CWC Mec DTS P002ab

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THE PRESENT DOCUMENT OR DRAW ING IS THE PROPERTY OF TECNICAS REUNIDAS AND SHALL NOT, UNDER ANY CIRCUMSTANCES

BE TOTALLY OR PARTIALLY, DIRECTLY OR INDIRECTLY, TRANSFERRED,


REPRODUCED, COPIED, DISCLOSED OR USED W ITHOUT ITS PRIOR W RITTEN CONSENT, FOR ANY PURPOSE AND IN ANY W AY OTHER THAN THAT FOR W HICH IT IS SPECIFICALLY FURNISHED OR OUTSIDE THE
EXTENT OF THE AGREED UPON RIGHT OF USE.
PAGE 2 OF 8
JOB NO. 02070 ITEM NO.(S) CWC-P-002-A/B

REQ / SPEC NO. 020700528 /


PURCH ORDER NO. DATE
CENTRIFUGAL PROCESS PUMP DATA SHEET REVISION NO. 02 BY A. GALÁN DATE 20/01/2017
API 610 10th Ed(ISO 13709) S.I. UNITS

1 APPLICABLE TO: PROPOSALS PURCHASE AS BUILT


2 FOR PETROPERU S.A. UNIT CLOSED CIRCUIT COOLING WATER SYSTEM (CWC)
3 SITE PMRT-TALARA, PERU SERVICE CWC BLOWDOWN PUMPS
4
4 NOTES: INFORMATION BELOW TO BE COMPLETED: BY PURCHASER BY MANUFACTURER BY MANUFACTURER OR PURCHASER
5 DATA SHEETS (6.1.1) REVISIONS
6 ITEM NO. ATTACHED ITEM NO. ATTACHED ITEM NO. ATTACHED NO. DATE BY
7 PUMP CWC-P-002-A CWC-P-002-B 1
8 MOTOR CWC-MP-002-A CWC-MP-002-B 2
9 GEAR 3
10 TURBINE 4
11 APPLICABLE OVERLAY STANDARD(S): 5
12 OPERATING CONDITIONS (5.1.3) (NOTE 1) LIQUID (5.1.3) (NOTE 1)
13 CAPACITY, NORMAL 19.2 m3/h RATED 20.6 m3/h LIQUID TYPE OR NAME COOLING WATER
14 OTHER 02 HAZARDOUS FLAMMABLE (5.1.5)

15 SUCTION PRESS MAX./NOR. 0.30 / 0.02 kg/cm²(g) MIN. NORMAL MAX.


16 DISCHARGE PRESSURE 7.3 02 kg/cm²(g) PUMPING TEMP, (°C) 22 37 37
17 DIFFERENTIAL PRESSURE 7,28 kg/cm² VAP PRESS, kg/cm²(a) 02 0.064
18 DIFF. HEAD 73,28 m NPSHA 9.0 m RELATIVE DENSITY (SG): 0.9934 0.9979 @ 22ºC
19 PROCESS VARIATIONS (5.1.4) 02 02 VISCOSITY, (cP) 0.69 0.955 @ 22ºC
02
20 STARTING CONDITIONS (5.1.4) SPECIFIC HEAT, Cp (kJ/kg ºC)
21 SERVICE: CONT. INTERMITTENT (H/Year) CHLORIDE CONCENTRATION (6.5.2.4) < 100 PPM
22 PARALLEL OPERATION REQ'D (5.1.13) H2S CONCENTRATION PPM WET (5.2.1.12c)
23 SITE DATA (5.1.3) CORROSIVE / EROSIVE AGENT 5.4 < pH < 8.3 / -- (5.12.1.9)

