.(S) CWC-P-001-A/B/C/D
REQ / SPEC NO. 020700526 /
PURCH ORDER NO. DATE
CENTRIFUGAL PROCESS PUMP DATA SHEET REVISION NO. 3 BY A. GALÁN DATE 27/12/2016
API 610 10th Ed(ISO 13709) S.I. UNITS
1 REMARKS
2 1.- THREE (3) PUMPS WORKING IN PARALLEL OPERATION AND ONE (1) AS SPARE
3 2.- MAXIMUM ACCEPTABLE SHUT-OFF PRESSURE: 13.3 kg/cm2 (g)
4 3.- NPSHA @ RATED FLOW IS 31,4 m WITH 1 m SAFETY MARING INCLUDED. NPSHA @ 126% OF RATED FLOW IS 31,0 m WITHOUT SAFETY MARGIN. 03
5 THE NPSHR @ 126% OF RATED FLOW SHALL NOT EXCEED NPSHA AT THAT CAPACITY
6 4.- PUMPS TO BE MANUFACTURED IN ACCORDANCE WITH API 610 10TH EDITION AND GP 10-01-01
7 5.- THE TEMPERATURE CONSIDERED IN THE START UP OF THE CLOSED CIRCUIT COOLING WATER SYSTEM IS 22 ºC 03
8 6.- MINIMUM TEMPERATURE OF CLOSED CIRCUIT COOLING WATER SYSTEM (CWC) 03
9 7.- PRELIMINARY VALUE, TO BE CONFIRMED DURING DETAIL INGENEERING. VALUE COLD CHANGE DUE TO INGENEERING DEVELOPMENT.03
10 8.- MAXIMUM SUCTION PRESSURE IS STATED AT THE PUMP CENTER LINE ELEVATION, CONSIDERING: THE ESTATIC SUCTION HEAD OF 0,6 m, OPERATING PRESSURE 03
11 AT SUCTION EXPANSION VESSEL OF 2,5 kg/cm2g AND THE MAXIMUM HEIGHT LIQUID LEVEL (HHLL) IN THE EXPANSION VESSEL OF 1,945 m ABOVE TL. 03
12 GENERAL NOTES:
13 1. OPERATING CONDITIONS
14 - VENDOR TO ADVISE MINIMUM CONTINUOUS CAPACITY.
15 2. SITE DATA / UTILITY CONDITIONS
16 - ENVIRONMENTAL CONDITIONS INCLUDE REFINERY, HIGH HUMIDITY, MARINE CORROSIVE AND SALTY AIR.
17 - PUMP SHALL BE DESIGNED TO OPERATED IN A TOTALLY UNPROTECTED, OUTDOOR ENVIRONMENT.
18 3. MATERIALS
19 - MAXIMUM DESIGN TEMPERATURE FOR MATERIAL SELECTION: 70 ºC
20 - VENDOR TO RECOMMEND BEST MATERIAL SELECTION
21 - BASEPLATE MATERIAL WILL BE C.S.
22 4. PUMP PERFORMANCE
23 - STABLE HEAD/CAPACITY CURVES ARE REQUIRED WITH CONTINUOUSLY RISE TO SHUT OFF.
24 5. ELECTRIC MOTOR REQUIREMENTS
25 - SPACE HEATERS ARE FORESEEN FOR MOTOR POWERS EQUAL OR GREATER THAN 75kW. SPACE HEATER LEADS SHALL BE BROUGHT TO A SEPARATE TERMINAL BOX
26 - SIX WINDING TEMPERATURE DETECTORS (2 PER PHASE) ARE FORESEEN FOR MOTOR POWERS GREATER THA 150 kW. ALL DETECTOR LEADS SHALL BE METALLIC
27 ARMORED AND BROUGHT TO SEPARATE TERMINAL BOX
28 - ONE RDT, DUPLEX TYPE, PER BEARING TERMINATED IN TEMPERATURE JUNCTION BOXES SHALL BE PROVIDED
29 - ONE THERMOMETER, DIAL TYPE, PER BEARING SHALL BE PROVIDED
30 - TWO SHAFT VIBRATIONS PROBES AND PROXIMITORS AT EACH RADIAL BEARING, TERMINATED IN VIBRATION JUNCTION BOXES SHALL BE PROVIDED
31 - ONE KEYPHASOR, TERMINATED IN VIBRATION JUNCTION BOXES SHALL BE PROVIDED
32 7. PUMP CONSTRUCTION
33 - COUPLING SHALL BE OF THE SPACER, FLEXIBLE TYPE
34 - COUPLING SHALL BE NON-LUB, WITH STEEL HUBS. MIN SPACER LENGTH SHALL BE 125 mm.
35 - COUPLING SHALL BE RATED IN ACCORDANCE WITH GP 10-11-01
36 - PUMP VENDOR SHALL HAVE UNIT RESPONSABILITY FOR THE COORDINATION OF DESIGN AND SATISFACTORY MECHANICAL OPERATION OF THE
37 PUMP/ELECTRIC MOTOR TRAIN.
38 - DRAIN AND VENT CONNECTIONS SHALL BE FLANGED AND VALVED
39 8. SURFACE PREPARATION AND PAINT
40 - THE FINAL COLOUR OF THE EQUIPMENT WILL BE IN ACCORDANCE WITH PLANT STANDARDISED COLOURS AS PER PROJECT SPECIFICATIONS
41 9. MECHANICAL SEAL
42 - MECHANICAL SEAL SHALL BE CONTACTING WET TYPE.
43 - ALL THREADED CONNECTIONS IN FLAMMABLE, TOXIC OR HARZADOUS APPLICATIONS SHALL BE SEAL WELDED, EXCEPT AT MECHANICAL SEAL
44 GLAND AND INSTRUMENT CONNECTIONS.
45 - THE FINAL SELECTION OF SEAL SYSTEM AND GUARANTEE OF SEAL PERFORMANCE SHALL BE RESPONSIBILITY OF PUMP/SEAL SUPPLIERS IN
46 ACCORDANCE WITH PURCHASER REQUIREMENTS.
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PAGE 4 OF 8
JOB NO. 02070 ITEM NO.(S) CWC-P-001-A/B/C/D
REQ / SPEC NO. 020700526 /
PURCH ORDER NO. DATE
CENTRIFUGAL PROCESS PUMP DATA SHEET REVISION NO. 3 BY A. GALÁN DATE 27/12/2016
API 610 10th Ed(ISO 13709) S.I. UNITS
1 CONSTRUCTION SURFACE PREPARATION AND PAINT
2 ROTATION: (VIEWED FROM COUPLING END) CW CCW MANUFACTURER'S STANDARD OTHER (SEE BELOW)
3 PUMP TYPE: (4.1) SPECIFICATION NO. GP 19-01-01 (SEE NOTE 1)
4 BB1 BB2 BB3 BB5 PUMP:
5 CASING MOUNTING: PRIMER
6 CENTERLINE NEAR CENTERLINE FOOT FINISH COAT
7 BASEPLATE: (6.3.17)
8 CASING TYPE: PRIMER
9 SINGLE VOLUTE MULTIPLE VOLUTE DIFFUSER FINISH COAT
10 BEWTEEN BEARINGS BARREL DETAILS OF LIFTING DEVICES(6.3.20)
11 CASE PRESSURE RATING: SHIPMENT: (7.4.1)
12 MAX ALLOWABLE WORKING PRESSURE kg/cm²(g) DOMESTIC EXPORT EXPORT BOXING REQUIRED
13 @ 70 (°C) OUTDOOR STORAGE MORE THAN 6 MONTHS
14 HYDROTEST PRESSURE kg/cm²(g) SPARE ROTOR ASSEMBLY PACKAGED FOR:
15 SUCTION PRESSURE REGIONS MUST BE DESIGNED FOR MAWP (5.3.6)
16 NOZZLE CONNECTIONS: (5.4.2) HORIZONTAL STORAGE VERTICAL STORAGE
17 SIZE FLANGE FAC'G POSITION TYPE OF SHIPPING PREPARATION
18 RATING

