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Installation of the Ribbonet Air Blown Fiber

System

DESCRIPTION

1551-FGC 101 736 Rev A


Installation of the Ribbonet Air Blown Fiber System

Copyright

© Ericsson AB 2010. All rights reserved. No part of this document may be


reproduced in any form without the written permission of the copyright owner.

Disclaimer

The contents of this document are subject to revision without notice due to
continued progress in methodology, design, and manufacturing. Ericsson
shall have no liability for any error or damages of any kind resulting from the
use of this document.

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Installation of the Ribbonet Air Blown Fiber System

Contents
1 Introduction ............................................................................................5
1.1 Scope.......................................................................................................5
1.2 Target Group............................................................................................5
1.3 Prerequisites ............................................................................................5
1.4 Revision Information ................................................................................5

2 Overview .................................................................................................6
2.1 General Description of the Ribbonet® Air Blown Fiber System ...............6
2.2 Planning and Blowing a Route.................................................................7
2.3 Blowing Fiber through Curves and Bends ...............................................8
2.4 Blowing Fiber in Varying Topography ......................................................8

3 Prerequisites ..........................................................................................8
3.1 Equipment................................................................................................8
3.2 Tools ........................................................................................................9
3.3 Materials ................................................................................................10
3.4 Conditions ..............................................................................................12
3.4.1 Safety.....................................................................................................12
3.4.2 Before Going to Site...............................................................................13
3.4.3 Before Starting the Installation...............................................................13

4 Installation Procedure .........................................................................14


4.1 Installation of Ducts - Outdoors..............................................................14
4.1.1 Duct Assemblies for Outdoor Use..........................................................14
4.1.2 Sealing of Duct Ends .............................................................................14
4.2 Installation of Ducts - Indoors ................................................................15
4.2.1 Duct Assemblies for Indoor Use ............................................................15
4.2.2 Types of Duct Assemblies .....................................................................15
4.2.3 Cable Racks...........................................................................................16
4.2.4 Vertical Cable Runs ...............................................................................16
4.2.5 In Culverts..............................................................................................16
4.2.6 In Stairwells and Elevator Shafts ...........................................................17
4.2.7 Cable Channels .....................................................................................17
4.2.8 Sealing of Duct Ends .............................................................................17
4.3 Entering Buildings ..................................................................................18
4.3.1 Entry Hole ..............................................................................................18
4.3.2 Duct Entry into a Building without a Cellar .............................................18
4.3.3 Sealing Off the Entry Hole .....................................................................19
4.4 Fitting of Duct Connectors .....................................................................19
4.4.1 Mounting ................................................................................................19
4.4.2 Gas Seal Connectors.............................................................................20
4.5 Jointing and Branching Microduct Assemblies ......................................21
4.5.1 Outdoor Joints and Branches ................................................................21
4.5.2 Indoor Joints and Branches ...................................................................21
4.6 Tape Wrapping of Connectors for Fire Resistance ................................21
4.7 Blowing of Fiber .....................................................................................22

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Installation of the Ribbonet Air Blown Fiber System

1 Introduction
This document is a description of how to install Ericsson’s air blown fiber
(ABF) system. The Ericsson ABF system is designed for blowing multiple fiber
units into a microduct system.

ABF is mainly used in the drop network section in Fiber To The Home (FTTH),
FTT Building (FTTB), FTT Curb (FTTC), FTT Desk (FTTD) and similar
topologies.

1.1 Scope
This document gives an overview over the common methods for blowing
multiple air blown fiber units into a microduct system as well as key
procedures for the installation of microducts.

When appropriate, the document shall be used together with the general
instructions and descriptions below:

• Direct Buried Installation of Microduct Assemblies, Reference [4]

• Installation of Microduct Assemblies in Existing Conduits, Reference [5]

• General Handling Instructions Micro Cables and Microduct Assemblies,


Reference [6]

1.2 Target Group


This document is primarily targeted at installation technicians. Ericsson
recommends that personnel have an adequate professional background and
have attended product training arranged by Ericsson or by an Ericsson
accredited training partner.

1.3 Prerequisites
In this document, it is assumed that the reader is familiar with concepts,
terminology, and abbreviations, concerning the Fiber Optic deployment.

1.4 Revision Information


This is the first release of this document.

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2 Overview

2.1 General Description of the Ribbonet® Air Blown Fiber


System
The Ericsson Ribbonet® air blown fiber system is a flexible and cost-effective
cabling system for installing optical fibers in access networks. Built to last, it
delivers unlimited bandwidth capacity as well as capability to grow with user
needs, and as new users is added. It also gives a cost-efficient rollout and
maintenance, which creates the opportunity for increasing broadband
penetration and reaching out to new users.