24 LOCATION: (5.1.30) MATERIALS (5.12.1.1)


25 INDOOR HEATED OUTDOOR UNHEATED ANNEX H CLASS (5.12.1.1) I-1 / I-2 (VENDOR TO CONFIRM)
26 ELECTRICAL AREA CLASSIFICATION (5.1.24 / 6.1.4) MIN DESIGN METAL TEMP (5.12.4.1) 12.8 (°C)
27 ZONE 2 GASGROUP IIC TEMP.CLASS T3 REDUCED HARDNESS MATERIALS REQ'D. (5.12.1.12)
02
28 WINTERIZATION REQ'D TROPICALIZATION REQ'D. BARREL/CASE IMPELLER
29 SITE DATA (5.1.30) CASE/IMPELLER WEAR RINGS
30 ALTITUDE 4.15 m BAROMETER 1.030 kg/cm²(g) SHAFT
31 RANGE OF AMBIENT TEMPS: MIN,/MAX. 12.8 / 36.1 °C DIFFUSERS
32 RELATIVE HUMIDITY: MIN / MAX 80 / 90 %
33 UNUSUAL CONDITIONS: (5.1.30) DUST FUMES PERFORMANCE:
34 OTHER ENVIRONMENTAL CONDITIONS INCLUDE REFINERY, HIGH HUMIDITY PROPOSAL CURVE NO. RPM
35 , MARINE ATMOSPHERE AND SALTY AIR. IMPELLER DIA. RATED MAX. MIN. mm
36 IMPELLER TYPE
37 DRIVER TYPE RATED POWER (kW) EFFICIENCY (%)
38 INDUCTION MOTOR STEAM TURBINE GEAR MINIMUM CONTINUOUS FLOW:
39 OTHER THERMAL m3/h STABLE m3/h
40 PREFERRED OPER. REGION TO m3/h
41 MOTOR DRIVER (6.1.1 / 6.1.4) ALLOWABLE OPER. REGION TO m3/h
42 MANUFACTURER MAX HEAD @ RATED IMPELLER m
43 (kW) RPM MAX POWER @ RATED IMPELLER kW
44 FRAME ENCLOSURE IP55 NPSHR AT RATED CAPACITY m (5.1.10)
45 HORIZONTAL VERTICAL SERVICE FACTOR MAX SUCTION SPECIFIC SPEED (US Unit) < 12000 (5.1.11)
46 VOLTS/PHASE/HERTZ 460 / 3 / 60 MAX. SOUND PRESS. LEVEL REQ'D < 85 @ 1 m (dBA) (5.1.16)
47 TYPE Ex nA EST MAX SOUND PRESS. LEVEL (dBA) (5.1.16)
48 MINIMUM STARTING VOLTAGE (6.1.5) 80% EST MAX SOUND POWER LEVEL (dBA) (5.1.16)

49 INSULATION F TEMP. RISE B UTILITY CONDITIONS (5.1.3)

50 FULL LOAD AMPS ELECTRICITY VOLTAGE PHASE HERTZ


51 LOCKED ROTOR AMPS DRIVERS 460 3 60
52 STARTING METHOD DOL HEATING 230 1 60
53 LUBE GREASE SYSTEM VOLTAGE DIP 80% OTHER (6.1.5)
54 STARTING METHOD
54 BEARINGS (TYPE/NUMBER): STEAM MAX. PRESS. MAX. TEMP. MIN. PRESS. MIN. TEMP.
55 RADIAL / DRIVERS
56 THRUST / HEATING
57 VERTICAL THRUST CAPACITY COOLING WATER: (5.1.19) SOURCE CLOSED CIRCUIT
58 UP N DOWN N SUPPLY TEMP. 24 (°C) MAX. RETURN TEMP. 37 (°C)
59 NORM. PRESS. 5.6 kg/cm²(g) DESIGN PRESS. 13.3 kg/cm²(g)

60 MIN. RET. PRESS. 2.5 kg/cm²(g) MAX. ALLOW. D.P. kg/cm²(g)

61 CHLORIDE CONCENTRATION: < 100 (PPM)


PAGE 3 OF 8
JOB NO. 02070 ITEM NO.(S) CWC-P-002-A/B
REQ / SPEC NO. 020700528 /
PURCH ORDER NO. DATE
CENTRIFUGAL PROCESS PUMP DATA SHEET REVISION NO. 02 BY A. GALÁN DATE 20/01/2017
API 610 10th Ed(ISO 13709) S.I. UNITS
1 REMARKS
2

3 GENERAL NOTES:

4 1. OPERATING CONDITIONS

5 - NPSHA @ DESIGN FLOW IS 9,0 m WITH 1,0 m SAFETY MARING INCLUDED. NPSHA @ 126% OF DESIGN FLOW IS 9,3 m (WITHOUT SAFETY MARGIN INCLUDED). 02

