TK40A SERIES

CNC HORIZONTAL LATHE

OPERATION MANUAL
ELECTRIC SECTION
SINUMERIK-802S

Baoji Machine Tool Works

Baoji Zhongcheng Machine Tool Co., Ltd.
The People’s Republic of China
 TK40A（SINUMERIK-802S）OPERATION MANUAL

Table of Contents

1. Notes on safety………………………………………………………………..1-1

1.1 General precautions………………………………………………………….1-1

1.2 Precautions for machine operation…………………………………………..1-1

1.2.1 Maintenance……………………………………………………………….1-1

1.2.2 Operation…………………………………………………………………..1-2

1.2.3 Tool set up……………………………………………………………..…..1-2

1.3 Notes on handling electrical apparatus and NC controls………………..….1-2

1.4 Others………………………………………………………………………..1-3

2. Description…………………………………………………………..……….2-1

3. Preparation before switching the power on……………………………..……3-1

3.1 Check………………………………………………………….……………3-1

3.2 Wiring…………………………………………………………….………...3-1

4. Power on and off…………………………………………………………….4-1

4.1 Power on…………………………………………………………………...4-1

4.2 Power off…………………………………………………………………...4-1

4.3 Phase adjusting……………………………………………………………..4-1

5. Machine operation panel…………………………………………………….5-1

5.1 Layout of the system operation panel………………………………………5-1

5.2 Functions of control keys of machine operation panel……………………..5-2

6. Spindle operation…………………………………………………………….6-1

6.1 Gear shifting………………………………………………………………..6-1

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 TK40A（SINUMERIK-802S）OPERATION MANUAL

6.2 Spindle auto operation……………………………………………………...6-1

6.3 Spindle manual operation…………………………….……………………6-1

7. Toolpost………………………………………………………………………7-1

8. Coolant control……………………………………………………………….8-1

9. Data-transmission…………………………………………………………….9-1

10. Chuck control…………………………………………………………..….10-1

11. List of the wear parts………………………………………………..….….11-1

12. Table of G-code………………………………………………………..…..12-1

13. Table of M-code………………………………………………………..…...13-1

14. User alarm and troubleshooting………………………………………..….14-1

15. Machine parameters……………………………………………………….15-1

16. Converter parameters……………………………………………………..16-1

17. I/O address table……………………………………………………….....17-1

18. Diagrams……………………………………………………………….…17-1

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 TK40A（SINUMERIK-802S）OPERATION MANUAL

1. Notes on safety
In this chapter, following notes are provided to help protect the operator against accident and the
machine against damage. These notes are applicable not only to this machine but also to other
machines, especially to their installation and operation. So read this chapter carefully.
1.1 General precautions
The general precautions cited here are helpful in providing safe working conditions and improving
productivity.
（1） Always be sure to wear safety goggles during operation.
（2） Also, be sure to wear safety shoes during operation.
（3） Wear a safety hat, and keep the sleeves and the edges of the work uniform tight.
（4） Do not operate the machine wearing gloves.
（5） Provide adequate light around the machine, and keep the perimeter around the machine dry,
clean and in good order. In addition, do not place anything near the machine, otherwise it becomes
an obstacle during operation.
（6） Avoid as much as possible, using compressed air to remove dust and chips etc. deposited on
the machine, switchboard, NC control unit etc.
（7） The work bench to be set on the machine must have sufficient rigidity and proper steps
should be taken so that the surface of the bench will be slip-free.
（8）Do not place tools, workpieces, or other items on the machine especially on the moving parts.
1.2Precautions for machine operation
Prior to starting test operation, carefully read this manual so as to be familiar with this machine.
If possible, conduct test operation in the presence of a service engineer from this company.
1.2.1 Maintenance
（1） Both operators and the maintenance men should read with care the descriptions on the
caution plate attached to the machine. They should observe the precautions on this plate in their
work. During operation and maintenance, care should be used so that this caution plate is not
dirtied or damaged. Contact this company if for some reason it should become unreadable.
（2） Keep all doors and covers of the machine closed except during adjustment
（3） Do not dismount or modify any of the safety devices, such as the limit switches set at
individual stroke ends, the limit switches for the interlocking mechanism of the sliding cover on the
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 TK40A（SINUMERIK-802S）OPERATION MANUAL

