Professional Documents
Culture Documents
Instruction Manual-Instruction Manual TurbiGuard In-Line Turbidity Monitor For Medium To High Turbidity (11028E3-13920-E)
Instruction Manual-Instruction Manual TurbiGuard In-Line Turbidity Monitor For Medium To High Turbidity (11028E3-13920-E)
Instruction Manual-Instruction Manual TurbiGuard In-Line Turbidity Monitor For Medium To High Turbidity (11028E3-13920-E)
Version: 3
INSTRUCTION MANUAL
TurbiGuard
In-line Turbidimeter
Copyright© SIGRIST-PHOTOMETER AG, subject to changes without notice 9/2016
Content
1. Notes to the user ........................................................................................................... 1
1.1. General information.............................................................................................. 1
1.2. Explanation of symbols ......................................................................................... 2
2. Instrument description ................................................................................................... 3
2.1. General information about TurbiGuard ................................................................. 3
2.2. Technical data ....................................................................................................... 8
3. General safety pointers .................................................................................................. 9
3.1. Behavior in emergency .......................................................................................... 9
3.2. Dangers when using properly .............................................................................10
3.3. Residual risk ........................................................................................................11
3.4. Warning and danger symbols on the instrument ................................................11
4. Mechanical mounting ..................................................................................................12
5. Electrical installation ....................................................................................................14
5.1. Safety pointers for the electrical installation ........................................................14
5.2. Installation of the TurbiGuard .............................................................................15
5.3. Installation of the SICON control unit, field bus ...................................................16
6. Initial start-up ..............................................................................................................17
6.1. Commissioning procedure ..................................................................................17
6.2. Perform zero calibration ......................................................................................19
6.3. Setting the current output ..................................................................................21
6.4. Setting the limits .................................................................................................22
7. Operation ....................................................................................................................22
8. Servicing ......................................................................................................................23
9. Troubleshooting ..........................................................................................................24
10. Customer service information ......................................................................................24
11. Decommissioning & storage ........................................................................................25
12. Packaging & transport .................................................................................................26
13. Disposal .......................................................................................................................27
14. Spare parts ..................................................................................................................27
15. Appendix .....................................................................................................................28
15.1. Mounting dimensional drawing TURBIGUARD-MB .............................................28
15.2. Overview of TurbiGuard gaskets .........................................................................29
15.3. Connection diagram ...........................................................................................30
1. Index ...........................................................................................................................31
11028E/3 i
Terms used in this document (glossary)
Please refer to our website for specialist terms: www.photometer.com
ii 11028E/3
Notes to the user Instruction Manual TurbiGuard
Target group The Instruction Manual is intended for all persons who are responsible for mounting, in-
stalling and commissioning the instrument.
Copyright regulations This Instruction Manual has been written by SIGRIST PHOTOMETER AG. Copying or modify-
ing the content or giving this document to third parties is permitted only with the express
written consent of SIGRIST-PHOTOMETER AG.
Storage location of The INSTRUCTION MANUAL is a component of the product and should always be close at
the Instruction hand.
Manual The most recent version (in color) can be downloaded at www.photometer.com
(necessary to register the first time).
It can also be ordered from the representative in your country. Section 10
11028E/3 1
Instruction Manual TurbiGuard Notes to the user
Danger due to electrical shock that may result in serious bodily injury or death.
Non-observance of this danger warning may lead to electrical shocks and death.
DANGER!
Explosion hazard with possible serious bodily injury or death.
Non-observance of this notice may cause explosions resulting in serious material damage and
death.
DANGER OF
EXPLOSION!
Warning about bodily injury or hazards to health with long-term effects.
Non-observance of this warning may lead to injuries with possible long-term effects.
WARNING!
Notice about possible material damage.
Non-observance of this notice may cause material damage to the instrument and its periph-
erals.
CAUTION!
Pictograms Below is an explanation of all pictograms that occur in this Instruction Manual.