6 THE NPSHR @ 126% OF RATED CAPACITY SHALL NOT EXCEED NPSHA AT THAT CAPACITY
02
7 - MAX. POSSIBLE SHUT OFF PRESSURE 9,5 kg/cm²(g) TO BE VERIFIED BY PUMP VENDOR 02
8 - VENDOR TO ADVISE MINIMUM CONTINUOUS CAPACITY.
9 - TURNDOWN FLOWRATE: 50% OF NORMAL FLOWRATE
10 - THE TEMPERATURE CONSIDERED IN THE START UP OF THE CLOSED CIRCUIT COOLING WATER SYSTEM IS 22ºC
11 - MAXIMUM SUCTION PRESSURE IS STATED AT THE PUMP CENTER LINE ELEVATION, CONSIDERING: THE STATIC SUCTION HEAD OF 0,6 m, OPERATING PRESSURE
12 AT SUCTION EXPANSION VESSEL OF 0 kg/cm2g AND THE MAXIMUM HEIGHT LIQUID LEVEL (HLL) IN THE EXPANSION VESSEL OF 2,0 m ABOTE TL. 02
13 2. SITE DATA / UTILITY CONDITIONS
14 - ENVIRONMENTAL CONDITIONS INCLUDE REFINERY, HIGH HUMIDITY, MARINE ATMOSPHERE AND SALTY AIR.
15 - PUMP SHALL BE DESIGNED TO OPERATED IN A TOTALLY UNPROTECTED, OUTDOOR ENVIRONMENT.
16 3. PUMPED FLUID
17 - CLOSED CIRCUIT COOLING WATER TYPICAL COMPOSITION:
18 PARAMETER UNIT VALUE
19 Conductivity µS/cm < 3000
20 pH -- 8.4 - 9.0
21 Iron (total) ppm Fe <1
22 Corrosion Rate mil/year 1 (Coupon)
23 Chlorides ppm Cl < 100
24 Hydrocarbon ppm <5
25 Molibdate ppm MnO4 200 - 300
26 4. MATERIALS
27 - MAXIMUM TEMPERATURE FOR MATERIAL SELECTION: 70ºC
28 - BASEPLATE MATERIAL WILL BE C.S. VENDOR TO RECOMMEND BEST MATERIAL SELECTION.
29 5. PUMP PERFORMANCE
30 - STABLE HEAD/CAPACITY CURVES ARE REQUIRED WITH CONTINUOUSLY RISE TO SHUT OFF.
31 6. ELECTRIC MOTOR REQUIREMENTS
32 - MOTORS WITH POWER EQUAL OR GREATER THAN 75 kW SHALL BE EQUIPPED WITH SPACE HEATERS 230V/1 PH/60 Hz (SURFACE TEMPERATURE LIMITATION 160 °C)
33 - SIX WINDING TEMPERATURE DETECTOR (2 PER PHASE) ARE FORESEN FOR MOTORS POWERS GREATER THAN 150 Kw. ALL DETECTOR LEADS SHALL BE
34 METALLIC ARMORED AND BROUGHT TO SEPARATE TERMINAL BOX
35 7. PUMP CONSTRUCTION
36 - PUMPS TO BE MANUFACTURED IN ACCORDANCE WITH API 610 10th EDITION AND GP-10-01-01
37 - COUPLING SHALL BE SPACER TYPE FLEXIBLE COUPLING BETWEEN PUMP AND DRIVER
38 - COUPLING SHALL BE NON-LUB, SPACER, STEEL HUBS. MIN SPACER LENGTH SHALL BE 125 mm.
39 - COUPLING SHALL BE RATED IN ACCORDANCE WITH GP-10-01-01.
40 - PUMP VENDOR SHALL HAVE UNIT RESPONSABILITY FOR THE COORDINATION OF DESIGN AND SATISFACTORY MECHANICAL OPERATION OF THE
41 PUMP/ELECTRIC MOTOR TRAIN.
42 - DRAIN AND VENT CONNECTIONS SHALL BE FLANGED AND VALVED
43 8. SURFACE PREPARATION AND PAINT
44 - THE FINAL COLOUR OF THE EQUIPMENT WILL BE IN ACCORDANCE WITH PLANT STANDARDISED COLOURS AS PER PROJECT SPECIFICATIONS
45 9. MECHANICAL SEAL
46 - MECHANICAL SEAL SHALL BE CONTACTING WET TYPE.
47 - ALL THREADED CONNECTIONS IN FLAMMABLE, TOXIC OR HARZADOUS APPLICATIONS SHALL BE SEAL WELDED, EXCEPT AT MECHANICAL SEAL
48 GLAND AND INSTRUMENT CONNECTIONS.
49 - THE FINAL SELECTION OF SEAL SYSTEM AND GUARANTEE OF SEAL PERFORMANCE SHALL BE RESPONSIBILITY OF PUMP/SEAL SUPPLIERS IN
50 ACCORDANCE WITH PURCHASER REQUIREMENTS.
51
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PAGE 4 OF 8
JOB NO. 02070 ITEM NO.(S) CWC-P-002-A/B
REQ / SPEC NO. 020700528 /
PURCH ORDER NO. DATE
CENTRIFUGAL PROCESS PUMP DATA SHEET REVISION NO 02 BY A. GALÁN DATE 20/01/2017
API 610 10th Ed(ISO 13709) S.I. UNITS
1 CONSTRUCTION SURFACE PREPARATION AND PAINT
2 ROTATION: (VIEWED FROM COUPLING END) CW CCW MANUFACTURER'S STANDARD OTHER (SEE BELOW)
3 PUMP TYPE: (4.1) SPECIFICATION NO. GP 19-01-01 (SEE NOTE 1)
4 OH2 OH3 OH6 OTHER PUMP:
5 CASING MOUNTING: PRIMER
6 CENTERLINE IN-LINE OTHER FINISH COAT
7 BASEPLATE: (6.3.17)
8 CASING TYPE: PRIMER
9 SINGLE VOLUTE MULTIPLE VOLUTE DIFFUSER FINISH COAT
10 CASE PRESSURE RATING: DETAILS OF LIFTING DEVICES(6.3.20)
11 SHIPMENT: (7.4.1)
12 MAX ALLOWABLE WORKING PRESSURE kg/cm²(g) DOMESTIC EXPORT EXPORT BOXING REQUIRED
13 @ 70 (°C) OUTDOOR STORAGE MORE THAN 6 MONTHS
14 HYDROTEST PRESSURE kg/cm²(g) SPARE ROTOR ASSEMBLY PACKAGED FOR:
15 NOZZLE CONNECTIONS: (5.4.2) HORIZONTAL STORAGE VERTICAL STORAGE
16 SIZE FLANGE FAC'G POSITION TYPE OF SHIPPING PREPARATION
17 RATING