electronic circuitry.
（4） Use standard spanners and wrenches for adjustment and repair.
1.2.2 Operation
(1) Memorize where the emergency stop button is so that it can be depressed without delay in case
of an emergency.
(2) Start the machine according to procedures given below.
(3) Keep your hands away from the moving parts of the machine during operation.
(4) When removing chips caught around the tooling system or which have dropped into the chip
flow section, avoid taking them out by hand. It is dangerous. Be sure to stop the machine when
removing chips from the machine.
(5) Stop the machine before adjusting the position of the coolant nozzles.
1.2.3 Tool set up
When setting up a tool, stop the spindle and the feed in each axis.
1.3Notes on handling electrical apparatus and NC controls
When operating the machine or performing check and maintenance observe the following handling
notes.
(1) Be careful not to jar or jolt the NC control unit and the electric circuits.
(2) Be sure to use cables or wires of the gauge specified in the operation manual for the primary
wiring of the machine. Avoid using cables or wires longer than normally required. When the
primary runs across the floor, take adequate measures to protect the wiring against damage from
chips etc.
(3) During the test operation in the presence of a service engineer from the factory, confirm that the
parameters of the NC control unit are correct.
(4) Do not change the value of current which has been set with the breaker on the distribution board,
or other values set previously to various volumes.
(5) Do not apply excessively large forces to the connector section of all kinds of plugs.
(6) Before checking and maintaining the electrical apparatus, turn off the power switch of the
control panel, and the main switch of the distribution board. In addition, turn off the power switch
supplying power from the plant to the machine. Proceed with checks and maintenance only upon
confirmation that the power has indeed been cut off.
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If possible, the power supply should be locked in the off- position during checks and maintenance,
or else signs should be posted warning that the maintenance is being performed.
In addition, some signs should be posted prohibiting pushing buttons of the machine, persons other
than those concerned with its operating should be prohibited from operating the lathe.
(7) Handle the electrical apparatus of machine with cautions and pay attention to their water
proofing.
(8) All of the elements on the distribution board should be in accord with the manufacturer’s
requirement, do not replace any of the elements with other models.
(9) Do not open the control unit at random.
1.4 Others
User should read the manual according to your selected machine’s configuration. The parts with＊
mark are optional. This operation manual is subject to change due to the optimization of the
machine and the system without notice.

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 TK40A（SINUMERIK-802S）OPERATION MANUAL

2. Description
SINUMERIK 802S system employs a 32-bit micro processor (AMD486DE2), integrated PLC. This
advanced economical CNC system is designed specially for Chinese market. Chinese and English
menu display simplifies operating and programming, and allows a speed and flexible production in
work shop.
(1) NC section (ECU): Input voltage DC24V, +20%, -15% Power consumption 15W
(2) The liquid crystal screen on the control panel displays high resolution information with
brightness adjustable. Layout of buttons is designed according to ergonomics, thus offers easy
operation. Machine control panel (MCP) andoperation panel are mounted onto one console with a
power consumption of 7W .
(3) PLC module has a 16-dot number input and output function with a rated level of DC 24V and a
max output current of 0.5A and power consumption 2W. Up to 4 modules can be mounted.
(4) The driver is a single-axis stepdriver for 5-phase step motor. Input voltage AC85V, +20%, -30%.
Frequency 45～66Hz. Power consumption 80W.
(5) Setp motor is a 5-phase step motor with an output torque of 12Nm and 1000 step per revolution.

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 TK40A（SINUMERIK-802S）OPERATION MANUAL

3. Preparation before switching the power on

After installation, following procedures must be taken to ensure a safe operation.
3.1 Check
(1) Observation check. Open the door of cabinet and check the elements inside if any damage has
occurred.
(2)Make sure that no water has come into the cabinet and it is dry inside.
(3)Make sure that every connectors and wires are fixed firm.
(4)Measure the power supply with a multimeter to see if it meets the requirements of machine.
The machine operates on power supply as follows.
Voltage:220V/380V/420V/440V ±10%
Phase 3 Frequency 50Hz/60Hz
3.2 Wiring
The user should prepare a power cable between the user’s power and machine cabinet of 4×
4mm2and of rubber-coated.
A fuse of 40A or 50A or a corresponding air switch must be prepared for use on the machine only.
Clamp each wire at one end of the power cable with cold-press OT-5. Pass the cable through the
inlet in cabinet wall and connect it to the terminal inside.
The ground lead goes to the earth terminal directly.
Note: It is important to separate ground lead from neutral lead and connect it to the earth, which
ensures a good running of the system.