19 SUCTION RF HEATING AND COOLING


20 DISCHARGE RF HEATING JACKET REQ'D. (5.8.9)
21 BALANCE DRUM COOLING REQ'D.
22 PRESSURE CASING AUX. CONNECTIONS: (5.4.3) COOLING WATER PIPING PLAN (6.5.3.1)
23 NO. SIZE (NPS) TYPE C.W. PIPING:
24 DRAIN PIPE TUBING; FITTINGS
25 VENT C.W. PIPING MATERIALS:
26 PRESS GAUGE S. STEEL C. STEEL GALVANIZED
27 TEMP GAUGE
28 WARM-UP COOLING WATER REQUIREMENTS:
29 BALANCE/LEAK-OFF BEARING HOUSING m3/h @ kg/cm²(g)
30 MACHINED AND STUDDED CONNECTIONS (5.4.3.8) HEAT EXCHANGER m3/h @ kg/cm²(g)
31 CYLINDRICAL THREADS REQUIRED (5.4.3.3)
32 TOTAL COOOLING WATER m3/h @ kg/cm²(g)
33 ROTOR: HEAT MEDIUM: STEAM OTHER
34 COMPONENT BALANCE TO ISO 1940 G1.0 (5.9.4.4) HEATING PIPING: TUBING PIPE
35 SHRINK FIT LIMITED MOVEMENT IMPELLERS (8.2.2.3)
36 COUPLINGS:(6.2.2)
37 MANUFACTURER MODEL BEARINGS AND LUBRICATION
38 RATING kW/100 RPM BEARING (TYPE/NUMBER) (5.10.1):
39 SPACER LENGTH >125 mm SERVICE FACT. RADIAL /
40 COUPLING BALANCED TO ISO 1940-1 G6.3 (6.2.3) THRUST /
41 COUPLING WITH PROPRIETARY CLAMPING DEVICE (6.2.11) LUBRICATION (5.11.3, 5.11.4):
42 COUPLING PER ISO 14691(6.2.4) RING OIL HYDRODYMANIC PURGE OIL MIST PURE OIL MIST
43 COUPLING PER ISO 10441(6.2.4) CONSTANT LEVEL OILER PREFERENCE (5.10.2.2):
44 COUPLING PER API 671(6.2.4) ASME B15.1 PRESSURE LUBE SYS ISO 10438-3 PRESSURE LUBE SYS ISO 10438-2 (8.2.6.1/8.2.6.5)
45 NON SPARK COUPLING GUARD (6.2.14.c) OIL VISC. ISO GRADE
46 COUPLING GUARD STANDARD PER (6.2.14a) OIL PRESSURE TO BE GREATER THAN COOLANT PRESSURE
47 BASEPLATES: REVIEW AND APPROVE THRUST BEARING SIZE
48 API BASEPLATE NUMBER (ANNEX D) OIL HEATER REQUIRED STEAM ELECTRIC
49 NON-GROUT CONSTRUCTION (6.3.13) INSTRUMENTATION (6.4.2)
50 OTHER SEE ATTACHED API 670 DATA SHEET
51 MECHANICAL SEAL:(5.8.1) ACCELEROMETER(S) (6.4.2.1) ONE (1) PER BEARING HOUSING
52 SEE ATTACHED ISO 21049/API 682 DATA SHEET PROVISION FOR VIBRATION PROBES
53 NOTES: RADIAL PER BEARING AXIAL PER BEARING
54 1.- FINAL TOP COLOUR SHALL BE AS FOLLOWS: PROVISION FOR MOUNTING ONLY
55 - PUMPS: GREEN RAL 5021 FLAT SURFACE REQ'D (5.10.2.12)
56 - MOTORS: BLUE RAL 5015 RADIAL BEARING METAL TEMP THRUST BEARING METAL TEMP
57 - MOUNTING PLATE: GREY RAL 7040 MONITORS AND CABLES SUPPLIED BY (6.4.2.4)
58
59 WEIGHTS
60 WEIGHT OF PUMP/GEARBOX kg
61 WEIGHT OF BASEPLATE kg
62 WEIGHT OF DRIVER kg
63 TOTAL WEIGHT kg
PAGE 5 OF 8
JOB NO. 02070 ITEM NO.(S) CWC-P-001-A/B/C/D
REQ / SPEC NO. 020700526 /
PURCH ORDER NO. DATE