18 SUCTION HEATING AND COOLING


19 DISCHARGE HEATING JACKET REQ'D. (5.8.9)
20 COOLING REQ'D.
21 PRESSURE CASING AUX. CONNECTIONS: (5.4.3) COOLING WATER PIPING PLAN (6.5.3.1)
22 NO. SIZE (NPS) TYPE C.W. PIPING:
23 DRAIN PIPE TUBING; FITTINGS
24 VENT C.W. PIPING MATERIALS:
25 S. STEEL C. STEEL GALVANIZED
26 COOLING WATER REQUIREMENTS:
27 MACHINED AND STUDDED CONNECTIONS (5.4.3.8) BEARING HOUSING m3/h @ kg/cm²(g)
28 CYLINDRICAL THREADS REQUIRED (5.4.3.3) HEAT EXCHANGER m3/h @ kg/cm²(g)
29 ROTOR: TOTAL COOOLING WATER m3/h @ kg/cm²(g)
30 COMPONENT BALANCE TO ISO 1940 G1.0 (5.9.4.4) HEAT MEDIUM: STEAM OTHER
31 COUPLINGS:(6.2.2) HEATING PIPING: TUBING PIPE
32 MANUFACTURER MODEL BEARINGS AND LUBRICATION
33 RATING kW/100 RPM BEARING (TYPE/NUMBER) (5.10.1):
34 SPACER LENGTH > 125 mm SERVICE FACT. RADIAL /
35 COUPLING BALANCED TO ISO 1940-1 G6.3 (6.2.3) THRUST /
36 COUPLING WITH PROPRIETARY CLAMPING DEVICE (6.2.11) LUBRICATION (5.11.3, 5.11.4):
37 COUPLING PER ISO 14691(6.2.4) GREASE OIL
38 COUPLING PER ISO 10441(6.2.4) PURGE OIL MIST PURE OIL MIST
39 COUPLING PER API 671(6.2.4) ASME B15.1 CONSTANT LEVEL OILER PREFERENCE (5.10.2.2):
40 NON SPARK COUPLING GUARD (6.2.14.c) OIL VISC. ISO GRADE