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 TK40A（SINUMERIK-802S）OPERATION MANUAL

4. Power on and off

4.1 Power on
Make sure that the door of cabinet is closed. Turn on the key switch in one side of cabinet. Set the
air switch on cabinet to ON and the fan will start to run, and the work lamp will be lit. The system is
started by depressing ”ON” button. Press “RESET” button if 3000 alarm appears. The control
system is ready to work if no alarm appears. See the system instruction of operations and
programming for details.
4.2 Power off
After finishing the work on machine, move the carriage to the tailstock. First push down "NC OFF",
then set the air switch to OFF. finally lock the key switch.
4.3 Phase adjusting
Make sure that the machine is in JOG mode. Press spindle forward rotation button, the spindle
rotates counter-clockwise viewed from tailstock. If not, the phase of the power supply must be
corrected. Do not change tools before the phase order is not corrected.

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 TK40A（SINUMERIK-802S）OPERATION MANUAL

5. Machine operation panel

5.1 Layout of the system operation panel

SIEMENS

>
>

: ( )
N X Y Z T D

E > / + [ ]
G 7 8 9 I J K

O < * - A ; "
F 4 5 6 L P B

Q , = U V W
S 1 2 3 A B C

H . $ INS
M 0

Functions of the keys of the system operation panel

Soft menu key Cursor right key

M Machining display Cursor down key
Upper place is Page Down key.
Return to higher menu key Alarm answer key
> Menu extension key Upper place key
Zone change key INS Insert key Space key
Selection change key Enter key
Vertical menu key Delete (return) key
Cursor up key UA
Upper place is Page up key. Z Letter and symble key
Cursor left key $0 + 9 Number and symble key

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 TK40A（SINUMERIK-802S）OPERATION MANUAL

L1 L2 L3
K1 K2 K3
L4 L5 L6
K4 K5 K6

Emergency stop

%
Spindle
override switch
K7 -X K8

-Z +Z

K9 +X K10

Feed
override switch

5.2 Functions of control keys of machine operation panel

K1: Outside chucking selection key (Hydraulic hollow chuck is effective) Press down this key,
the indicator L1 is lit up, and outside chucking becomes effective; Press this key again, L1 turns off,
and inside chucking becomes effective.
L2: When the indicator lights, spindle is rotating.
L3: When the indicator lights, the chuck clamps; When the indicator turns off, chuck unclamps
(Hydraulic hollow chuck is valid.)
K6: Coolant control key In manual mode, press down this key, coolant is ON, and the indicator
L6 lights; Press the key again, coolant is OFF, and indicator turns off.
K4: Manual tool change In manual mode, depress and hold this key until the toolpost comes to
the required position, and it is locked there after a reversed rotation. Depress it in a very short time,
toolpost moves to the next tool station, and is locked there after a reversed rotation.

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 TK40A（SINUMERIK-802S）OPERATION MANUAL

Keys of machine operation panel

Keys for selecting operation mode of machine

Auto mode (AUTO) Increment mode

MDA mode

Reference point return (REF) Single block mode Manual mode

Spindle operating keys

Spindle forward rotation Spindle reversed rotation Spindle stop

Coordinate axes control keys

-X X-axis negative jogging -Z Z-axis negative jogging Rapid traverse

+X X-axis positive jogging +Z Z-axis positive jogging

System control keys

Reset key Program start Program stop

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 TK40A（SINUMERIK-802S）OPERATION MANUAL

6. Spindle operation
6.1 Gear shifting
Care should be taken when programming because the gear of spindle is shifted mechanically on the
machine. The following steps are recommended when the spindle gear shifting is needed.
(1) Use M05 to stop the rotation of spindle.
(2) Use M01 or M00 to stop the running of the program temporarily. (See the programming manual
for details) .
(3) Change spindle speed manually after spindle stops, meanwhile use the gearshift handle and the
spindle JOG button to ensure gearshift completely.
(4) Press the program start key to continue the program running after the gearshift.
Note: M00 or M01 shall be followed by M03 or M04 command.
6.2 Spindle auto operation
In AUTO or MDA mode
M03 Spindle forward rotation M04 Spindle reversed rotation M05 Spindle stop
In fact, the spindle gear position is selected by the actual requirement, and the spindle speed is
given by S command according to selected gear. For example:
M03S160 (The speed of spindle forward rotation is 160rev)
(2)HK63: In AUTO or MDA mode
M03 Spindle forward rotation M04 Spindle reversed rotation M05 Spindle stop
M41 Spindle low gear M42 Spindle middle gear M43 Spindle high gear
In fact, the spindle gear position is controlled by M41，M42，M43, and the spindle speed is given by
S command. For example,
M43M03S1000 (When spindle is on high gear, spindle forward rotation speed is 1000rev)
6.3Spindle manual operation
The spindle is operated manually in manual or reference point return mode by using the buttons on
the operation panel. Spindle speed is controlled by the data set by the system or by the jog
frequency of the converter, and it has no connection with the gear.

