Project: Valero Additional Genset

Subject: Technical Specification Compliance for Packaged Engine Generator

Supplier:

DESCRIPTION Specifications / Requirements Globe Remarks

Bidder's Remark/Offer

I. A. General
1. Scope of Works a. Supply of indoor type generator set
b. Supply of indoor type control panel
c. Supply of fuel system
2. Location Criteria
a. Ambient Temperature 40ºC C
b. Relative Humidity 0 to 99% C
B. Products

Acceptable Component Manufacturer

1. Diesel Engine: (Preferred) MTU C

2. Exhaust Silencer: Cowl, Maxim, Nelson TBD K4
3. Vibration Isolators: Mason Industries, Vibration Eliminator C1 Huzhuo
4. Batteries: C&D, Exide, Nife C1 Liyang
5. Battery Charger: LaMarche, Onan, Sens C1 Harsen
6. Generator: Caterpillar, Kato, Marathon, Stamford, Leroy-Sommer,
AVK C
7. Governor: Woodward C1 MTU
8. Voltage Regulator: Basler, Stanford-Newage C
9. Circuit Breakers: SE, Siemens, Cutler Hammer C
Engine Generator Set

1. Factory-assembled and -tested, engine-

generator set Factory-assembled and -tested, engine-generator set
C
(As Required: Indoor / Outdoor Type)

2. Capacities and Characteristics:

a. Power Output Ratings: 2500kVA, 480V, 3Ø, 60Hz. C

b. Output Connections: Three-phase, 3W + Ground C

3. Generator-Set Performance:
a. Steady-State Voltage Operational
Bandwidth:
b. Transient Voltage Performance:
c. Steady-State Frequency Operational
Bandwidth:
d. Steady-State Frequency Stability:
will complied with ISO8528
3 percent of rated output voltage from no
load to full load.
Not more than 20 percent variation for 50 percent step-
load increase or decrease. Voltage shall recover
and remain within the steady-state
operating band within three seconds.
0.5 percent of rated frequency from no
load to full load.
When system is operating at any constant load within
the rated load, there shall be no random speed
variations outside the steady-state
operational band and no hunting or surging of speed.

e. Transient Frequency Performance:
f. Output Waveform:
Less than 5 percent variation for 50 percent step-
load increase or decrease. Frequency shall recover
and remain within the steady-state
operating band within five seconds.
At no load, harmonic content measured line to line or line
to neutral
shall not exceed 5 percent total and 3 percent for single
harmonics. Telephone influence
factor, determined according to NEMA MG 1, shall not
exceed 50 percent.

g. Sustained Short-Circuit Current:
For a 3-phase, bolted short circuit at system output
terminals, system shall supply a minimum of 250 percent
of rated full-load current for not
less than 10 seconds and then clear the fault
automatically, without damage to generator
system components.

h. Start Time: Comply with NFPA 110, Type 10, system requirements.

C. Engine
1. Engine Brand MTU C 16V4000G83S
2. Fuel Oil #2 Diesel C
3. RPM 1800 C
4. No. of Stroke 4 C
5. Cooling System water cooled C
6. Net brake horsepower of the engine at ≥ 1.45x the rated continuous electric kilowatt rating
rated operating speed ISO3046
7. Governor Electronic adjustable isochronous with speed sensing C

a. Brand Woodward or approved equivalent C1 MTU

8. Safety devices C
a. high water temperature switch C
b. overspeed sensing switch C
c. low oil pressure switch C

All the stated devices shall be included and connected to

the control and status panel instruments and alarms as
specified herein.
 d. low water temperature switch C
9. Measurement devices C
a. tachometers All the stated devices shall be included and connected to C
b. cooling water temperature gauges the control and status panel instruments and alarms as C
c. lubricating oil temperature gauges specified herein. C
d. lubricating oil pressure gauges C
e. multipoint exhaust pyrometer with
thermocouplers in the exhaust inlet to C
turbo center
f. immersion heater's status indication C
g. hours run meter C
8. Muffler/ Silencer Critical grade, sized as recommended by engine
manufacturer and selected with exhaust piping system to
C
not exceed engine manufacturer's engine backpressure
requirements.
a. Sound Level 75dbA at 1m distance from exhuast discharge C

C. Starting System Comply with NFPA 30

1. Battery Four, sixty seconds cranking cycle C
a. type lead acid C
b. brand C&D, Exide, Nife C1 Liyang
c. charger Provide a wall mounted 230V AC battery charger
which shall recharge battery to full capacity
within eight hours. Battery charger shall have both a high C1 Harsen
rate and float rate charging system.

D. Engine Cooling System

1. The engine shall be provided with 190 Pa
Engine–mounted radiator and blower
type fan, size to provide adequate C
cooling and safe operation at 40ºC
maximum ambient temperature.