The Ericsson Ribbonet® system consists of the following main parts:

• Air blown fiber units in bulk delivery lengths

• Pre-connected air blown fiber units on reels

• Microducts and duct assemblies for indoor installation

• Microducts and duct assemblies for installation in existing cable ducts

• Microduct assemblies for direct burial

• Accessories, duct branches and duct joints

Figure 1 Pre-connected air blown fiber unit and different configurations

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Outdoor,
Direct Buried

Outdoor,
Installation
into Existing
Conduits

Indoor
Installations

Figure 2 Examples of microduct assemblies for different installation


environments

The outer diameter of a microduct is nominally 5 mm and fiber units with one
to eight fibers are blown in. Typical maximum blowing distances are up to
1000 m. This supreme capacity makes the Ericsson ABF system the preferred
choice when installing splice-free drop sections of access networks. Additional
fiber units can easily be deployed in empty spare microducts.

Installations of air blown fiber in aerial applications are described in a separate


document; see Aerial Air-blown Fiber System – System Description,
Reference [3].

2.2 Planning and Blowing a Route


The Ribbonet® ABF system is designed for short distance installation of fiber
mainly in drop networks. Before installation, ensure that the maximum blowing
length will not be exceeded, see table 1. Note that the blowing distances
indicated below are typical maximum values. The maximum blowing distance
may be reduced depending on several factors such as number of bends,
diameter of bends, temperature, humidity etc.

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Max blowing distance


Type of fiber in 5/3.5 mm duct
( )
1-f EPFU 1000
2-f EPFU 1000
4-f EPFU 1000
8-f EPFU 800

Table 1 Typical maximum recommended fiber-blowing distances in 5/3.5 mm


OD/ID microduct

2.3 Blowing Fiber through Curves and Bends


The fiber blowing tool is using a pushing force to push the fiber unit into the
duct in combination with air flow that will carry the fiber. The air does not
provide any significant pushing force, but more of a carrying force. This
carrying force is usually not high enough to get the fiber through sharp curves,
or many sharp bends and curves. Therefore, ensure that the minimum bend
radius of the duct as stated in the product information for the specific duct to
be used is not too small.

2.4 Blowing Fiber in Varying Topography


When blowing a fiber unit in an environment where the topographic levels
differ a lot, i.e. in high rise buildings, the blowing direction must also be
considered. Since blowing downwards is easier than upwards, these
conditions must also be carefully checked before a fiber blowing is started. For
long distance blowing, aim to start at the highest point and blow downwards.

3 Prerequisites
This section provides information on required equipment, tools, materials, and
conditions that apply to the installation procedure.

3.1 Equipment
In order to blow the fiber, the following equipment is needed:

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• Portable compressor with a capacity


of up to 10 bars

• LTT 179 2000, Blowing tool for blown


fiber units

3.2 Tools
The tools required for installation are shown in the following list:

• LDK 302 04, EPFU Stripping Tool -


removes the coating from the
Enhanced Performance Fiber Unit
(EPFU – air blown fiber).

• LDK 208 03, Microduct Cutter - is


used in order to get clean 90° cuts
necessary when jointing (connecting)
micro-ducts.

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• LDK 195 01, Multi Duct Double


Sheath Cutter - is used when
dismantling the outer sheath of a
double-sheathed HDPE multi-duct
(direct buried).

• LDK 195 02, Multi Duct Double


Sheath Cutter, Mid-span - this tool can
be used instead of the above and is
particularly useful for removing the
outer sheath of extra hard HDPE or
when opening a “mid-span” point for
branching microducts.

• LDK 1951, Multi Duct Sheath Cutter -


this multi-purpose sheath cutter is
handy to use when dismantling all kind
of single-sheathed (or inner sheath) of
any round multi-duct or cable.

3.3 Materials
The materials required for installation are shown in the following list:

• MPB 306 01, Micro-duct Connectors


- Clip-in duct connectors are used to
join two 5 mm diameter microducts.
The installation is simple and carried
out in a few seconds.

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• MPB 306 02, Micro-duct gas seal


connector - is used when there is a
need to block moisture (avoid
condensation) or gas to pass freely
into different micro-duct sections. This
could for example be necessary when
changing from outdoor to indoor
installations.

• SXA 113 9137, Micro-duct end stop -


is used to block dirt, moisture and
water penetration of typically installed
but empty micro-ducts.

• NTM 504 032, Microduct end caps -


these caps have two major functions;
They prevent dirt and moisture
migrating into tubes and they lock the
installed fiber to prevent it from
moving in the tube.