41 COUPLING GUARD STANDARD PER (6.2.14a) INSTRUMENTATION


42 BASEPLATES: ACCELEROMETER (6.4.2.1)
43 API BASEPLATE NUMBER (ANNEX D) PROVISION FOR MOUNTING ONLY (5.10.2.11)
44 NON-GROUT CONSTRUCTION (6.3.13) FLAT SURFACE REQ'D (5.10.2.12)
45 OTHER TEMP. GAUGES (WITH THERMOWELLS) (8.1.3.6)
46 MECHANICAL SEAL:(5.8.1) PRESSURE GAUGE TYPE
47 SEE ATTACHED ISO 21049/API 682 DATA SHEET
48
49 NOTES: REMARKS:
50 1.- FINAL COLOUR SHALL BE:
51 - PUMPS IN GREEN RAL5021 WEIGHTS
52 - ELECTRIC MOTORS IN BLUE RAL5015 WEIGHT OF PUMP/GEARBOX kg
53 - SKID IN GREY RAL7040 WEIGHT OF BASEPLATE kg
54 WEIGHT OF DRIVER kg
55 TOTAL WEIGHT kg
PAGE 5 OF 8
JOB NO. 02070 ITEM NO.(S) CWC-P-002-A/B
REQ / SPEC NO. 020700528 /
PURCH ORDER NO. DATE
CENTRIFUGAL PROCESS PUMP DATA SHEET REVISION NO. 02 BY A. GALÁN DATE 20/01/2017
API 610 10th Ed(ISO 13709) S.I. UNITS
1 SPARE PARTS (TABLE 18) QA INSPECTION AND TESTING (CONT.) (NOTE 2)
2 START-UP NORMAL MAINTENANCE NON-WIT WIT OBSERVE
3 SPECIFY HYDROSTATIC (7.3.2)
4 OTHER PURCHASER REQUIREMENTS PERFORMANCE (7.3.3)
5 COORDINATION MEETING REQUIRED (9.1.3) RETEST ON SEAL
6 MAXIMUM DISCHARGE PRESSURE TO INCLUDE (5.3.2) LEAKAGE (7.3.3.2d)
7 MAX RELATIVE DENSITY NPSH (7.3.4.2)
8 MAX DIA. IMPELLERS AND/OR NO OF STAGES TRUE PEAK VELOCITY
9 OPERATION TO TRIP SPEED DATA (7.3.3.4d)
10 OH3 BEARING HS6 LIFTER (8.1.2.6) COMPLETE UNIT TEST (7.3.4.3)
11 CONNECTION DESIGN APPROVAL (5.12.3.4) SOUND LEVEL TEST (7.3.4.4)
12 TORSIONAL ANALYSIS REQUIRED (5.9.2.1) CLEANLINESS PRIOR TO
13 TORSIONAL ANALYSIS REPORT (5.9.2.6) FINAL ASSEMBLY (7.2.2.2)
14 PROGRESS REPORTS (9.3.3) NOZZLE LOAD TEST (6.3.6)
15 OUTLINE OF PROCEDURES FOR OPTIONAL TESTS (9.2.5) CHECK FOR CO-PLANAR
16 ADDITIONAL DATA REQUIRING 20 YEARS RETENTION (7.2.2.1f) MOUNTING PAD SURFACES (6.3.3)
17 PIPING AND APPURTENANCES MECHANICAL RUN UNTIL OIL
18 MANIFOLD PIPING TO SINGLE CONNECTION (6.5.1.6) TEMP. STABLE (7.3.4.7.1)
19 VENT DRAIN COOLING WATER 4 HR. MECHANICAL RUN AFTER
20 MOUNT SEAL RESERVOIR OFF BASEPLATE (6.5.1.4) OIL TEMP. STABLE (7.3.4.7.3)
21 FLANGES REQUIRED IN PLACE OF SOCKET WELD UNIONS (6.5.2.8) MECHANICAL RUN TEST(7.3.4.7.2)
22 INSTALLATION LIST IN PROPOSAL (9.2.3L) BRG HSG RESONANCE
23 CONNECTION BOLTING TEST (7.3.4.6)
24 PTFE COATING ASTM A153 GALVANIZED AUXILIARY EQUIPMENT TEST
25 PAINTED SS (7.3.4.5)
26 QA INSPECTION AND TESTING (NOTE 1) IMPACT TESTING (5.12.4.3)
27 SHOP INSPECTION (7.1.4) PER EN 13445
28 PERFORMANCE CURVE APPR. PER ASME VIII
29 TEST WITH SUBSTITUTE SEAL (7.3.3.2b)
30 MATERIAL CERTIFICATION REQUIRED (5.12.1.8) VENDOR KEEP REPAIR AND HT RECORDS (7.2.1.1c)
31 CASING IMPELLER SHAFT VENDOR SUBMIT TEST PROCEDURES (7.3.1.2 / 9.2.5)
32 OTHER VENDOR SUBMIT TEST DATA WITHIN 24 HOURS (7.3.3.3e)
33 CASTING REPAIR PROCEDURE APPROVAL REQ'D (5.12.2.5) INCLUDE PLOTTED VIBRATION SPECTRA (5.9.3.3)
34 INSPECTION REQUIRED FOR CONNECTION WELDS (5.12.3.4e) SUBMIT INSPECTION CHECK LIST (7.1.6)
35 MAG PARTICLE LIQUID PENETRANT
36 RADIOGRAPHIC ULTRASONIC NOTE 1: REFER TO GP 18-03-04
37 INSPECTION REQUIRED FOR CASTINGS (7.2.1.3 / 5.12.1.5)
38 MAG PARTICLE LIQUID PENETRANT
39 RADIOGRAPHIC ULTRASONIC
40 HARDNESS TEST REQUIRED: (7.2.2.3)
41 ADDITIONAL SUBSURFACE EXAMINATION FOR 7.2.1.3
42 FOR
43 METHOD