CENTRIFUGAL PROCESS PUMP DATA SHEET REVISION NO. 3 BY A. GALÁN DATE 27/12/2016
API 610 10th Ed(ISO 13709) S.I. UNITS
1 SPARE PARTS (TABLE 18) QA INSPECTION AND TESTING (CONT.)
2 START-UP NORMAL MAINTENANCE NON-WIT WIT OBSERVE
3 SPECIFY HYDROSTATIC (7.3.2)
4 OTHER PURCHASER REQUIREMENTS PERFORMANCE (7.3.3)
5 COORDINATION MEETING REQUIRED (9.1.3) RETEST ON SEAL
6 MAXIMUM DISCHARGE PRESSURE TO INCLUDE (5.3.2) LEAKAGE (7.3.3.2d)
7 MAX RELATIVE DENSITY NPSH (7.3.4.2)
8 MAX DIA. IMPELLERS AND/OR NO OF STAGES TRUE PEAK VELOCITY
9 OPERATION TO TRIP SPEED DATA (7.3.3.4d)
10 OH3 BEARING HS6 LIFTER (8.1.2.6) COMPLETE UNIT TEST (7.3.4.3)
11 CONNECTION DESIGN APPROVAL (5.12.3.4) SOUND LEVEL TEST (7.3.4.4)
12 TORSIONAL ANALYSIS REQUIRED (5.9.2.1) CLEANLINESS PRIOR TO
13 TORSIONAL ANALYSIS REPORT (5.9.2.6) FINAL ASSEMBLY (7.2.2.2)
14 PROGRESS REPORTS (9.3.3) NOZZLE LOAD TEST (6.3.6)
15 OUTLINE OF PROCEDURES FOR OPTIONAL TESTS (9.2.5) CHECK FOR CO-PLANAR
16 ADDITIONAL DATA REQUIRING 20 YEARS RETENTION (7.2.2.1f) MOUNTING PAD SURFACES (6.3.3)
17 PIPING AND APPURTENANCES MECHANICAL RUN UNTIL OIL
18 MANIFOLD PIPING TO SINGLE CONNECTION (6.5.1.6) TEMP. STABLE (7.3.4.7.1)
19 VENT DRAIN COOLING WATER 4 HR. MECHANICAL RUN AFTER
20 MOUNT SEAL RESERVOIR OFF BASEPLATE (6.5.1.4) OIL TEMP. STABLE (7.3.4.7.3)
21 FLANGES REQUIRED IN PLACE OF SOCKET WELD UNIONS (6.5.2.8) MECHANICAL RUN TEST(7.3.4.7.2)
22 INSTALLATION LIST IN PROPOSAL (9.2.3L) BRG HSG RESONANCE
23 CONNECTION BOLTING TEST (7.3.4.6)
24 PTFE COATING ASTM A153 GALVANIZED AUXILIARY EQUIPMENT TEST
25 PAINTED SS (7.3.4.5)
26 QA INSPECTION AND TESTING (NOTE 1) IMPACT TESTING (5.12.4.3)
27 SHOP INSPECTION (7.1.4) PER EN 13445
28 PERFORMANCE CURVE APPR. PER ASME VIII
29 TEST WITH SUBSTITUTE SEAL (7.3.3.2b)
30 MATERIAL CERTIFICATION REQUIRED (5.12.1.8) VENDOR KEEP REPAIR AND HT RECORDS (7.2.1.1c)
31 CASING IMPELLER SHAFT VENDOR SUBMIT TEST PROCEDURES (7.3.1.2 / 9.2.5)
32 OTHER VENDOR SUBMIT TEST DATA WITHIN 24 HOURS (7.3.3.3e)
33 CASTING REPAIR PROCEDURE APPROVAL REQ'D (5.12.2.5) INCLUDE PLOTTED VIBRATION SPECTRA (5.9.3.3)
34 INSPECTION REQUIRED FOR CONNECTION WELDS (5.12.3.4e) SUBMIT INSPECTION CHECK LIST (7.1.6)
35 MAG PARTICLE LIQUID PENETRANT
36 RADIOGRAPHIC ULTRASONIC
37 INSPECTION REQUIRED FOR CASTINGS (7.2.1.3 / 5.12.1.5)
38 MAG PARTICLE LIQUID PENETRANT
39 RADIOGRAPHIC ULTRASONIC
40 HARDNESS TEST REQUIRED: (7.2.2.3)
41 ADDITIONAL SUBSURFACE EXAMINATION FOR 7.2.1.3
42 FOR
43 METHOD

