7/22/2019 Manual de despiece del motor isuzu 2300 nafta 4ZD1.

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0 1 - 6 0 4ZD1 GASOLINE ENGINE
Adjust the valve clearance in the following manner using a feeler
gauge.
Intake (cold)
Exhaust (cold)
mm(in.J
0.15 (0.006)
0.25 (0.010)
Cy li nd er No.
Valve
Intake
Exhaust
1
O
O
2
O
•
3
•
O
4
•
•
Note: O When piston in No. 1 cylinder is at TDC on compres-
sion stroke.
• When piston in No. 4 cylinder is at TDC on compres-
sion stroke.
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4ZD1 GASOLINE ENGINE 0 1 - 6 1
EXTERNAL PARTS (Right hand side)
Reassembly steps
1. Inlet manifold
2. Oil filter and unit
3. Oil pan
4. Distributor assembly
5. Head cover
6. Starter motor assembly
7. EGR pipe
8. Power steering pump and bracket
9. Aircon compressor (If so equipped)
10. Oil pressure switch
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0 1 - 6 2 4ZD1 GASOLINE ENGINE
Important operations
1. Inlet manifold bolt
Tighten the intake manifold with predetermined torque.
Be absolutely certain to apply an adequate amount of silicon
gasket to the area indicated by the arrow in the illustration.
3. Oil pan
Install the bolts in sequence commencing with the bolts on
center.
Carefully note the position of the crankcase front and rear
arches.
Insert the packing.
Minimize the packing level as much as possible.
Torque kg-m(ftlbs.) 1.5—2.1 (10.8— 15.2)
Torque kg-m(ft.lbs.) 1.9-2.5(13.7-18.1)
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4ZD1 GASOLINE ENGINE 0 1 - 6 3
4. Distributor
(1) Move the No. 4 piston (cylinder) to the top dead center posi-
tion on the compression stroke.
(2) Apply engine oil to the O-ring.
(3) Check to see that the setting marks on the distributor shaft
and the cylinder head are aligned.
5. Head cover
Apply silicon gasket to the arched portion of the camshaft bear-
ing cap.
Tighten the head cover with predetermined torque.
Torque kg-m (ft. lbs.) 0.8-1.2(5.78-8.7)
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0 1 - 6 4 4ZD1 GASOLINE ENGINE
EXTERNAL PARTS
(Front and left hand side)
Reassembly steps
1. Water inlet pipe
2. Air pump bracket " A"
A 3. Exhaust manifold
4. Air pump and bracket " B"
5. Generator and bracket
6. Crankshaft pulley and water
pump pulley
7. V-belt generator
8. V-belt air pump
• 9. O2 Sensor (California only)
10. Air injection manifold
11 . Spark plug
1 2. High-tension cord
1 3. Fan and clutch assembly
14. Oil level gauge
1 5. Engine mounting bracket
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4ZD1 GASOLINE ENGINE 0 1 - 6 5
Important operation
3. Exhaust manifold
Tighten the exhaust manifold with predetermined torque.
9. O2 Sensor (California)
Apply rubber sealant to the threads before installation.
Torque kg-m(ft.lbs.) 3.9-4.7 (28.2-34.0)
Torque kg-m(ftlbs.) 1.9-2.5(13.7-18.1)
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0 1 - 6 6 4ZD1 GASOLINE ENGINE
DISASSEMBLY
OIL PUMP
Disassembly steps
1. Nut
2. Oil pump pulley
3. Outer rotor
4. Key
5. Pin (Shaft-Rotor)
6. Inner rotor
7. Shaft
8. Housing
9. Oil seal
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4ZD1 GASOLINE ENGINE 0 1 - 6 7
INSPECTION AND REPAIR
Make necessary correction or parts replacement if wear, damage or any other
abnormal condition are found through
inspection.
Visually inspect the disassembled parts for wear, damage, or
other abnormal conditions.
Insert the vane into the cylinder body and measure the top
clearance.
mm(in.)
Standard
0.04 - 0.09
(0.002 - 0.004)
Limit
0.15 (0.006)
Measure the clearance between the slide surfaces of the outer
rotor and the cylinder body.
Standard
0.24 - 0.36
(0.009 - 0.014)
mm(in.)
Limit
0.4 (0.016)