44 REMARKS

45 (NOTE 2)
46 INSPECTION OR TEST REQUIRED WITNESSED CERTIFIED DATA
47 HYDROSTATIC TEST YES NO (4) YES
48 PERFORMANCE TEST YES NO (2) YES
49 NPSH TEST (1) (1) YES
50 INSPECTION BY PURCHASER
51 (PER GP 20-01-01) YES -- --
52 DISMANTLED INSPECTION (3) -- --
53 Notes:
54 1) If the NPSH required by the pump differs from the specified available NPSH by 3 ft (1.0 m) or less, an
55 NPSH test and witnessed performance test is required.
56 2) Performances test shall be witnessed if:
57 a) The manufacturing facility has no previous experience with the pump.
58 b) Manufacturer has made significant changes to standard designs in critical areas such as hydraulic
59 Eachbalance and shaftasealing.
pump receiving witnessed performance test shall be dismantled by Manufacturer for
60
61 3) inspection by Inspector following the final performance test, inspection shall include bearings and
61 housings
62 4) Hydrostatic tests shall be witnessed for all high alloy castings (e.g., 300 series S. S., Incolloy, Inconel
62 and Monel
63
PAGE 6 OF 8
JOB NO. 02070 ITEM NO.(S) CWC-P-002-A/B
REQ / SPEC NO. 020700528 /
PURCH ORDER NO. DATE
CENTRIFUGAL PROCESS PUMP DATA SHEET REVISION NO 02 BY A. GALÁN DATE 20/01/2017
API 610 10th Ed(ISO 13709) S.I. UNITS
1 APPLICABLE TO: PROPOSALS PURCHASE AS BUILT
2 FOR PETROPERU S.A. UNIT CLOSED CIRCUIT COOLING WATER SYSTEM (CWC)
3 SITE PMRT-TALARA, PERU SERVICE CWC BLOWDOWN PUMPS
4 NOTES: INFORMATION BELOW TO BE COMPLETED: BY PURCHASER BY MANUFACTURER BY MANUFACTURER OR PURCHASER
5 PRESSURE VESSEL DESIGN CODE REFERENCES.