44 REMARKS
45 1.- REFER TO GP 18-03-04
46 2.- INSPECTION OR TEST REQUIRED WITNESSED CERTIFIED DATA
47 HYDROSTATIC TEST YES NO (4) YES
48 PERFORMANCE TEST YES NO (2) YES
49 NPSH TEST (1) (1) YES
50 INSPECTION BY PURCHASER
YES -- --
51 (PER GP 20-01-01)
52 DISMANTLED INSPECTION (3) -- --
53 Notes:
54 1) If the NPSH required by the pump differs from the specified available NPSH by 3 ft (1.0 m) or less, an NPSH test and witnessed
55 performance test is required.
56 2) Performance tests shall be witnessed if:
57 a) Manufacturing facility has no previous experience with the pump.
58 b) Manufacturer has made significant changes to standard designs in critical areas such as hydraulic balance and shaft sealing.
59 3) Each pump receiving a witness performance test shall be dismantled by the Manufacturer for inspection by the Inspector
60 following the final performance test; inspection shall include bearings and housings.
61 4) Hydrostatic tests shall be witnessed for all high alloy castings (e.g., Incolloy, Inconel, and Monel).
62
63
PAGE 6 OF 8
JOB NO. 02070 ITEM NO.(S) CWC-P-001-A/B/C/D
REQ / SPEC NO. 020700526 /
PURCH ORDER NO. DATE
CENTRIFUGAL PROCESS PUMP DATA SHEET REVISION NO 3 BY A. GALÁN DATE 27/12/2016
API 610 10th Ed(ISO 13709) S.I. UNITS
1 APPLICABLE TO: PROPOSALS PURCHASE AS BUILT
2 FOR PETROPERU S.A. UNIT CLOSED CIRCUIT COOLING WATER SYSTEM (CWC)
3 SITE PMRT-TALARA, PERU SERVICE CWC RECIRCULATION PUMPS
4 NOTES: INFORMATION BELOW TO BE COMPLETED: BY PURCHASER BY MANUFACTURER BY MANUFACTURER OR PURCHASER
5 PRESSURE VESSEL DESIGN CODE REFERENCES.