2. The engine shall be equipped with a Included

centrifugal type water circulating
pump and thermostat valve to aintain C
the engine at recommended temperature
level.

E. Air Intake and Exhaust System

1. Air Cleaner/Silencer
Provide an air cleaner/silencer as recommended by the
engine manufacturer. Air cleaners shall be dry type with C
replaceable elements complying with DENR requirements

2. Exhaust Silencer Critical grade. C

F. Exhaust Air Muffler (remote )
1. Provide standard weight ASTM Specification steel pipe.
Weld all joints, except at connection to muffler discharge C
pipe where flanges shall be used.
2. Provide flapper type weathercap at exterior end of
stack, manufactured as an accessory item for the C
installation. Do not use field manufactured type.
3. Where piping is exposed to weather, supply two coats of
C
high temperature anti-rust paint.
4. The exhaust pipe shall be sized in accordance with the
C
allowable engine back pressure.
G. Fuel System
1. Day tank Provide diesel fuel storage tank, complete with support
stands for each generator, Only 4250L day tank
the capacity should be as indicated in the drawing.
a. Tank Capacity 4,250 Liters C
b. Low-Level Alarm Sensor Supply and installation of fuel level device operated alarm
C
contacts at 25 percent of normal fuel level.
c. Fuel Oil Filter Provide Raycor Turbine Series filter and water separator
in the fuel supply line
downstream of the day tank. Assembly shall be 1000 FG
C
(maximum 180 GPH) or
approved equivalent.
Locate assembly within the oil containment area.
d. BMS interfacing Provide C
H. Alternator STAMFORD S7L1D-G4
1. No. of Units/Capacity 2500kVA, 480V, 3Ø, 60Hz. C
2. Power Factor 0.8 C
3. No.of Phases/Wire 3 phase/ 4 wire C
4. Voltage & Frequency Rating 480V , 60Hz C
5. No. of Poles 4 C
6. Type Synchronous, Brushless C
7. Brand Caterpillar, Kato, Marathon, Stamford, Leroy-Somer, AVK
C
8. Voltage Regulator Solid State Type, separate from exiter C
9. Insulation NEMA Class H C
10. Winding 2/3 Pitch stator with fully linked amortisseur C
11. Exciter PMG C
I. Generator Control and Status Panel
1. Generator control and monitoring panel brand C
2. Provide an audible alarm signal, silence switch and lamp test button on each control and C
3. status panel. and
Main Control Provide power
Status for alarm system from generator battery system.
Panel C
a. Generator running indicator C
b. Voltage adjuster C
c. Frequency adjuster C
d. Emergency stop switch C
e. Selector switch (STOP/RESET, AUTO, MANUAL) C
 f. Manual start button C
g. Common alarm indicator C
h. Scroll button for the display on LCD C
i. Value display on LCD C
j. Frequency / RPM C
k. AC voltage Line-Neutral C
l. AC voltage Line-Line C
m. AC Line Current C
n. Oil pressure C
o. Coolant temperature C
p. Engine hours run C
q. DC battery voltage C
r. BMS interfacing C
J. Vibration Isolation Device The vibration isolator for the Genset shall be spring type
with 150mm maximum detection. The vibration isolator
shall incorporate internal neoprene shear rubber
sided dampenings, sound pad and level adjusting bolt. C
The isolator shall be designed for use in Zone 4.

II. RESISTIVE LOAD BANK TEST

A. Furnish fuel oil, lubricating oil, anti-freeze liquid, water treatment and rust inhibitor and load
bank for testing of the diesel engine-generator set. C

B. Test the engine generator set for eight Record the following test data at 30-minute intervals:
hours of continuous operation as follows: a. Time of day, also reading of running time indicator.
b. KW.
c. Voltage on each phase.
30 minutes at 25% Full Load C
d. Amperes on each phase.
30 minutes at 50% Full Load e. Engine RPM.
1 hour at 75% Full Load f. Frequency.
6 hours at 100% Full Load g. Engine water temperature.
C. Demonstrate that the generator set willh.attain
Fuel pressure
proper voltage, frequency and will accept
70 percent block load within 10 seconds from a cold start after the closing of a single around 10~15s
contact.
II. OTHERS
A. Warranty Three (3) years warranty from date of substantial
completion with three (3) years PMS. C
B. Other features

Legends:
C - Comply
C1 - Comply (as alternative brand or as manufacturer's recommendation)
NC - Non- Complying
TBC - To Be Confirmed and Resubmitted (additional information is required)

Prepared by:

James Michael Santos

Bidder Authorized Representative

Noted By:

Romeo Alba
Bidder Principal Representative