Practical procedures when working with the photometer and control unit.
2 11028E/3
Instrument description Instruction Manual TurbiGuard
2. Instrument description
2.1. General information about TurbiGuard
2.1.1. View of a measuring station
Ethernet interface Varivent® in-line housing or compatible
housing (optional)
PC with web browser Sample line
11028E/3 3
Instruction Manual TurbiGuard Instrument description
2.1.4. Conformity
Current technological principles were followed in designing and manufacturing the photom-
eter. They comply with the usual guidelines concerning duty to take care and safety.
The system meets the requirements applicable within the European Union (EU) for electro-
magnetic compatibility (EMC) and low voltage directives (LVD) and has the CE mark.
Please refer to the separate declaration of conformity for details (document 11050DEF).
4 11028E/3
Instrument description Instruction Manual TurbiGuard
If the instrument is used in a way not included in the described area of application.
If the instrument is not properly mounted.
If the instrument is not installed and operated in accordance with the Instruction
Manual.
If the instrument has been operated with accessories which SIGRIST-PHOTOMETER AG
has not expressly recommended.
If changes to the instrument have been performed improperly.
If the instrument has not been operated within the specifications, in particular
concerning pressure and temperature.
11028E/3 5
Instruction Manual TurbiGuard Instrument description
Manufacturer
Service voltage
Country of origin
Frequency range
Product name
Power
Serial number
Observe Instruction Manual.
Date of manufacture
Disposal information Section 13
6 11028E/3
Instrument description Instruction Manual TurbiGuard
English 11028E
French 11028F
11028E/3 7
Instruction Manual TurbiGuard Instrument description
8 11028E/3
General safety pointers Instruction Manual TurbiGuard
PHOTOMETER VALUES
Service voltage 9 .. 30 VDC, 2 W (3 W with Profibus DP)
Housing: stainless steel 1.4301or 1.4307
Material
Sensor head stainless steel 1.4404 or better
Window Sapphire
TurbiGuard approx. 2.1 kg
Weight
TurbiGuard with fieldbus approx. 2.5 kg
Ø120 x 143 mm (164.5 with interface card)
Dimensions
Detailed dimension drawing: TURBIGUARD-MB Section 15
Pipe connections Min. DN 40 Varivent® or compatible
Protection class IP66
11028E/3 9
Instruction Manual TurbiGuard General safety pointers
10 11028E/3
General safety pointers Instruction Manual TurbiGuard
11028E/3 11
Instruction Manual TurbiGuard Mechanical mounting
4. Mechanical mounting
The instrument can be installed in horizontal or vertical sample lines using the standards-
compliant in-line housing.
Photometer
Sensor with measurement opening
pointing downward
Centering pin on the instrument
Varivent® sample line
12 11028E/3
Mechanical mounting Instruction Manual TurbiGuard
Basics of mounting The photometer must be mounted in the line at least 0.5 m away from sight glasses
the photometer and other unwanted light sources.
In the vertical mounting position, the centering pin (2, Figure 3) must point upward
(X, Figure 4).
In the horizontal mounting position, the centering pin (2, Figure 3) must point to the
right (Y, Figure 4).
Figure 4: Correct installation in the vertical or horizontal sample lines Figure 5: Incorrect
mounting position
11028E/3 13
Instruction Manual TurbiGuard Electrical installation
5. Electrical installation
5.1. Safety pointers for the electrical installation
14 11028E/3
Electrical installation Instruction Manual TurbiGuard
11028E/3 15
Instruction Manual TurbiGuard Electrical installation
Cross section for The standard length of the connection cable is 10 m. For greater distances, it is necessary
greater distances customer-side to connect a junction box (2) between the instrument (1) and an existing
control system (3).
Photometer
Customer-side control system or
SICON.