6 THESE REFERENCES MUST BE LISTED BY THE MANUFACTURER

7 CASTING FACTORS USED IN DESIGN( 5.3.4)(TABLE 3)


8 SOURCE OF MATERIAL PROPERTIES

10 WELDING AND REPAIRS (5.12.3)


11 THESE REFERENCES MUST BE LISTED BY THE PURCHASER. (DEFAULT TO TABLE 10 IF NO PURCHASER PREFERENCE IS STATED)
12 ALTERNATE WELDING CODES AND STANDARDS (5.12.3.1)
13 Welding Requirement (Applicable Code or Standard) Purchaser defined Default per Table 10
14 Welder/operator qualification
15 Welding procedure qualification
16 Non-pressure retaining structural welding such as baseplates or supports
17 Magnetic particle or liquid penetrant examination of the plate edges
18 Postweld heat treatment
19 Postweld heat treatment of casing fabrication welds
20
21 MATERIAL INSPECTION (7.2.2.1) (7.2.1.3)
22 THESE REFERENCES MUST BE LISTED BY THE PURCHASER (DEFAULT TO TABLE 13 IF NO PURCHASER PREFERENCE IS STATED)
23 ALTERNATIVE MATERIAL INSPECTIONS AND ACCEPTANCE CRITERIA (SEE TABLE 13)
24 Type of inspection Methods For fabrications Castings
25 Radiography
26 Ultrasonic inspection
27 Magnetic particle inspection
28 Liquid penetrant inspection
29 Hardness inspection
30 REMARKS
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PAGE 7 OF 8
JOB NO. 02070 ITEM NO.(S) CWC-P-001-A/B/C/D
REQ / SPEC NO. 020700526 /
PURCH ORDER NO. DATE
MECHANICAL SEAL DATA SHEET FOR CENTRIFUGAL & ROTARY PUMPS REVISION NO. 3 BY A. GALÁN DATE 27/12/2016
API 682 3th Ed (ISO 21049) CATEGORY 1 & 2 SEALS

1 APPLICABLE TO: PROPOSALS PURCHASE AS BUILT


2 FOR PETROPERU S.A. UNIT CLOSED CIRCUIT COOLING WATER SYSTEM (CWC)
3 SITE PMRT-TALARA, PERU SERVICE CWC RECIRCULATION PUMPS
4 INDICATES DATA COMPLETED BY PURCHASER BY SEAL VENDOR BY SEAL VENDOR OR PURCHASER
5 DEFAULT SELECTION
6 SEAL SPECIFICATION - (REF 4.1, FIGURES 1 TO 6)
7 CATEGORY SEAL CATEGORY 1 (4.1.1) SEAL CATEGORY 2 (4.1.1) SEAL CODE (ANNEX D)
8 TYPE TYPE A (3.72) TYPE B (3.73) ALTERNATE STATIONARY (TYPE A & B)
9 (CODE-CW) TYPE C (3.74) ALTERNATE ROTATING (TYPE C) SINGLE SPRING (TYPE A)
10 ARR'G'T DEFAULT CONFIGURATION ALTERNATE DESIGN FLUSH PLANS (SEE ANNEX G)
11 1 (3.2) 1CW-FX 1CW-FL DIST. FLUSH 01 11 14 23 32 51 62
12 ALTERNATE BUSH 02 13 21 31 41 61
2CW-CW 01 13 23 41 62 75
BUFFER