6 THESE REFERENCES MUST BE LISTED BY THE MANUFACTURER

7 CASTING FACTORS USED IN DESIGN( 5.3.4)(TABLE 3)


8 SOURCE OF MATERIAL PROPERTIES

10 WELDING AND REPAIRS (5.12.3)


11 THESE REFERENCES MUST BE LISTED BY THE PURCHASER. (DEFAULT TO TABLE 10 IF NO PURCHASER PREFERENCE IS STATED)
12 ALTERNATE WELDING CODES AND STANDARDS (5.12.3.1)
13 Welding Requirement (Applicable Code or Standard) Purchaser defined Default per Table 10
14 Welder/operator qualification
15 Welding procedure qualification
16 Non-pressure retaining structural welding such as baseplates or supports
17 Magnetic particle or liquid penetrant examination of the plate edges
18 Postweld heat treatment
19 Postweld heat treatment of casing fabrication welds
20
21 MATERIAL INSPECTION (7.2.2.1) (7.2.1.3)
22 THESE REFERENCES MUST BE LISTED BY THE PURCHASER (DEFAULT TO TABLE 13 IF NO PURCHASER PREFERENCE IS STATED)
23 ALTERNATIVE MATERIAL INSPECTIONS AND ACCEPTANCE CRITERIA (SEE TABLE 13)
24 Type of inspection Methods For fabrications Castings
25 Radiography
26 Ultrasonic inspection
27 Magnetic particle inspection
28 Liquid penetrant inspection
29 Hardness inspection
30 REMARKS
31
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PAGE 7 OF 8
JOB NO. 02070 ITEM NO.(S) CWC-P-002-A/B
REQ / SPEC NO. 020700528 /
PURCH ORDER NO. DATE
MECHANICAL SEAL DATA SHEET FOR CENTRIFUGAL & ROTARY PUMPS REVISION NO. 02 BY A. GALÁN DATE 20/01/2017
API 682 3th Ed (ISO 21049) CATEGORY 1 & 2 SEALS

1 APPLICABLE TO: PROPOSALS PURCHASE AS BUILT


2 FOR PETROPERU S.A. UNIT CLOSED CIRCUIT COOLING WATER SYSTEM (CWC)
3 SITE PMRT-TALARA, PERU SERVICE CWC BLOWDOWN PUMPS
4 INDICATES DATA COMPLETED BY PURCHASER BY SEAL VENDOR BY SEAL VENDOR OR PURCHASER
5 DEFAULT SELECTION
6 SEAL SPECIFICATION - (REF 4.1, FIGURES 1 TO 6)
7 CATEGORY SEAL CATEGORY 1 (4.1.1) SEAL CATEGORY 2 (4.1.1) SEAL CODE (ANNEX D)
8 TYPE TYPE A (3.72) TYPE B (3.73) ALTERNATE STATIONARY (TYPE A & B)
9 (CODE-CW) TYPE C (3.74) ALTERNATE ROTATING (TYPE C) SINGLE SPRING (TYPE A)
10 ARR'G'T DEFAULT CONFIGURATION ALTERNATE DESIGN FLUSH PLANS (SEE ANNEX G)
11 1 (3.2) 1CW-FX 1CW-FL DIST. FLUSH 01 11 14 23 32 51 62
12 ALTERNATE BUSH 02 13 21 31 41 61
2CW-CW 01 13 23 41 62 75
BUFFER

13 LIQUID FX DIST. FLUSH


14 2 (3.3) TANGENTIAL LBO CONN'N 02 14 31 52 71 76
15 GAS 2CW-CS 2NC-CS FX 11 21 32 61 72
01 13 53A 54 74
BARRIER

16 LIQUID 3CW-FB 3CW-BB FX


17 3 (3.4) 3CW-FF TANG. LBO 02 14 53B 61
18 GAS 3NC-BB 3NC-FF 3NC-FB 11 32 53C 62
19 SLEEVE-SHAFT DRIVE SET-SCREW ONTO SHAFT ALTERNATE (6.1.3.13) - SPECIFY
20 MATERIALS (REFERENCE 6.1.6 & ANNEX B)
21 SECONDARY SEALS SEAL FACES METAL BELLOWS SPRINGS METAL PARTS
22 FKM FFKM CARBON VS SIC UNS N10276 (TYPE B) UNS N10276 UNS S31600/ S31635
23 SPIRAL-W GASKET SIC VS SIC UNS N07718 (TYPE C) OR N06455 UNS N10276
24 NBR EPM/EPDM SS-SIC RB-SIC UNS N08020 UNS S31600 UNS N08020
25 OTHER: VS OTHER: OR S31635 OTHER:

