POTENTIAL FAILURE MODE AND EFFECTS ANALYSIS

Part #: 1975854X (PROCESS FMEA) FMEA Number: 1975854X

Part Name: Bag Process Responsibility Prepared by: Martin Matilla Diego

Model Year(s)/Program(s) Exhaust Key Date FMEA Date (Orig.) 16/12/2021

Core Team: Diego Martin, Alex Solla FMEA Date (Rev.) 16/12/2021
Process Action Results

Responsibility
Classification

Occurrence

Completion
Step

Occurrence
Detection
Potential Potential Potential Current Process Controls

Severity

Target

Detection
Recommende

Severity
Date
RPN
Requirements Failure Effect(s) Causes(s) Actions Effective

RPN
d Action
Mode of Failure of Failure Taken Date
Prevention Detection
Function
Internal 6 2 5 60 None
Cross check of
Wrong raw scrap; delay Incoming
Quantity Supplier Mistake orders sent to
material used shipment to Inspection
customer
customer
Internal
Wrong raw scrap; delay Incoming
Material 6 Supplier Mistake 2 5 60 None
material used shipment to Inspection
10
customer

Wrong Incoming
Internal 6 Supplier Mistake 2 4 48 None
Length Inspection
scrap; delay
Dimensions
shipment to
Wrong customer Incoming
6 Supplier Mistake 2 5 60 None
Width Inspection
Minor
Wrong Cross check of
disruption in Final control
Quantity reference sent 6 Operator Mistake 2 orders sent to 5 60 None
Custimer before shiping
to customer customer
Line
Wrong Product 2 2 7 28 None
Cross check of
Documents damaged, Final control
130 Operator Mistake orders sent to
sent to delayed before shiping
Packaging & customer
customer shipment
identification per
Wrong Minor 3 2 7 42 None
requirements Cross check of
Documents disruption in Final control
Operator Mistake orders sent to
sent to receptionLine before shiping
customer
customer

APQP - blank.xls Page 1 of 1 12/17/2021