13 LIQUID FX DIST. FLUSH


14 2 (3.3) TANGENTIAL LBO CONN'N 02 14 31 52 71 76
15 GAS 2CW-CS 2NC-CS FX 11 21 32 61 72
01 13 53A 54 74
BARRIER

16 LIQUID 3CW-FB 3CW-BB FX


17 3 (3.4) 3CW-FF TANG. LBO 02 14 53B 61
18 GAS 3NC-BB 3NC-FF 3NC-FB 11 32 53C 62
19 SLEEVE-SHAFT DRIVE SET-SCREW ONTO SHAFT ALTERNATE (6.1.3.13) - SPECIFY
20 MATERIALS (REFERENCE 6.1.6 & ANNEX B)
21 SECONDARY SEALS SEAL FACES METAL BELLOWS SPRINGS METAL PARTS
22 FKM FFKM CARBON VS SIC UNS N10276 (TYPE B) UNS N10276 UNS S31600/ S31635
23 SPIRAL-W GASKET SIC VS SIC UNS N07718 (TYPE C) OR N06455 UNS N10276
24 NBR EPM/EPDM SS-SIC RB-SIC UNS N08020 UNS S31600 UNS N08020
25 OTHER: VS OTHER: OR S31635 OTHER:

26 MECHANICAL SEAL DATA


27 SEAL VENDOR ALTERNATE SEAL FOR PUMP PERFORMANCE TEST
28 DATA REQUIREMENTS FORM (ANNEX J) DYNAMIC SEALING PRESS RATING (3.19) kg/cm²(g)
29 SIZE/TYPE STATIC SEALING PRESS RATING (3.69) kg/cm²(g)
o
30 SEAL DRAWING NUMBER MAXIMUM ALLOWABLE TEMPERATURE (3.40) C
o
31 VENDOR'S SEAL CODE MINIMUM DESIGN METAL TEMPERATURE (6.1.6.11.1) 12.8 C
32 MODIFIED FACES FOR PUMP PERFORMANCE TEST
33 SEAL CHAMBER DATA (REFERENCE 6.1.2.4)
34 ASME B73.1 & 2 CYLINDRICAL TAPERED ISO 13709 ISO 3069-C OTHER, SPECIFY
35 BOLT-ON CHAMBER (6.1.2.5) SEAL CHAMBER FLUSH PORT REQ'D SEAL CHAMBER VENT REQ'D
36 FLOATING THROAT BUSH FIXED THROAT BUSH CHAMBER HEATING/COOLING H C
37 PUMP DATA
38 PUMP DESIGN MANUFACTURER MODEL FRAME/SIZE CASE MATERIAL
39 PUMP OPERATING PRESSURE SUCT PRESS (NOR.) 2.20 kg/cm²(g) DISCH PRESS 10.50 kg/cm²(g)
03 03
40 SEAL CHAMBER NOR kg/cm²(g) MIN / MAX (3.42) / MSSP (3.44) kg/cm²(g)
41 SHAFT HORIZONTAL VERTICAL DIA. mm SHAFT SPEED RPM
42 SHAFT DIRECTION (VIEWED FROM DRIVER): CW CCW

43 FLUID DATA - (FOR QUENCH, BUFFER AND BARRIER FLUID DATA, SEE PAGE 2)
44 PUMPED STREAM HAZARDOUS FLAMMABLE
45 TYPE OR NAME COOLING WATER CONC'N % FLUID SOLID @ AMBIENT
46 DISSOLVED CONTAMINANT H 2S PPM WET SOLIDIFIES @ °C POUR POINT °C
47 Cl2 < 100 PPM OTHER @ PPM PUMPED STREAM SOLIDIFIES UNDER SHEAR
48 SOLID CONTAMINANT PUMPED STREAM CONTAINS AGENTS THAT POLYMERIZE
49 CONCENTRATION (MASS FRACTION) SPECIFY AGENTS @ TEMP °C
50 PUMPING TEMPERATURE PUMPED STREAM CAN PLATE OUT OR DECOMPOSE:
03
51 MIN 22 °C NOR 37 (note 6 & 7) °C MAX 37 °C SPECIFY CONDITIONS
52 RELATIVE DENSITY (TO WATER @ 25°C) AT REF. TEMP. PUMPED STREAM IS REGULATED FOR FUGITIVE OR
53 @ NORMAL TEMP 0.9934 03 @ MAX TEMP OTHER EMISSIONS. REGULATION LEVEL PPM
54 ABSOLUTE VAPOR PRESSURE AT REFERENCE TEMP. SPECIAL PUMP CLEANING PROCEDURES
55 @NOR TEMP 0.064 kg/cm²(a) @MAX TEMP kg/cm²(a) SPECIFY;
03
56 ATMOSPHERIC BOILING POINT. °C ALTERNATE PROCESS FLUIDS & CONCENTRATION
57 VISCOSITY @ NORMAL PUMPING TEMP. 0.69 03 cP (INCL. COMMISIONING)