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 TK40A（SINUMERIK-802S）OPERATION MANUAL

7. Toolpost
Select tool in JOG mode: Use K4 key on the machine control panel to select tool.
Select tool in AUTO or MDA mode: Use Tx command to select tool.

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 TK40A（SINUMERIK-802S）OPERATION MANUAL

8. Coolant control
Coolant manual control: Use K6 key on machine panel to control
Coolant auto control: Use M command to control coolant in AUTO or MDA mode.
M08 Coolant ON M09 Coolant OFF

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 TK40A（SINUMERIK-802S）OPERATION MANUAL

9. Data-transmission
(1) The data back-up disk stores some important machine data and address for users to contact when
service is required, at the meantime, it provides users with communication software of the machine
and computer.
(2) The communication cable should be welded according to the diagram.
(3) Insert one end of the cable to RS232 interface of the machine and another end to COM1/COM2
interface of the computer after power supply is disconnected from machine and computer. Run the
file PCIN.EXE after the computer starts, then select your communication interface according to the
wiring position of the communication cable.
(4) Output of part program (from NC to PC): Move the cursor to DATA-IN, and input the file name
according to the software prompt command. After 802D starts, select “ RS232 configuration ”
on “COMMUNICATION ”. See the details in SINUMERIK 802S PROGRAMMING MANUAL
(5) Input of part program (from PC to NC): Start CNC system first, then run the PCIN file.
Note: The data receiving device shall first start the read in of the data. Cut off the power of the
system and computer before connection and disconnection of the communication cable.
(6) *.SC in data back-up disk are machine test cutting data, and they are binary format files for
resetting the system. Do not open the files by using the file editor. It is better to reset the system
under the supervision of someone who is familiar with Siemens. Take care of the data back-up disk
and make a copy of the disk.
Communication cable wiring diagram is as follows.
802D PC（9-hole type）
RxD 2----------------------------------------3 TxD
TxD 3----------------------------------------2 RxD
DTR 4-----------------------------------------6 DSR
0V 5---------------------------------------- 5 0V
DSR 6---------------------------------------4 DTR
RTS 7----------------------------------------8 CTS
CTS 8----------------------------------------7 RTS

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 TK40A（SINUMERIK-802S）OPERATION MANUAL

10. Chuck control

Step chuck foot switch each time, the chuck will change into another working mode. I.e. step chuck
foot switch once, the chuck changes from clamp to unclamp; step it again, the chuck changes from
unclamp into clamp.
Note: Manual chuck has not this function.

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 TK40A（SINUMERIK-802S）OPERATION MANUAL