Junction box
Cross section The maximum distance (X) depends on the service voltage and the cross section in use:
specifications
CROSS SECTION MAX. DISTANCE MAX. DISTANCE REMARKS
FOR 12 VDC FOR 24 VDC
(WITH PROFIBUS) (WITH PROFIBUS)
[mm2] [m] [m]
0.14 40 (20) 150 (100)
0.20 60 (30) 250 (150) Standard version
0.34 100 (50) 400 (250)
0.50 140 (70) 600 (350)
0.75 210 (110) 800 (500)
1.00 280 (140) 800 (700)
1.50 400 (200) 800 (800)
16 11028E/3
Initial start-up Instruction Manual TurbiGuard
6. Initial start-up
6.1. Commissioning procedure
The procedure described here is for direct Ethernet connections between a Windows XP PC
with a standard configuration and the TurbiGuard. Please consult the Reference Manual for
integration into a network.
11028E/3 17
Instruction Manual TurbiGuard Initial start-up
Default code is 0.
The TurbiGuard communication software opens.
5. Select language. Select the desired language from the pull-down
menu.
Below the menu tree is
a pull-down menu for lan- The languages are continually expanded.
guage selection.
6. Configure. 6.1: Set current outputs Section 6.3
6.2: Set limits Section 6.4.
For the first commis-
sioning, at least the current
outputs and the limits have to
be defined. All other parame-
ters are described in the Refer-
ence Manual.
7. Perform zero calibration. Section 6.2
8. Enter individual access code. 8.1: Select Configuration menu.
If no access code is required, 8.2: Enter your individual code in the Access code
skip this step. entry field.
A forgotten access code 8.3: Click the Save button to activate the new code.
can be cleared only by a SI-
GRIST service engineer.
9. Complete procedure. Click the logout button.
You can now remove the Ethernet cable from the
photometer and screw on the cover again.
18 11028E/3
Initial start-up Instruction Manual TurbiGuard
2. Remove the photometer (1) from the sample line and sub-
merge the measurement opening (2) in clean, bubble-free
water.
The measurement opening (2) must be completely submerged in
the water and no external light is allowed to penetrate (if neces-
sary, cover with a black cloth or use a non-transparent con-
tainer (3). A transparent container is used here only for illustra-
tive reasons.
Photometer
Measurement opening (completely in the water)
Container with clean water
11028E/3 19
Instruction Manual TurbiGuard Initial start-up
20 11028E/3
Initial start-up Instruction Manual TurbiGuard
If other measuring ranges are needed, you can use this table to re-program.
Reference Manual
11028E/3 21
Instruction Manual TurbiGuard Operation
7. Operation
The TurbiGuard can be operated via a SICON (M) or using the web user interface. Their han-
dling and the parameterization of the menu functions are described in detail in the Refer-
ence Handbook.
22 11028E/3
Servicing Instruction Manual TurbiGuard
8. Servicing
It is absolutely necessary to observe safety information
when performing servicing duties:
DANGER!
The instrument must never be operated when the housing is removed.
The instrument may be opened only by trained personnel.
The instrument may be opened only in dry conditions.
11028E/3 23
Instruction Manual TurbiGuard Troubleshooting
9. Troubleshooting
The following measures can be used for troubleshooting.
A SICON control unit or web browser is required for analyses of warning and error messag-
es; this is described in detail in the Reference Manual.
If the listed measures do not result in the desired results, please consult with customer ser-
vice. Section 10
Please have the following information ready when you contact a SIGRIST service center or
customer service:
The serial number of the TurbiGuard. Section 2.1.7
A description of instrument behavior and the work steps when the problem occurred.
A description of what you did when trying to solve the problem yourself.
The documentation of the third-party products you use in conjunction with the pho-
tometer or peripheral devices.
24 11028E/3
Decommissioning & storage Instruction Manual TurbiGuard
The aim of decommissioning is to prepare the photometer properly for storage and to con-
serve it during storage.
1.
Life-threatening voltage inside the instru-
ment:
Connecting the electrical lines is extremely dangerous.
Parts of the system can also be damaged. Local regula-
tions for electrical installations must be observed at all
times.