58 FLUSH FLUID (PLAN 32) If flush fluid is pumpage, then flush fluid data is not required. ABSOLUTE VAPOR PRESSURE AT REFERENCE TEMP.
59 TYPE OR NAME CONC'N % @NOR TEMP kg/cm²(g)
60 SEAL VENDOR REVIEW REQUIRED @MAX TEMP kg/cm²(g)
61 FLUID TEMPERATURE ATMOSPHERIC BOILING POINT. °C
62 MIN °C NOR °C MAX °C VISCOSITY @ NORMAL PUMPING TEMP. (cP)
63 RELATIVE DENSITY (TO WATER @ 25°C) AT REF. TEMP. FLOW RATE REQ'D MAX/MIN / m3/h
64 @ NORMAL TEMP @ MAX TEMP PRESS REQD MAX/MIN / kg/cm²(g)
PAGE 8 OF 8
JOB NO. 02070 ITEM NO.(S) CWC-P-001-A/B/C/D
REQ / SPEC NO. 020700526 /
PURCH ORDER NO. DATE
MECHANICAL SEAL DATA SHEET FOR CENTRIFUGAL & ROTARY PUMPS REVISION NO. 3 BY A. GALÁN DATE 27/12/2016
API 682 3th Ed (ISO 21049) CATEGORY 1 & 2 SEALS

1 INDICATES DATA COMPLETED BY PURCHASER BY SEAL VENDOR BY SEAL VENDOR OR PURCHASER


2 DEFAULT SELECTION
3 FLUID DATA - (QUENCH, BUFFER AND BARRIER FLUID DATA, LIQUID AND GAS)
4 QUENCH MEDIUM (PLAN 51, 62) SUPPLY TEMPERATURE MAX / MIN / °C
3
5 TYPE OR NAME FLOW RATE REQ'D MAX / MIN / m /h

6 BUFFER/BARRIER MEDIUM
7 TYPE OR NAME RELATIVE DENSITY (TO WATER @ 25°C) AT REF. TEMP.
8 PURCHASER SELEC'N SEAL VENDOR SELEC'N @ NORMAL TEMP @ MAX TEMP
9 SEAL VENDOR REVIEW PURCHASER REVIEW ABSOLUTE VAPOR PRESSURE AT REFERENCE TEMP.
3
10 FLOW RATE REQ'D MAX/MIN. / m /h @NOR TEMP kg/cm²(g) @MAX TEMP kg/cm²(g)

11 COOLING/HEATING REQ'D (+ OR -) kW ATMOSPHERIC BOILING POINT. °C


12 SUPPLY PRESSURE MAX/MIM. / kg/cm²(g) VISCOSITY @ NORMAL PUMPING TEMP. (cP)
13 FLUID OPERATING TEMPERATURE SPECIFIC HEAT CAPACITY @ CONSTANT PRESSURE
14 MIN °C NOR °C MAX °C FOR LIQUID @ NOR TEMP (kJ/kg C)
##
15 SITE AND UTILITIES
16 CONTROL VOLTAGE kV PHASE HERTZ COOLING H2O SUPPLY TEMP. 24 °C Cl2 < 100 PPM
17 ELECTRICAL AREA ZONE 2 GASGROUP IIB TEMP.CLASS T3 COOLING H2O PRESSURE NOR/DES. 5.6 / 13.3 kg/cm²(g)