• NTM 502 07, Cleaning Sponges -


are used when testing or cleaning a
micro-duct from dust or moisture. The
sponge is simply blown through the
micro-duct by the air pressure from
the installation tool.

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• NTM 502 06+, Blowing beads - can


be an option to be put in the front end
of the blown fiber unit. This is
recommended for long installation
distances with many duct connectors
or sharp bends.

• SRS 106 17+, Multi-duct end caps -


are used for protecting the ducts from
dust, insects or moisture during
storage and installation.

10-16 mm for 1, 2 and 4 multi-ducts


15-21 mm for 7 multi-ducts
21-29 mm for 12 and 19 multi-ducts
29-38 mm for 24 multi-duct

• Fire proofing tape – to be used to


cover duct joints and duct connectors
in indoor installations

3.4 Conditions
This section describes the conditions that must be fulfilled before any work is
started.

3.4.1 Safety

When planning the fiber blowing, the safety must be the primary concern.
Therefore, before going to the site, always check that the following safety
conditions are fulfilled:

• It is of vital importance that all local safety regulations are carefully and
thoroughly followed.

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• Make sure to fence the working area, so that bystanders do not get in
the way.

• Compressed air is stored power and therefore check its safety


concerns.

• Working with high air pressure is very dangerous. Make sure to secure
all connections and hoses properly, since they can be lethal if not
properly secured.

• Only use low air pressure when testing.

• Open the air valves slowly, in order to slowly increase the pressure
until the desired pressure has been reached.

• Always wear safety goggles.

• When working along the roadside, make sure to follow regulations for
safety and closing off the traffic close to the work perimeter.

For further information on personal health and safety for Ericsson system
products, see also:

• Personal Health and Safety Information, Reference [1]

• System Safety Information, Reference [2]

3.4.2 Before Going to Site

In order to conduct the fiber blowing safely and efficiently, ensure the following
before going to the site:

• The work instructions for the team, as well as a map with the planned
duct route, are available.

• On the map, the lengths between manholes, cabinets etc. and the
locations of existing duct joints are specified. It is of great value that the
checked and suggested places for setting up the equipment are
already marked out on the map.

3.4.3 Before Starting the Installation

The following conditions must be fulfilled before the work is started:

• Make sure to perform the blowing in the correct duct.

• Check that the duct is not water filled, since water may be blown into
the customer property.

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4 Installation Procedure
The installation procedure for the Ribbonet® air blown fiber system is
described in chronological order in this section.

4.1 Installation of Ducts - Outdoors

4.1.1 Duct Assemblies for Outdoor Use

After proper planning and site inspections, install the ducts according to the
installation environment, see:

• Direct Buried Installation of Microduct Assemblies, Reference [3]

• Installation of Microduct Assemblies in Existing Conduits, Reference [4]

• General Handling Instructions Micro Cables and Microduct Assemblies,


Reference [5]

4.1.2 Sealing of Duct Ends

Duct ends that are not to be used for blowing directly after installation must be
sealed to avoid water or dirt penetration into the microducts. For microduct
assemblies, Use the end caps by “rolling” over the rubber end cap over the
end as shown in figure 3. Use the right size for the duct to be sealed.

Figure 3 End caps for protection of unused ducts

Note: Some types of single ducts must be made thicker by wrapping the end
with electrical tape before pulling the end cap over the duct end.

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4.2 Installation of Ducts - Indoors

4.2.1 Duct Assemblies for Indoor Use

Duct assemblies or microducts can be installed in risers designed for


telecommunication, cable TV or power cables. Where possible cables and
ducts for optical systems should have separate channels when they are
installed in risers. Follow local regulations of in your region and always check
with the property owner first.

When duct assemblies are installed in the ducting within a property, the pulling
power and the minimum bending radius have to be considered. Ducts
assemblies can be pulled inside PE-ducts or VP-ducts. Ducts can also be
secured against walls and beams with brackets or binders, on top or beneath
cable racks.

Ensure that:

• The bending radius complies with the specification for the cable or duct
assembly

• The start and finish of the run are at a comfortable working height

• The duct aligns with the entry hole in the cabinet.

4.2.2 Types of Duct Assemblies

Flame resistant micro and multi ducts for use indoors are produced in various
versions for different applications, see table 2. Make sure to use the proper
type of duct required according to the application and local regulations in your
area.