Interrupt the power supply to the control unit or control
system and remove electrical connections.
2. Section 6
Removal of the photometer from unemptied or
partially emptied line:
The photometer must not be removed from a line that
has not been emptied or only partially emptied; doing so
may lead to flooding and thereby to instrument damage
or bodily injury.
Interrupt the flow rate through the sample line and then
empty.
Remove the photometer from the sample line and clean
the sensor head.
3. Check the dry chamber of the instrument. Replace des- Reference Manual
iccant if necessary.
4. Disassemble control unit. Reference Manual
5. Make sure that all covers are closed and all locks on the
instrument and control unit are locked.
11028E/3 25
Instruction Manual TurbiGuard Packaging & transport
Storage There are no special requirements for storing the instruments. However, please note the
following information:
The photometer and control unit contain electronic components. Storage for such
components must fulfill the usual conditions. It is important to note that the storage
temperature must be between -20 and +50°C.
All components that come into contact with the sample during operation have to be
dry and clean for a longer period of time before being put into storage.
The photometer, control unit and accessories must be protected from weather fac-
tors, condensing humidity, and aggressive gases.
Before packaging, close the openings of the SICON with adhesive tape or plugs so
that no packaging materials can penetrate inside.
The photometer contains optical and electronic components. Make sure that the
packaging protects the instrument from damaging impact during transport.
Package all peripheral devices and accessory parts separately and label each part with
the serial number ( Section 2.1.7). This prevents confusion and mix-ups later while
also making it easier to identify parts.
When packaged in the way described above, the photometer and control unit can be trans-
ported by the usual shipping methods and in all positions.
26 11028E/3
Disposal Instruction Manual TurbiGuard
13. Disposal
Disposal of the photometer and its peripheral devices is to be carried out in compliance with
regional legal regulations.
The photometer and control unit have no environmentally damaging sources of radiation.
The materials listed below should be disposed of or recycled as described in the following
table:
11028E/3 27
Appendix Instruction Manual TurbiGuard
15. Appendix
15.1. Mounting dimensional drawing
TURBIGUARD-MB
28 11028E/3
Appendix Instruction Manual TurbiGuard
11028E/3 29
Appendix Instruction Manual TurbiGuard
30 11028E/3
Index Instruction Manual TurbiGuard
1. Index
A M
Article numbers ............................... 27 Mounting ....................................... 13
Mounting position .......................... 13
B
Behavior in emergency ...................... 9 P
Packaging ....................................... 26
C
Pictograms ........................................ 2
CE mark ............................................ 4
Proper use ........................................ 4
Commissioning ............................... 17
Configure current outputs ............... 21 R
Configure limits ............................... 22 Rating plate ...................................... 6
Conformity of the product ................ 4 Residual risk .................................... 11
Connections, length ........................ 16
S
Cross section ................................... 16
Scope of delivery ............................... 7
Customer service ............................. 24
Service center ................................. 24
D Servicing duties ............................... 23
Dangers ............................................ 5 Servicing schedule........................... 23
Decommissioning ............................ 25 Spare parts ..................................... 27
Disposal .......................................... 27 Storage ........................................... 26
E T
EMC .................................................. 4 Technical data ................................... 8
Environmental damage.................... 27 Terminal connection box ................. 16
European Union, EU .......................... 4 Terms, glossary .................................. ii
Explanation of symbols ...................... 2 Transport ........................................ 26
G U
Guidelines ......................................... 4 Use restrictions ................................. 4
H V
Horizontal ....................................... 12 Vertical ........................................... 12
View of a measuring station ............. 3
I
In-line housing ................................ 12 W
Installation, electrical ....................... 15 Warning symbols on the instrument 11
Internet ........................................... 24
Z
Zero calibration ............................... 19
11028E/3 31
Pos : 279 /Steuer module/Adressbl oc k @ 0\mod_1341480540857_6.doc x @ 4061 @ @ 1