11. List of the wear parts

User’s
Model Name Specification Qty Manufacturer
power

3VE1015-2MU00 Breaker 10~16A 1 Yangzhou Sanli AC380V

3VE1015-2FU00 Breaker 0.63~1.0A 1 Yangzhou Sanli AC380V

3VE1015-2DU00 Breaker 0.25~0.4A 1 Yangzhou Sanli AC380V

3VE1015-2NU00 Breaker 14~20A 1 Yangzhou Sanli AC220V

3VE1015-2GU00 Breaker 1~1.6A 1 Yangzhou Sanli AC220V

3VE1015-2EU00 Breaker 0.4~0.64A 1 Yangzhou Sanli AC220V

CJX4-0901M7 AC contactor Coil AC220V 2 Tianshui No.213 Factory

DZX2-3/1 Breaker 3A 2 Tianshui No.213 Factory

DZX2-15/1 Breaker 15A 1 Tianshui No.213 Factory

HH52P-FL Mid relay DC24V 6 Wuxi Mingda

TP58X Relay seat 6 Wuxi Mingda

JWM6-11 Door switch 1 Wuxi Mingda

KH-516-B11/G24 Button green 1 Hanyoung in South Korea

KH-516-B11/G24 Button Red 1 Hanyoung in South Korea

125FZY2-S Axial-flow fan AC220V 1 Suzhou Telecommunication

motor factory

DZ20Y-100/3310 Air switch Trip current 1 Tianshui No.213 Factory AC380V

Coil voltage 220V 50A

DZ20Y-100/3310 Air switch Trip current 1 Tianshui No.213 Factory AC220V

Coil voltage 220V 80A

JW2A-11Z/3 Combined 2 Shanghai No.2 Machine Tool

stroke switch Electric Apparatus Factory

YJT132S-4 Spindle freq. 5.5kW 1 Xian Motor Factory

Changing motor

LAY3-11Y/2 Key button 1 Tianshui No.213 Factory

F080-01ZS/1 Mushroom head 1 Xian Tengda

button

LAY11-223-11 Button 1 Xian Tengda

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 TK40A（SINUMERIK-802S）OPERATION MANUAL

12. Table of G-code

G00 Rapid traverse G33 Constant pitch thread cutting
G01 Linear interpolation G90 Absolute dimensions
programming
G02 Circular interpolation (CW) G91 Relative dimensions
programming
G03 Circular interpolation (CCW) G94 Feed rate mode per minute
G04 Dwell delay time G95 Feed rate mode per revolution

See the OPERATION PROGRAMMING MANUAL of the system for details

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 TK40A（SINUMERIK-802S）OPERATION MANUAL

13. Table of M-code

M0 Program stops M4 Spindle makes *M41 Spindle low
CCW rotation gear
M1 Program stops on M5 Spindle stops *M42 Spindle middle
certain conditions gear
M2 Program ends M8 Coolant ON *M43 Spindle high
gear
M3 Spindle makes CW M9 Coolant OFF
rotation

See the OPERATION PROGRAMMING MANUAL of the system for details

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 TK40A（SINUMERIK-802S）OPERATION MANUAL

14. User alarm and troubleshooting

The format of user alarm is 7000XX. The others are system alarms. After the alarm No. appears on
the top of the screen, press the ALARM button on the screen to see the specific alarm information,
you can take some measures or connect with the manufacturer according to the alarm message.
Alarm Alarm message Counter measurement
No.
3000 Emergency stop Check whether the E. stop button is depressed down,
whether any breaker is triped, whether drivr is not ready,
whether there is any other alarm at the same time. If
there is an alarm, resolve it at first.
21614 Limit Use the reset button first, then use the reversed
direction button to move the machine out of the limit
area.
700000 The toolpost reversed Check MD14510[1]
rotation time is not be set.
700001 Programming tool No is Modifies the corresponding program block of the part
bigger than the setting tool program
No.
700003 Drive trouble Check whether the driver wiring is connected and
whether the power supply is normal; Check the wiring
of 11.6.

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 TK40A（SINUMERIK-802S）OPERATION MANUAL

15. Machine parameters

The following parameters are only for reference. The actual parameters are on the floppy disc with
your machine. Do not change the parameters at random.
N14510[1]=12 Toolpost reversed rotation time
N30130[0,AX1]=2 X-axis output type of setpoint
N30240[0,AX1]=3 X-axis encoder feedback type
N31030[AX1]=5 X-axis lead screw pitch
N31100[AX1]=1000 X-axis motor steps per revolution
N31350[AX1]=8333.333333 X-axis motor stepped frequency limit
N32000[AX1]=2500 X-axis max. speed
N32010[AX1]=2500 X-axis manual rapid speed
N32020[AX1]=1500 X-axis jog speed
N32100[AX1]= -1 X-axis position feedback polarity
N32450[AX1]= X-axis backlash
N32260[AX1]=500 X-axis motor rated speed
N34020[AX1]=2000 X-axis returns to reference point to search for speed of deceleraton
switch.
N34040[AX1]=1000 X-axis returns to reference point to search for the speed of zero pulse.
N34060[AX1]=8 X-axis searching for the max. distance of zero pulse.
N34070[AX1]=100 Reference point positioning velocity of X-axis
N34200[AX1]=2 Return to reference point mode
N36300[AX1]=50000 X-axis motor stepped frequency limit
N30130[0,AX3]=2 Z-axis output type of setpoint
N30240[0,AX3]=3 Z-axis encoder feedback type
N31030[AX3]=6 Z-axis lead screw pitch
N31100[AX3]=1000 Z-axis motor steps per revolution
N31350[AX3]=8333.333333 Z-axis motor stepped frequency limit
N32000[AX3]=3000 Z-axis max. speed
N32010[AX3]=3000 Z-axis rapid traverse in jog mode
N32020[AX3]=1500 Z-axis jog speed
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 TK40A（SINUMERIK-802S）OPERATION MANUAL