Indoor Microduct Type Standards

Standard Grade IEC 60332-1

High Grade IEC 60332-3-24,


IEC60332-1

OFNR UL-1666, UL-1651

Table 2 Indoor microduct types

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4.2.3 Cable Racks

Microducts can take advantage of cable racks for power, TV and


telecommunication cables. A good way to install microducts is to initially fix a
support duct to the under side of the rack. Check the following:

• The cables on the rack shall not be crossed

• The multiducts shall be kept apart from other cable as far as possible

• Ducts and cables need to be secured with binders

• Transfer-points between cable racks and other cable runs shall be


made in such a way that future cable installation is not hindered

• If microducts are being installed separately, a protective duct is to be


used if there is any risk of crushing

• Sharp bends in the cable run must be avoided. Observe the minimum
bend radius!

• When crossing a firewall, be sure to comply with the relevant


requirements.

4.2.4 Vertical Cable Runs

When duct assemblies or microducts are positioned vertically, additional


support is needed to cope with the extra weight. Fix the cable binders every
50 – 100 cm, which secure the duct assembly to a riser support or to a
strength member alongside the duct are used. Care is to be taken. The
binders must not be pulled up so tightly that the ducts assemblies or
microducts become deformed!

It is preferable to install in a riser from the top feeding the multiduct downward
into the connection cabinet. If the depth of the riser is more than 300 meters, a
loop must be made to relieve the load. The radius of the loop is to be greater
than the minimum allowed bending radius; this is done to support the fibers.

4.2.5 In Culverts

Duct assemblies can be drawn into culverts if allowance is made for the risk of
fire, gas leakage and explosion, abnormal temperatures and the presence of
material containing asbestos. The duct assembly should be placed either on a
rack or in a main duct, which is secured to a wall.

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4.2.6 In Stairwells and Elevator Shafts

Ducts run in stairwells use channels which can only be open with special tools.
Horizontal channels in stairwells are secured to the wall high up near the
ceiling. Elevator shafts may be used but only on condition that the local
inspector responsible for the safety of the lift has been contacted and
approves the installation.

4.2.7 Cable Channels

There are several types of channels which can be used to protect the
microduct or duct assembly. The type chosen should be selected to
harmonize with the premises and the environment. Some open channels are
fixed with clips and can be used for microducts (minimum bending radius 35
mm). This channel can be cut either with a knife or with scissors. The
installation should begin in a corner, to allow for the restricted bending radius.
If the channel is installed in an environment where there is a risk of damage
an additional larger channel can be installed around it to afford extra
protection.

Microducts should be installed as unobtrusively as possible and with due


regard for the appearance of the building. The best result is achieved by covering
over the installation. One such method is to use an open channel with a fitted
cover. The channel is either stapled in place or screwed depending on the wall
material. It is important to check that the channel and cover are of a suitable size
and, in particular that the corners align to ensure a neat installation.

A B C

Figure 4 (a) Channel with cover, (b and c) example of channel installation.

Each specific case requires the best material. In certain premises the
installation may need more planning than in others to achieve a satisfactory
result. There is a variety of ducts, channels and fixing materials to choose
from and it is often necessary to contact the local supplier.

4.2.8 Sealing of Duct Ends

For fire safety, open ends of unused ducts in indoor environments shall be
sealed by using fire resistant electrical tape only.

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4.3 Entering Buildings


There is a considerable difference between installations in new buildings and
those in existing buildings. Relatively speaking installations in new premises
are simple. There is free access to offices and apartments and the cable
channels and risers have been allocated a space in advance. The situation in
existing premises varies from case to case and can require individual
solutions. This section covers those critical aspects that this type of installation
may encounter.

4.3.1 Entry Hole

An entry hole through the outer wall has to be made at the right place and in
the right way. If the hole is to be made below ground level it should be angled
in such a way that subsequent penetration by water is impeded, see Figure 5.

Figure 5 Entry hole below ground.

The entry hole should be so positioned so that the incoming cable can be
turned upward and anchored to a wall. The maximum allowed installation load
and the minimum bending radius of the cable have to be considered.

4.3.2 Duct Entry into a Building without a Cellar

In smaller buildings and in detached premises where there is no cellar the


cable enters through the wall at a suitable point. The duct is then pulled into
the entry point and sealed properly. The duct can then be pulled to the service
terminal position.

Where the duct is above ground level it has to be protected by a pipe, outer
duct or a connecting box.

Figure 6 Protecting the duct entering a building without a cellar.

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4.3.3 Sealing Off the Entry Hole

The entry hole has to be sealed effectively to prevent water entering the
building. A simple way to seal the hole is to use cement or suitable filler.

Sometimes other materials are needed. In those cases a sealing compound


may be suitable. It is very important to follow the manufacturer’s instructions to
ensure that the material is used correctly.

Figure 7 Sealing the entry hole. Note that MTC is a brand name for a sealing
compound; there are alternatives on the market.