18 DESIGN AMBIENT MIN./MAX. 12.8 / 70 °C EXPLOSIVE AREA CLASS (DIRECTIVE 94/9/EC)


03
19 ACCESSORIES (CLAUSES 8 AND 9)
20 GENERAL PLAN 52 AND 53 SYSTEMS CONTINUED
21 JOINT USER/VENDOR LAYOUT OF EQUIPMENT (8.1.4) EQUIPMENT SUPPORT SUPPLIER
22 PIPE TAPER THREADS (8.1.9) ISO ASME B1.20.1 FILLING SYSTEM SUPPLIER
23 SPECIAL REQUIREMENTS FOR HAZARDOUS SERVICE ASME CODE STAMP REQUIRED
24 EN 13445 OR OTHER CODE APPLICABLE
25 SPECIAL CLEANING AND DECONTAMINATION REQ'TS RESERVOIR CAPACITY (8.5.4.3) liters
26 UTILITY MANIFOLD CONNECTIONS REQUIRED (8.4.4) NLL TO GLAND PLATE HEIGHT (8.5.4.2) m
27 TYPE AND SPEC. OF HEAT TRACING (8.6.5.8) PRESS CASING MAWP (3.41): kg/cm²(g) @ ºC
28 SET PRESS RANGE MAX/MIN / kg/cm²(g)
29 THERMAL RELIEF VALVES REQUIRED (9.8.3) SYSTEM HOLD-UP PERIOD (PLANS 53B & 53C) DAYS
30 COOLING SYSTEM (21, 22, 23, 41 53B, 53C) TEMPERATURE INDICATOR (PLANS 53B & 53C)
31 HEAT EXCHANGER SUPPLIER PRESSURE SWITCH (8.5.4.2.h) TO ACTIVATE ON;
32 WATER COOLED AIR COOLED ASME B31.3 RISING PRESSURE (ARR 2) SET @ kg/cm²(g)
33 EQUIPMENT REFERENCE/CODE FALLING PRESSURE (ARR 3) SET@ kg/cm²(g)
34 COOLING WATER LINES SUPPLIER HIGH LEVEL ALARM REQUIRED (8.5.4.2.i)
35 TUBING GALVANISED PIPING (8.4.2) TEST BASED H/Q CURVE FOR INTERNAL CIRCULATING DEVICE
3
36 COOLING WATER FLOW RATE m /h EXTERNAL CIRCULATING PUMP (8.6.3.1)
37 SIGHT FLOW INDICATORS (8.4.3) OPEN CLOSED PLAN 72 AND 74 SYSTEM
38 PLAN 11, 13, 14, 21, 23, 31, 32 AND 41 SYSTEMS EQUIPMENT SUPPLIER
39 CONNECTING LINES SUPPLIER BY THE SUPPLIER 03 HIGH FLOW ALARM SWITCH (8.6.6.5)
40 TUBING PIPING (8.5.2.2) PLAN 75 AND 76 SYSTEM
41 RESTRICTION ORIFICE NIPPLE IN FLUSH LINE (8.5.2.4) EQUIPMENT SUPPLIER
42 CYCLONE SEPARATOR SUPPLIER HIGH LEVEL ALARM SWITCH FOR PLAN 75 (8.6.5.3)
43 PLAN 32 EQUIPMENT SUPPLIER TEST CONNECTION (8.6.5.4)
44 PLAN 32 FLOW IND´R PLAN 32 TEMPERATURE IND´R INSTRUMENTATION
45 PLAN 52 AND 53 SYSTEMS (IF APPLICABLE) USER SPECIFICATION REFERENCE FOR
46 STANDARD (FIG G.27) ALTERNATE (FIG G.28) INSTRUMENTATION/CONTROLS
47 DIMENSIONAL VARIATIONS TO STANDARD (FIG G.27) PRESSURE GAUGES (9.4);
48 OIL FILLED PRESSURE GAUGES (9.4.3)
49 DIMENSIONAL VARIATIONS TO ALTERNATE (FIG G.28) PRESSURE SWITCHES (9.5.2); TRANSMITTER (9.5.2.3)
50 LEVEL SWITCHES (9.5.3); TRANSMITTER (9.5.3.2)
51 ALTERNATE FABRICATION STANDARD HYDROSTATIC CAPACITANCE ULTRASONIC
52 PRIMARY EQUIPMENT SUPPLIER LEVEL INDICATORS (9.6)
53 SUPPLIER REFERENCE/CODE WELD PAD EXTERNAL, REMOVABLE (9.6.2)
54 CONNECTING LINES SUPPLIER FLOW INDICATORS (9.7); TRANSMITTER (9.7.3)
55 TUBING PIPING (8.5.4.4.9)
56 INSPECTION AND TESTING
57 PURCHASER PARTICIPATION IN INSPECTION & TEST 100% INSPECTION OF ALL WELDS (6.1.6.10.5) USING;
58 SPECIFY; MAGNETIC PARTICLE LIQUID PENETRANT
59 INSPECTOR'S CHECK LIST (10.1.7 & ANNEX H) RADIOGRAPHIC ULTRASONIC
60 PURCHASER APPROVAL REQUIRED FOR WELDED OPTIONAL QUALIFICATION TESTING REQ´D (10.3.1.1.2)
61 CONNECTION DESIGNS, (6.1.6.10.5) MODIFIED FACES FOR PUMP TEST (10.3.5.1), SEE PAGE 1, LINE 30
62 HARDNESS TEST (10.2.3 k) REQUIRED FOR; ALTERNATE SEAL PUMP TEST (10.3.5.2), SEE PAGE 1, LINE 25

63 REMARKS:
64
65

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