N32450[AX3]= Z-axis backlash

N32260[AX3]=500 Z-axis motor rated speed
N34020[AX3]=2000 Z-axis returns to reference point to search for speed of deceleraton switch
N34040[AX3]=1000 Z-axis returns to reference point to search for the speed of zero pulse
N34060[AX3]=10 Z-axis searching for the max. distance of zero pulse.
N34070[AX3]=100 Reference point positioning velocity of Z-axis
N34200[AX3]=2 Return to reference point mode Z-axis
N36300[AX3]=50000 Z-axis motor stepped frequency limit
N30130[0,AX4]=1 Output type of setpoint
N30240[0,AX4]=2 Encoder feedback type
N31020[0,AX3]=1024 Encoder lines per revolution
N31040[AX4]=1 Encoder mounted directly on the machine
N31050[AX4]=1529,1529,4036,7258,7258,7258 Numerator load gearbox
N31060[AX3]=10000,10000,10000,10000,10000,10000 Denominator load gearbox
N32000[AX3]=2500 Max. spindle speed
N32010[AX3]=2500 Spindle rapid traverse in jog mode
N32020[AX4]=2500 Spindle jog speed
N32260[AX4]=3440 Rated motor speed
N35000[AX4]=1 Assignment of spindle to machine axis
N35010[AX4]=1 Gear change possible. Spindle has several gear stages.
N35100[AX4]=25000 Max. spindle speed
N35110[AX4]=525,525,1400,2500,2500,2500 Max. speed for gear stage
N35120[AX4]=45,45,117,188,188,188 Min. speed for gear stage
N35130[AX4]=525,525,1400,2600,2600,2600 Max. speed limit of gear stage
N36200[AX4]=2600,2600,2600,2600,26002600 Spindle speed monitoring value
N36300[AX4]=32000000 Spindle frequency limit

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16. Converter parameters

The following parameters, that are subject to change without notice, are only for reference. Please
read the converter manuals carefully.
(1)AVANSYS(EMERSON) converter:
F002=0/2 F003=5 F005=1 F011=4 F602=6 F604=2
F007=120 F008=120 F010=4 FA10=5 FA02=8 FA00=1
(2)Fuji converter:
F00=1 F01=4 F02=1 F03=12 F04=50/60
F05=380/220 F06=380/220 F07=4 F08=4 F09=2
F10=2 F13=2 F15=120 E46=1 H06=1
YASKAWA converter:
A1-00=0 A1-01=4 A1-02=0/2 C1-01=4
C1-02=4 E1-01=200/400 E1-02=1 E1-06=50/60
E1-04=120 E1-07=E1-09=0.5 E1-08=E1-10=2.0 H3-01=1
L3-04=3 L8-03=0 L8-05=1 L8-07=1

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17. I/O address table

Pin Add Interface X2003 Pin Add Interface X2003
L+ DC24V
0 I0.0 Tool No.1 input 0 Q0.0 Spindle forward rotation
1 I0.1 Tool No.2 input 1 Q0.1 Spindle reversed rotation
2 I0.2 Tool No.3 input 2 Q0.2
3 I0.3 Tool No.4 input 3 Q0.3 Coolant
4 I0.4 * Tool No.5 input / Inside 4 Q0.4 Toolpost forward rotation
chucking
5 I0.5 * Tool No.6 input / 5 Q0.5 Toolpost reversed rotation
Outside chucking
6 I0.6 *Chuck foot switch/ guard 6 Q0.6 *Potentiometer selection
door
7 I0.7 Spindle jog 7 Q0.7
M M
Pin Add Interface X2004 Pin Add Interface X2006
L+ DC24V
8 I1.0 X-axis positive limit 8 Q1.0 * Spindle lubrication start
9 I1.1 Z-axis positive limit 9 Q1.1 *Jog output
10 I1.2 X-axis negative limit 10 Q1.2
11 I1.3 Z-axis negative limit 11 Q1.3
12 I1.4 X-axis returns to ref. point 12 Q1.4 * Tailstock advance
13 I1.5 Z-axis returns to ref. point 13 Q1.5 * Tailstock retract
14 I1.6 Drive is ready 14 Q1.6 * Inside chucking clamp
15 I1.7 Emergency stop 15 Q1.7 * Outside chucking clamp
M M

Note: The items with mark * are optional.

18. Diagrams

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