An approved fireproof sealant for cables, plastic ducting and ducts assemblies
should be used. Always follow the manufacturer's installation instructions.

4.4 Fitting of Duct Connectors

4.4.1 Mounting

• In order to get clean 90° cuts necessary when jointing (connecting)


micro-ducts prepare the end of each microduct to be connected by
cutting it with the microduct cutter tool.

• Push the microduct connector firmly and make sure that the microduct
is fully inserted into the connector, see picture 1a and 1b. It is very
important that the duct is inserted into the connector until it stops and
cannot be pushed anymore.

• Hold the connector and pull the duct to ensure that the connector grips
the duct.

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OK NOT OK

Picture 1a Properly installed Picture 1b Improperly installed


connector connector. The blue duct is not
inserted all the way into the
connector

4.4.2 Gas Seal Connectors

• Look trough the connector and ensure that the connector is in position
“open” so that the fiber can pass trough the connector.

• Follow the mounting procedure in the previous section. Since visual


inspection is not possible, it is even more important to push the duct
firmly as far as possible into the connector.

• When the fiber is blown in, return to the connector and turn the nut on
the connector to seal around the blown fiber, see picture 2. The
connector nut should be turned until it cannot be turned anymore. Do
not use pliers.

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Open
To close gas
sealing, turn nut
after fiber Close
installation

Picture 2 Gas seal connector

4.5 Jointing and Branching Microduct Assemblies

4.5.1 Outdoor Joints and Branches

Jointing microducts and microduct assemblies as well as branching out


microducts from an assembly is carried out according to the installation
instruction for the duct joint kit to be used. For outdoor installation, see also
section Jointing Ducts in Reference [4] and [5].

4.5.2 Indoor Joints and Branches

For indoor installation, a protective joint or branch closure is normally not


required. To avoid that branched ducts will get a sharp bend and squeezed
(kink), sections of the joint or branch shall be wrapped with fire-retardant tape
as seen in figure 8 below:

Figure 8 Tape wrapping of ducts to avoid kink

4.6 Tape Wrapping of Connectors for Fire Resistance


This section contains important information for the North American market and
other markets with UL OFNR fire safety requirements.

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The duct connectors must be covered by wrapping with the fire protective
tape. Either each individual connector shall be wrapped as shown in picture 3,
or the complete section of a dismantled duct covering all duct connectors as
shown in figure 9.

Picture 3 Fire protecting tape wrapped around duct connector

Figure 9 Fire protecting tape wrapped around complete duct joint

Note: To facilitate repair or fault location, two layers of tape shall be used to
cover the duct joint. The first layer shall be wrapped with the sticky side
upwards and the second layer with the sticky side downwards. If the tape has
to be removed, it can easily be cut with scissors.

4.7 Blowing of Fiber


Blowing normally starts at the fiber outlet end, e.g. at the customer premises,
see picture 4. The blowing process normally requires two people, on for the
blowing equipment and another at the other end of the duct to receive the
blown fiber. This person also prepares the connection to the incoming cable
(i.e. places the fibers in the guides, fixes the identity tags attaches the fiber
connectors etc).

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Picture 4 Blowing of fiber from the customer premises

The blowing tool is fed with dry compressed air and equipped with a counter,
showing actual installation distance, as well as a safety clutch on the feeding
wheel to avoid fiber damage during installation.

The procedure of blowing of fiber is described in detail in the Fiber Blowing


Tool – User Guide, Reference [7]. This user guide covers all important steps in
the installation, e.g.:

• Handling of tool

• Type of compressor to be used

• Preparations including mounting of blowing beads (e.g. see picture 5)

• Cleaning of ducts with sponges

• Blowing of fiber

Picture 5 Mounting of blowing bead on fiber unit

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Reference List
Ericsson Documents

[1] Personal Health and Safety Information


PERSONAL HEALTH AND SAFETY INFORMATION, 124 46-2885

[2] System Safety Information


SYSTEM SAFETY INFORMATION, 124 46-2886

[3] Aerial Air-Blown Fiber System


SYSTEM DESCRIPTION, 1/1551-FGB 101 253

[4] Direct Buried Installation of Microduct Assemblies


INSTALLATION INSTRUCTION, 1531-MPB 302 70

[5] Installation of Microduct Assemblies in Existing Conduits


INSTALLATION INSTRUCTION, 1531-MPB302 90

[6] General Handling Instructions Micro Cables and Microduct


Assemblies
DESCRIPTION, 1551-TOL 401 90

[7] Fiber Blowing Tool


USER GUIDE, 1553-LTT 179 2000

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