26 MECHANICAL SEAL DATA


27 SEAL VENDOR ALTERNATE SEAL FOR PUMP PERFORMANCE TEST
28 DATA REQUIREMENTS FORM (ANNEX J) DYNAMIC SEALING PRESS RATING (3.19) kg/cm²(g)
29 SIZE/TYPE STATIC SEALING PRESS RATING (3.69) kg/cm²(g)
o
30 SEAL DRAWING NUMBER MAXIMUM ALLOWABLE TEMPERATURE (3.40) C
o
31 VENDOR'S SEAL CODE MINIMUM DESIGN METAL TEMPERATURE (6.1.6.11.1) 12.8 C
32 MODIFIED FACES FOR PUMP PERFORMANCE TEST
33 SEAL CHAMBER DATA (REFERENCE 6.1.2.4)
34 ASME B73.1 & 2 CYLINDRICAL TAPERED ISO 13709 ISO 3069-C OTHER, SPECIFY
35 BOLT-ON CHAMBER (6.1.2.5) SEAL CHAMBER FLUSH PORT REQ'D SEAL CHAMBER VENT REQ'D
36 FLOATING THROAT BUSH FIXED THROAT BUSH CHAMBER HEATING/COOLING H C
37 PUMP DATA
38 PUMP DESIGN MANUFACTURER MODEL FRAME/SIZE CASE MATERIAL
39 PUMP OPERATING PRESSURE SUCT PRESS (NOR.) 0.02 kg/cm²(g) DISCH PRESS 7.3 kg/cm²(g)
02 02
40 SEAL CHAMBER NOR kg/cm²(g) MIN / MAX (3.42) / MSSP (3.44) kg/cm²(g)
41 SHAFT HORIZONTAL VERTICAL DIA. mm SHAFT SPEED RPM
42 SHAFT DIRECTION (VIEWED FROM DRIVER): CW CCW

43 FLUID DATA - (FOR QUENCH, BUFFER AND BARRIER FLUID DATA, SEE PAGE 2)
44 PUMPED STREAM HAZARDOUS FLAMMABLE
45 TYPE OR NAME COOLING WATER CONC'N % FLUID SOLID @ AMBIENT
46 DISSOLVED CONTAMINANT H2S PPM WET SOLIDIFIES @ °C POUR POINT °C
47 Cl2 <100 PPM OTHER @ PPM PUMPED STREAM SOLIDIFIES UNDER SHEAR
48 SOLID CONTAMINANT PUMPED STREAM CONTAINS AGENTS THAT POLYMERIZE
49 CONCENTRATION (MASS FRACTION) SPECIFY AGENTS @ TEMP °C
50 PUMPING TEMPERATURE PUMPED STREAM CAN PLATE OUT OR DECOMPOSE:
02
51 MIN 22 °C NOR 37 °C MAX 37 °C SPECIFY CONDITIONS
52 RELATIVE DENSITY (TO WATER @ 25°C) AT REF. TEMP. PUMPED STREAM IS REGULATED FOR FUGITIVE OR
53 @ NORMAL TEMP
02
0.9934
@ MAX TEMP OTHER EMISSIONS. REGULATION LEVEL PPM
54 ABSOLUTE VAPOR PRESSURE AT REFERENCE TEMP. SPECIAL PUMP CLEANING PROCEDURES
55 @NOR TEMP 0.064 kg/cm²(a) @MAX TEMP 02 kg/cm²(a) SPECIFY;
56 ATMOSPHERIC BOILING POINT. °C ALTERNATE PROCESS FLUIDS & CONCENTRATION
57 VISCOSITY @ NORMAL PUMPING TEMP. 0.69 02 cP (INCL. COMMISIONING)

58 FLUSH FLUID (PLAN 32) If flush fluid is pumpage, then flush fluid data is not required. ABSOLUTE VAPOR PRESSURE AT REFERENCE TEMP.
59 TYPE OR NAME CONC'N % @NOR TEMP kg/cm²(g)
60 SEAL VENDOR REVIEW REQUIRED @MAX TEMP kg/cm²(g)
61 FLUID TEMPERATURE ATMOSPHERIC BOILING POINT. °C
62 MIN °C NOR °C MAX °C VISCOSITY @ NORMAL PUMPING TEMP. (cP)
63 RELATIVE DENSITY (TO WATER @ 25°C) AT REF. TEMP. FLOW RATE REQ'D MAX/MIN / m3/h
64 @ NORMAL TEMP @ MAX TEMP PRESS REQD MAX/MIN / kg/cm²(g)

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